CN113954493B - Online composite production line of waterproof heat-insulation integrated board - Google Patents

Online composite production line of waterproof heat-insulation integrated board Download PDF

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Publication number
CN113954493B
CN113954493B CN202111080835.9A CN202111080835A CN113954493B CN 113954493 B CN113954493 B CN 113954493B CN 202111080835 A CN202111080835 A CN 202111080835A CN 113954493 B CN113954493 B CN 113954493B
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China
Prior art keywords
plate
positioning
conveying
belt
cutting
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CN202111080835.9A
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Chinese (zh)
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CN113954493A (en
Inventor
邹先华
夏石松
黄朝明
李清宇
徐言喜
岳粹云
严长林
杨利军
吴超
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Shenzhen Zhuobao Technology Co Ltd
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Shenzhen Zhuobao Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/04Punching, slitting or perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/16Drying; Softening; Cleaning
    • B32B38/164Drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1825Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
    • B32B38/1833Positioning, e.g. registration or centering
    • B32B38/1841Positioning, e.g. registration or centering during laying up
    • B32B38/185Positioning, e.g. registration or centering during laying up combined with the cutting of one or more layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1875Tensioning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/04Punching, slitting or perforating
    • B32B2038/045Slitting

Abstract

The invention discloses an online composite production line of a waterproof and heat-insulation integrated plate, which comprises a coiled material production line and a composite production line, wherein the composite production line comprises a conveying device for conveying plates, an upper plate device, a positioning device and a composite device, the upper plate device, the positioning device and the composite device are sequentially arranged along the conveying direction of the plates and are used for feeding heat-insulation plates, the positioning device is used for positioning the heat-insulation plates, and the composite device is used for compounding the heat-insulation plates and the waterproof coiled material; the coiled material is produced line and is included the deviation correcting device of adjustment waterproofing membrane position, and the waterproofing membrane that the coiled material was just produced in the production line and is accomplished passes through deviation correcting device after, gets into the set composite with the heated board after positioner location and carries out the complex in the set composite. The invention has the following beneficial effects: the waterproof coiled material does not need to be wound and unwound, the production process is simplified, the surface compounded with the insulation board does not need to be covered with an isolation film, the material loss is reduced, the production cost is reduced, the waterproof coiled material just finished in production does not need to be preheated, the sizing material has enough viscosity, the energy consumption is reduced, the production cost is further reduced, and the production efficiency of the waterproof insulation integrated board is improved.

Description

Online composite production line of waterproof heat-insulation integrated board
Technical Field
The invention relates to the technical field of composite board production, in particular to an online composite production line of a waterproof and heat-insulation integrated board.
Background
Waterproof insulation intergral template is formed by waterproofing membrane and heated board complex, the structure that is limited by compound production line and the compound required precision of waterproofing membrane and heated board, present compound production line can't combine with the production line of production waterproofing membrane, the production line of producing waterproofing membrane promptly can't directly carry the waterproofing membrane of accomplishing with the rigid production to compound production line on compound production line and heated board carry out compound, generally in the trade is with waterproofing membrane and heated board through solitary production line production completion after, in addition by compound production line with waterproofing membrane and heated board compound, have following drawback like this: the waterproof coiled material needs to be rolled after production is finished, the waterproof coiled material needs to be uncoiled, the membrane is torn and the insulation board needs to be preheated when being compounded, the production process of the waterproof insulation integrated board is complex, the production period is long, the production efficiency is low, the energy consumption and the loss of the isolation membrane are increased, and the production cost is improved.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide an online composite production line of a waterproof and heat-insulating integrated plate, which comprises a coiled material production line and a composite production line, wherein the composite production line comprises a conveying device, a plate loading device, a positioning device and a composite device, the coiled material production line comprises a deviation correcting device, and the online composite production line of the waterproof and heat-insulating integrated plate has the advantages of simplifying the production flow of the waterproof and heat-insulating integrated plate, improving the production efficiency and reducing the production cost.
In order to realize the purpose, the technical scheme adopted by the invention is as follows:
an online composite production line of a waterproof and heat-insulating integrated plate comprises a coiled material production line and a composite production line;
the composite production line comprises a conveying device for conveying plates, an upper plate device for loading insulation plates, a positioning device for positioning the insulation plates and a composite device for compounding the insulation plates and waterproof coiled materials, wherein the upper plate device, the positioning device and the composite device are sequentially arranged along the conveying direction of the plates;
the coiled material is produced line and is included the deviation correcting device who adjusts waterproofing membrane position, the waterproofing membrane process that the rigid production of coiled material was produced line passes through behind the deviation correcting device, with the process heated board after the positioner location gets into compound in the set composite.
As preferred, the line is still including the cutting device who cuts the composite sheet to compound production line, along panel direction of delivery, cutting device is located set up the front side of set up, through so setting up, work as set up behind waterproof coiled material and the heated board complex into waterproof insulation intergral template, because the continuous production waterproof coiled material is produced to the line to the coiled material, and waterproof coiled material constantly compounds with the polylith heated board, and the length and size of waterproof insulation intergral template is very big, through cutting device cuts off the waterproof coiled material that is located two adjacent heated board gap departments, forms the waterproof insulation intergral template that polylith and heated board length and size are the same, the pile up neatly, packing, depositing, transportation and the laying in the later stage of being convenient for.
As preferred, compound production line still includes the unloader that is used for the pile up neatly device of composite sheet, is used for packing the packing apparatus of composite sheet and is used for the unloading that sets gradually along panel direction of delivery, the pile up neatly device is located cutting device's front side, through setting up like this, works as behind the cutting device cuts out polylith waterproof insulation intergral template, the pile up neatly device carries out the pile up neatly with polylith waterproof insulation intergral template, passes through afterwards the packing apparatus packs.
Preferably, the composite production line further comprises a longitudinal joint-cutting device and a transverse joint-cutting device for cutting joints of the heat-insulation boards, the longitudinal joint-cutting device and the transverse joint-cutting device are both located on the front side of the upper board device along the conveying direction of the boards, the stacking device is located on the front sides of the longitudinal joint-cutting device and the transverse joint-cutting device, the longitudinal joint-cutting device and the transverse joint-cutting device cut the heat-insulation boards without cutting off the heat-insulation boards to form a plurality of longitudinal cutting joints and a plurality of transverse cutting joints, the plurality of longitudinal cutting joints are arranged at intervals along the width direction of the waterproof heat-insulation integrated board, the plurality of transverse cutting joints are arranged at intervals along the length direction of the waterproof heat-insulation integrated board, the length direction of the longitudinal cutting joints is parallel to the length direction of the waterproof heat-insulation integrated board, the length direction of the transverse cutting joints is parallel to the width direction of the waterproof heat-insulation integrated board, and the waterproof heat-insulation integrated board is convenient to be laid on an uneven base surface.
Preferably, the transverse joint-cutting device is located on the front side of the longitudinal joint-cutting device along the plate conveying direction, the feeding end of the longitudinal joint-cutting device is in butt joint with the discharging end of the composite device, and through the arrangement, when the composite device compounds the waterproof coiled material and the heat-insulation plate into the waterproof heat-insulation integrated plate, and the waterproof heat-insulation integrated plate is discharged from the discharging end of the composite device, the composite device also presses the waterproof heat-insulation integrated plate, the position of the waterproof heat-insulation integrated plate along the width direction is accurate at the moment, the longitudinal joint-cutting device can continuously cut a plurality of longitudinal cutting seams on the waterproof heat-insulation integrated plate, and the position accuracy of the longitudinal cutting seams is high.
Preferably, the conveying device comprises a feeding conveying mechanism, a turnover mechanism, a discharging conveying mechanism and a lifting belt conveying mechanism, two sides of the turnover mechanism are respectively butted with a discharging end of the feeding conveying mechanism and a feeding end of the belt conveying mechanism, a discharging end of the belt conveying mechanism is butted with a feeding end of the discharging conveying mechanism, the upper plate device, the positioning device, the combining device, the longitudinal joint-cutting device and the cutting device are sequentially arranged in the conveying direction of the feeding conveying mechanism, the transverse joint-cutting device is arranged on the belt conveying mechanism, the stacking device and the packing device are sequentially arranged in the conveying direction of the discharging conveying mechanism, and by means of the arrangement, after the longitudinal joint-cutting device cuts a plurality of longitudinal cutting joints on the heat-insulation plate, the turnover mechanism turns over the waterproof heat-insulation integrated plate, so that the transverse joint-cutting device can conveniently cut a plurality of transverse cutting joints on the heat-insulation plate.
Preferably, the conveying direction of the belt conveying mechanism is perpendicular to the feeding conveying mechanism and the discharging conveying mechanism, the feeding conveying mechanism and the discharging conveying mechanism are opposite in conveying direction, and the length size of an online composite production line can be reduced by the arrangement, so that the space occupied by the length size is reduced.
As preferred, deviation correcting device includes fixed frame, be equipped with movable frame and the driving piece of rectifying in the fixed frame, movable frame with fixed frame swing joint, the output of the driving piece of rectifying with movable frame connects, still be equipped with on the fixed frame and be used for detecting the sensor of rectifying of waterproofing membrane position and be used for detecting the zero-bit sensor of driving piece zero-bit of rectifying, be equipped with the roller of rectifying in the movable frame, the roller of rectifying with movable frame rotates to be connected, the roller of rectifying is equipped with outward along the perpendicular to the waterproofing membrane of rectifying roller axis direction transport, through setting up like this, in the in-process that waterproofing membrane carried, works as the sensor of rectifying detects when waterproofing membrane's position takes place the skew, the driving piece of rectifying drives movable frame and the roller of rectifying is followed the axis direction of rectifying removes, thereby drives waterproofing membrane follows the axis direction adjustment of rectifying roller removes, until waterproofing membrane's position does not have the deviation, and the position accuracy when guaranteeing waterproofing membrane and heated board complex, has improved the compound precision of waterproofing membrane with the heated board, guarantees the quality of product, reduces the rejection rate, reduction in production cost.
Preferably, the plate loading device comprises a loading rack and a liftable plate storage mechanism, the conveying device is arranged in the bottom end of the loading rack in a penetrating mode, the plate storage mechanism is located on one side, perpendicular to the conveying direction of plates, of the loading rack, a plate taking mechanism for grabbing the plates is arranged in the top end of the loading rack, a plate receiving mechanism for bearing the plates is arranged in the conveying device, the plate receiving mechanism can be arranged in the conveying device in a penetrating mode to move up and down, through the arrangement, the plate loading device can automatically load the heat insulation plates, physical consumption of workers is saved, labor cost is reduced, loading efficiency of the plate loading device is high, and safety is high.
Preferably, the positioning device comprises a positioning rack arranged on the conveying device and a positioning sensor used for detecting the position of the insulation board, the positioning rack is respectively provided with a positioning fixing part and a positioning moving part along two sides perpendicular to the conveying direction of the board, the positioning moving part is connected with the positioning rack in a sliding manner along the direction perpendicular to the conveying direction of the board, the positioning fixing part is fixedly connected with the positioning rack, a board positioning driving part is further arranged on the positioning rack, the output end of the board positioning driving part is connected with the positioning moving part, through the arrangement, in the process of conveying the insulation board, when the positioning sensor detects that the insulation board is conveyed to a specified position, the output end of the board positioning driving part drives the positioning moving part to move towards the positioning fixing part, the positioning moving part pushes the insulation board to position the insulation board, the position of the insulation board is ensured to be accurate when the insulation board is compounded with the waterproof coiled material, the compounding precision of the waterproof coiled material and the insulation board is improved, the quality of a product is ensured, the rejection rate is reduced, and the production cost is reduced.
Compared with the prior art, the invention has the beneficial technical effects that:
the upper plate device with the heated board material loading extremely conveyor is last, along with conveyor is to the transport of heated board, the heated board process get into behind positioner's the location in the set composite, simultaneously the coiled material produces the waterproofing membrane process of just having produced get into behind deviation correcting device's the adjustment in the set composite, set composite waterproof coiled material and heated board carry out the complex on line, directly carry out online with the heated board after waterproofing membrane production is accomplished, need not rolling and open a book waterproofing membrane, simplified the production technology of waterproof insulation intergral template, waterproofing membrane and heated board complex surface need not to cover the barrier film, reduces the material loss, reduction in production cost to the waterproofing membrane of just producing the completion has certain temperature, and the sizing material on the waterproofing membrane has sufficient viscidity, need not to preheat waterproofing membrane, has reduced the energy consumption, further reduction in production cost, and improves the production efficiency of waterproof insulation intergral template.
Drawings
FIG. 1 is a schematic structural diagram of an on-line compounding production line according to an embodiment of the present invention;
FIG. 2 is an axial view of a portion of a composite production line structure in accordance with an embodiment of the present invention;
FIG. 3 is a schematic axial view of a plate mounting apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic rear view of a plate mounting apparatus according to an embodiment of the present invention;
FIG. 5 is a schematic axial view of a loading frame and a plate-taking mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic axial view of a conveyor apparatus coupled to a trigger mechanism according to an embodiment of the present invention.
FIG. 7 is a schematic axial view of a positioning device in cooperation with a conveyor apparatus in accordance with an embodiment of the present invention;
FIG. 8 is an axial schematic view of a positioning device according to an embodiment of the present invention.
FIG. 9 is a schematic axial view of a deviation correcting device according to an embodiment of the present invention;
FIG. 10 is a rear view of a deviation correcting device according to an embodiment of the present invention;
FIG. 11 is a schematic side view of a deviation rectifying device according to an embodiment of the present invention;
FIG. 12 is an enlarged partial view of section A of FIG. 9 according to an embodiment of the present invention;
FIG. 13 is an enlarged partial view of portion B of FIG. 10 illustrating an embodiment of the present invention;
FIG. 14 is a schematic front view of a compounding device embodying the present invention;
FIG. 15 is an enlarged partial view of section D of FIG. 14 illustrating an embodiment of the present invention;
FIG. 16 is a schematic axial view of a longitudinal slitting device according to an embodiment of the invention;
FIG. 17 is a schematic view of the embodiment of the present invention with the dust removal plate removed in FIG. 16;
FIG. 18 is a side view of the embodiment of the invention relative to FIG. 17;
FIG. 19 is a schematic front view of the embodiment of the present invention with respect to FIG. 17;
FIG. 20 is a schematic axial view of the height adjustment drive coupled to the mounting bracket and the longitudinal cutter in accordance with an embodiment of the present invention;
FIG. 21 is a schematic side view of an embodiment of the present invention as shown in FIG. 20;
FIG. 22 is a schematic view of a cutting device according to an embodiment of the present invention;
fig. 23 is a partially enlarged view of portion E of fig. 22 according to the embodiment of the present invention.
FIG. 24 is an axial view of the transverse slitting device in cooperation with the conveyor of an embodiment of the present invention;
FIG. 25 is a schematic axial view of a delivery device in accordance with an embodiment of the invention;
FIG. 26 is an axial view of a belt conveyor assembly according to an embodiment of the invention;
FIG. 27 is an enlarged, fragmentary view of section F of FIG. 26 illustrating an embodiment of the present invention;
FIG. 28 is a side view of the embodiment of the invention relative to FIG. 26;
FIG. 29 is an enlarged partial view of section G of FIG. 28 illustrating an embodiment of the present invention;
FIG. 30 is a schematic axial view of a canting mechanism in cooperation with a feed conveyor mechanism in accordance with an embodiment of the present invention;
FIG. 31 is an enlarged partial view of section H of FIG. 30 illustrating an embodiment of the present invention;
FIG. 32 is an isometric view of a partial structure of a transverse slitting device according to an embodiment of the present invention;
FIG. 33 is an enlarged partial view of section I of FIG. 24 illustrating an embodiment of the present invention;
FIG. 34 is an enlarged partial view of the J portion of FIG. 26 illustrating an embodiment of the present invention.
FIG. 35 is an axial schematic view of a pallet lift assembly according to an embodiment of the present invention;
FIG. 36 is an axial view of a pallet platform according to an embodiment of the invention;
FIG. 37 is a schematic axial view of a two-sided pull-away roller mechanism according to an embodiment of the present invention.
Wherein, the technical characteristics that each reference number refers to are as follows:
1. a plate loading device; 2. a positioning device; 3. a deviation correcting device; 4. a compounding device; 5. a longitudinal slitting device; 6. a cutting device; 7. a conveying device; 8. a transverse joint cutting device; 9. a palletizing device; 11. a feeding rack; 12. a plate storage mechanism; 13. a plate connecting mechanism; 14. a plate taking mechanism; 16. a safety barrier; 21. positioning the frame; 22. a positioning sensor; 23. positioning the movable piece; 24. positioning the fixing piece; 25. a plate positioning driving member; 26. a height limiting positioning piece; 31. fixing the frame; 32. a movable frame; 33. a deviation rectifying driving part; 34. a deviation rectifying roller; 35. a rectification camera; 36. a zero sensor; 37. a roller assembly; 41. an upper-layer crawler belt; 42. a lower-layer crawler belt; 43. installing a frame; 44. a hydraulic cylinder; 45. a connecting assembly; 46. adjusting the gasket; 51. a longitudinal joint cutting machine frame; 52. longitudinally cutting a seam platform; 53. a longitudinal cutter; 54. heightening the driving member; 55. a platen assembly; 56. a guide roller; 57. a dust guard; 61. a cutting frame; 62. a first belt assembly; 63. a composite board cutting machine; 64. a safety beam; 65. a length detection sensor; 66. a traverse cutting driving member; 71. a turnover mechanism; 72. a belt conveying mechanism; 73. a discharge conveying mechanism; 74. a feed conveying mechanism; 81. a transverse joint cutting machine frame; 82. cutting a seam to lift the bracket; 83. a transverse cutting drive; 84. cutting and transversely moving the bracket; 85. a transverse moving position-adjusting driving piece; 86. a smoke-proof hood; 87. a broadside positioning assembly; 88. a long edge positioning component; 91. a stacking platform; 92. a roller withdrawing mechanism; 100. compounding a production line; 121. a support platform; 122. an upper plate lifting driving member; 131. a fixed plate fixing frame is connected; 132. a movable frame for connecting the plate; 133. lifting driving parts of the joint plates; 134. connecting a plate beam; 135. connecting a roller; 136. a limit baffle; 141. a plate taking rack; 142. a plate taking driving part; 143. a material pushing plate; 144. a striker plate; 151. a rise-to-position sensor; 152. a rise limit sensor; 153. a conveyance sensor; 200. a coiled material production line; 201. a tire base unwinding device; 202. a tire base lapping device; 203. a tire base storage rack; 204. a tire base drying device; 205. a tire base tensioner; 206. a tire base traction device; 207. a tire base dip coating device; 208. a film covering device; 209. a cooling device; 210. a coil drawing device; 231. positioning the movable beam; 241. positioning the fixed beam; 242. positioning the roller; 251. a support plate; 300. a thermal insulation board; 311. a touch plate; 312. a fixed shaft; 321. a first mounted bearing; 322. a second mounted bearing; 361. a proximity sensor; 362. an inductive element; 371. assembling a plate; 372. a support; 373. fixing the wheel shaft; 374. a support bearing; 400. waterproof coiled materials; 411. an upper crawler frame; 412. a boss; 413. a guide roller; 414. a track shoe; 415. hinging shafts; 416. a drive shaft; 417. mounting a sliding plate; 418. a drive assembly; 451. connecting lugs; 452. a connecting shaft; 511. a longitudinal joint cutting fixing frame; 512. a movable mounting frame; 531. a longitudinal cutting drive; 532. a saw blade; 533. a scrap collecting hood; 541. heightening the motor; 542. a first decelerator; 543. a first drive shaft; 544. a second decelerator; 545. a second drive shaft; 546. fixing a sleeve; 547. a ball screw; 551. a platen drive; 552. a rotating roller; 553. a compression roller; 554. a connecting rod; 611. mounting a cross beam; 620. avoiding vacant positions; 621. a first pulley; 622. a second pulley; 623. a third pulley; 624. a fourth pulley; 625. a first conveyor belt; 626. a first avoidance belt wheel; 627. a second avoidance belt wheel; 628. a third avoidance belt wheel; 661. a traversing motor; 662. a connecting seat; 711. turning over the frame; 712. turning over the beam; 713. turning over the driving piece; 714. overturning the manipulator; 715. a support assembly; 716. a turntable assembly; 721. a belt fixing bracket; 722. a belt lifting bracket; 723. a belt lifting driving member; 724. a second belt assembly; 741. a feeding frame; 742. a conveying roller; 743. a delivery drive; 871. a broadside positioning plate; 872. a broadside guide plate; 873. a broadside positioning drive member; 874. mounting a wide edge; 881. a long edge positioning plate; 882. a long-edge positioning driving piece; 911. an elevator; 912. a palletizing machine frame; 913. a drive roller; 914. a stacking and feeding driving member; 915. aligning the bracket; 921. a stacking fixed support; 922. drawing the bracket away; 923. drawing the driving member away; 924. a transition roll; 925. a plate in-place sensor; 7141. a connecting plate; 7142. an upper clamping member; 7143. a lower clamping member; 7151. a support bracket; 7152. supporting the rollers; 7161. rotating the wheel disc; 7162. connecting sleeves; 7241. mounting a beam; 7242. a driving pulley; 7243. a driven pulley; 7244. a second conveying belt; 7245. a belt drive; 7246. tensioning the belt pulley; 7247. a synchronizing shaft; 71421. a base plate; 71422. a grip roller; 71423. a reinforcing plate; 72411. a first mounting plate; 72412. a second mounting plate; 72413. a third mounting plate; 72414. a fourth mounting plate; 72415. a fifth mounting plate; 72416. a fixing plate; 72417. an adjusting screw; 72418. a positioning ring; 72419. and a guide block.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments, but the scope of the present invention is not limited to the following embodiments.
Example 1:
referring to fig. 1 to 37, the present embodiment discloses an online composite production line of waterproof and heat-insulating integrated boards, which includes a coil production line 200 and a composite production line 100;
the composite production line 100 comprises a conveying device 7 for conveying plates, a plate loading device 1 for loading the insulation board 300, a positioning device 2 for positioning the insulation board 300 and a composite device 4 for compounding the insulation board 300 and the waterproof roll 400, which are sequentially arranged along the conveying direction of the plates;
the coil production line 200 comprises a deviation correcting device 3 for adjusting the position of the waterproof coil 400, and the waterproof coil 400 which is just produced in the coil production line 200 passes through the deviation correcting device 3 and then enters the composite device 4 together with the insulation board 300 positioned by the positioning device 2 for composite.
Upper plate device 1 is with heated board 300 material loading to conveyor 7 on, along with conveyor 7 is to heated board 300's transport, heated board 300 gets into in set composite 4 after positioner 2's location, the coiled material produces the waterproofing membrane 400 that has just produced and gets into in set composite 4 after deviation correcting device 3's adjustment simultaneously, set composite 4 compounds waterproofing membrane 400 and heated board 300, waterproofing membrane 400 directly carries out online complex with heated board 300 after the completion of production, need not the rolling and open a book waterproofing membrane 400, the production technology of waterproof insulation intergral template has been simplified, waterproofing membrane 400 need not to cover the barrier film with the compound surface of composite sheet, reduce the material loss, and reduction in production cost, and waterproofing membrane 400 that just produced the completion has certain temperature, the sizing material on waterproofing membrane 400 has sufficient viscidity, need not to preheat waterproofing membrane 400, the energy consumption is reduced, further reduction in production cost, and improve the production efficiency of waterproof insulation intergral template.
Referring to fig. 1, further, the coil production line 200 and the composite production line 100 are of an upper and lower double-layer production line structure, the coil production line 200 may be located above or below the composite production line 100, in this embodiment, the coil production line 200 is located right above the composite apparatus 4 of the composite production line 100, the waterproof coil 400 produced by the coil production line 200 is conveyed into the composite apparatus 4, the coil production line 200 includes, in order along the coil conveying direction, a tire base unwinding device 201 for unwinding a tire base, a tire base overlapping device 202 for splicing two rolls of tire bases, a tire base storage rack 203 for winding the tire base, a tire base drying device 204 for drying the tire base, a tire base tensioning device 205 for adjusting the tensioning degree of the tire base, a tire base traction device 206 for driving the tire base, a tire base dip-coating device 207 for dip-coating asphalt rubber, a film laminating device 208 for laminating, a cooling device 209 for cooling, a coil traction device 210 for turning over, and the deviation correcting device 3, the deviation correcting device 3 is located below the web traction device 210, the tire base unrolling device 201, the tire base lapping device 202, the tire base storage rack 203, the tire base drying device 204, the tire base tensioning device 205, the tire base traction device 206, the tire base pre-dipping device, the tire base coating device and the film laminating device 208 are all the prior art, and no further description is given here, in addition, the film laminating device 208 only covers an isolation film on the lower surface of the waterproof roll 400, and covers a side film on one side of the upper surface of the waterproof roll 400 along the width direction, the width of the side film is 1/30-1/20 of the width of the waterproof roll 400, for the use of the lap edge of the subsequent waterproof roll 400, the waterproof roll 400 is turned over by the web traction device 210, so that only one side of the edge film of the waterproof roll 400 faces downwards, namely faces towards the heat insulation board 300, the side of the waterproof roll material 400 covered by the isolation film faces upwards, and the temperature of the waterproof roll material 400 after being cooled is still over 120 ℃ by controlling the water temperature and the length of the cooling device 209, so that the asphalt glue material on the waterproof roll material 400 is ensured to have enough viscosity to be compounded with the heat insulation board 300.
Referring to fig. 3-6, further, the upper plate device 1 includes a feeding rack 11 and a liftable plate storage mechanism 12, the feeding rack 11 is disposed on the ground, the feeding rack 11 is a frame with a substantially rectangular outline, the conveying device 7 is disposed in the bottom end of the feeding rack 11, the conveying direction of the plate is parallel to the length direction of the feeding rack 11, the plate storage mechanism 12 is disposed on one side of the feeding rack 11 along the conveying direction of the plate, that is, the plate storage mechanism 12 is disposed on one side of the feeding rack 11 along the width direction, a plate taking mechanism 14 for taking the plate is disposed in the top end of the feeding rack 11, a plate receiving mechanism 13 for receiving the plate is disposed in the conveying device 7, and the plate receiving mechanism 13 is disposed on the conveying device 7 and can move up and down.
The working personnel adopt a forklift to transport a plurality of insulation boards 300 which are arranged in a stacked mode to the board storage mechanism 12, after the board loading device 1 is started, the board storage mechanism 12 and the board receiving mechanism 13 are lifted to the designated height, then the board taking mechanism 14 picks the uppermost insulation board 300 to the board receiving mechanism 13, and then the board receiving mechanism 13 descends, so that the insulation boards 300 are placed on the conveying device 7, finally the conveying device 7 conveys the insulation boards 300, and the process is repeated to feed the insulation boards 300.
Further, deposit board mechanism 12 and include supporting platform 121 and upper plate lift driving piece 122, upper plate lift driving piece 122 sets up subaerial, and the output and the supporting platform 121 of upper plate lift driving piece 122 are connected, drive supporting platform 121 carries out elevating movement, the heated board 300 of the range upon range of setting of polylith can be deposited on supporting platform 121, the output drive supporting platform 121 of upper plate lift driving piece 122 carries out elevating movement, thereby drive heated board 300 rises to the assigned height, snatch a heated board 300 of the top through getting board mechanism 14.
Upper plate lift driving piece 122 hydraulic lift 911 or step lift 911 in this embodiment, because the weight of heated board 300 is big, needs great drive power, and upper plate lift driving piece 122 adopts hydraulic lift 911, and hydraulic lift 911 reaction rate is fast, and motion inertia is little, and the lift off-position is accurate, and the lift scope is big, long service life.
Be equipped with the location rail on supporting platform 121, the location rail is including setting up vertical location rail and the setting horizontal location rail that is located heated board 300 length direction both sides at supporting platform 121 that keeps away from material loading frame 11 one side at supporting platform 121, and the location rail has played the positioning action when placed on supporting platform 121 to heated board 300, avoids heated board 300 to place the position on supporting platform 121 askew and influence the material loading process partially.
The plate taking mechanism 14 comprises a plate taking rack 141 and a plate taking driving part 142, the plate taking rack 141 and the feeding rack 11 are connected in a sliding mode along the direction perpendicular to the plate conveying direction, the plate taking driving part 142 is arranged in the top end of the feeding rack 11, the output end of the plate taking driving part 142 is connected with the plate taking rack 141, a pushing plate 143 is arranged on one side, adjacent to the plate storing mechanism 12, of the plate taking rack 141, a blocking plate 144 is arranged on one side, adjacent to the plate storing mechanism 12, of the feeding rack 11, the bottom end of the pushing plate 143 is arranged at an interval with the top end of the blocking plate 144, the interval between the bottom end of the pushing plate 143 and the top end of the blocking plate 144 is smaller than the thickness of one plate, in an initial state, the pushing plate 143 is located on the outer side of the heat preservation plate 300 arranged on the plate storing mechanism 12, namely the pushing plate 143 is located on the side, far away from the feeding rack 11, when the plate storing mechanism 12 drives the heat preservation plate 300 to rise to a specified height, the plate taking driving part 142 drives the plate taking rack 141 to move, the pushing plate 143 to drive the plate pushing plate 300 to move, and then the plate pushing plate 300 located on the second block and the blocking plate 300 is limited by the blocking plate 144, the uppermost pushing plate 300, and the driving part 142 to grab the heat preservation plate 13 of the heat preservation plate 13.
Further, the board taking frame 141 is substantially C-shaped, the board taking frame 141 is located on both sides of the board taking driving member 142 along the conveying direction of the boards and is provided with guide rails, the length direction of the guide rails is perpendicular to the conveying direction of the boards, a slide block matched with the guide rails is arranged in the top end of the feeding frame 11, the guide rails are arranged in the slide block in a penetrating manner, on one hand, the guide rails are matched with the slide block to form the board taking frame 141, namely, the moving of the pushing plate 143 plays a guiding role, so that the pushing plate 143 slides more smoothly, on the other hand, the stress required to be borne by the board taking driving member 142 can be greatly reduced, and the service life of the board taking driving member 142 is prolonged.
The plate taking driving member 142 includes an air cylinder or an electric cylinder, in this embodiment, the plate taking driving member 142 employs an air cylinder, the plate taking driving member 142 is disposed in the top end of the feeding frame 11, a piston rod of the plate taking driving member 142 faces the plate storing mechanism 12, an axis of the piston rod of the plate taking driving member 142 is perpendicular to the plate conveying direction, and the piston rod of the plate taking driving member 142 is fixedly connected to the plate taking frame 141.
Further, be equipped with vertical straight flute regulation hole on the striker plate 144, be equipped with the screw hole that corresponds with the straight flute regulation hole on the material loading frame 11, striker plate 144 and material loading frame 11 threaded connection adopt the screw to pass the screw hole threaded connection of straight flute regulation hole and material loading frame 11, and be equipped with the fixed position of the adjustable striker plate 144 of straight flute regulation hole, when unscrewing the screw, striker plate 144 can follow vertical direction adjustment position, and the screw is screwed up after the adjustment is accomplished.
One side that material loading frame 11 and deposit board mechanism 12 are adjacent is equipped with and rises to the sensor 151 that targets in place, and rise to the sensor 151 and material loading frame 11 along vertical direction sliding connection, it rises to the assigned height to detect to deposit board mechanism 12 when rising to the assigned height to target in place sensor 151, it rises to the assigned height to detect the heated board 300 that sets up at deposit board mechanism 12 promptly, the interval that the top that is located the top second piece heated board 300 this moment and striker plate 144 between the vertical direction is between 20% -50% of heated board 300 thickness, deposit board mechanism 12 stops the rising motion, it snatchs the heated board 300 of the top to get board mechanism 14, and rise to the sensor 151 and material loading frame 11 along vertical direction sliding connection, can adjust the high position that targets in place sensor 151 according to the heated board 300 of different thickness, be applicable to the material loading of multiple model heated board 300, and wide applicability.
One side that feed frame 11 and deposit board mechanism 12 are adjacent still is equipped with ascending spacing sensor 152, and, ascending spacing sensor 152 and feed frame 11 are along vertical direction sliding connection, ascending spacing sensor 152 is located and rises the top of reaching sensor 151, when rising to reach sensor 151 and break down, rise to reach sensor 152 and detect and deposit board mechanism 12 and rise to the limit height, detect promptly and set up when the heated board 300 that deposits board mechanism 12 rises to the limit height, deposit board mechanism 12 and stop the rising motion and send out the police dispatch newspaper, avoid appearing dangerous accident.
Further, the in-place ascending sensor 151 and the in-place ascending sensor 152 both include infrared sensors or photoelectric sensors, in this embodiment, the in-place ascending sensor 151 and the in-place ascending sensor 152 are both photoelectric sensors, one side of the feeder frame 11 adjacent to the plate storage mechanism 12 is provided with two in-place ascending sensors 151 and two in-place ascending sensors 152, the two in-place ascending sensors 151 are respectively disposed on both sides of the feeder frame 11 in the length direction, the two in-place ascending sensors 152 are respectively disposed on both sides of the feeder frame 11 in the length direction, the two in-place ascending sensors 151 are oppositely disposed, the two in-place ascending sensors 152 are oppositely disposed, specifically, both sides of the feeder frame 11 in the length direction are respectively provided with a detection bracket, the detection brackets on both sides are oppositely disposed, the detection bracket is provided with a vertical support column, the support column is externally sleeved with two connecting assemblies 45, and the connecting assemblies 45 are slidably connected with the support column, the in-place ascending sensors 151 and the in-place ascending sensors 152 are disposed on the corresponding connecting assemblies 45, i.e., the in-place ascending sensors 152 are located above the in-place ascending sensors 151.
Further, coupling assembling 45 includes the adjusting block, be equipped with the through-hole in the adjusting block, the adjusting block cover is located outside the support column, be equipped with the breach outward of adjusting block, breach and through-hole intercommunication, and the breach makes adjusting block left adjusting block and right adjusting block respectively, be equipped with the connecting hole on the adjusting block of a left side, be equipped with the screw hole with the coaxial setting of connecting hole on the adjusting block of a right side, adopt hand adjusting screw to pass connecting hole and screw hole threaded connection in proper order, it reaches sensor 151 and the ascending spacing sensor 152 and adjusting block fixed connection to rise to target in place, when loosening hand adjusting screw, the adjusting block branch of academic or vocational study is along the axis direction of support column, vertical direction slides promptly, thereby it reaches sensor 151 and the ascending spacing sensor 152 to rise to adjust along vertical direction, after the adjustment is accomplished, tighten hand adjusting screw.
The conveying device 7 comprises a feeding conveying mechanism 74, the feeding conveying mechanism 74 is arranged in the bottom end of the feeding rack 11 in a penetrating mode, the feeding conveying mechanism 74 comprises a feeding rack 741, the feeding rack 741 is a frame with a roughly rectangular outline, the feeding rack 741 is arranged on the ground, a plurality of conveying rollers 742 are arranged in the feeding rack 741, the conveying rollers 742 are arranged at the top end of the feeding rack 741, the length direction of the feeding rack 741 is parallel to the length direction of the feeding rack 11, the axial direction of the conveying rollers 742 is perpendicular to the length direction of the feeding rack 741, the plurality of conveying rollers 742 are arranged at intervals along the conveying direction of the plate, a conveying driving piece 743 is further arranged in the feeding rack 741, the output end of the conveying driving piece 743 is connected with the conveying rollers 742, the conveying driving piece 743 drives the conveying rollers 742 to rotate, and the insulation board 300 located on the conveying rollers 742 is conveyed by means of friction force between the conveying rollers 742 and the insulation board 300.
Furthermore, two ends of the conveying roller 742 penetrate through the feeding rack 741 and are rotatably connected with the feeding rack 741, one end of the conveying roller 742 is provided with two driven sprockets, the two driven sprockets are fixedly connected with the conveying roller 742 through keys, the two driven sprockets are arranged at intervals, the output end of the conveying driving piece 743 is provided with a driving sprocket, the driving sprocket and any driven sprocket of one conveying roller 742 at the end of the feeding rack 741 are sleeved with a driving chain, the driven chain is sleeved outside the corresponding driven sprocket between two adjacent conveying rollers 742, the output end of the conveying driving piece 743 drives the driving sprocket to rotate, the conveying roller 742 at the end of the feeding rack 741 is driven to rotate through the cooperation of the driving sprocket, the driven sprocket and the driving chain, and the other conveying rollers 742 are driven to rotate in the same direction through the cooperation of the two adjacent driven sprockets and the driven chain, and finally the insulation board 300 on the conveying roller 742 is conveyed.
In an embodiment, not shown in the drawings, one end of the feeding roller 742 is provided with two driven synchronous wheels, the two driven synchronous wheels are fixedly connected with the feeding roller 742 through keys, the two driven synchronous wheels are arranged at intervals, the output end of the feeding driving member 743 is provided with a driving synchronous wheel, the driving synchronous wheel is sleeved with a driving synchronous belt around any driven synchronous wheel of one feeding roller 742 at the end of the feeding rack 741, a driven synchronous belt is sleeved around an opposite driven synchronous wheel between two adjacent feeding rollers 742, and the driving relationship is similar to that described above, and will not be described again.
Specifically, the conveying driving element 743 includes a conveying speed reducer, the conveying speed reducer includes a motor and a speed reducer, an output shaft of the motor is coaxially and fixedly connected with an input end of the speed reducer, an output end of the speed reducer is an output end of the conveying speed reducer, a driving sprocket is arranged at an output end of the conveying speed reducer, and the conveying speed reducer drives the conveying roller 742 to rotate, so that the conveying torque is large and the driving is stable.
The plate receiving mechanism 13 includes a plate receiving fixed frame 131, a plate receiving movable frame 132, a plate receiving lifting driving member 133 and a plurality of plate receiving beams 134, the plate receiving fixed frame 131 and the plate receiving movable frame 132 are both frames with outline substantially in the shape of a rectangular parallelepiped, the length directions of the plate receiving fixed frame 131 and the plate receiving movable frame 132 are parallel to the length direction of the feeding frame 11, the plate receiving fixed frame 131 is disposed on the ground, the plate receiving fixed frame 131 is disposed in the bottom end of the feeding frame 741, the plate receiving movable frame 132 is located above the plate receiving fixed frame 131, the plate receiving movable frame 132 is slidably connected to the plate receiving fixed frame 131 in the vertical direction, the plate receiving lifting driving member 133 is disposed on the plate receiving fixed frame 131, the output end of the plate lifting driving member 133 is connected to the plate receiving movable frame 132, the plurality of plate receiving beams 134 are disposed on the movable frame 132, the plurality of plate receiving beams 134 are disposed at intervals along the conveying direction of the plates, the plate receiving beams 134 can be disposed between the partially adjacent conveying rollers 742, when the plate receiving beams 134 rise in the plate storing mechanism 12, the plate receiving lifting driving member 133 drives the plate receiving movable frame 132 to receive the heated plate 300, and the heated plate 300 to be placed on the heated plate receiving plate 300, and the heated plate lifting driving member 300, and the heated plate 300 is placed on the heated plate receiving mechanism 12, and the heated plate receiving plate 300 is placed on the heated plate receiving mechanism, and the heated plate receiving plate 300.
Further, not shown in the figure, the top of striker plate 144 is equipped with a plurality of supporting roller 7152, supporting roller 7152's axis and panel direction of delivery parallel arrangement, a plurality of supporting roller 7152 set up along panel direction of delivery interval, when depositing board mechanism 12 and rise to the assigned height, the surface that the summit of a plurality of supporting roller 7152 was located coincides with the lower surface of a heated board 300 of the top, get the in-process that board mechanism 14 snatched a heated board 300 of the top, supporting roller 7152 plays the effect of support to heated board 300, avoid the unsettled part of heated board 300 to produce crooked condition because of weight is too big, the guard action has been played to heated board 300, guarantee simultaneously that heated board 300 can move smoothly to on fishplate bar 134.
Further, fishplate bar mount 131 all is equipped with fishplate bar lift driving piece 133 along length direction's both sides, fishplate bar mount 131 is located fishplate bar lift driving piece 133 and all is equipped with the slider along width direction's both sides, fishplate bar adjustable shelf 132 is equipped with the guide rail corresponding with the slider, the guide rail is worn to locate in the slider, and the length direction and the vertical direction parallel arrangement of guide rail, on the one hand, the guide rail cooperates fishplate bar adjustable shelf 132 for fishplate bar lift driving piece 133 drive fishplate bar, the fishplate bar 134 has played the guide effect promptly, on the other hand, very big reduction the required stress that bears of fishplate bar lift driving piece 133.
Connect board roof beam 134 to include crossbeam and two perpendicular roof beams, two the top of erecting the roof beam respectively with the both ends fixed connection of crossbeam, two the bottom and the fishplate bar adjustable shelf 132 fixed connection of erecting the roof beam, the length direction and the perpendicular setting of panel direction of delivery of crossbeam, and two interval of erecting between the roof beam is greater than the width size of heated board 300, when many upper plate devices 1 carry out the composite upper plate, fishplate bar 134 is at the in-process of fishplate bar, do not influence conveyor 7 and carry panel, further improve material loading efficiency.
The connecting plate lifting driving member 133 comprises an air cylinder or an electric cylinder, in this embodiment, the connecting plate lifting driving member 133 is an electric cylinder, so as to control the lifting height of the connecting plate beam 134, the connecting plate lifting driving member 133 is disposed at the bottom end of the connecting plate fixing frame 131, the piston rod of the connecting plate lifting driving member 133 faces vertically upwards, and the piston rod of the connecting plate lifting driving member 133 is fixedly connected with the connecting plate movable frame 132.
The feeding frame 741 is provided with a conveying sensor 153, and when the conveying sensor 153 detects that the heat-insulating plate 300 positioned on the conveying roller 742 is conveyed to a designated position, the lifting driving member 133 of the receiving plate is controlled to perform the next operation.
The conveying sensor 153 includes an infrared sensor or a photoelectric sensor, in this embodiment, the conveying sensor 153 is a photoelectric sensor, the conveying sensors 153 are disposed on both sides of the feeding rack 11 along a direction perpendicular to a conveying direction of the plate, and the conveying sensors 153 on both sides are disposed oppositely.
Be equipped with a plurality of fishplate bar gyro wheels 135 on fishplate bar 134, fishplate bar gyro wheel 135's axis and the direction of delivery parallel arrangement of panel, a plurality of fishplate bar gyro wheels 135 set up along perpendicular to panel direction of delivery interval, and fishplate bar roof beam 134 keeps away from the one end of depositing board mechanism 12 and is equipped with limit baffle 136, when getting a heated board 300 that board mechanism 14 will be the top and snatching to fishplate bar 134 on, fishplate bar gyro wheel 135 contradicts with heated board 300, reduce and get the frictional force that board mechanism 14 snatched heated board 300 in-process, can reduce and get the required power of board mechanism 14, and simultaneously, because heated board 300 can slide on fishplate bar gyro wheel 135, avoid heated board 300 roll-off fishplate bar 134, limit baffle 136 restriction heated board 300 slidable extreme position, guarantee the normal of upper plate process and advance.
Limiting baffle 136 is equipped with the blotter with the adjacent one side of depositing board mechanism 12, and the blotter includes rubber pad, silica gel pad or foam-rubber cushion, avoids violent collision between heated board 300 and limiting baffle 136, plays the guard action to heated board 300.
Further, one side that material loading frame 11 kept away from and deposit board mechanism 12 still is equipped with safety barrier 16, safety barrier 16 avoids heated board 300 to break away from conveying roller 742, it is further, safety barrier 16 is equipped with a plurality of conflict gyro wheels with one side that deposit board mechanism 12 is adjacent, the axis and the vertical direction parallel arrangement of conflict gyro wheel, a plurality of conflict wheels roll along panel direction of delivery interval setting, when heated board 300 contradicts with the conflict gyro wheel, on the one hand, restriction heated board 300 is along the skew conveying roller 742 of perpendicular to panel direction of delivery, on the other hand, at the in-process that conveying roller 742 carried heated board 300, the frictional force of conflict gyro wheel and heated board 300 is low, avoid influencing the transport of heated board 300.
Referring to fig. 7-8, further, the positioning device 2 includes a positioning frame 21 disposed on the conveying device 7, and a positioning sensor 22 for detecting a position of the insulation board 300, the positioning frame 21 is respectively provided with a positioning fixing member 24 and a positioning moving member 23 along two sides perpendicular to a conveying direction of the insulation board 300, the positioning moving member 23 is slidably connected to the positioning frame 21 along the conveying direction perpendicular to the insulation board 300, the positioning fixing member 24 is fixedly connected to the positioning frame 21, the positioning frame 21 is further provided with a plate positioning driving member 25, the plate positioning driving member 25 is disposed outside a side of the positioning frame 21 close to the positioning movable beam 231, and an output end of the plate positioning driving member 25 is connected to the positioning moving member 23.
In the process of carrying heated board 300, when positioning sensor 22 detected that heated board 300 carried the assigned position, panel location driving piece 25's output drive location moving part 23 removed towards the direction of location mounting 24, location moving part 23 promotes heated board 300, fixes a position heated board 300, and the position when guaranteeing heated board 300 and waterproofing membrane 400 complex is accurate, improves waterproofing membrane 400 and heated board 300's compound precision, guarantees the quality of product, and the reduction in the number of rejects reduces manufacturing cost.
The positioning movable member 23 includes a positioning movable beam 231, the positioning movable beam 231 is slidably connected to the positioning frame 21, the positioning fixing member 24 includes a positioning fixed beam 241, the positioning fixed beam 241 is fixedly connected to the positioning frame 21, an output end of the board positioning driving member 25 is connected to the positioning movable beam 231, inner sides of the positioning movable beam 231 and the positioning fixed beam 241 are respectively provided with a plurality of positioning rollers 242, specifically, inner sides of the positioning movable beam 231 and the positioning fixed beam 241 are provided with a connecting block and a roller frame, one end of the connecting block is welded to the positioning movable beam 231 or the positioning fixed beam 241, the other end of the connecting block is welded to the roller frame, the positioning rollers 242 are disposed in the roller frame and rotatably connected to the roller frame, axes of the positioning rollers 242 are disposed in parallel to a vertical direction, and the plurality of positioning rollers 242 are disposed at intervals along a conveying direction of the insulation board 300, the board positioning driving member 25 drives the positioning movable beam 231 to slide, the positioning movable beam 231 to slide along with the positioning movable beam 231, the positioning movable beam, the positioning rollers 242 contact with the insulation board 300 and push the insulation board 300 until the positioning rollers 242 clamp the insulation board 300 tightly, and the insulation board 300, and a positioning effect of the insulation board is achieved without affecting a friction force of the insulation board 300.
Location frame 21 sets up on feeding frame 741, location frame 21 is including setting up the longeron along perpendicular to heated board 300 direction of delivery both sides, the length direction and the heated board 300 direction of delivery parallel arrangement of longeron, the both ends of longeron all are equipped with perpendicular roof beam, the top and the longeron of perpendicular roof beam are connected, the bottom and the feeding frame 741 of perpendicular roof beam are connected, be equipped with a plurality of crossbeams between the longeron of both sides, the length direction and the heated board 300 direction of delivery of crossbeam set up perpendicularly, the both ends of crossbeam respectively with the longeron fixed connection of both sides.
The positioning frame 21 is provided with guide rails on two sides of the plate positioning driving piece 25 along the conveying direction of the heat insulation plate 300, the length direction of the guide rails is perpendicular to the conveying direction of the heat insulation plate 300, the guide rails are arranged at the bottom end of the cross beam, the positioning movable beam 231 is provided with a slide block corresponding to the guide rails, the slide block is sleeved outside the guide rails, and the guide rails are matched with the slide block, so that on one hand, a guiding effect is achieved for the plate positioning driving piece 25 to drive the positioning movable beam 231 to slide, and the positioning movable beam 231 can slide more smoothly; on the other hand, the stress to be borne by the plate positioning driving element 25 can be reduced, and the service life of the plate positioning driving element 25 can be prolonged.
Plate location driving piece 25 includes the electric cylinder, be equipped with backup pad 251 on the location frame 21, backup pad 251 is connected with the longeron, plate location driving piece 25 sets up in backup pad 251, and the piston rod of plate location driving piece 25 wears to locate in backup pad 251, the piston rod of plate location driving piece 25 is connected with location walking beam 231, can be according to the piston rod stroke of the size control panel material location driving piece 25 of heated board 300, can control the clamp force when location gyro wheel 242 presss from both sides tight heated board 300, avoid the too big circumstances that leads to appearing heated board 300 perk or warp of clamp force to appear, be suitable for the production of multiple width heated board 300, and the suitability is strong.
The piston rod of panel location driving piece 25 is equipped with connecting plate 7141, and connecting plate 7141 is located the piston rod and all is equipped with the guide pillar along heated board 300 direction of delivery's both sides, and backup pad 251 is equipped with the guide pin bushing corresponding with the guide pillar, and in the guide pin bushing was worn to locate, connecting plate 7141 was connected with location walking beam 231, and the guide pin bushing and the guide pillar cooperation play the guide effect for the piston rod drive location walking beam 231 of panel location driving piece 25 when.
Further, the inboard of location walking beam 231 and location fixed beam 241 all is equipped with a plurality of limit for height setting element 26, is fixed a position gyro wheel 242 when pressing from both sides tightly when heated board 300, and limit for height setting element 26 can restrict the height that heated board 300 passes through, avoids heated board 300 to appear the perk or the condition of warping when being fixed a position gyro wheel 242 and press from both sides tightly, guarantees the normal clear of follow-up production, guarantees product quality.
Height limit setting element 26 includes the electric jar, height limit setting element 26 is connected with location walking beam 231 or location fixed beam 241, it is specific, location walking beam 231 or location fixed beam 241 pass through L type angle bar with height limit setting element 26 and are connected, L type angle bar includes riser and diaphragm, the riser and location walking beam 231 or the location fixed beam 241 fixed connection of L type angle bar, height limit setting element 26 sets up on the diaphragm of L type angle bar, and the piston rod of spacing electric jar wears to locate in L type angle bar, height limit setting element 26's the vertical setting down of piston rod, according to the thickness of heated board 300, the stroke of control height limit setting element 26 piston rod, the high position of adjustment height limit setting element 26 piston rod, make the thickness looks adaptation with heated board 300, realize intelligent control, and be applicable to the production of multiple thickness heated board 300, and wide applicability.
Piston rod of limit for height setting element 26 is equipped with the fly leaf, the both sides that the fly leaf is located limit for height setting element 26 piston rod all are equipped with the limit for height gyro wheel, the axis of limit for height gyro wheel sets up with heated board 300 direction of delivery is perpendicular, the piston rod control limit for height setting element 26 piston rod control limit for height gyro wheel carries out the lift and moves, the high position of adjustment limit for height gyro wheel, make the limit for height gyro wheel contradict at the upper surface of heated board 300, avoid heated board 300 the condition of perk or deformation to appear, and the frictional force between limit for height gyro wheel and the heated board 300 is little, do not influence the transportation process of heated board 300.
The positioning sensors 22 include infrared sensors or photoelectric sensors, in this embodiment, the positioning sensors 22 employ photoelectric sensors, two positioning sensors 22 are disposed at the outlet end of the feeding rack 741 along the conveying direction of the insulation board 300, the two positioning sensors 22 are respectively disposed at two sides of the feeding rack 741 along the conveying direction of the insulation board 300, and the two positioning sensors 22 are disposed oppositely to detect whether the insulation board 300 is conveyed in place.
Referring to fig. 9-13, the deviation rectifying device 3 includes a fixed frame 31, the fixed frame 31 is fixedly connected to the coil production line 200, a movable frame 32 and a deviation rectifying driving member 33 are disposed on the fixed frame 31, the movable frame 32 is movably connected to the fixed frame 31, an output end of the deviation rectifying driving member 33 is connected to the movable frame 32, a deviation rectifying sensor for detecting a position of the waterproof coil 400 and a zero-position sensor 36 for detecting a zero position of the deviation rectifying driving member 33 are further disposed on the fixed frame 31, a deviation rectifying roller 34 is disposed on the movable frame 32, the deviation rectifying roller 34 is rotatably connected to the movable frame 32, and the waterproof coil 400 conveyed along a direction perpendicular to an axial direction of the deviation rectifying roller 34 is disposed outside the deviation rectifying roller 34.
In-process at waterproofing membrane 400 transport, when the position that the sensor of rectifying detected waterproofing membrane 400 took place the skew, driving piece 33 drive movable frame 32 of rectifying and rectifying 34 along the axis direction removal of rectifying roller 34, thereby drive waterproofing membrane 400 along the axis direction adjustment removal of rectifying roller 34, until waterproofing membrane 400's position does not have the deviation, position accuracy when guaranteeing waterproofing membrane 400 and heated board 300 complex, the composite accuracy of waterproofing membrane 400 and heated board 300 has been improved, guarantee the quality of product, the rejection rate is reduced, and the production cost is reduced.
Further, movable rack 32 rotates with fixed frame 31 to be connected, and the axis of movable rack 32 and fixed frame 31 junction is perpendicular to the axis of rectifying roller 34, in waterproofing membrane 400 conveying's in-process, when rectifying the position that the sensor detected waterproofing membrane 400 and take place to squint, rectifying the sensor gives rectifying the driving piece 33 transmission signal, rectifying driving piece 33 drive movable rack 32 and rectifying roller 34 swing, through rectifying the frictional force of roller 34 and waterproofing membrane 400, drive waterproofing membrane 400 swing, thereby adjust waterproofing membrane 400's position, until rectifying the sensor detects that waterproofing membrane 400's position returns, rectifying driving piece 33 stops moving, and the deviation effect of swing mode is good.
Further, a fixed shaft 312 is arranged on the fixed frame 31, the fixed shaft 312 is fixedly connected with the fixed frame 31, the axis of the fixed shaft 312 is perpendicular to the axis of the deviation rectifying roller 34, a first belt seat bearing 321 is arranged on the movable frame 32, first belt seat bearings 321 are arranged on two sides of the movable frame 32 along the axis of the fixed shaft 312, and the fixed shaft 312 penetrates through the first belt seat bearings 321 to realize the rotary connection between the movable frame 32 and the fixed frame 31.
The fixing shaft 312 at two sides of the first belt seat bearing 321 is sleeved with a positioning retainer ring, so that the movable frame 32 and the fixing shaft 312 are relatively fixed along the axial direction of the fixing shaft 312.
The first belt seat bearing 321 and the deviation correcting roller 34 are respectively arranged on two opposite sides of the movable rack 32, and under the condition that the swing central angles are equal, the larger the swing radius is, the longer the swingable distance is, the first belt seat bearing 321 and the deviation correcting roller 34 are respectively arranged on two opposite sides of the movable rack 32, the maximum swing radius of the deviation correcting roller 34 is, and the deviation correcting roller 34 is ensured to have enough swing distance to adjust the waterproof roll 400.
Further, fixed frame 31 all is equipped with touch panel 311 along the both sides of rectifying roller 34 axis direction, movable frame 32 all is equipped with the roller components 37 that correspond with touch panel 311 along the both sides of rectifying roller 34 axis direction, and roller components 37 contradicts with touch panel 311, roller components 37 have played the guide effect for movable frame 32's swing, and play certain supporting role to movable frame 32, reduce the stress that fixed axle 312 bore, improve swing deviation correcting device 3's life.
Roller assembly 37 includes assembly plate 371, be equipped with support 372 on assembly plate 371, wear to be equipped with fixed shaft 373 in the support 372, and the axis of fixed shaft 373 is perpendicular to the axis of fixed axle 312, fixed shaft 373 overcoat is equipped with support bearing 374, support bearing 374 conflicts with conflict board 311, it is concrete, be equipped with the support 372 of two intervals settings on assembly plate 371, the both ends of fixed shaft 373 wear to locate respectively in corresponding support 372 and with support 372 fixed connection, be located the fixed shaft 373 overcoat of both sides support 372 and be equipped with support bearing 374, support bearing's inner circle and fixed shaft 373 interference fit, support bearing's outer lane conflicts on conflict board 311, support bearing 374 plays the guide effect for the swing of activity frame 32, and the axis of fixed shaft 373 is perpendicular to the axis of fixed axle 312, make the centre of a circle of the support bearing 374 swing pitch arc line and be located the axis of fixed axle 312, overall structure is reasonable.
The deviation-rectifying driving part 33 comprises an electric cylinder, the swing radius of the movable rack 32 is large, the moving path of a piston rod of the deviation-rectifying driving part 33 is approximately linear, the axis of the piston rod of the deviation-rectifying driving part 33 is parallel to the axis of the deviation-rectifying roller 34, the deviation-rectifying driving part 33 is connected with the fixed rack 31 through a first support, the piston rod of the deviation-rectifying driving part 33 is connected with the movable rack 32 through a second support, in the moving process of the waterproof roll 400, when the deviation-rectifying sensor detects that the position of the waterproof roll 400 deviates, the piston rod of the deviation-rectifying driving part 33 drives the movable rack 32 to swing around the axis of the connection part of the movable rack 32 and the fixed rack 31, namely, the deviation-rectifying roller 34 is driven to swing, through the friction force between the deviation-rectifying roller 34 and the waterproof roll 400, the waterproof roll 400 is driven to swing so as to adjust the position of the waterproof roll 400, and when the deviation-rectifying sensor detects that the position of the waterproof roll 400 returns, the deviation-rectifying driving part 33 stops moving.
The zero position sensor 36 includes a proximity sensor 361, a piston rod of the deviation correcting driving member 33 is provided with an induction element 362 matched with the proximity sensor 361, the induction element 362 can be arranged on a second bracket or directly arranged on a piston rod of the deviation correcting driving member 33, the induction element 362 includes an iron blocking sheet, the proximity sensor 361 and the induction element 362 are matched to detect the zero position, namely the initial position, of the piston rod of the deviation correcting driving member 33, before the waterproof roll 400 starts to be conveyed, the piston rod of the deviation correcting driving member 33 is firstly adjusted to the zero position, so that the moving distance of the piston rod of the deviation correcting driving member 33 towards both sides is equal, namely the distance that the deviation correcting roller 34 can swing towards both sides is equal, a sufficient swing range is ensured on both sides of the deviation correcting roller 34, specifically, after the piston rod of the deviation correcting driving member 33 stretches for a certain distance, the induction element 362 is separated from the proximity sensor 361, no signal is generated by the proximity sensor 361, when the piston rod of the deviation correcting driving member 33 is adjusted, the piston rod of the deviation correcting driving member 33 is withdrawn until the proximity sensor 361 detects the induction element 362, the proximity sensor 361 sends a signal to stop the piston rod action of the deviation correcting driving member 33, so that the piston rod of the deviation correcting driving member 33 returns to the zero position, namely the initial position.
The deviation-correcting sensor comprises a deviation-correcting camera 35, the deviation-correcting camera 35 is located on one side of the waterproof roll 400, the shooting direction of the deviation-correcting camera 35 faces to one side of the waterproof roll 400 only covered with the edge film, color difference is formed between the asphalt glue on the waterproof roll 400 and the edge film, the deviation-correcting camera 35 detects whether the position of the waterproof roll 400 deviates or not by taking the boundary line of the asphalt glue and the edge film as a reference, for example, when the deviation-correcting camera 35 detects that the boundary line deviates to the right, the waterproof roll 400 deviates to the right, and the deviation-correcting driving piece 33 drives the deviation-correcting roller 34 to swing to the left; on the contrary, when the deviation-correcting camera 35 detects that the boundary line deviates to the left, it indicates that the waterproof roll 400 deviates to the left, the deviation-correcting driving member 33 drives the deviation-correcting roller 34 to swing to the right, and when the deviation-correcting camera 35 detects that the boundary line is in the middle, it indicates that the position of the waterproof roll 400 does not deviate, and the deviation-correcting driving member 33 does not need to act.
The deviation rectifying sensor comprises at least two infrared sensors, the infrared sensors are respectively located on two sides of the waterproof roll 400, in the embodiment, the deviation rectifying sensor comprises two infrared sensors, the two infrared sensors are respectively located on two sides of the waterproof roll 400, the infrared sensors detect whether the position of the waterproof roll 400 deviates or not by taking the side line of the waterproof roll 400 as a reference, for example, when only the infrared sensor on the left side detects the waterproof roll 400, the waterproof roll 400 deviates to the left, and the deviation rectifying driving piece 33 drives the deviation rectifying roller 34 to swing to the right; on the contrary, when only the infrared sensor on the right side detects the waterproof roll 400, it indicates that the waterproof roll 400 is deviated to the right, and the deviation rectifying driving part 33 drives the deviation rectifying roller 34 to swing to the left; when the infrared sensors on both sides detect the waterproof roll 400, it is indicated that the position of the waterproof roll 400 is not deviated, and the deviation rectifying driving member 33 does not need to act.
The movable rack 32 is provided with second belt seat bearings 322 along the two sides of the axis of the deviation rectifying roller 34, the two ends of the deviation rectifying roller 34 penetrate through the corresponding second belt seat bearings 322, the drawing is not shown, the movable rack 32 is further provided with a traction driving piece, the output end of the traction driving piece is connected with the deviation rectifying roller 34, the traction driving piece drives the deviation rectifying roller 34 to rotate, certain power is provided for conveying the waterproof coiled material 400, and the conveying of the waterproof coiled material 400 is smoother.
The traction driving part comprises a traction speed reducer, a driving chain wheel is arranged at the output end of the traction speed reducer, a driven chain wheel is arranged at one end, opposite to the traction driving part, of the deviation rectifying roller 34, a traction chain is sleeved outside the driving chain wheel and the driven chain wheel, the traction speed reducer drives the driving chain wheel to rotate, and the driving chain wheel, the driven chain wheel and the traction chain are matched to drive the driven chain wheel to rotate, namely, the deviation rectifying roller 34 is driven to rotate.
Referring to fig. 14-15, further, the combining device 4 includes an upper crawler belt 41 and a lower crawler belt 42, and there are three mounting frames 43 disposed along two sides perpendicular to the conveying direction of the upper crawler belt 41 or the lower crawler belt 42, in this embodiment, there are three mounting frames 43 disposed at intervals along the conveying direction, the upper crawler belt 41 is connected to the mounting frames 43 in a sliding manner along the vertical direction, the lower crawler belt 42 is connected to the mounting frames 43 in a fixed manner, and the upper crawler belt 41 is located above the lower crawler belt 42;
be equipped with pneumatic cylinder 44 in the installation frame 43, the piston rod overcoat of pneumatic cylinder 44 establishes coupling assembling 45, and coupling assembling 45 is connected with upper track 41, and the piston rod overcoat that is located between coupling assembling 45 and the pneumatic cylinder 44 tip is equipped with a plurality of adjusting shim 46, and coupling assembling 45 contradicts on adjusting shim 46.
According to the clearance that upper track 41 and lower floor's track 42 need be adjusted, establish the adjustment shim 46 of corresponding thickness at the piston rod overcoat that is located coupling assembling 45 and pneumatic cylinder 44 tip, adjustment shim 46 overlaps establishes the back pneumatic cylinder 44 that need not to keep hydraulic pressure force, coupling assembling 45 contradicts on adjustment shim 46, reach the effect in clearance between accurate adjustment upper track 41 and the lower floor's track 42, guarantee the pressfitting composite sheet that upper track 41 and lower floor's track 42 can be fine, guarantee the quality of product, and because pneumatic cylinder 44 need not to keep hydraulic pressure force, the energy can very big saving.
Further, the upper-layer crawler 41 includes an upper crawler frame 411, bosses 412 corresponding to the mounting frame 43 are disposed on both sides of the upper crawler frame 411 along a direction perpendicular to the conveying direction, the mounting frame 43 is a hollow rectangular frame, the bosses 412 are embedded in the mounting frame 43, and the bosses 412 are slidably connected to the mounting frame 43, the connecting assembly 45 includes a connecting lug 451 and a connecting shaft 452, the connecting lug 451 is sleeved outside a piston rod of the hydraulic cylinder 44 and fixedly connected to the piston rod of the hydraulic cylinder 44, an adjusting pad 46 is sleeved outside the piston rod between the connecting lug 451 and an end of the hydraulic cylinder 44, the connecting shaft 452 is inserted into the connecting lug 451, and both ends of the connecting shaft 452 are inserted into the bosses 412 and fixedly connected to the bosses 412, specifically, the connecting lug 451 is provided with a threaded hole along the direction perpendicular to the axis, and is connected to the threaded hole of the connecting lug 451 by a screw until abutting against the piston rod of the hydraulic cylinder 44, a threaded hole perpendicular to the axis of the connecting shaft 452 is disposed in the boss 412, and the threaded connection is performed by a screw and the connecting shaft 452 is performed to the hydraulic cylinder 44 and connected to the upper crawler frame 411.
The thickness of the adjusting shim 46 is greater than or equal to 1mm, specifically, the adjusting shim 46 includes shims with a thickness of 1mm, 2mm, 5mm, 10mm, 20mm or 50mm, a plurality of adjusting shims 46 with appropriate thicknesses can be selected to be sleeved outside a piston rod of the hydraulic cylinder 44 according to a gap required to be adjusted between the upper-layer crawler 41 and the lower-layer crawler 42, and the precision of gap adjustment reaches 1mm.
The boss 412 all is equipped with guide roller 413 along direction of delivery's both sides, and guide roller 413's axis sets up with direction of delivery is perpendicular, and guide roller 413 rotates with boss 412 to be connected, and the guide roller 413 of both sides contradicts with two relative inside walls of installation frame 43 respectively, and guide roller 413 contradicts and plays the guide effect to hydraulic cylinder 44 drive upper track 41 on the inside wall of installation frame 43.
The size of upper track 41 along direction of conveyance is less than the size of lower floor's track 42 along direction of conveyance, and the exit end of upper track 41 and the exit end of lower floor's track 42 set up along vertical direction alignment, and the entrance point of upper track 41 is located the rear of the entrance point of lower floor's track 42 along direction of conveyance promptly, has very stable synchronous feed inlet like this before compound material gets into two tracks, and reduces the damaged probability of material when the feeding.
The spacing dimension between the inlet end of the upper-layer crawler 41 and the inlet end of the lower-layer crawler 42 along the conveying direction is 10% -20% of the length of the composite plate, and if the spacing dimension between the inlet end of the upper-layer crawler 41 and the inlet end of the lower-layer crawler 42 along the conveying direction is less than 10% of the length of the composite plate, the effect that the composite material stably enters the double crawler cannot be guaranteed; if the spacing between the inlet end of the upper-layer crawler 41 and the inlet end of the lower-layer crawler 42 along the conveying direction is greater than 20% of the length of the composite board, the size of the double crawler along the conveying direction is too long because the double crawler needs to have a sufficient distance to press the materials to be compounded.
The lower-layer track 42 includes a lower track frame, the lower track frame is fixedly connected to the mounting frame 43, the upper track frame 411 and the lower track frame are respectively provided with a track rail along the circumferential direction, the upper track frame 411 and the lower track frame are respectively sleeved with a track assembly, the upper track frame 411 and the lower track frame are respectively provided with a driving assembly 418, the track assembly includes a plurality of driven sprockets, a plurality of track shoes 414, a plurality of hinge shafts 415, a plurality of supporting bearings 374 and a plurality of driven sprockets, the inner sides of adjacent track shoes 414 are hinged through the hinge shafts 415, the axes of the hinge shafts 415 are perpendicular to the conveying direction, the hinge shafts 415 are respectively penetrated in two sides of the adjacent track shoes 414 along the conveying direction, the supporting bearings 374 are sleeved on the outer sides of the hinge shafts 415, the supporting bearings 374 abut against the track rails, the driven sprockets are sleeved on the inner sides of the hinge shafts 415, the hinge shafts 415 are specifically, one sides of the hinge shafts 415 which are axially located outside the track shoes 414 are axially, the driving assemblies 418 are abutted against the driven sprockets through the driving assemblies 418 and the driven sprockets, and the support the upper track rails to support the track shoes 414, and drive the composite track shoes 414 to move along the direction of the composite track shoes 414.
The inner side of the track plate 414 is further provided with a guide bearing, one side of the track plate 414, which faces the upper track frame 411 or the lower track frame, is an inner side, one side of the track plate 414, which faces away from the upper track frame 411 or the lower track frame, is an outer side, the guide bearing is rotatably connected with the track plate 414, the outer side wall of the guide bearing is abutted against the inner side wall of the track rail, and the guide bearing is matched with the track rail to play a role in guiding the movement of the track plate 414, so that the situation that the movement of the track plate 414 deviates is avoided.
The driving assembly 418 includes a track motor, a driving sprocket, a driven sprocket, a driving shaft 416 and a driven shaft, the driving shaft 416 and the driven shaft are respectively penetrated and arranged on two sides of the upper track frame 411 and the lower track frame along the conveying direction, an output shaft of the track motor is coaxially and fixedly connected with the driving shaft 416, the driving sprocket is sleeved outside the driving shaft 416, the driven sprocket is sleeved outside the driven shaft, the driving sprocket and the driven sprocket are meshed with the driven sprocket, an output shaft of the track motor rotates to drive the driving shaft 416 to rotate, the driving sprocket is driven to rotate, the driven sprocket is meshed with the driven sprocket through the driving sprocket and the driven sprocket, and the driving track plate 414 moves along the direction of the track guide rail.
The driving assembly 418 further comprises an electric cylinder, the upper track frame 411 and the lower track frame are both provided with the driving assembly 418, the upper track frame 411 and the lower track frame are both provided with an installation sliding plate 417, the installation sliding plate 417 is slidably connected with the upper track frame 411 and the lower track frame along the conveying direction, the upper track frame 411 and the lower track frame extend along the conveying direction, the installation sliding plate 417 is provided with a sliding block matched with the guiding rail, the sliding block is sleeved outside the guiding rail, the driving shaft 416 is arranged in the installation sliding plate 417 in a penetrating manner, a rolling bearing is arranged between the driving shaft 416 and the installation sliding plate 417, the track motor is arranged on the installation sliding plate 417, the axis of the piston rod of the driving assembly 418 is parallel to the conveying direction, the piston rod of the driving assembly 418 is connected with the installation sliding plate 417, the tensioning degree of the track plate 414 is adjusted by the expansion and contraction of the piston rod of the driving assembly 418, and the normal operation of the track plate 414 is ensured.
The compound production line 100 still includes the cutting device 6 that cuts the composite sheet, along panel direction of delivery, cutting device 6 is located the front side of set composite 4, one side along panel direction of delivery is the front side, otherwise is the rear side, after set composite 4 becomes waterproof insulation intergral template with waterproofing membrane 400 with heated board 300 complex, because the continuous production waterproofing membrane 400 of coiled material production line 200, waterproofing membrane 400 constantly compounds with polylith heated board 300 constantly, the length and size of waterproof insulation intergral template is very big, cut off the waterproofing membrane 400 that is located two adjacent heated board 300 gaps department through cutting device 6, form polylith and the same waterproof insulation intergral template of heated board 300 length and size, the pile up neatly in the later stage of being convenient for, packing, deposit, transportation and laying.
Referring to fig. 22-23, cutting device 6 includes cutter frame 61, be equipped with the first belt assembly 62 of carrying panel and the composite sheet cutting machine 63 of cutting panel on cutter frame 61, conveyor 7 docks with first belt assembly 62, composite sheet cutting machine 63 is located the top of first belt assembly 62, and composite sheet cutting machine 63 and cutter frame 61 sliding connection, first belt assembly 62 is located cutting position department and is equipped with the vacancy 620 of keeping away of inside sunken, composite sheet cutting machine 63 includes the cutting member, the cutting member can be inlayed and locate in keeping away vacancy 620.
Be equipped with on first belt subassembly 62 and inwards cave in keeping away vacancy 620, because cutting member can inlay to locate in keeping away vacancy 620, when composite sheet cutting machine 63 slides relative cutting frame 61, can guarantee to cut off panel completely to frictional force is big between first belt subassembly 62 and the panel, and first belt subassembly 62 guarantees can stable transport panel.
Further, the first belt assembly 62 includes a plurality of belt pulleys and a first conveying belt 625, the plurality of belt pulleys are arranged at intervals along the conveying direction and the vertical direction, the belt pulleys are rotatably connected with the cutting rack 61 through a belt bearing, the axis of each belt pulley is perpendicular to the conveying direction of the plates, the first conveying belt 625 is sleeved outside the belt pulleys, the first belt assembly 62 further includes a first avoidance belt 626, a second avoidance belt 627 and a third avoidance belt 628, the first avoidance belt 626 and the second avoidance belt 627 are respectively arranged on two sides of the third avoidance belt 628 and are located above the third avoidance belt 628, the first conveying belt 625 sequentially winds above the first avoidance belt 626, below the third avoidance belt 628 and above the second avoidance belt 627, the surface of the first conveying belt 625 colliding with the plates is concave to form a avoidance space 620, the avoidance space 620 is U-shaped, the first conveying belt 625 winds the first avoidance belt 626, the second avoidance belt 628 and the third avoidance belt 628 to form a concave appearance space 620, the first conveying belt 532, the second avoidance belt 628 and the third avoidance belt 628 are concave appearance space 620, the avoidance space 620 is formed by the first conveying belt 532, the bottom end of the composite plate 63 can be stably cut off, even if the bottom end of the composite plate 63 embedded in the composite plate cutting machine is not affected by the composite plate.
Further, the first avoidance belt wheel 626 and the second avoidance belt wheel 627 are both tangent to the third avoidance belt wheel 628, specifically, the first avoidance belt wheel 626 and the second avoidance belt wheel 627 are both circumscribed to the third avoidance belt wheel 628, that is, the distance between the axis of the first avoidance belt wheel 626 and the axis of the third avoidance belt wheel 628 in the plate conveying direction is equal to the radius of the third avoidance belt wheel 628, and similarly, the distance between the axis of the second avoidance belt wheel 627 and the axis of the third avoidance belt wheel 628 in the plate conveying direction is equal to the radius of the third avoidance belt wheel 628, so that the surface area where the first conveying belt 625 collides with the plate can be increased, the friction force between the first conveying belt 625 and the plate is increased, and it is further ensured that the first conveying belt 625 can stably convey the plate.
Further, still be equipped with safety beam 64 on cutting frame 61, safety beam 64's both ends and cutting frame 61 fixed connection, and safety beam 64 is located and keeps away the vacancy 620, safety beam 64's top end face is less than the surface that first conveyor belt 625 contradicted with the panel, and safety beam 64 and first conveyor belt 625 interval set up, safety beam 64 is less than along the size of vacancy 620 along panel direction of delivery along the size of panel direction of delivery promptly, safety beam 64 plays the guard action to first conveyor belt 625, it causes wearing and tearing or cuts off to first conveyor belt 625 to avoid composite sheet cutting machine 63 to break down.
Further, the plurality of belt pulleys include a belt driving member 7245, a first belt pulley 621, a second belt pulley 622, a third belt pulley 623 and a fourth belt pulley 624, the first belt pulley 621, the second belt pulley 622, the third belt pulley 623 and the fourth belt pulley 624 are arranged at intervals along the plate conveying direction, the first belt pulley 621, the second belt pulley 622, the third belt pulley 623 and the fourth belt pulley 624 are arranged at intervals along the vertical direction, the first belt pulley 621 is located above the second belt pulley 622, the third belt pulley 623 is located above the fourth belt pulley 624, the top ends of the first belt pulley 621 and the third belt pulley 623 and the top ends of the first avoidance belt pulley 626 and the second avoidance belt pulley 627 are located on the same horizontal plane, the belt driving member 7245 is arranged on the cutting frame 61, the output end of the belt driving member 7245 is connected with the first belt pulley 621, the belt driving member 7245 drives the first belt pulley 621 to rotate, the first belt pulley 621, the second belt pulley 622, the third belt pulley 623, the fourth belt pulley 624, the first belt pulley 626, the second belt pulley 7245 is connected with the third belt pulley 627, and the first belt pulley 625 is used for driving the first belt 625 to rotate and conveying the plate.
A tension pulley 7246 is further provided between the third pulley 623 and the fourth pulley 624, the tension pulley 7246 is provided on the cutter frame 61, the tension pulley 7246 abuts against the surface of the first conveyor belt 625, the tension pulley 7246 presses against the first conveyor belt 625, and the degree of tension of the first conveyor belt 625 can be adjusted.
The second belt pulley 622 is connected to the cutter frame 61 in a sliding manner in the vertical direction, and the second belt pulley 622 is connected to the cutter frame 61 in a sliding manner in the vertical direction, so that the tensioning degree of the first conveying belt 625 is adjusted, specifically, the cutter frame 61 is provided with a straight groove adjusting hole extending in the vertical direction, and a bearing seat, in which the second belt pulley 622 is connected to the cutter frame 61, is adjusted and connected in the vertical direction through the straight groove adjusting hole.
Still be equipped with the length detection sensor 65 that is used for detecting panel cutting length on the cutting frame 61, and length detection sensor 65 is located the rear side of composite sheet cutting machine 63, one side along panel direction of delivery is the rear side, otherwise is the front side, length detection sensor 65 is used for detecting the cutting length of panel, improve the precision of panel length size after being cut, it is concrete, when length detection sensor 65 detects panel, first belt subassembly 62 stops to carry panel, composite sheet cutting machine 63 removes along perpendicular to panel direction of delivery relative to cutting frame 61, thereby to panel with the mode cutting off, after the cutting is accomplished, the panel that is cut is carried fast by the transfer chain of rear side, the panel that is cut is kept away from gradually and is waited to cut panel, when length detection sensor 65 detects panel again, composite sheet cutting machine 63 moves in the opposite direction, cut panel, repeat the panel of the required length of polylith of above-mentioned process cutting.
The length detection sensor 65 includes a photoelectric sensor or an infrared sensor, in this embodiment, the length detection sensor 65 employs a photoelectric sensor, the length detection sensors 65 are disposed on both sides of the cutting machine frame 61 along the direction perpendicular to the conveying direction of the plate material, and the length detection sensors 65 on both sides are disposed oppositely.
Composite board cutting machine 63 and cutting machine frame 61 are connected along the direction of perpendicular to panel transport in a sliding manner, concretely, cutting machine frame 61 includes the chassis and the installation crossbeam 611 that stretches over first belt assembly 62, installation crossbeam 611 sets up on the chassis, concretely, the length dimension of installation crossbeam 611 is greater than the width dimension of first belt assembly 62, the both ends of installation crossbeam 611 all are equipped with the installation vertical beam, the top installation crossbeam 611 of installation vertical beam connects, the bottom of installation vertical beam connects with the chassis, first belt assembly 62 sets up on the chassis, the length direction of installation crossbeam 611 is perpendicular to panel transport direction, composite board cutting machine 63 and installation crossbeam 611 are connected along the transport direction of perpendicular to panel in a sliding manner, still be equipped with sideslip cutting driving piece 66 on installation crossbeam 611, the output end of sideslip cutting driving piece 66 is connected with composite board cutting machine 63, sideslip cutting driving piece 66 drives composite board cutting machine 63 to slide relative to installation crossbeam 611, thereby cut panel.
Further, composite sheet cutting machine 63 is still including cutting the driving piece, the cutting piece is saw bit 532, the output and the cutting piece of cutting the driving piece are connected, the cutting piece inlays to be located in keeping away vacancy 620, it is concrete, the axis of cutting piece is on a parallel with the direction of delivery of panel, the cutting driving piece is including cutting the motor, the output shaft and the coaxial fixed connection of cutting piece of cutting motor, when sideslip cutting driving piece 66 drive composite sheet cutting machine 63 installs crossbeam 611 slip relatively, because the cutting piece inlays to be located in keeping away vacancy 620, make the bottom of cutting piece be less than the bottom of panel, guarantee to cut off panel completely.
Sideslip cutting driving piece 66 includes connecting seat 662 and sideslip motor 661, be equipped with the guide rail on the installation crossbeam 611, the length direction perpendicular to panel direction of delivery of guide rail, connecting seat 662 is equipped with the slider with guide rail looks adaptation, the slider cover is located outside the guide rail, still be equipped with the rack on the installation crossbeam 611, sideslip motor 661 sets up on connecting seat 662, and the output shaft of sideslip motor 661 vertically wears to locate in the connecting seat 662 down, and the output shaft overcoat of sideslip motor 661 is equipped with the gear, wheel and rack meshing, composite sheet cutting machine 63 sets up on connecting seat 662, the output shaft rotation drive gear of sideslip motor 661 rotates, through the meshing of gear and rack, it slides to drive the installation crossbeam 611 relatively to drive the installation seat, finally drive composite sheet cutting machine 63 and slide to the panel relative to installation crossbeam 611, and through guide rail and slider cooperation, the guide effect has been played for the removal of composite sheet cutting machine 63.
The composite production line 100 further comprises a stacking device 9, a packing device and a blanking device, wherein the stacking device 9 is used for stacking composite boards, the packing device is used for packing the composite boards, the blanking device is used for blanking, the stacking device 9 is located on the front side of the cutting device 6 along the conveying direction of the boards, and after the cutting device 6 cuts out the waterproof and heat-insulation integrated boards of the multiple blocks, the stacking device 9 stacks the waterproof and heat-insulation integrated boards of the multiple blocks and then packs the waterproof and heat-insulation integrated boards through the packing device.
Referring to fig. 35 to 37, the stacking device 9 includes a liftable stacking platform 91, both sides of the stacking platform 91 are provided with a drawing roller mechanism 92, the drawing roller mechanism 92 is located on both sides of the stacking platform 91 along a direction perpendicular to a conveying direction of a plate, and the drawing roller mechanisms 92 on both sides are arranged oppositely, the drawing roller mechanism 92 includes a stacking fixing support 921, a drawing support 922 arranged on the stacking fixing support 921, and a drawing driving member 923, the drawing support 922 is located above the stacking platform 91, the drawing support 922 and the stacking fixing support 921 are slidably connected along a direction perpendicular to the conveying direction of the plate, an output end of the drawing driving member 923 is connected to the drawing support 922, the drawing support 922 is provided with a plurality of transition rollers 924 arranged at intervals along the conveying direction of the plate, the transition rollers 924 are rotatably connected to the drawing support 922, and the drawing support 922 is further provided with a plate in-position sensor 925.
After the production of panel is accomplished carried to taking out from roller mechanism 92 on, when panel sensor 925 that targets in place detects panel and carries in place, because transition roller 924 is unpowered, panel is static on transition roller 924, take out afterwards to take out from the drive of driving piece 923 and take out from support 922 and move to the outside, both sides are taken out from support 922 and move back to back, panel drops downwards to pile up neatly platform 91 on, the thickness of a panel falls in pile up neatly platform 91, take out to take out from the drive of driving piece 923 and take out from support 922 and reset, wait for next panel, the pile up neatly of panel is realized to the repeated above-mentioned process, reduce staff's manual labor, labor cost is reduced, and the pile up neatly is efficient.
When the plate in-place sensor 925 detects that a plate is conveyed in place, the drawing driving piece 923 drives the drawing support 922 to move outwards, the drawing supports 922 on the two sides move backwards, the plate falls downwards, and if the plate falling sensor detects that the plate falls onto the stacking platform 91, the stacking platform 91 descends by the thickness of one plate to wait for the next plate to fall; if the plate falling sensor does not detect that the plate falls, the control device gives an alarm and stops the machine to wait for the processing of workers.
The plate in-position sensor 925 and the plate falling sensor both include photoelectric sensors or infrared sensors.
Pile up neatly platform 91 includes lift 911, be equipped with pile up neatly frame 912 and pile up neatly pay-off driving piece 914 on lift 911, pile up neatly frame 912 is equipped with a plurality of drive rollers 913 that set up along the direction of delivery interval of panel, the output and the drive roller 913 of pile up neatly pay-off driving piece 914 are connected, when panel drops to on the drive roller 913, the thickness of panel is descended to lift 911 control drive roller 913, wait for dropping of next panel, after the pile up neatly is accomplished, pile up neatly pay-off driving piece 914 drive roller rotates, carry the polylith panel 913 of pile up neatly to next process and pack, the automation degree and the production efficiency are improved.
The lift 911 comprises a hydraulic lift 911 or a stepping lift 911, in the embodiment, as the weight of the plate is large, large driving force is needed, the lift 911 adopts the hydraulic lift 911, the reaction speed of the hydraulic lift 911 is high, the motion inertia is small, the lifting stop position is accurate, the lifting range is large, and the service life is long.
Pile up neatly pay-off driving piece 914 includes the pile up neatly speed reducer, the output of pile up neatly speed reducer is equipped with drive sprocket, the one end of drive roller 913 is equipped with the driven sprocket that two intervals set up, drive sprocket is equipped with drive chain with arbitrary driven sprocket overcoat of a drive roller 913 of pile up neatly frame 912 tip, two adjacent driven sprocket overcoat that drive roller 913 is relative is equipped with driven chain, pile up neatly speed reducer drive sprocket rotates, through drive sprocket, driven sprocket and drive chain's cooperation, the drive driven sprocket rotates, and the same is said, cooperation through relative driven sprocket and driven chain, finally drive all drive rollers 913 and rotate, thereby carry the panel of pile up neatly.
Be equipped with the alignment subassembly that is used for aliging panel on the pile up neatly frame 912, the alignment subassembly plays the effect of location to panel, avoids taking out the position of panel when moving away support 922 dorsad and has taken place the skew to the in-process that drops to pile up neatly platform 91 at panel plays the guide effect, guarantees that panel can neatly pile up neatly.
The subassembly of aliging is including setting up at pile up neatly frame 912 along the alignment support 915 of perpendicular to panel direction of delivery both sides, and the width size looks adaptation of interval and panel between the alignment support 915 of both sides, it includes the crossbeam to align support 915, the both ends of crossbeam all are equipped with perpendicular roof beam, the top and the crossbeam of perpendicular roof beam are connected, the bottom and the pile up neatly frame 912 of perpendicular roof beam are connected, and the interval between the perpendicular roof beam at both ends is less than the length size of panel, the alignment support 915 of both sides is contradicted with the long limit of panel, play location and guide effect to panel.
The driving piece 923 is drawn away from including the cylinder, the drawing of both sides is relative from the setting of driving piece 923, takes away the direction of delivery of the axis perpendicular to panel from the piston rod of driving piece 923, and takes away the piston rod of driving piece 923 and takes away from the support 922 to be connected, takes away the flexible drive of piston rod of driving piece 923 and takes away from support 922 to outside or inboard removal.
The guide rail that the support 922 is equipped with a plurality of conveying direction intervals along panel sets up is taken out to the pump, the direction of delivery of the length direction perpendicular to panel of guide rail, be equipped with on the pile up neatly fixed bolster 921 with the slider of guide rail looks adaptation, in the slider was worn to locate by the guide rail, guide rail and slider cooperation have played the guide effect for taking out the removal of driving piece 923 drive taking out from support 922 to reduce and take out the stress that bears from driving piece 923.
The palletizing platform 91 is provided with safety guardrails 16 along two sides perpendicular to the conveying direction of the plates, and the safety guardrails 16 avoid the situation that the plates are deviated in the conveying process of the driving roller 913.
Safety barrier 16's inboard is equipped with a plurality of conflict gyro wheels that set up along panel direction of delivery interval, and the vertical direction of axis perpendicular to of conflict gyro wheel, when panel and conflict gyro wheel conflict, plays the effect of location and direction, avoids panel to take place the condition of skew in transportation process, and the frictional force of conflict gyro wheel and panel is little, avoids causing wearing and tearing to panel.
Packing apparatus and unloader are prior art, and the no longer give unnecessary details here.
Referring to fig. 16-21 and 24-34, the composite production line 100 further includes a longitudinal joint-cutting device 5 and a transverse joint-cutting device 8 for cutting the insulation board 300, the longitudinal joint-cutting device 5 and the transverse joint-cutting device 8 are both located on the front side of the upper board device 1 along the board conveying direction, the stacking device 9 is located on the front sides of the longitudinal joint-cutting device 5 and the transverse joint-cutting device 8, the longitudinal joint-cutting device 5 and the transverse joint-cutting device 8 cut the insulation board 300 without cutting it off, so as to form a plurality of longitudinal cutting joints and a plurality of transverse cutting joints, the plurality of longitudinal cutting joints are spaced along the width direction of the waterproof insulation integrated board, the plurality of transverse cutting joints are spaced along the length direction of the waterproof insulation integrated board, the longitudinal cutting joints are parallel to the length direction of the waterproof insulation integrated board, the transverse cutting joints are parallel to the width direction of the waterproof insulation integrated board, and the waterproof insulation integrated board is convenient to be laid on an uneven base surface.
Along panel direction of delivery, horizontal joint-cutting device 8 is located the front side of vertical joint-cutting device 5, and the feed end of vertical joint-cutting device 5 and the discharge end butt joint of set composite 4, after set composite 4 becomes waterproof insulation intergral template with waterproofing membrane 400 and heated board 300 complex, waterproof insulation intergral template is from the discharge end ejection of compact of set composite 4, set composite 4 is still pressing waterproof insulation intergral template, waterproof insulation intergral template is accurate along width direction's position this moment, but vertical joint-cutting device 5 is continuous cuts out multichannel longitudinal cutting seam on waterproof insulation intergral template, and longitudinal cutting seam's position precision is high.
Referring to fig. 16 to 21, the longitudinal slitting device 5 includes a longitudinal slitting machine frame 51, the longitudinal slitting machine frame 51 is a frame having a substantially rectangular parallelepiped outline, a longitudinal slitting platform 52 and a plurality of longitudinal cutting machines 53 are disposed in the longitudinal slitting machine frame 51, the longitudinal slitting platform 52 is disposed above the longitudinal cutting machines 53, a sheet material movable in a length direction is disposed on the longitudinal slitting platform 52, the longitudinal cutting machines 53 include a longitudinal cutting driving member 531 and a saw blade 532, an output end of the longitudinal cutting driving member 531 is connected to the saw blade 532, specifically, the longitudinal cutting driving member 531 includes a cutting motor, an output shaft of the cutting motor is coaxially and fixedly connected to the saw blade 532, a through hole corresponding to the saw blade 532 is disposed on the longitudinal slitting platform 52, the saw blade 532 penetrates through the longitudinal slitting platform 52, an axis of the saw blade 532 is parallel to a width direction of the sheet material, and the plurality of saw blades 532 are disposed at intervals in the width direction of the sheet material.
The corresponding number of the longitudinal cutting machines 53 is set according to the number of the longitudinal cutting seams required by the plate, the interval of the two adjacent saw blades 532 in the width direction of the plate is equal to the interval between the two adjacent longitudinal cutting seams of the plate, in the process of conveying the plate on the longitudinal cutting seam platform 52, the longitudinal cutting machines 53 perform longitudinal cutting seams on the plate, the longitudinal cutting seam process is completed at one time, the effect of conveying the longitudinal cutting seams at the same time is achieved, the processing time is short, the efficiency is high, the position is not required to be cut for multiple times, the precision of the longitudinal cutting seams is high, the quality of products is guaranteed, and the material cost is reduced.
Further, according to the installation space of the longitudinal cutting machine 53 and the requirement of the interval between two adjacent saw blades 532, the plurality of longitudinal cutting machines 53 are arranged in a plurality of rows, the plurality of rows of longitudinal cutting machines 53 are arranged at intervals along the conveying direction of the plate, if the interval between two adjacent saw blades 532 is large, the plurality of longitudinal cutting machines 53 can be arranged in one row, and the plurality of longitudinal cutting machines 53 are arranged at intervals along the conveying direction perpendicular to the plate; if the distance between two adjacent saw blades 532 is small, the plurality of longitudinal cutting machines 53 can be arranged in multiple rows, and the plurality of longitudinal cutting machines 53 are arranged at intervals along the direction perpendicular to the conveying direction of the plate; in this embodiment, taking the plate needing to cut three longitudinal cutting seams as an example, the longitudinal cutting device 6 includes three longitudinal cutting machines 53, the three longitudinal cutting machines 53 are divided into two rows, the three longitudinal cutting machines 53 are arranged at intervals along the conveying direction perpendicular to the plate, and the interval between two adjacent saw blades 532 is the interval between two adjacent longitudinal cutting seams of the plate cutting process.
The longitudinal lancing machine frame 51 comprises a movable mounting frame 512 and a longitudinal lancing fixing frame 511, the longitudinal lancing platform 52 comprises a flat plate, the longitudinal lancing platform 52 is fixedly connected with the longitudinal lancing fixing frame 511, the longitudinal cutting machine 53 is arranged on the movable mounting frame 512, the movable mounting frame 512 is in sliding connection with the longitudinal lancing fixing frame 511 along the vertical direction, a height-adjusting driving part 54 is arranged on the longitudinal lancing fixing frame 511, the output end of the height-adjusting driving part 54 is connected with the movable mounting frame 512, the height-adjusting driving part 54 drives the movable mounting frame 512 to slide along the vertical direction relative to the longitudinal lancing fixing frame 511, so that the height position of the longitudinal cutting machine 53 is adjusted, namely the height of the saw blade 532 extending out of the longitudinal lancing platform 52 is adjusted, the lancing depth of the saw blade 532 to the plate is finally adjusted, the lancing depth of the longitudinal cutting machine 53 is convenient to adjust, the longitudinal lancing depth of the saw blade is suitable for plates with various thickness specifications, and the applicability is wide.
Further, be equipped with assembly plate 371 on the movable mounting bracket 512, the direction of delivery adjustable connection of perpendicular to panel is followed with assembly plate 371 to vertical cutting machine 53, be convenient for adjust the interval between two adjacent saw bits 532, thereby can carry out the adaptability adjustment according to the vertical joint-cutting technology of panel, and is concrete, be equipped with the straight flute adjusting hole on the assembly plate 371, the direction of delivery of length direction perpendicular to panel in straight flute adjusting hole, the cutting motor passes through bolted connection with the straight flute adjusting hole, when unscrewing the bolt, the length direction adjusting position in straight flute adjusting hole can be followed to the cutting motor, thereby adjust the interval between two adjacent saw bits 532, it can to screw up the bolt after the adjustment is accomplished.
Further, the height-adjusting driving part 54 comprises a height-adjusting speed reducer, a ball screw 547 and a screw nut, the height-adjusting speed reducer is arranged on the longitudinal joint-cutting fixing frame 511, the screw nut penetrates through the longitudinal joint-cutting fixing frame 511, the axis of the ball screw 547 is parallel to the vertical direction, the ball screw 547 is connected with the longitudinal joint-cutting fixing frame 511 in a sliding mode along the vertical direction, the top end of the ball screw 547 is connected with the movable mounting frame 512, the screw nut is sleeved in the screw nut, the output end of the height-adjusting speed reducer is connected with the screw nut, the height-adjusting speed reducer drives the screw nut to rotate, and through the matching of the screw nut and the ball screw 547, the ball screw 547 converts the rotation of the screw nut into linear motion along the vertical direction, so that the movable mounting frame 512 is driven to slide along the vertical direction relative to the longitudinal joint-cutting fixing frame 511.
The four corners of the longitudinal kerf fixing frame 511 are respectively provided with a ball screw 547, the four ball screws 547 are also positioned at the four corners of the movable mounting frame 512, the ball screws 547 are respectively sleeved with a screw nut, the heightening speed reducer comprises a heightening motor 541 and a first speed reducer 542, the first speed reducer 542 is a double-output-end speed reducer, the longitudinal kerf fixing frame 511 is positioned at the two sides of the output end of the first speed reducer 542 and is respectively provided with a second speed reducer 544, the second speed reducer 544 is also a double-output-end speed reducer, the output shaft of the heightening motor 541 is connected with the input end of the first speed reducer 542, the two output ends of the first speed reducer 542 are respectively connected with the input ends of the corresponding second speed reducers 544 through a first transmission shaft 543, one end of the first transmission shaft 543 is connected with the output end of the first speed reducer 542, the other end of the first transmission shaft 543 is connected with the input end of the second speed reducer 544, two output ends of the second speed reducer 544 are respectively connected with corresponding screw nuts through a second transmission shaft 545, one end of the second transmission shaft 545 is connected with the output end of the second speed reducer 544, the other end of the second transmission shaft 545 is connected with the screw nuts, an output shaft of the heightening motor 541 rotates, the first transmission shaft 543 is driven to rotate through the decelerating action of the first speed reducer 542, the second transmission shaft 545 is driven to rotate through the decelerating action of the second speed reducer 544, the second transmission shaft 545 drives the screw nuts to rotate, the screw nuts are matched with the ball screw 547 to drive the ball screw 547 to move in the vertical direction, finally the movable mounting rack 512 is driven to slide in the vertical direction relative to the longitudinal kerf fixing rack 511, and after the actions of the first speed reducer 542 and the second speed reducer 544, the driving force of the heightening motor 541 on the movable mounting rack 512 is improved, and the screw nuts are arranged at four corners, the stability of the movable mounting frame 512 driven by the heightening motor 541 is improved.
The fixing sleeve 546 is arranged on the longitudinal joint-cutting fixing frame 511, the fixing sleeve 546 is fixedly connected with the longitudinal joint-cutting fixing frame 511, a screw nut is arranged in the fixing sleeve 546, a ball screw 547 penetrates through the fixing sleeve 546, the screw nut and the longitudinal joint-cutting fixing frame 511, a first bevel gear is sleeved on the screw nut, a second bevel gear is sleeved outside one end, connected with the screw nut, of the second transmission shaft 545, the first bevel gear is meshed with the second bevel gear, the second bevel gear is driven to rotate by the second rotation shaft, the first bevel gear and the screw nut are driven to rotate through meshing of the first bevel gear and the second bevel gear, the ball screw 547 is driven to move in the vertical direction, and finally the movable mounting frame 512 is driven to slide in the vertical direction relative to the longitudinal joint-cutting fixing frame 511.
In an embodiment, the fixing sleeve 546 is disposed on the longitudinal lancing fixing frame 511, the fixing sleeve 546 is fixedly connected to the longitudinal lancing fixing frame 511, the screw nut is disposed in the fixing sleeve 546, the ball screw 547 is disposed through the fixing sleeve 546, the four-bar nut and the longitudinal lancing fixing frame 511, the screw nut is sleeved with a worm wheel, the screw is sleeved on one end of the second transmission shaft 545 connected to the screw nut, and the screw is engaged with the worm wheel.
The longitudinal slitting machine frame 51 is also internally provided with a pressing plate assembly 55 used for pressing the plates, the pressing plate assembly 55 is positioned above the longitudinal slitting platform 52, the plates positioned on the longitudinal slitting platform 52 can be pressed through the pressing plate assembly 55, the phenomena of arching and the like of the plates are avoided, the slitting depths of the plates by the plurality of longitudinal cutting machines 53 are the same, and the product quality is ensured.
The pressing plate assemblies 55 are arranged on two sides of the longitudinal slitting machine frame 51 along the moving direction of the sheet materials, each pressing plate assembly 55 comprises a pressing plate driving part 551, a rotating roller 552 and a pressing roller 553, each pressing plate driving part 551 is arranged on the longitudinal slitting machine frame 51, the two ends of each driving roller are respectively provided with the pressing plate driving parts 551, the output ends of the pressing plate driving parts 551 are connected with the corresponding rotating roller 552, the rotating rollers 552 are arranged in parallel with the axis of the pressing roller 553, the pressing roller 553 is positioned on the inner side of the corresponding driving roller, the axis of each rotating roller 552 or the corresponding pressing roller 553 is perpendicular to the conveying direction of the sheet materials, the driving rollers are connected with the corresponding pressing roller 553 through connecting rods 554, the two ends of each pressing roller 553 are respectively provided with the connecting rods 554, one end of a connecting rod 554 is fixedly connected with a pressure roller 553, the other end of the connecting rod 554 is fixedly connected with a rotating roller 552, a pressure plate driving part 551 drives the rotating roller 552 to rotate, the pressure roller 553 is driven to rotate along the axis of the rotating roller 552 through transmission of the connecting rod 554, the distance between the pressure roller 553 and the longitudinal slitting platform 52 is adjusted to be matched with the thickness of the plate, the phenomenon that the pressure roller 553 is too large in collision pressure with the plate to influence the transmission of the plate is avoided, the phenomenon that the pressure roller 553 is too small in collision pressure with the plate and the plate is arched is avoided, the plate can be suitable for plates with various thickness specifications, and the applicability is wide.
In an embodiment, the pressing plate driving part 551 includes a pressing plate motor and a pressing plate reducer, the pressing plate reducer is arranged on the longitudinal kerf rack 51, an output shaft of the pressing plate motor is connected with an input end of the pressing plate reducer, an output end of the pressing plate reducer is connected with the transmission roller, according to the thickness specification of the plate material, an output shaft of the pressing plate motor rotates, the transmission roller is driven to rotate after the speed reduction effect of the pressing plate reducer, finally, the pressing roller 553 is driven to rotate around the axis of the transmission roller, the height adjustment of the pressing roller 553 is intelligent, and the stability of the height position of the pressing plate motor through the pressing plate reducer driving the pressing roller 553 is good, and the adjustment precision is high.
In this embodiment, the pressing plate driving member 551 includes a pressing plate speed reducer and a pressing plate hand wheel, the pressing plate speed reducer is disposed on the longitudinal joint-cutting frame 51, the pressing plate hand wheel is connected to the input end of the pressing plate speed reducer, the output end of the pressing plate speed reducer is connected to the driving roller, the driving mode is the same as the above, and the description is omitted here.
Furthermore, the longitudinal joint-cutting machine frame 51 is also externally provided with a dust guard 57, the dust guard 57 surrounds the longitudinal joint-cutting machine frame 51, the dust guard 57 is positioned on the longitudinal joint-cutting platform 52 and is provided with an inlet and an outlet for the sheet material to enter and exit, and the dust guard 57 is arranged so that the joint-cutting process is performed on the sheet material in a relatively airtight environment, the flying of scraps is avoided, the working environment is improved, and the health of workers is guaranteed.
The longitudinal slitting machine frame 51 is provided with guide rollers 56 below the inlet and the outlet, the axes of the guide rollers 56 are vertical to the conveying direction of the sheet material, and the guide rollers 56 support and guide the sheet material so as to facilitate the conveying of the sheet material.
Vertical cutting machine 53 still includes sweeps and collects cover 533, and sweeps is collected cover 533 and is connected with vertical cutting driving piece 531, and outside the saw bit 532 was located to sweeps collection cover 533 cover, sweeps collection cover 533's collection mouth was towards vertical lancing platform 52, and the output of vertical cutting driving piece 531 is worn to locate in sweeps collection cover 533 and is connected with saw bit 532, and sweeps collection cover 533 is convenient for collect and clear up the sweeps that produce when cutting the slot to the panel.
Referring to fig. 25-31, the conveying device 7 includes a feeding conveying mechanism 74, a turnover mechanism 71, a discharging conveying mechanism 73 and a lifting belt conveying mechanism 72, two sides of the turnover mechanism 71 are respectively butted with a discharging end of the feeding conveying mechanism 74 and a feeding end of the belt conveying mechanism 72, a discharging end of the belt conveying mechanism 72 is butted with a feeding end of the discharging conveying mechanism 73, the upper plate device 1, the positioning device 2, the combining device 4, the longitudinal joint-cutting device 5 and the cutting device 6 are sequentially arranged in a conveying direction of the feeding conveying mechanism 74, that is, the upper plate device 1, the positioning device 2, the combining device 4, the longitudinal joint-cutting device 5 and the cutting device 6 are inserted into the feeding conveying mechanism 74 along a plate conveying direction, the transverse joint-cutting device 8 is arranged on the belt conveying mechanism 72, the stacking device 9 and the packing device are sequentially arranged in the conveying direction of the discharging conveying mechanism 73, the stacking device 9 and the packing device are inserted into the discharging conveying mechanism 73 along the plate conveying direction, and cut a plurality of insulation boards 300 by the longitudinal joint-cutting device 5 and a plurality of transverse joint-cutting integrated turnover mechanism 71 after a plurality of longitudinal joint-cutting devices 300 are aligned with a plurality of transverse joint-cutting integrated board 300.
The conveying direction of the belt conveying mechanism 72 is perpendicular to the feeding conveying mechanism 74 and the discharging conveying mechanism 73, the feeding conveying mechanism 74 and the discharging conveying mechanism 73 are identical in structure, repeated description is omitted here, the conveying direction of the feeding conveying mechanism 74 is opposite to that of the discharging conveying mechanism 73, the length size of an online composite production line can be reduced, and therefore the space of the occupied length size is reduced.
Further, the belt conveying mechanism 72 includes a belt fixing support 721, a belt lifting support 722, a belt lifting driving member 723 and a plurality of second belt assemblies 724, the belt lifting support 722 and the belt lifting driving member 723 are both disposed on the belt fixing support 721, the belt lifting support 722 and the belt fixing support 721 are slidably connected in a vertical direction, an output end of the belt lifting driving member 723 is connected with the belt lifting support 722, the second belt assemblies 724 are disposed on the belt lifting support 722, the second belt assemblies 724 are disposed at intervals in a conveying direction of the conveying roller 742, a feed end of the second belt assemblies 724 is abutted to the turnover mechanism 71, a discharge end of the second belt assemblies 724 is penetrated through the discharge conveying mechanism 73, when the turnover mechanism 71 turns over the plate on the feed conveying mechanism 74 onto the second belt assemblies 724, the second belt assemblies 724 convey the plate onto the conveying roller mechanism 742, the plate is not contacted with the conveying roller mechanism 742 at this time, abrasion of the plate and the conveying roller mechanism 742 due to friction is avoided, after the second belt assemblies 722 are conveyed in place, the lifting driving member 723 to descend to the second belt lifting support, the second belt assemblies 742, the conveying roller mechanism is lower than the conveying roller 742, and the conveying roller mechanism 724 smoothly.
Further, the outline of the belt fixing support 721 is substantially rectangular, in order to enable the belt lifting driving member 723 to stably drive the belt lifting support 722, the belt lifting driving member 723 is arranged at each of four corners of the belt fixing support 721, sliding sleeves are arranged at each of four corners of the belt fixing support 721, sliding columns penetrate through the sliding sleeves, top ends of the sliding columns are fixedly connected with the belt lifting support 722, and the sliding columns are matched with the sliding sleeves to play a role in guiding the belt lifting driving member 723 when driving the belt lifting support 722 to move up and down.
The belt lifting driving member 723 comprises an air cylinder, a piston rod of the belt lifting driving member 723 is vertically upward, and the piston rod of the belt lifting driving member 723 is connected with the belt lifting bracket 722.
The second belt assembly 724 comprises an installation beam 7241 arranged on the belt lifting support 722, the length direction of the installation beam 7241 is perpendicular to the conveying direction of the conveying roller 742 mechanism, a driving pulley 7242 and a belt driving piece 7245 are arranged below the installation beam 7241, the output end of the belt driving piece 7245 is connected with the driving pulley 7242, driven pulleys 7243 are arranged at two ends of the installation beam 7241, the axes of the driving pulley 7242 and the driven pulleys 7243 are perpendicular to the length direction of the installation beam 7241, a second conveying belt 7244 is sleeved outside the driving pulley 7242 and the driven pulley 7243, the driving pulley 7242 is driven by the belt driving piece 7245 to rotate, the second conveying belt 7244 is driven to rotate by the matching of the driving pulley 7242, the driven pulley 7243 and the second conveying belt 7244, and therefore the plate is conveyed.
The below of installation roof beam 7241 is equipped with first mounting panel 72411 and second mounting panel 72412, and belt drive 7245 sets up on first mounting panel 72411, and driving pulley 7242 sets up on second mounting panel 72412 and rotates with second mounting panel 72412 and be connected, and the both ends of installation roof beam 7241 all are equipped with third mounting panel 72413 along the both sides of driven pulley 7243 axial direction, and driven pulley 7243 sets up in two relative third mounting panels 72413 and rotates with third mounting panel 72413 and be connected.
A tension pulley 7246 is further provided below the mounting beam 7241, the tension pulley 7246 is slidably connected to the mounting beam 7241, the tension pulley 7246 abuts against the second conveyor belt 7244, and the abutting pressure between the tension pulley 7246 and the second conveyor belt 7244 is adjusted by adjusting the relative position of the tension pulley 7246 and the mounting beam 7241, and finally the tension degree of the second conveyor belt 7244 is adjusted.
Specifically, the two sides of the lower position of the mounting beam 7241, which are located on the driving pulley 7242 along the length direction of the mounting beam 7241, are provided with the tensioning pulleys 7246, the two sides of the mounting beam 7241, which are located on the axis direction of each tensioning pulley 7246, are provided with the fourth mounting plates 72414, the tensioning pulleys 7246 are arranged in the two opposite fourth mounting plates 72414 and are rotatably connected with the fourth mounting plates 72414, the fourth mounting plates 72414 are provided with the fixing plates 72416, the fixing plates 72416 are perpendicular to the fourth mounting plates 72414, the fourth mounting plates 72414 are provided with straight groove adjusting holes extending along the length direction of the mounting beam 7241, adjusting shafts are arranged in the straight groove adjusting holes, the tensioning pulleys 7246 are sleeved outside the adjusting shafts and are rotatably connected with the adjusting shafts, adjusting screws 72417 penetrate through the fixing plates 72416, the screws of the adjusting screws 72417 are in threaded connection with the adjusting shafts, the axial directions of the adjusting screws 72417 are arranged in parallel to the length direction of the straight groove adjusting holes, the adjusting screws 72417 is rotated, the adjusting shafts are matched with the threads of the adjusting shafts under the fixing effect of the fixing plates 72416, and the final position of the tensioning belt 7246 is adjusted, and the final position of the second mounting beam is conveyed.
Furthermore, a positioning ring 72418 is sleeved outside the polished rod of the adjusting screw 72417, the positioning ring 72418 and the nut of the adjusting screw 72417 are positioned on two sides of the fixing plate 72416 and clamp the fixing plate 72416, and the positioning ring 72418 plays a role in positioning the adjusting screw 72417 and limits the adjusting screw 72417 to move in the axial direction.
Synchronizing shafts 7247 are arranged between the driving belt pulleys 7242 below the mounting beams 7241 in a penetrating manner, namely, one synchronizing shaft 7247 is arranged in the driving belt pulleys 7242 in a penetrating manner, the belt driving piece 7245 is arranged on any mounting beam 7241, the output end of the belt driving piece 7245 is connected with any driving belt pulley 7242, one belt driving piece 7245 can drive a plurality of groups of second conveying belts 7244 to work, the number of the belt driving pieces 7245 is reduced, and the cost is saved.
In this embodiment, belt drive 7245 sets up on the installation roof beam 7241 of tip, the below of installation roof beam 7241 is equipped with fifth mounting panel 72415, belt drive 7245 sets up on fifth mounting panel 72415, and is specific, belt drive 7245 includes conveyor motor and reduction gear, the reduction gear sets up on fifth mounting panel 72415, conveyor motor's output shaft and the coaxial fixed connection of input of reduction gear, the output of reduction gear is equipped with first driving pulley, synchronizing shaft 7247 is equipped with the second driving pulley with the corresponding one end overcoat of belt drive 7245, first driving pulley is equipped with the drive belt with the second driving pulley overcoat, conveyor motor's output shaft rotates, after the deceleration through the reduction gear, drive first driving pulley rotates, through first driving pulley, under second driving pulley and the drive belt mating reaction, drive synchronizing shaft 7247 rotates, drive a plurality of driving pulley 7242 and rotate.
The driven pulley 7243 is slidably coupled to the mounting beam 7241, and the relative position between the driven pulley 7243 and the mounting beam 7241 is adjusted to adjust the contact pressure between the driven pulley 7243 and the second conveyor belt 7244, and finally, the tension of the second conveyor belt 7244 is adjusted, and the manner in which the driven pulley 7243 is slidably coupled to the mounting beam 7241 is the same as the manner in which the tension pulley 7246 is slidably coupled to the mounting beam 7241, and therefore, the details thereof will not be described herein.
Further, tilting mechanism 71 includes upset frame 711, be equipped with upset roof beam 712 and upset driving part 713 on the upset frame 711, upset roof beam 712 rotates with upset frame 711 to be connected, the output and the upset roof beam 712 of upset driving part 713 are connected, upset roof beam 712 is equipped with one row of upset portion along circumference at least, the upset portion includes a plurality of upset manipulators 714 along the length direction interval setting of upset roof beam 712, when the upset portion overturns to belt conveyor 72 on, upset manipulator 714 is located between two adjacent belt assemblies 724 of part, when feeding conveyor 74 carries panel to the upset portion on, upset manipulator 714 centre gripping panel, upset driving part 713 drive upset roof beam 712 rotates, upset manipulator 714 rotates and drives the panel and rotates, thereby overturn panel to belt conveyor 72 on.
The turnover beam 712 is provided with two rows of turnover parts along the axial direction, the two rows of turnover parts are arranged at equal angular intervals along the circumferential direction of the turnover beam 712, namely the two rows of turnover parts are arranged at intervals along the circumferential direction, when one of the turnover parts turns over the plate constructed by the feeding conveying mechanism 74 and conveys the plate onto the belt conveying mechanism 72, the other turnover part waits for the plate at the feeding conveying mechanism 74, and the plate can be turned over after the plate of the feeding conveying mechanism 74 is in place, so that the conveying efficiency and the turnover efficiency of the plate are improved.
The turnover manipulator 714 comprises a connecting plate 7141 arranged on the turnover beam 712, an upper clamping piece 7142 and a lower clamping piece 7143 are arranged on the connecting plate 7141, the upper clamping piece 7142 and the lower clamping piece 7143 are arranged at intervals along the length direction perpendicular to the turnover beam 712, the interval between the upper clamping piece 7142 and the lower clamping piece 7143 can be penetrated by a plate, when the feeding conveying mechanism 74 conveys the plate to the right position, the plate is positioned between the upper clamping piece 7142 and the lower clamping piece 7143, namely, the plate is clamped by the upper clamping piece 7142 and the lower clamping piece 7143, and the plate is driven to turn along with the rotation of the turnover beam 712.
Go up holder 7142 and lower holder 7143 and all follow the length direction sliding connection of perpendicular to upset roof beam 712 with connecting plate 7141, can be according to the clearance between holder 7142 and the lower holder 7143 in the thickness adjustment of panel for the clearance between holder 7142 and the lower holder 7143 and the thickness looks adaptation of panel, the drive panel that can be better overturns, is applicable to multiple thickness specification panel, and the suitability is strong.
Specifically, the connecting plate 7141 is further provided with a fixing plate 72416, the two sides of the connecting plate 7141 in the direction perpendicular to the length direction of the overturning beam 712 are provided with fixing plates 72416, the fixing plates 72416 are fixedly connected with the connecting plate 7141 through screws, adjusting screws 72417 penetrate through the fixing plates 72416, adjusting threaded holes are formed in the upper clamping piece 7142 and the lower clamping piece 7143, the screws of the upper clamping piece 7142 and the lower clamping piece 7143 and the corresponding adjusting screws 72417 are in threaded connection, the adjusting screws 72417 penetrate through the fixing plates 72416 and are in threaded connection with the adjusting threaded holes of the corresponding upper clamping piece 7142 or the corresponding lower clamping piece 7143, the upper clamping piece 7142 or the lower clamping piece 7143 are adjusted in the direction perpendicular to the overturning beam 712 through rotation of the adjusting screws 72417, the distance between the upper clamping piece 7142 and the lower clamping piece 7143 is accurately adjusted, and the upper clamping piece 7142 and the lower clamping piece 7143 are not in a free loose state in the adjusting process, and adjustment is convenient.
The polished rod of the adjusting screw 72417 is sleeved with a positioning ring 72418, the positioning ring 72418 is fixedly connected with the adjusting screw 72417, the nuts of the positioning ring 72418 and the adjusting screw 72417 are respectively positioned at two sides of the fixing plate 72416 and clamp the fixing plate 72416, and the positioning ring 72418 plays a role in positioning the adjusting screw 72417 and limits the adjusting screw 72417 to move axially.
The upper clamping piece 7142 and the lower clamping piece 7143 are respectively provided with a guide block 72419, a polished rod of the adjusting screw 72417 penetrates through the guide block 72419, and the guide block 72419 plays a guiding role when the adjusting screw 72417 adjusts the upper clamping piece 7142 or the lower clamping piece 7143 along the length direction vertical to the turnover beam 712.
The upper clamping piece 7142 and the lower clamping piece 7143 are both provided with straight groove adjusting holes, the length direction of the straight groove adjusting holes is perpendicular to the length direction of the turnover beam 712, the connecting plate 7141 is provided with connecting threaded holes corresponding to the straight groove adjusting holes, the upper clamping piece 7142 and the lower clamping piece 7143 are connected with the connecting plate 7141 through fixing screws, when the fixing screws are unscrewed, the upper clamping piece 7142 and the lower clamping piece 7143 are in threaded connection with the corresponding adjusting screws 72417, the upper clamping piece 7142 and the lower clamping piece 7143 are not in a free loosening state, when the adjusting screws 72417 are rotated, the distance between the upper clamping piece 7142 and the lower clamping piece 7143 can be adjusted along the straight line direction of the straight groove adjusting holes through the matching relation between the upper clamping piece 7142 and the corresponding adjusting screws 72417, the adjustment is convenient and accurate, after the adjustment is completed, the fixing screws are screwed, and the upper clamping piece 7142 and the lower clamping piece 7143 are fixed.
The upper clamping piece 7142 and the lower clamping piece 7143 both comprise clamping rollers 71422 and a bottom plate 71421, one end of each clamping roller 71422 is connected with the bottom plate 71421, the clamping rollers 71422 and the bottom plate 71421 are provided with a plurality of reinforcing plates 71423, the reinforcing plates 71423 are arranged at intervals along the circumferential direction of the clamping rollers 71422, adjusting threaded holes are formed in the reinforcing plates 71423, straight-groove adjusting holes and guide blocks 72419 are formed in the bottom plate 71421, when a plate enters the space between the upper clamping piece 7142 and the lower clamping piece 7143 through the feeding conveying mechanism 74, the clamping rollers 71422 play a role in guiding, the distance between the two clamping rollers 71422 is adjusted to be equal to the thickness of the plate, under the guiding effect of the clamping rollers 71422, the plate can smoothly penetrate through the clamping rollers 71422 on the two sides, in the plate overturning process, the clamping rollers 71422 play a role in protecting a role in clamping the plate, the reinforcing plates 71423 improves the connection strength between the clamping rollers 71422 and the connecting plate 7141, and the overturning load born by the overturning manipulator 714.
The plate turnover mechanism 71 further comprises a plurality of support components 715, the support components 715 are arranged at intervals along the length direction of the turnover beam 712, in this embodiment, the plate turnover mechanism 71 comprises one support component 715, the support component 715 is arranged in the middle of the turnover beam 712, the turnover beam 712 is externally sleeved with a turntable component 716 corresponding to the support component 715, the turntable component 716 is abutted to the support component 715, the support component 715 supports the turnover beam 712, the phenomenon that the turnover beam 712 bends due to an overlarge load is avoided, and the load borne by the turnover beam 712 is improved.
The carousel subassembly 716 includes rotatory rim plate 7161, rotatory rim plate 7161 cover is located on the upset roof beam 712 and is fixed with upset roof beam 712, supporting component 715 includes supporting bracket 7151, be equipped with a plurality of supporting rollers 7152 on the supporting bracket 7151, and the centre of a circle that supports the rim plate 7152 is located on the concentric circular arc with rotatory rim plate 7161, rotatory rim plate 7161 conflicts on supporting roller 7152, under the pivoted condition of upset roof beam 712 is not influenced, play the supporting role to upset roof beam 712.
Specifically, the section of the turning beam 712 is rectangular, the turntable assembly 716 further includes a connection sleeve 7162, the connection sleeve 7162 is composed of four connection rods, the connection sleeve 7162 is hollow rectangular, the connection sleeve 7162 is sleeved outside the turning beam 712 and is fixedly connected with the turning beam 712, the rotary wheel 7161 is fixedly connected with the connection sleeve 7162, the rotary wheel 7161 is composed of a first half disc and a second half disc (only the first half disc is shown in the figure, and the second half disc is hidden), the rotary wheel 7161 is in the shape of an inner square and an outer circle, a plurality of countersunk holes are arranged on the end face of the rotary wheel 7161, the connection sleeve 7162 is provided with threaded holes corresponding to the countersunk holes, the rotary wheel 7161 is fixedly connected with the connection sleeve 7162 through screws, the section of the turning beam 712 is rectangular, the turning beam 712 is conveniently connected with the turning manipulator 714, and the rotary wheel 7161 is conveniently fixedly connected with the turning beam 712 through the connection sleeve 7162.
Upset driving piece 713 includes upset motor and reduction gear, the output shaft of upset motor is connected with the input of reduction gear, the output of reduction gear is equipped with drive sprocket, upset roof beam 712 is equipped with driven sprocket with the relative one end of upset driving piece 713, drive sprocket and driven sprocket overcoat are equipped with the upset chain, the output shaft of upset motor rotates, the deceleration through the reduction gear drives the drive sprocket and rotates, through drive sprocket, driven sprocket and upset sprocket cooperation, finally drive upset roof beam 712 and rotate, realize the upset to the panel.
Specifically, the two ends of the turning beam 712 are respectively provided with a fixed shaft 312, the fixed shafts 312 are fixedly connected with the turning beam 712, the fixed shafts 312 are rotatably connected with the turning frame 711 through bearings with seats, the turning beam 712 is rotatably connected with the turning frame 711, the fixed shafts 312 corresponding to the turning driving members 713 are sleeved with the driven sprockets, and the driven sprockets are arranged outside the fixed shafts 312 corresponding to the turning driving members 713.
Referring to fig. 24 and 32-34, the transverse cutting device 8 includes a transverse cutting frame 81, the transverse cutting frame 81 is provided with a cutting lifting bracket 82 and a transverse cutting driving member 83, the cutting lifting bracket 82 is connected with the transverse cutting frame 81 in a sliding manner along a vertical direction, an output end of the transverse cutting driving member 83 is connected with the cutting lifting bracket 82, the cutting lifting bracket 82 is provided with a plurality of electric heating cutting wires arranged at intervals along a length direction of the sheet material, and the length direction of the electric heating cutting wires is parallel to a width direction of the sheet material.
After conveyor 7 carries panel target in place, transverse cutting driving piece 83 drive joint-cutting lifting support 82 moves towards the direction of panel, when the electric heat cutting filament is contradicted with panel, cut panel through the heat, once only can cut out multichannel transverse cutting seam, the process time is short, the machining efficiency is high, need not repeated processing many times, transverse cutting seam position is accurate, and transverse cutting seam's degree of depth homogeneous, guarantee the quality of product, reduce the material disability rate, through the displacement distance of control transverse cutting driving piece 83 control cutting lifting support, the degree of depth of adjustment transverse cutting seam, be applicable to the panel of multiple thickness specification, and wide applicability.
The transverse joint-cutting rack 81 is further provided with a joint-cutting transverse support 84 and a transverse position-adjusting driving piece 85, the joint-cutting transverse support 84 is connected with the transverse joint-cutting rack 81 in a sliding mode along the horizontal direction, the output end of the transverse position-adjusting driving piece 85 is connected with the joint-cutting transverse support 84, the joint-cutting lifting support 82 is connected with the joint-cutting transverse support 84 in a sliding mode along the vertical direction, the transverse cutting driving piece 83 is arranged on the joint-cutting transverse support 84, and when the electric heating cutting wire breaks and other faults occur, the transverse position-adjusting driving piece 85 drives the joint-cutting transverse support 84 to slide relative to the transverse joint-cutting rack 81 along the horizontal direction, the joint-cutting lifting support 82 is driven to move along the horizontal direction, and the electric heating cutting wire is moved to a position convenient to maintain.
Specifically, the traverse positioning driving member 85 includes a rodless cylinder, the traverse positioning driving member 85 is disposed on the transverse kerf rack 81, a piston of the traverse positioning driving member 85 is connected to the kerf traverse bracket 84, and the piston of the traverse positioning driving member 85 moves to drive the kerf traverse bracket 84 to move.
Furthermore, the joint-cutting traverse bracket 84 and the transverse joint-cutting frame 81 are slidably connected along the width direction of the plate, the transverse joint-cutting frame 81 is provided with a guide rail, the length direction of the guide rail is parallel to the width direction of the plate, the joint-cutting traverse bracket 84 is provided with a slide block matched with the guide rail, the slide block is sleeved outside the guide rail, and the slide block is matched with the guide rail to not only play a role in guiding the movement of the joint-cutting traverse bracket 84 driven by the traverse positioning driving piece 85, but also reduce the stress borne by the traverse positioning driving piece 85 and prolong the service life of the traverse positioning driving piece 85.
Specifically, the transverse kerf driving member comprises an electric cylinder, the axis of the piston rod of the transverse kerf driving member is parallel to the vertical direction, and the piston rod of the transverse kerf driving member is connected with the kerf lifting bracket 82 after penetrating through the kerf traversing bracket 84.
Furthermore, the joint-cutting traversing support 84 is further provided with a plurality of guide sleeves, guide pillars are arranged in the guide sleeves in a penetrating manner, the axes of the guide pillars are parallel to the vertical direction, one ends of the guide pillars, which are close to the joint-cutting lifting support 82, are connected with the joint-cutting lifting support 82, and the guide sleeves and the guide pillars are matched to play a guiding role in driving the joint-cutting lifting support 82 to move by the transverse joint-cutting driving piece, so that the stress born by the transverse joint-cutting driving piece is reduced.
Kerf lifting support 82 is equipped with a plurality of cutting wire supports that set up along the length direction interval of panel towards conveying mechanism's one side, the cutting wire support includes the crossbeam, the both ends of crossbeam all are equipped with perpendicular roof beam, it is connected with the crossbeam to erect the one end that conveying mechanism was kept away from to the roof beam, it is connected with the electric heat cutting wire to erect the one end that the roof beam is close to conveying mechanism, when horizontal cutting driving piece 83 drive kerf lifting support 82 removed towards the direction of panel, electric heat cutting wire contradicts with panel, cut out the horizontal cutting seam to panel through the heat, and form the vacancy between crossbeam and the perpendicular roof beam this moment, do not influence the cutting to panel.
In the embodiment, the electric heating cutting wires are positioned above the belt conveying mechanism 72, the electric heating cutting wires cut the plate from top to bottom, the electric heating cutting wires not only have a cutting effect on the plate, but also generate downward pressure on the plate, and the plate is ensured to be in a horizontal state under the action of the gravity of the plate, so that the thickness of the transverse cutting seam at each position is ensured to be uniform, and the quality of a product is improved; if the electric heating cutting wire cuts the plate from bottom to top, the electric heating cutting wire generates upward acting force on the plate, the plate is likely to be arched, and the thickness uniformity of the transverse cutting seam cannot be ensured.
Belt conveying mechanism 72 carries panel along the width direction of panel, horizontal joint-cutting device 8 is still including the positioning mechanism who is used for fixing a position panel, positioning mechanism includes broadside locating component 87, horizontal joint-cutting frame 81 or belt conveying mechanism 72 all are equipped with broadside locating component 87 along panel length direction's both sides, broadside locating component 87 fixes a position two broadsides of panel, improves the position accuracy of cutting out the transverse cutting seam of electrothermal cutting silk on panel.
Further, broadside locating component 87 includes broadside locating plate 871 and broadside deflector 872, broadside deflector 872 and broadside locating plate 871 set gradually along belt conveyor 72's direction of delivery, broadside locating plate 871 and broadside deflector 872 are the contained angle setting, the interval between the broadside deflector 872 of both sides reduces along belt conveyor 72's direction of delivery gradually, at the in-process that belt conveyor 72 carried panel, panel passes through to in the broadside locating plate 871 from broadside deflector 872, broadside deflector 872 plays the guide effect to panel, adjust the position of panel, and broadside locating plate 871 restricts the panel and removes along length direction, horizontal lancing mechanism cuts the panel after the location was accomplished, guarantee the position accuracy of horizontal cutting seam.
Further, broadside positioning assembly 87 still includes broadside location driving piece 873, and the output of broadside location driving piece 873 is connected with broadside locating plate 871, and according to the length and size of panel, broadside location driving piece 873 drive broadside locating plate 871 removes for interval between the broadside locating plate 871 of both sides and the length and size looks adaptation of panel, be applicable to the panel of the multiple length and size of location, extensive applicability.
In this embodiment, the two sides of the transverse lancing frame 81 along the length direction of the sheet material are both provided with the broadside positioning assemblies 87, each broadside positioning assembly 87 further comprises a broadside mounting plate 874, each broadside mounting plate 874 is arranged on the transverse lancing frame 81, each broadside positioning driving member 873 is arranged on each broadside mounting plate 874, and the output end of each broadside positioning driving member 873 faces one side of the sheet material and is connected with the corresponding broadside positioning plate 871.
The broadside positioning driving member 873 comprises an air cylinder, a piston rod of the broadside positioning driving member 873 faces one side of the plate and is connected with the broadside positioning plate 871, and the axis of the piston rod of the broadside positioning driving member 873 is perpendicular to the width direction of the plate.
The two sides of the broadside mounting plate 874, which are located on the broadside positioning driving piece 873, are provided with guide sleeves, guide pillars are arranged in the guide sleeves, one ends of the guide pillars are connected with the broadside positioning plate 871, and the guide sleeves and the guide pillars are matched to drive the broadside positioning plate 871 to move by the broadside positioning driving piece 873, so that a guiding effect is achieved.
Positioning mechanism is still including setting up long limit locating component 88 on band conveyer mechanism 72, and long limit locating component 88 is located broadside locating component 87's rear side, one side along band conveyer mechanism 72 direction of delivery is the rear side, long limit locating component 88 includes long limit locating plate 881 and long limit location driving piece 882, the output of long limit location driving piece 882 is connected with long limit locating plate 881, in-process at band conveyer mechanism 72 transport panel, long limit location driving piece 882 drive long limit locating plate 881 rises, when panel contradicts with long limit locating plate 881, fix a position the long limit of panel, the transverse cutting seam cutting is accomplished the back, long limit location driving piece 882 drive long limit locating plate 881 descends, band conveyer mechanism 72 continues to carry panel.
Long limit location driving piece 882 includes the cylinder, and long limit location driving piece 882 sets up on belt conveyor 72, and the piston rod of long limit location driving piece 882 is vertical upwards, and the piston rod of long limit location driving piece 882 is connected with long limit locating plate 881.
The top end of the transverse joint-cutting rack 81 is also provided with a smoke-proof hood 86, the smoke-proof hood 86 is provided with a smoke outlet, the smoke outlet is connected with a smoke extractor, smoke can be generated when the electric heating cutting wires cut the heat-insulation board 300, the smoke extractor works, negative pressure is generated in the transverse joint-cutting rack 81, the generated smoke is discharged from the smoke outlet, and the working environment is improved.
Example (b): 2
In this embodiment, only different technical features from the embodiment are described, other technical features are the same as the embodiment, which is not shown in the drawing, the positioning device 2 includes a conveying mechanism, the conveying mechanism is provided with a plurality of positioning rollers 242 along two sides perpendicular to the conveying direction of the insulation board 300, and the positioning rollers 242 at two sides are symmetrically arranged, the positioning rollers 242 are arranged at intervals along the conveying direction of the insulation board 300, part of the positioning rollers 242 at each side form a straight roller group, the other part of the positioning rollers 242 form an oblique roller group, the connecting line of the central points of the rollers of the straight roller group is parallel to the conveying direction of the insulation board 300, the connecting line of the central points of the rollers of the oblique roller group is arranged at an included angle with the conveying direction of the insulation board 300, one end of the oblique roller group is connected with one end of the straight roller group, along the conveying direction of the insulation board 300, the distance between the opposite rollers of the oblique roller group at two sides is gradually reduced, the distance between the opposite rollers of the straight roller group at two sides is 1.001 to 1.005 times of the width of the insulation board 300, and in the range of composite precision of the insulation board 300 is ensured, and the conveying mechanism 300 is convenient.
The application process of the embodiment of the invention is as follows:
step 1: the upper plate device 1 feeds the insulation board 300 onto the conveying device 7, specifically, feeds the insulation board 300 to the feed end of the feed conveying mechanism 74;
step 2: the positioning device 2 positions the insulation board 300, and the deviation correcting device 3 adjusts the waterproof roll 400 which is just produced on the roll production line 200;
and step 3: under the conveying action of the conveying device 7 and the composite device 4, the waterproof roll 400 and the insulation board 300 enter the composite device 4, and the composite device 4 composites the waterproof roll 400 on the upper surface of the insulation board 300 to form a waterproof insulation integrated board;
and 4, step 4: when the waterproof and heat-insulation integrated plate is discharged from the discharge end of the composite device 4, the longitudinal joint-cutting device 5 continuously cuts the lower surface of the heat-insulation plate 300 of the waterproof and heat-insulation integrated plate to form a plurality of longitudinal cutting joints arranged at intervals along the width direction of the heat-insulation plate 300;
and 5: the cutting device 6 cuts the waterproof and heat-insulation integrated plate to form a plurality of waterproof and heat-insulation integrated plates with the length and the size within the specification;
and 6: the turnover mechanism 71 turns over the cut waterproof and heat-insulating integrated plate, so that the surface of the heat-insulating plate 300 with the longitudinal cutting seam faces upwards;
and 7: after the belt conveying mechanism 72 conveys the waterproof and heat-insulation integrated plate in place, the transverse joint cutting device 8 cuts the upper surface of the heat-insulation plate 300 of the waterproof and heat-insulation integrated plate to form a plurality of transverse cutting joints which are arranged at intervals along the length direction of the heat-insulation plate 300;
and step 8: the belt conveying mechanism 72 conveys the waterproof and heat-insulation integrated plate which is cut by the longitudinal cutting seam to the discharging conveying mechanism 73, the discharging conveying mechanism 73 conveys the waterproof and heat-insulation integrated plate to the stacking device 9, and the stacking device 9 stacks the waterproof and heat-insulation integrated plate;
and step 9: the discharging conveying mechanism 73 conveys the stacked waterproof heat-insulation integrated plates to a packing device, and the packing device carries out packing;
step 10: the blanking device blanks the packed waterproof heat-insulation integrated plate.
Further, the conveyance speed of the conveyance device 7 is different, and the plurality of insulation boards 300 and the waterproof insulation integrated board are separated or gathered.
Variations and modifications to the above-described embodiments may occur to those skilled in the art based upon the disclosure and teachings of the above specification. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and modifications and variations of the present invention are also intended to fall within the scope of the appended claims. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.

Claims (4)

1. An online composite production line of a waterproof and heat-insulating integrated plate is characterized by comprising a coiled material production line (200) and a composite production line (100);
the composite production line (100) comprises a conveying device (7) for conveying plates, a plate loading device (1) for loading the insulation boards (300), a positioning device (2) for positioning the insulation boards (300) and a composite device (4) for compounding the insulation boards (300) and the waterproof coiled materials (400), wherein the plate loading device (1), the positioning device (2) and the composite device are sequentially arranged along the conveying direction of the plates;
the coiled material production line (200) comprises a deviation-correcting device (3) for adjusting the position of the waterproof coiled material (400), and the waterproof coiled material (400) which is just produced in the coiled material production line (200) passes through the deviation-correcting device (3) and then enters the composite device (4) together with the insulation board (300) positioned by the positioning device (2) for composite;
the composite production line (100) further comprises a cutting device (6) for cutting the composite board, and the cutting device (6) is positioned on the front side of the composite device (4) along the conveying direction of the composite board;
the composite production line (100) further comprises a longitudinal joint-cutting device (5) and a transverse joint-cutting device (8) for cutting joints of the heat-insulation board (300), the longitudinal joint-cutting device (5) and the transverse joint-cutting device (8) are both positioned on the front side of the upper board device (1) along the conveying direction of the boards, and the stacking device (9) is positioned on the front sides of the longitudinal joint-cutting device (5) and the transverse joint-cutting device (8);
along the plate conveying direction, the transverse slitting device (8) is positioned on the front side of the longitudinal slitting device (5), and the feeding end of the longitudinal slitting device (5) is butted with the discharging end of the composite device (4);
the conveying device (7) comprises a feeding conveying mechanism (74), a turnover mechanism (71), a discharging conveying mechanism (73) and a lifting belt conveying mechanism (72), two sides of the turnover mechanism (71) are respectively butted with a discharging end of the feeding conveying mechanism (74) and a feeding end of the belt conveying mechanism (72), a discharging end of the belt conveying mechanism (72) is butted with a feeding end of the discharging conveying mechanism (73), the upper plate device (1), the positioning device (2), the compounding device (4), the longitudinal slitting device (5) and the cutting device (6) are sequentially arranged in the conveying direction of the feeding conveying mechanism (74), the transverse slitting device (8) is arranged on the belt conveying mechanism (72), and the stacking device (9) and the packing device are sequentially arranged in the conveying direction of the discharging conveying mechanism (73);
the plate feeding device (1) comprises a feeding rack (11) and a liftable plate storage mechanism (12), the feeding rack (11) is arranged on the ground, the conveying device (7) is arranged in the bottom end of the feeding rack (11) in a penetrating mode, the conveying direction of a plate is parallel to the length direction of the feeding rack (11), and the plate storage mechanism (12) is located on one side, perpendicular to the conveying direction of the plate, of the feeding rack (11);
the belt conveying mechanism (72) comprises a belt fixing support (721), a belt lifting support (722), a belt lifting driving piece (723) and a plurality of second belt assemblies (724), the belt lifting support (722) and the belt lifting driving piece (723) are arranged on the belt fixing support (721), the belt lifting support (722) is in sliding connection with the belt fixing support (721) in the vertical direction, the output end of the belt lifting driving piece (723) is connected with the belt lifting support (722), the second belt assemblies (724) are arranged on the belt lifting support (722), the second belt assemblies (724) are arranged at intervals in the conveying direction of the conveying rollers (742), the feed end of the second belt assembly (724) is butted with the turnover mechanism (71), and the discharge end of the second belt assembly (724) penetrates through the discharge conveying mechanism (73);
the deviation correcting device (3) comprises a fixed rack (31), a movable rack (32) and a deviation correcting driving piece (33) are arranged on the fixed rack (31), the movable rack (32) is movably connected with the fixed rack (31), the output end of the deviation correcting driving piece (33) is connected with the movable rack (32), a deviation correcting sensor used for detecting the position of the waterproof roll (400) and a zero position sensor (36) used for detecting the zero position of the deviation correcting driving piece (33) are further arranged on the fixed rack (31), a deviation correcting roller (34) is arranged on the movable rack (32), the deviation correcting roller (34) is rotatably connected with the movable rack (32), and the deviation correcting roller (34) is externally provided with the waterproof roll (400) conveyed along the direction perpendicular to the axis of the deviation correcting roller (34);
the movable rack (32) is rotatably connected with the fixed rack (31), and the axis of the joint of the movable rack (32) and the fixed rack (31) is perpendicular to the axis of the rectification roller (34);
a fixed shaft (312) is arranged on the fixed rack (31), the fixed shaft (312) is fixedly connected with the fixed rack (31), the axis of the fixed shaft (312) is perpendicular to the axis of the deviation rectifying roller (34), a first bearing with seat (321) is arranged on the movable rack (32), the first bearing with seat (321) is arranged on each of two sides of the movable rack (32) along the axis of the fixed shaft (312), and the fixed shaft (312) penetrates through the first bearing with seat (321) to realize the rotary connection of the movable rack (32) and the fixed rack (31);
the positioning device (2) comprises a positioning rack (21) arranged on the conveying device (7) and a positioning sensor (22) used for detecting the position of the heat insulation plate (300), wherein a positioning fixing piece (24) and a positioning moving piece (23) are respectively arranged on the two sides of the positioning rack (21) along the direction perpendicular to the plate conveying direction, the positioning moving piece (23) is connected with the positioning rack (21) in a sliding manner along the direction perpendicular to the plate conveying direction, the positioning fixing piece (24) is fixedly connected with the positioning rack (21), a plate positioning driving piece (25) is further arranged on the positioning rack (21), and the output end of the plate positioning driving piece (25) is connected with the positioning moving piece (23);
the positioning movable part (23) comprises a positioning movable beam (231), the positioning movable beam (231) is in sliding connection with a positioning rack (21), the positioning fixing part (24) comprises a positioning fixed beam (241), the positioning fixed beam (241) is fixedly connected with the positioning rack (21), the output end of the plate positioning driving part (25) is connected with the positioning movable beam (231), the inner sides of the positioning movable beam (231) and the positioning fixed beam (241) are respectively provided with a plurality of positioning rollers (242), the inner sides of the positioning movable beam (231) and the positioning fixed beam (241) are respectively provided with a connecting block and a roller frame, one end of each connecting block is in welding connection with the positioning movable beam (231) or the positioning fixed beam (241), the other end of each connecting block is in welding connection with the roller frame, the positioning rollers (242) are arranged in the roller frames and are in rotating connection with the roller frames, the axes of the positioning rollers (242) are arranged in parallel to the vertical direction, the plurality of the positioning rollers (242) are arranged at intervals along the conveying direction of the heat insulation plate (300), and the positioning driving part (25) drives the positioning movable beam (231) to slide.
2. The on-line composite production line according to claim 1, characterized in that the composite production line (100) further comprises a palletizing device (9) for palletizing the composite boards, a packing device for packing the composite boards and a blanking device for blanking, which are arranged in sequence along the board conveying direction, wherein the palletizing device (9) is positioned at the front side of the cutting device (6) along the board conveying direction.
3. The on-line compounding production line of claim 2, wherein the conveying direction of the belt conveyor (72) is perpendicular to both the infeed conveyor (74) and the outfeed conveyor (73), the infeed conveyor (74) being opposite to the conveying direction of the outfeed conveyor (73).
4. The on-line composite production line of any one of claims 1 to 3, characterized in that the upper plate device (1) comprises a feeding frame (11) and a liftable plate storage mechanism (12), the conveying device (7) is arranged in the bottom end of the feeding frame (11) in a penetrating manner, the plate storage mechanism (12) is arranged on one side of the feeding frame (11) along a direction perpendicular to the conveying direction of the plates, a plate taking mechanism (14) for grabbing the plates is arranged in the top end of the feeding frame (11), a plate receiving mechanism (13) for receiving the plates is arranged in the conveying device (7), and the plate receiving mechanism (13) is arranged in the conveying device (7) in a penetrating manner for lifting movement.
CN202111080835.9A 2021-09-15 2021-09-15 Online composite production line of waterproof heat-insulation integrated board Active CN113954493B (en)

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Application Number Priority Date Filing Date Title
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CN113954493B true CN113954493B (en) 2022-10-25

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Publication number Priority date Publication date Assignee Title
CN111300948B (en) * 2020-02-28 2023-08-29 北新集团建材股份有限公司 Composite production line for plates
CN112109967A (en) * 2020-09-21 2020-12-22 深圳市龙锋泰自动化有限公司 Full-automatic aluminum substrate film covering and leveling production line
CN113276515A (en) * 2021-01-20 2021-08-20 深圳市卓宝科技股份有限公司 Waterproof and heat-insulating integrated plate and construction process and dry bonding production process thereof
CN112829418A (en) * 2021-01-20 2021-05-25 深圳市卓宝科技股份有限公司 Waterproof and heat-insulating integrated plate and construction process and online composite production process thereof

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