CN113942104B - Powder coating machine for coating powder on surface of ceramic substrate - Google Patents

Powder coating machine for coating powder on surface of ceramic substrate Download PDF

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Publication number
CN113942104B
CN113942104B CN202111205778.2A CN202111205778A CN113942104B CN 113942104 B CN113942104 B CN 113942104B CN 202111205778 A CN202111205778 A CN 202111205778A CN 113942104 B CN113942104 B CN 113942104B
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powder
horizontal
conveying
cylinder
belt
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CN202111205778.2A
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CN113942104A (en
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孙山鹏
周正余
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Suzhou Longda Intelligent Equipment Co ltd
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Suzhou Longda Intelligent Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/06Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with powdered or granular material, e.g. sanding of shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02Internal fittings
    • B65D25/04Partitions
    • B65D25/06Partitions adapted to be fitted in two or more alternative positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/10Cleaning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/10Cleaning devices
    • B65G45/18Cleaning devices comprising brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above
    • B65G57/04Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack
    • B65G59/04De-stacking from the top of the stack by suction or magnetic devices
    • B65G59/045De-stacking from the top of the stack by suction or magnetic devices with a stepwise upward movement of the stack

Abstract

The invention discloses a powder coating machine for coating powder on the surface of a ceramic substrate, which comprises a transfer mechanism, a powder coating mechanism, a conveying mechanism, a material receiving mechanism and a powder slurry storing mechanism, wherein the powder coating mechanism comprises a powder coating machine and a powder slurry storing mechanism; the transfer mechanisms are respectively arranged at the front end and the rear end of the conveying mechanism; a powder coating mechanism is arranged right above the conveying mechanism; the receiving mechanism is positioned at the tail end of the conveying mechanism. The powder coating machine for coating the powder on the surface of the ceramic substrate can realize the powder coating process of the ceramic substrate raw material before sintering, has high powder coating efficiency and effectively improves the yield of the subsequent sintering process.

Description

Powder coating machine for coating powder on surface of ceramic substrate
Technical Field
The invention belongs to the field of preparation of ceramic substrates, and particularly relates to a powder coating machine for coating powder on the surface of a ceramic substrate.
Background
In the preparation process of the silicon oxide/silicon nitride ceramic substrate, ceramic substrate raw materials are required to be sintered into ceramic substrate clinker, the surface of the ceramic substrate raw materials is required to be coated with powder before sintering, and then the ceramic substrate raw materials are stacked and arranged in order. Therefore, the ceramic substrate raw material entering the sintering furnace is not easy to be adhered to each other in the sintering process, so that the ceramic substrate clinker with good quality is finally sintered.
The existing powder coating equipment has a plurality of defects, for example, the texture of the ceramic substrate raw material is crisp and light, and the existing mechanical arm mechanism cannot be suitable for transferring the ceramic substrate raw material to the conveying mechanism; for example, a large amount of adhesive powder separating slurry is scattered on the conveying mechanism in the powder coating process, and the subsequent conveying is influenced because the scattered adhesive powder separating slurry cannot be timely treated by the conventional conveying mechanism; for example, the ceramic substrates on the upper side after the ceramic substrates coated with the powder are stacked are easy to shift and fall in the conveying process, and the existing material receiving mechanism cannot avoid the situation.
Disclosure of Invention
The invention aims to provide a powder coating machine for coating powder on the surface of a ceramic substrate, which can realize the powder coating process of ceramic substrate raw material before sintering, has high powder coating efficiency and effectively improves the yield of the subsequent sintering process.
In order to achieve the purpose, the technical scheme of the invention is to design a powder coating machine for coating powder on the surface of a ceramic substrate, which comprises a transfer mechanism, a powder coating mechanism, a conveying mechanism, a material receiving mechanism and a powder slurry storage mechanism; the transfer mechanisms are respectively arranged at the front end and the rear end of the conveying mechanism; a powder coating mechanism is arranged right above the conveying mechanism; the receiving mechanism is positioned at the tail end of the conveying mechanism; the transfer mechanism comprises a vertical transfer mechanism for vertically and upwardly transferring the ceramic substrates, a horizontal transfer mechanism for taking the ceramic substrates out of the vertical transfer mechanism and horizontally transferring the ceramic substrates, and a transfer bracket for fixing the vertical transfer mechanism and the horizontal transfer mechanism; the powder coating mechanism comprises a powder coating box and a drying box, the lower end of the powder coating box is opened and faces the conveying mechanism, the top of the powder coating box extends into a powder coating pipe, the powder coating pipe is connected with the powder slurry storage mechanism, the drying box is positioned on the rear side of the powder coating box, and an air outlet in the lower part of the drying box is aligned with the conveying mechanism; the conveying mechanism comprises a main conveying belt, a main conveying motor and a belt, wherein the main conveying motor drives the main conveying belt to move; the main conveying belt and the main conveying belt motor are arranged on the conveying mechanism support, a recovery mechanism and an air knife for blowing the slurry on the main conveying belt into the recovery mechanism are arranged below the main conveying belt, and the air knife is connected with the fan through a pipeline; the material receiving mechanism is composed of two sections of conveyor belts of the aligning mechanism and the aligning mechanism positioned between the two sections of conveyor belts of the aligning mechanism.
Furthermore, the transferring bracket consists of an upper end bracket, a connecting bracket and a lower end bracket; the upper end bracket and the lower end bracket are of two horizontally placed rectangular frame structures, the upper end bracket is positioned above the lower end bracket, and two sides of the front end of the upper end bracket and two sides of the front end of the lower end bracket are connected through connecting brackets;
the vertical transfer mechanism comprises a horizontal mounting plate, a substrate stacking box body and a jacking mechanism; the substrate stacking box body is arranged on the upper surface of the horizontal mounting plate, and a plurality of communicated notches are formed in the bottom of the substrate stacking box body and the horizontal mounting plate; the jacking mechanism is arranged on the lower surface of the horizontal mounting plate, and a mandril of the jacking mechanism can extend into the substrate stacking box body through the notch;
the horizontal transfer mechanism comprises a transverse moving motor, a horizontal belt pulley seat, a horizontal belt, a belt sliding block, a vertical mounting plate, a vertical cylinder, a sucker mounting seat and a vacuum sucker;
the transverse moving motor is fixed on the upper end support, two horizontal belt pulley seats are arranged and are respectively fixed on front and rear end beams of the upper end support, a rotating shaft of the transverse moving motor penetrates through one horizontal belt pulley seat, the horizontal belt is sleeved on the two horizontal belt pulley seats, and a belt sliding block is arranged on the horizontal belt; the belt sliding block is connected with the vertical mounting plate, the vertical mounting plate is provided with a vertical cylinder, a cylinder rod of the vertical cylinder faces downwards, and the cylinder rod is connected with the vacuum suckers through the sucker mounting seats.
Further, the powder applying box comprises a box body shell, an arc-shaped plate, a liquid collecting box, a powder applying pipe driving motor, a crank hinge seat and a powder applying pipe;
the lower end of the box body shell is provided with an opening, and the top of the box body shell is provided with a notch; the top of the box body shell is provided with a powder applying pipe driving motor and a crank hinge seat; a rotating shaft of the powder coating pipe driving motor is connected with the front section of the crank, the center of the rear section of the crank is hinged with a crank hinged seat, and the tail end of the rear section of the crank is connected with the powder coating pipe; the powder applying pipe extends into the box body shell from the notch at the top of the box body shell; the arc-shaped plate is positioned below the powder applying pipe, two ends of the arc-shaped plate are connected with the inner wall of the box body shell, the convex surface of the arc-shaped plate faces upwards, and the center of the arc-shaped plate is provided with an elongated slot; the lower edges of the inner walls of the two sides of the box body shell, which are not connected with the arc-shaped plate, are respectively provided with a liquid collecting box; the liquid collecting box is positioned right below the two side edges of the arc-shaped plate which are not connected with the box body shell;
the drying box is positioned at the rear side of the powder applying box; the drying box is communicated with the air blower through a pipeline, and the lower part of the drying box is opened.
Furthermore, a plurality of transmission roller seats are extended downwards from the left side and the right side of the main conveying belt, transmission rollers are arranged on the transmission roller seats, and the conveying belt of the main conveying belt bypasses the transmission rollers; the conveying mechanism support is provided with a fan and an air knife; the conveying mechanism also comprises an auxiliary conveying belt, the auxiliary conveying belt is positioned on a conveying mechanism bracket at the tail end of the main conveying belt, and the auxiliary conveying belt is vertical to the main conveying belt; the tail end of the auxiliary conveying belt is butted with the conveying belt of the aligning mechanism; a recovery mechanism or a plurality of guide panels are arranged on the conveying mechanism bracket below the plurality of driving rollers; the guide panels are of flat plate structures inclined towards the recovery mechanism or structures with upper sections inclined and lower sections horizontal and with containing functions.
Further, the aligning mechanism comprises a first base, a conveying platform, a second base, a third base, a first supporting column, a second supporting column, a third supporting column, a longitudinal horizontal cylinder, a first vertical cylinder, a transverse horizontal cylinder, an aligning sheet, a bidirectional horizontal cylinder, a wax-coated clamping arm, a wax-coated head, a second vertical cylinder and a wax box;
the conveying platform is positioned above the first base in parallel, and the conveying platform is fixed on the first base through a first support column; a conveying belt structure is arranged on the conveying platform;
a second base is arranged above the front part of the conveying platform in parallel and is fixed on the first base through a second support column; the second base is of a square frame structure, a longitudinal horizontal cylinder is mounted at the edge of the front end of the second base, a cylinder rod of the longitudinal horizontal cylinder faces the direction of the rear end of the conveying platform, first vertical cylinders are respectively arranged at the end part of the cylinder rod of the longitudinal horizontal cylinder and the edge of the rear end of the second base, the cylinder rods of the two first vertical cylinders are vertically downward, and aligning pieces which are oppositely arranged are arranged at the end parts of the cylinder rods of the two first vertical cylinders;
the left end edge and the right end edge of the second base are respectively provided with a transverse horizontal cylinder, the two transverse horizontal cylinders are oppositely arranged, and the end parts of cylinder rods of the two transverse horizontal cylinders are provided with aligning pieces which are oppositely arranged;
a wax passing groove is formed in the rear part of the conveying platform, a third base parallel to the conveying platform is arranged above the wax passing groove, and the third base is fixed on the conveying platform through a third support column; a second vertical cylinder is arranged in the center of the third base, a cylinder rod of the second vertical cylinder faces the wax passing groove, the end part of the cylinder rod of the second vertical cylinder is connected with a bidirectional horizontal cylinder through a mounting seat, and two cylinder rods of the bidirectional horizontal cylinder horizontally face the left end and the right end of the conveying platform; the end parts of two cylinder rods of the bidirectional horizontal cylinder are respectively connected with a wax-coated clamping arm; a wax coating head is arranged on one inward side of the wax coating clamping arm; and a wax box is arranged below the wax passing groove of the conveying platform.
The use process comprises the following steps:
1) the ceramic substrates are placed into the substrate stacking box body, the speed reducing motor drives the ejector rod to move upwards under the action of the lifting belt, the ejector rod enables the lifting base and the lifting base connecting strip to be lifted upwards, the ceramic substrates are lifted, the height of the ceramic substrates exceeds the upper edge of the substrate stacking box body, then the transverse moving motor drives the belt sliding block to move forwards along the horizontal belt, the vacuum suction cups are enabled to reach the positions right above the substrate stacking box body, the vertical air cylinders drive the vacuum suction cups to move downwards, and finally the ceramic substrates are adsorbed; after the ceramic substrate is adsorbed, the vacuum chuck returns to the initial position under the driving of the horizontal belt, a conveying mechanism can be arranged below the initial position, and the ceramic substrate can be placed on the conveying mechanism by the vacuum chuck.
2) The main conveyor is placed to the ceramic substrate on, main conveyer motor and belt drive main conveyer belt, the ceramic substrate is when powder mechanism is being laid to the process, it is on the ceramic substrate that powder mechanism sprays the powder thick liquid to the ceramic substrate, unnecessary powder thick liquid can spill on the main conveyer belt, the guiding panel is blown down to the powder thick liquid on the main conveyer belt to the air knife, partly powder thick liquid along being the flat guiding panel landing of slope to the recovery dish of retrieving the mechanism, another part falls to having the guide panel who connects the function greatly. The lower part of the conveyer belt can also be provided with a roller brush, the roller brush can brush the powder slurry from the conveyer belt, and the brushed powder slurry falls on a guide panel with a structure with a containing function.
3) When the ceramic substrate passes through an opening at the lower end of a box body shell of the powder coating box, the powder coating separating slurry in the stirring box filled with the powder coating separating slurry is pumped into the powder coating pipe, the powder coating pipe periodically swings under the transmission of a powder coating pipe driving motor and a crank, the powder coating separating slurry is uniformly sprayed on the ceramic substrate along with the movement of the powder coating pipe, one part of the powder coating separating slurry penetrates through an arc-shaped plate elongated slot in the process, and the other part of the powder coating separating slurry flows to a second liquid collecting plate along the arc-shaped plate and then flows into the liquid collecting box through the second liquid collecting plate. When the separation sticky powder slurry in the liquid collection box is accumulated more, the slurry discharge pipe on the liquid collection box can be opened, and the separation sticky powder slurry is discharged. When moisture condenses on the area above the first liquid collecting plate or water drops splash to the area above the first liquid collecting plate, the water drops can flow into the liquid collecting box along the first liquid collecting plate, or the water drops in the area above the first liquid collecting plate are heated and volatilized through the heating pipe. The effect of collection liquid strip is that the separation that will sputter box shells inner wall glues whitewashed thick liquid and collects and finally the drainage is to collecting the liquid tank in, avoids separating to glue the thick liquid and become a share at box shells inner wall and flow down. The guide air plate of the drying box can enable hot air to be uniformly blown to the surface of the ceramic substrate, so that moisture in the adhesive powder slurry on the surface of the ceramic substrate is uniformly volatilized.
4) The method comprises the following steps that ceramic substrate raw materials are stacked on a conveying belt of a previous leveling mechanism one by one through a transfer mechanism located at the tail end of the conveying mechanism, and then the stacked ceramic substrate raw materials are conveyed to the front end of the leveling mechanism; when the ceramic substrate raw materials reach the center of the frame of the second base, the longitudinal horizontal cylinder drives the longitudinal horizontal cylinder mounting seat to move forwards, the cylinder rods of the two transverse horizontal cylinders extend inwards, and the four aligning sheets align the front side, the rear side, the left side and the right side of the stacked ceramic substrate raw materials; the neat and orderly stacked ceramic substrate raw materials continue to move forward under the drive of the rubber band conveyer belt, when the stacked ceramic substrate raw materials reach the wax groove position, the second vertical cylinder pushes the two-way horizontal cylinder and the wax-covered clamp arms to move downwards, the lower ends of the wax-covered clamp arms are immersed into wax oil of the wax box, the wax-covered heads adsorb the wax oil, the wax-covered clamp arms move upwards under the drive of the second vertical cylinder, under the action of the two-way horizontal cylinder, the two wax-covered clamp arms are close to two sides of the stacked ceramic substrate raw materials, the wax-covered heads coat the wax oil on the two sides of the stacked ceramic substrate raw materials, then the stacked ceramic substrate raw materials pass through the lower part of the fan, and the fan blows the wax oil on the two sides of the stacked ceramic substrate raw materials to solidify the wax oil, so that the stacked ceramic substrate raw materials are adhered and fixed. Finally, the stacked ceramic substrate raw materials which are fixedly adhered are moved to the sintering device by the aligning mechanism conveying belt.
The invention has the advantages and beneficial effects that:
1) the substrate stacking box body adopts the design of splicing and combining the side plates and the back plates, and meanwhile, the position of the internal separation strips can be adjusted, so that the design can be suitable for ceramic substrates with different sizes and specifications; the vertical transfer mechanism and the horizontal transfer mechanism are adopted, so that the ceramic substrate can be transferred along an L-shaped line, and the accuracy is high;
2) the conveying mechanism realizes the conveying of the ceramic substrates, and meanwhile, the adhesive powder slurry falling on the conveying mechanism can be recovered;
3) the powder coating mechanism can realize uniform powder coating on the surface of the ceramic substrate, and prevent the powder-separating paste from dripping onto the surface of the ceramic substrate along the inner wall of the powder coating mechanism, thereby influencing the sintering effect of the ceramic substrate; a (c)
4) The receiving mechanism can neatly stack the ceramic substrates, and the side faces of the stacked ceramic substrates are coated with wax oil to temporarily fix the ceramic substrates.
Drawings
FIG. 1 is a schematic view of the present invention.
Fig. 2 is a schematic view of the present invention (with wall panels removed).
Fig. 3 is a schematic structural view (front end) of the transfer mechanism.
Fig. 4 is a schematic structural view (rear end) of the transfer mechanism.
Fig. 5 is a schematic view (front end) of the vertical transfer mechanism.
Fig. 6 is a schematic view (rear end) of the vertical transfer mechanism.
Fig. 7 is a schematic view (top view) of the vertical transfer mechanism.
Fig. 8 is a schematic view (top view) of the horizontal transfer mechanism.
Fig. 9 is a schematic view (obliquely downward) of the horizontal transfer mechanism.
FIG. 10 is a schematic view of the powder application mechanism.
FIG. 11 is a schematic view showing a state where one side of the powder application box is opened.
Fig. 12 is a schematic oblique bottom view of the powder applying box.
Fig. 13 is a schematic structural diagram of the powder applying mechanism without a powder applying box body shell.
Fig. 14 is a schematic structural view of the conveying mechanism.
Fig. 15 is a side schematic view of the conveyor mechanism (with one side wall panel removed).
FIG. 16 is a schematic view of the conveying mechanism without the support.
Fig. 17 is an enlarged schematic view of part a.
Fig. 18 is a schematic structural view of the recovery mechanism.
Fig. 19 is a schematic structural view of the material receiving mechanism.
Fig. 20 is a schematic view of the aligning mechanism.
Fig. 21 is a side view of the justification mechanism.
Fig. 22 is a top view of the leveling mechanism.
Wherein, the transfer mechanism 1, the powder applying mechanism 2, the conveying mechanism 3, the material receiving mechanism 4, the powder slurry storing mechanism 5, the vertical transfer mechanism 1-1, the horizontal mounting plate 1-1-1, the side plate 1-1-2, the back plate 1-1-3, the ejector rod seat 1-1-4, the roller 1-1-5, the ejector rod 1-1-6, the lifting belt 1-1-7, the ejector rod connecting beam 1-1-8, the speed reducing motor 1-1-9, the lifting draw hook 1-1-10, the adjusting groove 1-1-11, the adjusting knob 1-1-12, the handle 1-1-13, the vertical belt wheel seat 1-1-14, the separating strip 1-1-15, the lifting base 1-1-16, the powder slurry storing mechanism 5, the vertical transfer mechanism 1-1, the horizontal mounting plate 1-1-1-1, the horizontal mounting plate 1-1, the side plate 1-1-2, the back plate 1-1-1, the horizontal plate 1-1-1, 1-1-6, the horizontal plate 1, 1-1, 1-7, 1-1, 1-8, 1-9, 1, 4, 1, 4, 2, one, 1-1-17 parts of ascending base connecting strip, 1-2 parts of horizontal transfer mechanism, 1-2-1 parts of transverse moving motor, 1-2-2 parts of horizontal belt pulley seat, 1-2-3 parts of horizontal belt, 1-2-4 parts of belt sliding block, 1-2-5 parts of vertical mounting plate, 1-2-6 parts of vertical cylinder, 1-2-7 parts of vertical guide fixing block, 1-2-8 parts of vertical guide sliding block, 1-2-9 parts of sliding block connecting strip, 1-2-10 parts of sucker mounting seat, 1-2-11 parts of vacuum sucker, 1-2-12 parts of guide column, 1-2-13 parts of tank chain, 1-3 parts of transfer support, 1-3-1 part of upper end support, 1-3-2 parts of connecting support, 1-2 parts of horizontal transfer mechanism, 1-2-1 part of transverse moving motor, 1-2-2 parts of vertical guide fixing block, 1-2 parts of vertical guide sliding block, 1-8 parts of sliding block, 1-2 parts of horizontal belt pulley, 1-2 parts of horizontal transfer mechanism, 1-2 parts of horizontal belt pulley, 1-9 parts of horizontal belt pulley, 1-2 parts of vacuum sucker connecting rod, 1-2 parts of vacuum sucker, 1-2 parts of vacuum chuck, 1-1-2 parts of vacuum chuck, 1 parts of vacuum chuck, 2 parts of vacuum chuck, 1-1 parts of upper end parts of vacuum chuck, and 1-1 parts of vacuum chuck, 1-2 parts of vacuum chuck, 1, 2 parts of upper end parts of vacuum chuck, 1, 2 parts of vacuum chuck, and 1 parts of vacuum chuck, 1, 2 parts of vacuum chuck, 1, 2 parts of vacuum chuck, and 1, 2 parts of upper end parts of vacuum chuck, 1 parts of upper end parts of vacuum chuck, and, 1-3-3 parts of lower end bracket, 2-1 parts of box body shell, 2-2 parts of arc-shaped plate, 2-3 parts of liquid collecting box, 2-4 parts of first liquid collecting plate, 2-5 parts of second liquid collecting plate, 2-6 parts of heating pipe, 2-7 parts of powder applying pipe driving motor, 2-8 parts of crank, 2-9 parts of crank hinged seat, 2-10 parts of powder applying pipe, 2-11 parts of liquid collecting strip, 2-12 parts of drying box, 2-13 parts of guide air plate, 3-1 parts of main conveying belt, 3-2 parts of conveying mechanism bracket, 3-3 parts of auxiliary conveying belt, 3-4 parts of recovery mechanism, 3-1 parts of recovery bracket, 3-4-2 parts of jacking mechanism, 3-4-3 parts of recovery disc, 3-5 parts of main conveying motor, 3-6 parts of belt, 3-7 parts of fan, 3-8 parts of air knife, 3-9 parts of roller brush driving motor, 3-10 parts of roller brush, 3-11 parts of transmission roller seat, 3-12 parts of transmission roller, 3-13 parts of transmission roller adjusting frame, 3-14 parts of transmission roller adjusting seat, 3-15 parts of adjusting seat guide column, 3-16 parts of guide panel, 4-1 part of leveling mechanism, 4-1-1 part of first base, 4-1-2 parts of conveying platform, 4-1-3 parts of second base, 4-1-4 parts of third base, 4-1-5 parts of first support column, 4-1-6 parts of second support column, 4-1-7 parts of third support column, 4-1-8 parts of driving motor, 4-1-9 parts of belt, 4-1-10 parts of transmission shaft, 4-1-11 parts of driven shaft, 4-1-12 parts of rubber band conveying belt, 4-1-13 parts of longitudinal horizontal cylinder, 4-1-14 parts of longitudinal horizontal cylinder mounting seat, 4-1-15 parts of horizontal guide column, 4-1-16 parts of first vertical cylinder, 4-1-17 parts of transverse horizontal cylinder, 4-1-18 parts of aligning sheet, 4-1-19 parts of bidirectional horizontal cylinder, 4-1-20 parts of wax-coated clamping arm, 4-1-21 parts of wax-coated head, 4-1-22 parts of second vertical cylinder, 4-1-23 parts of wax box, 4-1-24 parts of vertical guide column, 4-2 parts of aligning mechanism conveyer belt, 4-3 parts of case and 4-4 parts of fan component.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Example (b):
the powder coating machine for coating the surface of the ceramic substrate with powder comprises a transfer mechanism 1, a powder coating mechanism 2, a conveying mechanism 3, a material receiving mechanism 4 and a powder slurry storage mechanism 5; the transfer mechanisms 1 are respectively arranged at the front end and the rear end of the conveying mechanism 3; a powder coating mechanism 2 is arranged right above the conveying mechanism 3; the receiving mechanism 4 is located at the tail end of the conveying mechanism 3.
The transfer mechanism 1 comprises a vertical transfer mechanism 1-1, a horizontal mounting plate 1-1, a side plate 1-1-2, a back plate 1-1-3, a push rod base 1-1-4, rollers 1-1-5, push rods 1-1-6, a lifting belt 1-1-7, a push rod connecting beam 1-1-8, a speed reducing motor 1-1-9, a lifting drag hook 1-1-10, an adjusting groove 1-1-11, an adjusting knob 1-1-12, a handle 1-1-13, a vertical belt pulley base 1-1-14, a separating strip 1-1-15, a lifting base 1-1-16, a lifting base connecting strip 1-1-17, a horizontal transfer mechanism 1-2, 1-2-1 parts of a transverse moving motor, 1-2-2 parts of a horizontal belt pulley seat, 1-2-3 parts of a horizontal belt, 1-2-4 parts of a belt sliding block, 1-2-5 parts of a vertical mounting plate, 1-2-6 parts of a vertical cylinder, 1-2-7 parts of a vertical guide fixing block, 1-2-8 parts of a vertical guide sliding block, 1-2-9 parts of a sliding block connecting strip, 1-2-10 parts of a sucker mounting seat, 1-2-11 parts of a vacuum sucker, 1-2-12 parts of a guide column, 1-2-13 parts of a tank chain, 1-3 parts of a transfer support, 1-3-1 parts of an upper end support, 1-3-2 parts of a connecting support and 1-3-3 parts of a lower end support;
the transfer bracket 1-3 consists of an upper end bracket 1-3-1, a connecting bracket 1-3-2 and a lower end bracket 1-3-3; the upper end support 1-3-1 and the lower end support 1-3-3 are of two horizontally placed rectangular frame structures, the upper end support 1-3-1 is positioned above the lower end support 1-3-3, and two sides of the front end of the upper end support 1-3-1 and two sides of the front end of the lower end support 1-3-3 are connected through a connecting support 1-3-2;
the vertical transfer mechanism 1-1 comprises a horizontal mounting plate 1-1-1, a substrate stacking box body and a jacking mechanism; the substrate stacking box body is arranged on the upper surface of the horizontal mounting plate 1-1-1, and two communicated notches are formed in the bottom of the substrate stacking box body and the horizontal mounting plate 1-1-1; the jacking mechanism is arranged on the lower surface of the horizontal mounting plate 1-1-1, and a mandril 1-1-6 of the jacking mechanism can extend into the substrate stacking box body through the notch;
the substrate stacking box body is a rectangular box body structure formed by splicing two side plates 1-1-2 and two back plates 1-1-3, and the bottoms of the side plates 1-1-2 and the back plates 1-1-3 are fixed on the upper surface of the horizontal mounting plate 1-1-1.
The back plate 1-1-3 is provided with a plurality of adjusting grooves 1-1-11, adjusting knobs 1-1-12 are installed in the adjusting grooves 1-1-11, separating strips 1-1-15 are screwed at one ends of the adjusting knobs 1-1-12 extending into the substrate stacking box bodies, and the substrate stacking box bodies are separated into a plurality of chambers by the plurality of separating strips 1-1-15 in the substrate stacking box bodies; one side of each of the two side plates 1-1-2 is provided with a sliding groove, two ends of a back plate 1-1-3 are respectively fixed at any position in the sliding grooves of the two side plates 1-1-2 by an adjusting knob 1-1-12, and one outward side of the back plate 1-1-3 is provided with a handle 1-1-13.
The jacking mechanism comprises a jacking rod seat 1-1-4, rollers 1-1-5, a jacking rod 1-1-6, a lifting belt 1-1-7, a jacking rod connecting beam 1-1-8, a speed reducing motor 1-1-9, a lifting draw hook 1-1-10, a vertical belt pulley seat 1-1-14, a lifting base 1-1-16 and a lifting base connecting strip 1-1-17;
two ejector rod seats 1-1-4 are arranged, the ejector rod seats 1-1-4 are fixed on the lower surface of the horizontal mounting plate 1-1-1, the ejector rod seats 1-1-4 are located on one side of the notch, and two rows of rollers 1-1-5 are arranged on one side of each ejector rod seat 1-1-4; two ejector rods 1-1-6 are provided, each ejector rod 1-1-6 moves up and down in the gap between the two rows of rollers 1-1-5 of each ejector rod seat 1-1-4, and the lower ends of the two ejector rods 1-1-6 are connected through ejector rod connecting beams 1-1-8; a lifting draw hook 1-1-10 is arranged on the ejector rod connecting beam 1-1-8; the lower surface of the horizontal mounting plate 1-1-1 is provided with a vertical belt pulley seat 1-1-14; the speed reducing motor 1-1-9 is positioned right below the horizontal mounting plate 1-1-1; one end of the lifting belt 1-1-7 bypasses a rotating shaft of the speed reducing motor 1-1-9 to be connected with a lifting draw hook 1-1-10, and the other end of the lifting belt 1-1-7 bypasses a vertical belt pulley seat 1-1-14 to be connected with the lifting draw hook 1-1-10; one end of the ejector rod 1-1-6 extending into the substrate stacking box body is connected with a lifting base connecting strip 1-1-17; the ascending base connecting strips 1-1-17 are provided with a plurality of ascending bases 1-1-16, and each ascending base 1-1-16 is respectively positioned in each cavity partitioned by the partition strips 1-1-15.
The horizontal transfer mechanism 1-2 comprises a transverse moving motor 1-2-1, a horizontal belt pulley seat 1-2-2, a horizontal belt 1-2-3, a belt sliding block 1-2-4, a vertical mounting plate 1-2-5, a vertical cylinder 1-2-6, a vertical guide fixing block 1-2-7, a vertical guide sliding block 1-2-8, a sliding block connecting strip 1-2-9, a sucker mounting seat 1-2-10 and a vacuum sucker 1-2-11;
the transverse moving motor 1-2-1 is fixed on the upper end support 1-3-1, two horizontal belt pulley seats 1-2-2 are respectively fixed on the front end beam and the rear end beam of the upper end support 1-3-1, the rotating shaft of the transverse moving motor 1-2-1 penetrates through one horizontal belt pulley seat 1-2-2, the horizontal belt 1-2-3 is sleeved on the two horizontal belt pulley seats 1-2-2, and the horizontal belt 1-2-3 is provided with a belt sliding block 1-2-4; the belt sliding block 1-2-4 is connected with the vertical mounting plate 1-2-5, the vertical mounting plate 1-2-5 is provided with a vertical cylinder 1-2-6, and a cylinder rod of the vertical cylinder 1-2-6 faces downwards; two vertical guide fixing blocks 1-2-7 are arranged and vertically fixed on the surface of the vertical mounting plate 1-2-5; the vertical guide fixed block 1-2-7 is connected with a vertical guide sliding block 1-2-8 in a sliding way; the lower part of the vertical guide sliding block 1-2-8 is connected with a sucker mounting seat 1-2-10; the cylinder rod of the vertical cylinder 1-2-6 is connected with a sliding block connecting strip 1-2-9, and the sliding block connecting strip 1-2-9 is transversely connected with a vertical guide sliding block 1-2-8. The vacuum chuck 1-2-11 is arranged at the lower part of the chuck mounting seat 1-2-10.
The vertical guide fixed blocks 1-2-7 and the vertical guide sliding blocks 1-2-8 are designed to ensure that the vacuum chucks 1-2-11 always move along the vertical direction.
A guide post 1-2-12 is arranged between the front end beam and the rear end beam of the upper end bracket 1-3-1; the vertical mounting plate 1-2-5 is provided with a guide hole for the guide post 1-2-12 to pass through. The guide posts 1-2-12 and the guide holes are designed to ensure that the vertical mounting plate 1-2-5 always moves in one direction.
And a tank chain 1-2-13 is arranged between the front end beam and the rear end beam of the upper end support 1-3-1. The tank chains 1-2-13 are used for placing cables and air pipes of air cylinders.
The powder coating mechanism 2 comprises a powder coating box and a drying box 2-12; the powder coating box comprises a box body shell 2-1, an arc-shaped plate 2-2, a liquid collecting box 2-3, a powder coating pipe driving motor 2-7, a crank 2-8, a crank hinged seat 2-9 and a powder coating pipe 2-10;
the lower end of the box body shell 2-1 is opened, and the top of the box body shell 2-1 is provided with a notch; the top of the box body shell 2-1 is provided with a powder applying pipe driving motor 2-7 and a crank hinged seat 2-9; a rotating shaft of the powder applying pipe driving motor 2-7 is connected with the front section of a crank 2-8, the center of the rear section of the crank 2-8 is hinged with a crank hinged seat 2-9, the tail end of the rear section of the crank 2-8 is connected with a powder applying pipe 2-10, and the powder applying pipe 2-10 extends into the box body shell 2-1 from a gap at the top of the box body shell 2-1; the arc-shaped plate 2-2 is positioned below the powder applying pipe 2-10, two ends of the arc-shaped plate 2-2 are connected with the inner wall of the box body shell 2-1, the convex surface of the arc-shaped plate 2-2 is upward, and the center of the arc-shaped plate 2-2 is provided with a long groove; the lower edges of the inner walls of the two sides of the box body shell 2-1, which are not connected with the arc-shaped plate 2, are respectively provided with a liquid collecting box 2-3; the liquid collecting box 2-3 is positioned right below the two side edges of the arc-shaped plate 2-2 which are not connected with the box body shell 2-1; a second liquid collecting plate 2-5 is arranged between the lower part of the two side edges of the arc-shaped plate 2-2 which are not connected with the box body shell 2-1 and the upper part of the liquid collecting box 2-3; the second liquid collecting plate 2-5 inclines towards the liquid collecting tank 2-3; the bottom of the liquid collecting box 2-3 is provided with a slurry discharging pipe; the lower edges of the inner walls of the two sides of the box body shell 2-1 connected with the arc-shaped plates 2-2 are provided with first liquid collecting plates 2-4, and the first liquid collecting plates 2-4 are positioned between the arc-shaped plates 2-2 and the liquid collecting boxes 2-3; the first liquid collecting plate 2-4 is V-shaped, the center of the first liquid collecting plate 2-4 is high, and two ends of the first liquid collecting plate incline to the liquid collecting box 2-3; the outer side of the inner wall of the box body shell 2-1 where the first liquid collecting plate 2-4 is located is provided with a heating pipe 2-6;
the rear ends of the powder applying pipes 2 to 10 are connected with a stirring box filled with adhesive powder slurry through a hose; the tube body of the powder applying tube 2-10 is a hard tube.
The upper part of the box body shell 2-1 is of a trapezoidal structure with a narrow upper part and a wide lower part, and the lower part of the box body shell 2-1 is of a rectangular box body; the inner wall of the box body shell 2-1 is provided with a plurality of inclined liquid collecting strips 2-11 from top to bottom.
The outer wall of the box body shell 2-1 is provided with a box door with a visible window.
The drying box 2-12 is positioned at the rear side of the powder applying box; the drying box 2-12 is communicated with a blower through a pipeline, and the lower part of the drying box 2-12 is provided with an opening; the lower part of the drying box 2-12 is provided with a guide air plate 2-13, and the guide air plate 2-13 covers the air outlet of the drying box 2-12.
The slurry storing mechanism 5 comprises a stirring box filled with the adhesive-isolated slurry and a water pump for pumping out the adhesive-isolated slurry.
The conveying mechanism 3 comprises a main conveying belt 3-1, a conveying mechanism support 3-2, an auxiliary conveying belt 3-3, a recovery mechanism 3-4, a recovery support 3-4-1, a jacking mechanism 3-4-2, a recovery disc 3-4-3, a main conveying motor 3-5, a belt 3-6, a fan 3-7, an air knife 3-8, a roller brush driving motor 3-9, a roller brush 3-10, a transmission roller seat 3-11, a transmission roller 3-12, a transmission roller adjusting frame 3-13, a transmission roller adjusting seat 3-14, an adjusting seat guide post 3-15 and a guide panel 3-16;
the main conveying belt 3-1 is driven by a main conveying motor 3-5 and a belt 3-6, and the main conveying belt 3-1 and the main conveying motor 3-5 are arranged on the conveying mechanism support 3-2; a plurality of transmission roller seats 3-11 extend downwards from the left side and the right side of the main conveying belt 3-1, transmission rollers 3-12 are arranged on the transmission roller seats 3-11, and the conveying belt of the main conveying belt 3-1 bypasses the transmission rollers 3-12; the conveying mechanism support 3-2 is provided with a fan 3-7 and an air knife 3-8, an air outlet pipeline of the fan 3-7 is connected with the air knife 3-8, and an air outlet of the air knife 3-8 is aligned below the main conveying belt 3-1. The auxiliary conveyer belt 3-3 is positioned on the conveyer mechanism bracket 3-2 at the tail end of the main conveyer belt 3-1, and the auxiliary conveyer belt 3-3 is vertical to the main conveyer belt 3-1.
A recovery mechanism 3-4 or a plurality of guide panels 3-16 are arranged on the conveying mechanism bracket 3-2 below the plurality of driving rollers 3-12; the guide panels 3-16 are flat plate structures inclined towards the recovery mechanism 3-4 or structures with upper sections inclined and lower sections horizontal and with containing and receiving functions.
The recovery mechanism 3-4 comprises a recovery support 3-4-1, a jacking mechanism 3-4-2 and a recovery disc 3-4-3; the recovery support 3-4-1 is a frame structure with universal wheels at the bottom, and the jacking mechanisms 3-4-2 are arranged on two sides of the recovery support 3-4-1; the recovery disc 3-4-3 is arranged on the recovery support 3-4-1, and the ejector rods of the jacking mechanism 3-4-2 abut against the two side edges of the recovery disc 3-4-3.
The left side and the right side of the main conveying belt 3-1 are symmetrically provided with two mounting plates, two ends of a transmission roller adjusting frame 3-13 are mounted on the two mounting plates, the transmission roller adjusting frame 3-13 is of a rectangular frame structure, slide rails are arranged on the inner sides of upper and lower frame strips of the transmission roller adjusting frame 3-13, a transmission roller adjusting seat 3-14 is arranged in each slide rail, and the transmission roller adjusting seats 3-14 can move back and forth along the slide rails; driving rollers 3-12 are arranged on the driving roller adjusting seats 3-14 on the left side and the right side of the main conveying belt 3-1; one end of the transmission roller adjusting seat 3-14 is provided with an adjusting seat guide post 3-15, and the direction of the adjusting seat guide post 3-15 is consistent with the sliding direction of the transmission roller adjusting seat 3-14; and one side of the transmission roller adjusting frame 3-13 is provided with a guide hole for the guide column 3-15 of the adjusting seat to pass through.
The outer wall of the adjusting seat guide post 3-15 is provided with threads, and the adjusting seat guide post 3-15 can be fixed on one side of the transmission roller adjusting frame 3-13 provided with the guide hole through a nut.
The two sides of the main conveying belt 3-1 are connected with roller brushes 3-10 through mounting plates; the roller brush 3-10 is attached to the surface of the conveying belt below the main conveying belt 3-1; the conveying mechanism is characterized in that a roller brush driving motor 3-9 is arranged on the conveying mechanism support 3-2, a rotating shaft of the roller brush driving motor 3-9 is connected with one end of a roller brush 3-10 through a belt 3-6, and a guide panel 3-16 which is inclined at the upper section and is provided with a structure with a horizontal receiving function at the lower section is arranged on the support below the roller brush.
And a wallboard is arranged on the conveying mechanism bracket 3-2.
The material receiving mechanism 4 comprises an aligning mechanism 4-1, a first base 4-1-1, a conveying platform 4-1-2, a second base 4-1-3, a third base 4-1-4, a first support column 4-1-5, a second support column 4-1-6, a third support column 4-1-7, a driving motor 4-1-8, a belt 4-1-9, a transmission shaft 4-1-10, a driven shaft 4-1-11, a rubber band conveying belt 4-1-12, a longitudinal horizontal cylinder 4-1-13, a longitudinal horizontal cylinder mounting seat 4-1-14, a horizontal guide column 4-1-15, a first vertical cylinder 4-1-16, a transverse horizontal cylinder 4-1-17, a first guide column and a second guide column, 4-1-18 parts of aligning sheet, 4-1-19 parts of bidirectional horizontal cylinder, 4-1-20 parts of wax-coated clamping arm, 4-1-21 parts of wax-coated head, 4-1-22 parts of second vertical cylinder, 4-1-23 parts of wax box, 4-1-24 parts of vertical guide column, 4-2 parts of aligning mechanism conveying belt, 4-3 parts of machine box and 4-4 parts of fan component.
The leveling mechanism conveying belt 4-2 and the leveling mechanism 4-1 are fixed on the case 4-3, and an air source and an electric control circuit are arranged in the case 4-3; the fan assembly 4-4 is positioned at the rear end of the aligning mechanism 4-1; the fan assembly 4 comprises a fan bracket and a fan; the fan bracket is arranged on the case 4-3, and the fan is arranged on the fan bracket and positioned above the conveyor belt 4-2 of the leveling mechanism; two groups of conveying belts 4-2 of the leveling mechanism are arranged at the front end and the rear end of the leveling mechanism 4-1 respectively; the conveyor belt 4-2 of the leveling mechanism comprises a conveyor belt 4-2-1, a conveyor belt driving motor 4-2-2, a conveyor belt bracket 4-2-3 and a conveyor belt base 4-2-4; the lower part of the conveyer belt bracket 4-2-3 is connected with a conveyer belt base 4-2-4; the conveying belt support 4-2-3 is horizontally arranged, rolling shafts are arranged at two ends of the conveying belt support 4-2-3, a conveying belt 4-2-1 is sleeved between the two rolling shafts, and the rolling shafts are connected with a conveying belt driving motor 4-2-2 through a belt; the conveyer belt driving motor 4-2-2 is arranged on the conveyer belt base 4-2-4, and the conveyer belt base 4-2-4 is fixed on the case 4-3.
The aligning mechanism 4-1 comprises a first base 4-1-1, a conveying platform 4-1-2, a second base 4-1-3, a third base 4-1-4, a first supporting column 4-1-5, a second supporting column 4-1-6, a third supporting column 4-1-7, a longitudinal horizontal cylinder 4-1-13, a first vertical cylinder 4-1-16, a transverse horizontal cylinder 4-1-17, an aligning sheet 4-1-18, a bidirectional horizontal cylinder 4-1-19, a wax-coated clamping arm 4-1-20, a wax-coated head 4-1-21, a second vertical cylinder 4-1-22 and a wax box 4-1-23;
the conveying platform 4-1-2 is parallelly positioned above the first base 4-1-1, and the conveying platform 4-1-2 is fixed on the first base 4-1-1 through a first support column 4-1-5; a conveying belt structure is arranged on the conveying platform 4-1-2; the conveying belt structure comprises 4-1-8 parts of a driving motor, 4-1-9 parts of a belt, 4-1-10 parts of a transmission shaft, 4-1-11 parts of a driven shaft and 4-1-12 parts of a rubber band conveying belt; the front end and the rear end of the conveying platform 4-1-2 are respectively provided with a transmission shaft 4-1-10 and a driven shaft 4-1-11; the transmission shaft 4-1-10 is connected with a rotating shaft of the driving motor 4-1-8 through a belt 4-1-9; the driving motor 4-1-8 is arranged on the first base 4-1-1; the upper surface of the conveying platform 4-1-2 is provided with a plurality of caulking grooves, and the transmission shaft 4-1-10 and the driven shaft 4-1-11 are provided with a plurality of ring grooves; a plurality of rubber band conveyer belts 4-1-12 are sleeved in a plurality of ring grooves of the transmission shaft 4-1-10 and the driven shaft 4-1-11; the rubber band conveyer belt 4-1-12 moves in the caulking groove on the upper surface of the conveyer platform 4-1-2.
A second base 4-1-3 is arranged above the front part of the conveying platform 4-1-2 in parallel, and the second base 4-1-3 is fixed on the first base 4-1-1 through a second supporting column 4-1-6; the second base 4-1-3 is of a square frame structure, a longitudinal horizontal cylinder 4-1-13 is arranged on the front edge of the second base 4-1-3, a cylinder rod of the longitudinal horizontal cylinder 4-1-13 faces the rear end direction of the conveying platform 4-1-2, first vertical cylinders 4-1-16 are respectively arranged on the end part of the cylinder rod of the longitudinal horizontal cylinder 4-1-13 and the rear edge of the second base 4-1-3, cylinder rods of the two first vertical cylinders 4-1-16 are vertically downward, and cylinder rod end parts of the two first vertical cylinders 4-1-16 are provided with oppositely arranged leveling pieces 4-1-18;
the left end edge and the right end edge of the second base 4-1-3 are respectively provided with a transverse horizontal cylinder 4-1-17, the two transverse horizontal cylinders 4-1-17 are oppositely arranged, and the cylinder rod end parts of the two transverse horizontal cylinders 4-1-17 are provided with leveling pieces 4-1-18 which are oppositely arranged;
a wax passing groove is formed in the rear part of the conveying platform 4-1-2, a third base 4-1-4 parallel to the conveying platform 4-1-2 is arranged above the wax passing groove, and the third base 4-1-4 is fixed on the conveying platform 4-1-2 through a third support column 4-1-7; a second vertical cylinder 4-1-22 is arranged in the center of the third base 4-1-4, a cylinder rod of the second vertical cylinder 4-1-22 faces the wax passing groove, the end part of the cylinder rod of the second vertical cylinder 4-1-22 is connected with a bidirectional horizontal cylinder 4-1-19 through a mounting seat, and two cylinder rods of the bidirectional horizontal cylinder 4-1-19 horizontally face the left end and the right end of the conveying platform 4-1-2; the end parts of two cylinder rods of the bidirectional horizontal cylinders 4-1-19 are respectively connected with wax-coated clamping arms 4-1-20; a wax coating head 4-1-21 is arranged on the inward side of the wax coating clamping arm 4-1-20; a wax box 4-1-23 is arranged below the wax passing groove of the conveying platform 4-1-2. Wax oil is filled in the wax boxes 4-1-23.
The cylinder rod of the longitudinal horizontal cylinder 4-1-13 is connected with a longitudinal horizontal cylinder mounting seat 4-1-14; a first vertical cylinder 4-1-16 is arranged on the longitudinal horizontal cylinder mounting seat 4-1-14; two ends of the longitudinal horizontal cylinder mounting seat 4-1-14 are provided with guide holes, and horizontal guide columns 4-1-15 penetrate through the guide holes; two ends of the horizontal guide column 4-1-15 are fixed on the second base 4-1-3, and the horizontal guide column 4-1-15 is parallel to the longitudinal horizontal cylinder 4-1-13.
A guide hole is formed in the third base 4-1-4, a vertical guide column 4-1-24 penetrates through the guide hole, and one end of the vertical guide column 4-1-24 is connected with a mounting seat for mounting a bidirectional horizontal cylinder 4-1-19; the vertical guide posts 4-1-24 are parallel to the second vertical cylinders 4-1-22.
The wax-covered head 4-1-21 is made of porous elastic materials, and the porous elastic materials comprise sponges, gauze pieces, cotton slivers and the like.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (1)

1. A powder coating machine for coating powder on the surface of a ceramic substrate comprises a transfer mechanism, a powder coating mechanism, a conveying mechanism, a material receiving mechanism and a powder slurry storage mechanism; the transfer mechanisms are respectively arranged at the front end and the rear end of the conveying mechanism; a powder coating mechanism is arranged right above the conveying mechanism; the receiving mechanism is positioned at the tail end of the conveying mechanism; the transferring mechanism comprises a vertical transferring mechanism used for vertically and upwardly transferring the ceramic substrates, a horizontal transferring mechanism used for taking the ceramic substrates out of the vertical transferring mechanism and horizontally transferring the ceramic substrates, and a transferring bracket used for fixing the vertical transferring mechanism and the horizontal transferring mechanism; apply powder mechanism including applying powder case and stoving case, apply powder case lower extreme opening and towards conveying mechanism, apply powder roof portion and stretch into and apply the powder pipe, apply powder union coupling powder thick liquid storage mechanism, the stoving case is located applies powder case rear side, and stoving case lower part air outlet aligns conveying mechanism, its characterized in that: the transfer bracket consists of an upper end bracket, a connecting bracket and a lower end bracket; the upper end support and the lower end support are of two horizontally placed rectangular frame structures, the upper end support is positioned above the lower end support, and two sides of the front end of the upper end support and two sides of the front end of the lower end support are connected through connecting supports;
the vertical transfer mechanism comprises a horizontal mounting plate, a substrate stacking box body and a jacking mechanism; the substrate stacking box body is arranged on the upper surface of the horizontal mounting plate, and a plurality of communicated notches are formed in the bottom of the substrate stacking box body and the horizontal mounting plate; the jacking mechanism is arranged on the lower surface of the horizontal mounting plate, and a mandril of the jacking mechanism can extend into the substrate stacking box body through the notch;
the horizontal transfer mechanism comprises a transverse moving motor, a horizontal belt pulley seat, a horizontal belt, a belt sliding block, a vertical mounting plate, a vertical cylinder, a sucker mounting seat and a vacuum sucker;
the transverse moving motor is fixed on the upper end support, two horizontal belt pulley seats are arranged and are respectively fixed on front and rear end beams of the upper end support, a rotating shaft of the transverse moving motor penetrates through one horizontal belt pulley seat, the horizontal belt is sleeved on the two horizontal belt pulley seats, and a belt sliding block is arranged on the horizontal belt; the belt sliding block is connected with a vertical mounting plate, a vertical cylinder is arranged on the vertical mounting plate, a cylinder rod of the vertical cylinder is downward, and the cylinder rod is connected with a plurality of vacuum suckers through a sucker mounting seat;
the powder applying box comprises a box body shell, an arc-shaped plate, a liquid collecting box, a powder applying pipe driving motor, a crank hinged seat and a powder applying pipe;
the lower end of the box body shell is provided with an opening, and the top of the box body shell is provided with a notch; the top of the box body shell is provided with a powder applying pipe driving motor and a crank hinge seat; a rotating shaft of the powder coating tube driving motor is connected with the front section of the crank, the center of the rear section of the crank is hinged with a crank hinged seat, and the tail end of the rear section of the crank is connected with the powder coating tube; the powder applying pipe extends into the box body shell from the notch at the top of the box body shell; the arc-shaped plate is positioned below the powder applying pipe, two ends of the arc-shaped plate are connected with the inner wall of the box body shell, the convex surface of the arc-shaped plate faces upwards, and the center of the arc-shaped plate is provided with an elongated slot; the lower edges of the inner walls of the two sides of the box body shell, which are not connected with the arc-shaped plate, are respectively provided with a liquid collecting box; the liquid collecting box is positioned right below the two side edges of the arc-shaped plate which are not connected with the box body shell;
the drying box is positioned at the rear side of the powder applying box; the drying box is communicated with the air blower through a pipeline, and the lower part of the drying box is opened;
the conveying mechanism comprises a main conveying belt, a main conveying motor and a belt, wherein the main conveying motor and the belt drive the main conveying belt to move; the main conveying belt and the main conveying belt motor are arranged on the conveying mechanism support, a recovery mechanism and an air knife for blowing the slurry on the main conveying belt into the recovery mechanism are arranged below the main conveying belt, and the air knife is connected with the fan through a pipeline; the material receiving mechanism consists of two sections of conveyor belts of the leveling mechanism and a leveling mechanism positioned between the two sections of conveyor belts of the leveling mechanism;
a plurality of transmission roller seats are extended downwards from the left side and the right side of the main conveying belt, transmission rollers are arranged on the transmission roller seats, and the conveying belt of the main conveying belt bypasses the transmission rollers; the conveying mechanism support is provided with a fan and an air knife; the conveying mechanism also comprises an auxiliary conveying belt, the auxiliary conveying belt is positioned on a conveying mechanism bracket at the tail end of the main conveying belt, and the auxiliary conveying belt is vertical to the main conveying belt; the tail end of the auxiliary conveying belt is butted with the conveying belt of the aligning mechanism; a recovery mechanism or a plurality of guide panels are arranged on the conveying mechanism bracket below the plurality of driving rollers; the guide panels are of flat plate structures inclined towards the recovery mechanism or structures with upper sections inclined and lower sections horizontal and with containing functions;
the aligning mechanism comprises a first base, a conveying platform, a second base, a third base, a first supporting column, a second supporting column, a third supporting column, a longitudinal horizontal cylinder, a first vertical cylinder, a transverse horizontal cylinder, an aligning sheet, a bidirectional horizontal cylinder, a wax coating clamping arm, a wax coating head, a second vertical cylinder and a wax box;
the conveying platform is positioned above the first base in parallel, and the conveying platform is fixed on the first base through a first support column; a conveying belt structure is arranged on the conveying platform;
a second base is arranged above the front part of the conveying platform in parallel and is fixed on the first base through a second support column; the second base is of a square frame structure, a longitudinal horizontal cylinder is mounted at the edge of the front end of the second base, a cylinder rod of the longitudinal horizontal cylinder faces the direction of the rear end of the conveying platform, first vertical cylinders are respectively arranged at the end part of the cylinder rod of the longitudinal horizontal cylinder and the edge of the rear end of the second base, the cylinder rods of the two first vertical cylinders are vertically downward, and aligning pieces which are oppositely arranged are arranged at the end parts of the cylinder rods of the two first vertical cylinders;
the left end edge and the right end edge of the second base are respectively provided with a transverse horizontal cylinder, the two transverse horizontal cylinders are oppositely arranged, and the end parts of cylinder rods of the two transverse horizontal cylinders are provided with aligning sheets which are oppositely arranged;
a wax passing groove is formed in the rear part of the conveying platform, a third base parallel to the conveying platform is arranged above the wax passing groove, and the third base is fixed on the conveying platform through a third support column; a second vertical cylinder is arranged in the center of the third base, a cylinder rod of the second vertical cylinder faces the wax passing groove, the end part of the cylinder rod of the second vertical cylinder is connected with a bidirectional horizontal cylinder through a mounting seat, and two cylinder rods of the bidirectional horizontal cylinder horizontally face the left end and the right end of the conveying platform; the end parts of two cylinder rods of the bidirectional horizontal cylinder are respectively connected with a wax-coated clamping arm; a wax coating head is arranged on the inward side of the wax coating clamping arm; and a wax box is arranged below the wax passing groove of the conveying platform.
CN202111205778.2A 2021-10-12 2021-10-15 Powder coating machine for coating powder on surface of ceramic substrate Active CN113942104B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202122453474 2021-10-12
CN202122453474X 2021-10-12

Publications (2)

Publication Number Publication Date
CN113942104A CN113942104A (en) 2022-01-18
CN113942104B true CN113942104B (en) 2022-07-22

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2006029A2 (en) * 2007-06-19 2008-12-24 Amtec Kistler GmbH Device for applying an application to a substrate
CN202357256U (en) * 2011-12-02 2012-08-01 诸城市紫阳陶瓷有限公司 Full-automatic adhesion-isolating machine
CN203664123U (en) * 2014-01-13 2014-06-25 九豪精密陶瓷(昆山)有限公司 Wax spottingdevice for ceramic blank sheets
CN203889569U (en) * 2014-06-17 2014-10-22 吉林省康顺环保工程有限公司 Dust collecting device with return belt
CN206089477U (en) * 2016-09-30 2017-04-12 东莞信柏结构陶瓷股份有限公司 Preprocessing device of pottery fingerprint piece
CN209467747U (en) * 2019-08-27 2019-10-08 潍坊天洁环保科技有限公司 Belt Conveying leather machine belting cleans dust collect plant
CN210994945U (en) * 2019-11-06 2020-07-14 深圳市志邦科技有限公司 Adsorption type environment-friendly paint spraying cabinet

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2006029A2 (en) * 2007-06-19 2008-12-24 Amtec Kistler GmbH Device for applying an application to a substrate
CN202357256U (en) * 2011-12-02 2012-08-01 诸城市紫阳陶瓷有限公司 Full-automatic adhesion-isolating machine
CN203664123U (en) * 2014-01-13 2014-06-25 九豪精密陶瓷(昆山)有限公司 Wax spottingdevice for ceramic blank sheets
CN203889569U (en) * 2014-06-17 2014-10-22 吉林省康顺环保工程有限公司 Dust collecting device with return belt
CN206089477U (en) * 2016-09-30 2017-04-12 东莞信柏结构陶瓷股份有限公司 Preprocessing device of pottery fingerprint piece
CN209467747U (en) * 2019-08-27 2019-10-08 潍坊天洁环保科技有限公司 Belt Conveying leather machine belting cleans dust collect plant
CN210994945U (en) * 2019-11-06 2020-07-14 深圳市志邦科技有限公司 Adsorption type environment-friendly paint spraying cabinet

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