CN113941736A - Shield shearing device for production of aerator and shearing method thereof - Google Patents
Shield shearing device for production of aerator and shearing method thereof Download PDFInfo
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- CN113941736A CN113941736A CN202111194692.4A CN202111194692A CN113941736A CN 113941736 A CN113941736 A CN 113941736A CN 202111194692 A CN202111194692 A CN 202111194692A CN 113941736 A CN113941736 A CN 113941736A
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- 238000010008 shearing Methods 0.000 title claims abstract description 139
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000005276 aerator Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims description 20
- 230000001681 protective effect Effects 0.000 claims description 18
- 239000000463 material Substances 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 241000251468 Actinopterygii Species 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 206010021143 Hypoxia Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000037406 food intake Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 241001148471 unidentified anaerobic bacterium Species 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/12—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of drives for circular saw blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a shield shearing processing device for production of an aerator and a shearing method thereof, belongs to the technical field of production of the aerator, and aims to solve the problems that the shield shearing efficiency and the shearing precision are low, the processing quality of the shield is reduced, and the automation degree of feeding and discharging on the shield is low. According to the shield shearing processing device and the shearing method for production of the aerator, manual shearing by operators is not needed, the labor intensity is low, the workload of the operators is reduced, the shield shearing efficiency is high, the shearing flatness can be fully guaranteed, the shield shearing precision is high, the processing quality of the shield is improved, the automation degree of feeding and discharging is high, the workload of the operators is reduced, and the shield shearing efficiency is high.
Description
Technical Field
The invention relates to the technical field of production of an aerator, in particular to a shield shearing processing device for production of the aerator and a shearing method thereof.
Background
An aerator is a machine that is often used in fishery aquaculture. The main function of the device is to increase the oxygen content in water to ensure that the fish in the water can not lack oxygen, and simultaneously can inhibit the growth of anaerobic bacteria in the water, thereby preventing the deterioration of pond water from threatening the living environment of the fish. It can comprehensively utilize the functions of physics, chemistry and biology, etc., not only can solve the problem of fish floating head caused by oxygen deficiency in pond culture, but also can eliminate harmful gas, promote water convection exchange, improve water quality conditions, reduce feed coefficient, and improve fish pond activity and primary productivity, thereby improving stocking density, increasing ingestion intensity of cultured objects, promoting growth, greatly improving yield per mu, and fully achieving the purpose of culture and income increase.
When the oxygen-increasing machine is produced, the shield plate with a proper size is required to be sheared and processed frequently, the shield plate is used for manufacturing the shield, the shield is arranged on the oxygen-increasing machine and plays a role in protection to a certain extent, and the current shield has the following defects when being sheared and processed:
1. the manual shearing of operators is adopted, so that the labor intensity is high, the workload of the operators is increased, and the shearing efficiency of the shield is low;
2. because the operator manually cuts the shield, the guide assembly is not arranged during cutting, the operator can only cut the shield by feel, the flatness of the cut shield cannot be ensured, the cutting precision of the shield is low, and the processing quality of the shield is reduced;
3. when the shield is sheared, an operator needs to manually feed and discharge materials, the automation degree of feeding and discharging materials is low, the workload of the operator is increased, and the shearing efficiency of the shield is low.
Disclosure of Invention
The invention aims to provide a shield shearing processing device for production of an aerator and a shearing method thereof, which do not need manual shearing of operators, have low labor intensity, reduce the workload of the operators, ensure high shield shearing efficiency, fully ensure the shearing flatness, ensure high shield shearing precision, improve the processing quality of the shield, have high automation degree of feeding and discharging, reduce the workload of the operators and ensure high shield shearing efficiency, and solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an automatic aerator production is with guard shield shearing processingequipment, includes the processing platform, the last surface mounting of processing platform has the support post, the direction is installed to the upper end of support post and is sheared the mechanism, the below that the mechanism was sheared in the direction is provided with goes up unloading mechanism, go up unloading mechanism and install the processing platform on the surface.
Further, the guide shearing mechanism comprises a guide assembly and a shearing assembly, the guide assembly is installed at the upper end of the supporting upright post, the shearing assembly is arranged on the guide assembly, and the shearing assembly is located above the feeding and discharging mechanism.
Further, the guide assembly comprises a guide base, a guide support, a driving motor, a driving shaft rod, a rotating gear and a fixed rack, the guide base is installed at the upper end of the supporting stand column, the guide support is arranged on the guide base, the driving shaft rod is arranged on the guide support, the driving shaft rod is installed on the guide support through a bearing and connected with an output shaft of the driving motor, the driving motor is installed on the guide support, the rotating gear is installed on the driving shaft rod through a spline and meshed with the fixed rack, and the fixed rack is fixed on the guide base.
Further, the shearing assembly comprises an electric push rod, a mounting seat, a rotating motor and a shearing saw blade, the electric push rod is installed on the guide support, the electric push rod is connected with the mounting seat, a rotating shaft is arranged on the inner side of the mounting seat, the rotating shaft is installed on the mounting seat through a bearing and connected with an output shaft of the rotating motor, the rotating motor is installed on the mounting seat, and the shearing saw blade is installed on the rotating shaft.
Furthermore, go up unloading mechanism and include material loading subassembly and unloading subassembly, material loading subassembly and unloading subassembly are all installed on the surface of processing platform, material loading subassembly is located one side of unloading subassembly.
Further, the feeding assembly comprises a feeding table, a traction motor, a rotary screw rod, a traction sliding block and a feeding push rod, the feeding table is installed on the surface of the machining table, the rotary screw rod is arranged on the inner side of the feeding table, the rotary screw rod is installed on the feeding table through a bearing and connected to an output shaft of the traction motor, the rotary screw rod is in threaded connection with the traction sliding block, and the feeding push rod is installed on the traction sliding block.
Further, the material loading push rod runs through material loading platform and material loading push rod and extends to the outside of material loading platform, the surface of material loading platform is provided with the bar spout that supplies the material loading push rod to remove, material loading push rod and bar spout adaptation.
Further, the surface of material loading platform is provided with horizontal direction spacing splint, horizontal direction spacing splint connect on the push pedal cylinder, the push pedal cylinder is installed at the material loading bench.
Further, the unloading subassembly includes unloading platform, unloading cylinder and hinged support, the one end swing joint of unloading platform is on the unloading cylinder, the other end swing joint of unloading platform is on hinged support, unloading cylinder and hinged support all install on the surface of processing platform.
According to another aspect of the invention, a shearing method of a shield shearing processing device for production of an aerator is provided, which comprises the following steps:
s1: flatly placing a shield plate to be sheared on a feeding table, starting a push plate cylinder and driving a horizontal guiding limiting clamp plate to move so that the horizontal guiding limiting clamp plate is tightly attached to the end surfaces of two sides of the shield plate;
s2: the rotary motor is started and drives the shearing saw blade to rotate, the electric push rod is started and drives the shearing saw blade to move downwards, and the shield plate is sheared by the rotating and downwards-moving shearing saw blade;
s3: when the shield plate is sheared, the driving motor is started and drives the driving shaft lever and the rotating gear to rotate, so that the guide support moves on the guide base along the Y-axis direction, the electric push rod and the shearing saw blade can move along with the guide support, and the shield plate is cut off by the shearing saw blade moving along the Y-axis direction;
s4: after the shield plate is cut off, the blanking cylinder drives the blanking table to rotate on the hinged support, the blanking table inclines, and the cut shield plate placed on the blanking table carries out blanking through the inclined blanking table;
s5: after the guard plate is cut off once, the traction motor is started and drives the rotary screw rod to rotate, the traction sliding block and the feeding push rod push the guard plate to move forwards, after the guard plate moves to a specified position, the guard plate is cut again through the cutting saw blade moving along the Y-axis direction, and the operation is sequentially circulated until the cutting of the guard plate is completed.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention relates to a shield shearing processing device for production of an aerator and a shearing method thereof.A guide assembly comprises a guide base, a guide support, a driving motor, a driving shaft rod, a rotating gear and a fixed rack, wherein the guide support is arranged on the guide base, the driving shaft rod is arranged on the guide support, the driving shaft rod is provided with the rotating gear through a spline, the rotating gear is meshed with the fixed rack, the driving motor is started and drives the driving shaft rod and the rotating gear to rotate, so that the guide support moves on the guide base along the Y-axis direction, the shearing saw blade can move along the Y-axis direction through the mutual matching between the guide support and the guide base, the moving flatness of the shearing saw blade can be fully ensured, the deviation of the shearing saw blade is avoided, the shearing precision of the shield is high, and the processing quality of the shield is improved.
2. The invention relates to a shield shearing processing device for production of an aerator and a shearing method thereof, wherein a shearing assembly comprises an electric push rod, a mounting seat, a rotating motor and a shearing saw blade, the electric push rod is arranged on a guide bracket and connected with the mounting seat, the inner side of the mounting seat is provided with a rotating shaft, the rotating shaft is arranged on the mounting seat through a bearing and is connected with an output shaft of the rotating motor, the rotating motor is arranged on the mounting seat, the shearing saw blade is arranged on the rotating shaft, the rotating motor is started and drives the shearing saw blade to rotate, the electric push rod is started and drives the shearing saw blade to move downwards, a shield plate is sheared through the rotating and downwards moving shearing saw blade, the guide bracket moves to enable the electric push rod and the shearing saw blade to move along with the rotating shaft, the shield plate is cut through the shearing saw blade moving along the Y-axis direction, and manual shearing by an operator is not needed, the labor intensity is low, the workload of operators is reduced, and the shield shearing efficiency is high.
3. The invention relates to a shield shearing processing device for production of an aerator and a shearing method thereof.A feeding assembly comprises a feeding table, a traction motor, a rotary screw rod, a traction slider and a feeding push rod, wherein the rotary screw rod is in threaded connection with the traction slider, the traction slider is provided with the feeding push rod, after a shield plate is cut off once, the traction motor is started and drives the rotary screw rod to rotate, the rotary screw rod can enable the traction slider and the feeding push rod to push the shield plate to move forwards in the rotating process, after the shield plate moves to a specified position, the shield plate is sheared again through a shearing saw blade moving along the Y-axis direction, and the sequential circulation is carried out until the shield plate is sheared completely, so that the feeding automation degree is high, the work burden of operators is relieved, and the shield shearing efficiency is high.
4. The invention relates to a shield shearing processing device for production of an aerator and a shearing method thereof.A blanking assembly comprises a blanking table, a blanking cylinder and a hinged support, wherein one end of the blanking table is movably connected to the blanking cylinder, the other end of the blanking table is movably connected to the hinged support, the blanking cylinder and the hinged support are both arranged on the surface of a processing table, after a shield plate is cut off, the blanking cylinder drives the blanking table to rotate on the hinged support, the blanking table is inclined, and the cut shield plate arranged on the blanking table is blanked through the inclined blanking table.
5. The invention relates to a shield shearing processing device for production of an aerator and a shearing method thereof.A horizontal guiding limiting clamp plate is arranged on the surface of a feeding table and connected on a push plate cylinder, the push plate cylinder is arranged on the feeding table, a shield plate to be sheared is flatly placed on the feeding table, the push plate cylinder is started and drives the horizontal guiding limiting clamp plate to move, so that the horizontal guiding limiting clamp plate is tightly attached to the end surfaces of two sides of the shield plate, the shield plate to be sheared can be horizontally guided and limited by the horizontal guiding limiting clamp plate, the shield plate to be sheared is prevented from deviating in the forward moving process, the flatness of the cut shield plate can be fully ensured, the shearing precision of the shield is high, and the processing quality of the shield is improved.
Drawings
FIG. 1 is a schematic view of a shield shearing device for aerator production according to the present invention;
FIG. 2 is a partial schematic view of the guided shearing mechanism of the present invention;
FIG. 3 is a schematic view of a guide assembly of the present invention;
FIG. 4 is a schematic view of the guide bracket of the present invention with the shear assembly attached;
FIG. 5 is a schematic view of a loading and unloading mechanism of the present invention;
FIG. 6 is a top view of the loading assembly of the present invention;
FIG. 7 is a bottom view of the loading assembly of the present invention;
FIG. 8 is a top view of the blanking assembly of the present invention;
fig. 9 is a bottom view of the blanking assembly of the present invention.
In the figure: 1. a processing table; 2. supporting the upright post; 3. a guide shearing mechanism; 31. a guide assembly; 311. a guide base; 312. a guide bracket; 313. a drive motor; 314. a drive shaft; 315. a rotating gear; 316. fixing a rack; 32. a shear assembly; 321. an electric push rod; 322. a mounting seat; 323. a rotating electric machine; 324. shearing the saw blade; 4. a feeding and discharging mechanism; 41. a feeding assembly; 411. a feeding table; 4111. a strip-shaped chute; 412. a traction motor; 413. rotating the screw rod; 414. a traction slide block; 415. a feeding push rod; 42. a blanking assembly; 421. a blanking table; 422. a blanking cylinder; 423. a hinged support; 5. horizontally guiding a limiting clamping plate; 6. push pedal cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a shield shearing processing device for production of an aerator, including a processing table 1, the upper surface of the processing table 1 is provided with a support column 2, the upper end of the support column 2 is provided with a guide shearing mechanism 3, a shield with high flatness can be automatically sheared by the guide shearing mechanism 3, no manual shearing by an operator is needed, the labor intensity is low, the work load of the operator is reduced, the shield shearing efficiency is high, the shearing flatness can be fully ensured, the shield shearing precision is high, the processing quality of the shield is improved, a feeding and discharging mechanism 4 is arranged below the guide shearing mechanism 3, the feeding and discharging mechanism 4 is arranged on the surface of the processing table 1, automatic feeding and discharging can be realized by the feeding and discharging mechanism 4, the feeding and discharging automation degree is high, the work load of the operator is reduced, and the shield shearing efficiency is high.
Referring to fig. 2, the guiding and shearing mechanism 3 includes a guiding component 31 and a shearing component 32, the guiding component 31 is installed at the upper end of the supporting upright 2, the shearing component 32 is arranged on the guiding component 31, and the shearing component 32 is located above the loading and unloading mechanism 4.
Referring to fig. 3, the guide assembly 31 includes a guide base 311, a guide bracket 312, a driving motor 313, a driving shaft 314, a rotating gear 315 and a fixed rack 316, the guide base 311 is mounted at the upper end of the support column 2, the guide bracket 312 is disposed on the guide base 311, the driving shaft 314 is disposed on the guide bracket 312, the driving shaft 314 is mounted on the guide bracket 312 through a bearing and connected to an output shaft of the driving motor 313, the driving motor 313 is mounted on the guide bracket 312, the rotating gear 315 is mounted on the driving shaft 314 through a spline, the rotating gear 315 is engaged with the fixed rack 316, and the fixed rack 316 is fixed on the guide base 311.
The driving motor 313 is started and drives the driving shaft 314 and the rotating gear 315 to rotate, the rotating gear 315 is meshed with the fixed rack 316, and the fixed rack 316 is fixed on the guide base 311, so that the rotating gear 315 can drive the guide bracket 312 to move on the guide base 311 along the Y-axis direction in the rotating process, the guide bracket 312 moves to enable the electric push rod 321 and the shearing saw blade 324 to move along with the guide bracket, the protective cover plate is cut off by the shearing saw blade 324 moving along the Y-axis direction, the shearing saw blade 324 can move along the Y-axis direction through the mutual matching between the guide bracket 312 and the guide base 311, the moving flatness of the shearing saw blade 324 can be fully ensured, the shearing saw blade 324 is prevented from deviating, the shearing precision of the protective cover is high, and the processing quality of the protective cover is improved.
Referring to fig. 4, the cutting assembly 32 includes an electric push rod 321, a mounting seat 322, a rotating motor 323, and a cutting blade 324, the electric push rod 321 is mounted on the guide bracket 312, the electric push rod 321 is connected to the mounting seat 322, a rotating shaft is disposed inside the mounting seat 322, the rotating shaft is mounted on the mounting seat 322 through a bearing and is connected to an output shaft of the rotating motor 323, the rotating motor 323 is mounted on the mounting seat 322, and the cutting blade 324 is mounted on the rotating shaft.
The shield plate to be cut is horizontally placed on the feeding table 411, the push plate cylinder 6 is started and drives the horizontal guiding limiting clamp plates 5 to move, the horizontal guiding limiting clamp plates 5 are enabled to be tightly attached to the end surfaces of the two sides of the shield plate, the horizontal guiding limiting clamp plates 5 can horizontally guide and limit the shield plate to be cut, the shield plate to be cut is prevented from deviating in the forward moving process, the flatness of the cut shield plate can be fully guaranteed, the cutting precision of the shield is high, the processing quality of the shield is improved, after the shield plate to be cut is placed, the rotating motor 323 is started and drives the cutting saw blade 324 to rotate, the electric push rod 321 is started and drives the cutting saw blade 324 to move downwards, the shield plate is cut through the rotating and downwards-moving cutting saw blade 324, the electric push rod 321 and the cutting saw blade 324 can move along with the guide support 312, the shield plate is cut through the cutting saw blade 324 moving along the Y-axis direction, the shield shearing machine does not need an operator to shear manually, has low labor intensity, reduces the workload of the operator and ensures high shield shearing efficiency.
Referring to fig. 5, the loading and unloading mechanism 4 includes a loading assembly 41 and a unloading assembly 42, the loading assembly 41 and the unloading assembly 42 are both mounted on the surface of the processing table 1, and the loading assembly 41 is located at one side of the unloading assembly 42.
Referring to fig. 6-7, the feeding assembly 41 includes a feeding table 411, a traction motor 412, a rotary screw 413, a traction slider 414 and a feeding push rod 415, the feeding table 411 is installed on the surface of the processing table 1, the inner side of the feeding table 411 is provided with the rotary screw 413, the rotary screw 413 is installed on the feeding table 411 through a bearing and the rotary screw 413 is connected to the output shaft of the traction motor 412, the rotary screw 413 is connected with the traction slider 414 in a threaded manner, the feeding push rod 415 is installed on the traction slider 414, the feeding push rod 415 penetrates through the feeding table 411 and extends to the outer side of the feeding table 411, the surface of the feeding table 411 is provided with a strip chute 4111 for the feeding push rod 415 to move, the feeding push rod 415 is adapted to the strip chute 4111, the surface of the feeding table 411 is provided with a horizontal guiding limit clamp 5, the horizontal guiding limit clamp 5 is connected to a push plate cylinder 6, the push plate cylinder 6 is installed on the feeding table 411, the shield plate that will treat to cut is kept flat on material loading platform 411, push pedal cylinder 6 starts and drives horizontal direction stop splint 5 and removes, make horizontal direction stop splint 5 hug closely the both sides terminal surface of shield plate, can treat the shield plate of shearing through horizontal direction stop splint 5 and carry out horizontal direction spacing, avoid treating the in-process skew of the shield plate of shearing at the forward motion, the roughness of the shield plate that can fully guarantee to cut off, it is high to make the shield cut the precision, the processingquality of guard shield has been improved.
After the guard plate is cut off once, the traction motor 412 is started and drives the rotary screw 413 to rotate, the rotary screw 413 can enable the traction slide block 414 and the feeding push rod 415 to push the guard plate to move forwards in the rotating process, after the guard plate moves to a specified position, the guard plate is sheared again through the shearing saw blade 324 moving along the Y-axis direction, the operation is sequentially circulated until the guard plate is sheared completely, the feeding automation degree is high, the work burden of operators is lightened, and the guard plate shearing efficiency is high.
Referring to fig. 8-9, the blanking assembly 42 includes a blanking table 421, a blanking cylinder 422 and a hinged support 423, one end of the blanking table 421 is movably connected to the blanking cylinder 422, the other end of the blanking table 421 is movably connected to the hinged support 423, the blanking cylinder 422 and the hinged support 423 are both installed on the surface of the processing table 1, after the shield plate is cut, the blanking cylinder 422 drives the blanking table 421 to rotate on the hinged support 423, the blanking table 421 inclines, and the cut shield plate placed on the blanking table 421 is blanked by the inclined blanking table 421.
In order to better show the shearing process of the shield shearing and processing device for aerator production, the embodiment now provides a shearing method of the shield shearing and processing device for aerator production, which includes the following steps:
s1: flatly placing a shield plate to be sheared on the feeding table 411, starting the push plate cylinder 6 and driving the horizontal guiding limiting clamp plate 5 to move, so that the horizontal guiding limiting clamp plate 5 is tightly attached to the end surfaces of two sides of the shield plate;
s2: the rotating motor 323 is started and drives the cutting blade 324 to rotate, the electric push rod 321 is started and drives the cutting blade 324 to move downwards, and the shield plate is cut by the rotating and downwards moving cutting blade 324;
s3: when the shield plate is cut, the driving motor 313 is started and drives the driving shaft rod 314 and the rotating gear 315 to rotate, so that the guide bracket 312 moves on the guide base 311 along the Y-axis direction, the electric push rod 321 and the cutting saw blade 324 move along with the guide bracket 312, and the shield plate is cut by the cutting saw blade 324 moving along the Y-axis direction;
s4: after the protective cover plate is cut off, the blanking cylinder 422 drives the blanking table 421 to rotate on the hinged support 423, the blanking table 421 inclines, and the cut protective cover plate placed on the blanking table 421 is blanked through the inclined blanking table 421;
s5: after the shield plate is cut off once, the traction motor 412 is started and drives the rotary screw 413 to rotate, so that the traction slide block 414 and the feeding push rod 415 push the shield plate to move forwards, and after the shield plate moves to a specified position, the shield plate is cut again by the cutting saw blade 324 moving along the Y-axis direction, and the steps are circulated in sequence until the shield plate is cut completely.
In summary, the present invention provides a shield plate shearing apparatus for producing an aerator and a shearing method thereof, wherein a shield plate to be sheared is horizontally placed on a loading table 411, a push plate cylinder 6 is started and drives a horizontal guiding limiting clamp plate 5 to move, so that the horizontal guiding limiting clamp plate 5 is tightly attached to two side end surfaces of the shield plate, a rotating motor 323 is started and drives a shearing saw blade 324 to rotate, an electric push rod 321 is started and drives the shearing saw blade 324 to move down, the shield plate is sheared by the rotating and downward moving shearing saw blade 324, when the shield plate is sheared, a driving motor 313 is started and drives a driving shaft rod 314 and a rotating gear 315 to rotate, so that a guiding bracket 312 moves on a guiding base 311 along a Y axis direction, the guiding bracket 312 moves to move so that the electric push rod 321 and the shearing saw blade 324 move along the Y axis direction, the shield plate is sheared by the shearing saw blade 324 moving along the Y axis direction, and after the shield plate is sheared, the blanking cylinder 422 drives the blanking table 421 to rotate on the hinged support 423, the blanking table 421 inclines and enables the cut-off protective cover plate placed on the blanking table 421 to carry out blanking through the inclined blanking table 421, after the protective cover plate is cut off once, the traction motor 412 is started and drives the rotary screw 413 to rotate, so that the traction slide block 414 and the feeding push rod 415 push the protective cover plate to move forwards, after the protective cover plate moves to a specified position, the protective cover plate is sheared again through the shearing saw blade 324 moving along the Y-axis direction, and the sequential circulation is carried out until the shearing of the protective cover plate is completed, the manual shearing by an operator is not needed, the labor intensity is small, the work burden of the operator is reduced, the shearing efficiency of the protective cover is high, the shearing flatness of the protective cover can be fully guaranteed, the shearing precision of the protective cover is high, the processing quality of the protective cover is improved, the automation degree of the blanking on the protective cover is high, and the work burden of the operator is reduced, and the shield shearing efficiency is high.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The utility model provides an automatic aerator production is with guard shield shearing processingequipment, includes processing platform (1), its characterized in that, the last surface mounting of processing platform (1) has support post (2), the upper end of support post (2) is installed the direction and is sheared mechanism (3), the below that the mechanism (3) was sheared in the direction is provided with goes up unloading mechanism (4), go up unloading mechanism (4) and install on the surface at processing platform (1).
2. The shield shearing and processing device for the production of the aerator as claimed in claim 1, wherein the guiding and shearing mechanism (3) comprises a guiding assembly (31) and a shearing assembly (32), the guiding assembly (31) is mounted at the upper end of the support column (2), the shearing assembly (32) is arranged on the guiding assembly (31), and the shearing assembly (32) is located above the feeding and discharging mechanism (4).
3. The shield shearing device for the production of the oxygen-increasing machine is characterized in that the guide assembly (31) comprises a guide base (311), a guide support (312), a driving motor (313), a driving shaft rod (314), a rotating gear (315) and a fixed rack (316), the guide base (311) is installed at the upper end of the support upright post (2), the guide support (312) is arranged on the guide base (311), the driving shaft rod (314) is arranged on the guide support (312), the driving shaft rod (314) is installed on the guide support (312) through a bearing, the driving shaft rod (314) is connected with an output shaft of the driving motor (313), the driving motor (313) is installed on the guide support (312), the rotating gear (315) is installed on the driving shaft rod (314) through a spline, and the rotating gear (315) is meshed with the fixed rack (316), the fixed rack (316) is fixed to the guide base (311).
4. The shield shearing device for the production of the aerator as claimed in claim 3, wherein the shearing assembly (32) comprises an electric push rod (321), a mounting seat (322), a rotating motor (323) and a shearing saw blade (324), the electric push rod (321) is mounted on the guide bracket (312), the electric push rod (321) is connected with the mounting seat (322), the inner side of the mounting seat (322) is provided with a rotating shaft, the rotating shaft is mounted on the mounting seat (322) through a bearing and is connected with an output shaft of the rotating motor (323), the rotating motor (323) is mounted on the mounting seat (322), and the shearing saw blade (324) is mounted on the rotating shaft.
5. The shield shearing and processing device for the production of the aerator as claimed in claim 1, wherein the feeding and discharging mechanism (4) comprises a feeding assembly (41) and a discharging assembly (42), the feeding assembly (41) and the discharging assembly (42) are both mounted on the surface of the processing table (1), and the feeding assembly (41) is positioned on one side of the discharging assembly (42).
6. The shield shearing and processing device for the production of the aerator as claimed in claim 5, wherein the feeding assembly (41) comprises a feeding table (411), a traction motor (412), a rotary screw rod (413), a traction sliding block (414) and a feeding push rod (415), the feeding table (411) is installed on the surface of the processing table (1), the rotary screw rod (413) is arranged on the inner side of the feeding table (411), the rotary screw rod (413) is installed on the feeding table (411) through a bearing, the rotary screw rod (413) is connected to an output shaft of the traction motor (412), the rotary screw rod (413) is in threaded connection with the traction sliding block (414), and the feeding push rod (415) is installed on the traction sliding block (414).
7. The shield shearing and processing device for the production of the aerator as claimed in claim 6, wherein the feeding push rod (415) penetrates through the feeding platform (411) and the feeding push rod (415) extends to the outer side of the feeding platform (411), a strip-shaped chute (4111) for the feeding push rod (415) to move is arranged on the surface of the feeding platform (411), and the feeding push rod (415) is matched with the strip-shaped chute (4111).
8. The shield shearing and processing device for the production of the oxygen-increasing machine is characterized in that a horizontal guide limiting clamp plate (5) is arranged on the surface of the feeding table (411), the horizontal guide limiting clamp plate (5) is connected to a push plate cylinder (6), and the push plate cylinder (6) is installed on the feeding table (411).
9. The shield shearing device for the production of the aerator as claimed in claim 5, wherein the blanking assembly (42) comprises a blanking table (421), a blanking cylinder (422) and a hinged support (423), one end of the blanking table (421) is movably connected to the blanking cylinder (422), the other end of the blanking table (421) is movably connected to the hinged support (423), and the blanking cylinder (422) and the hinged support (423) are both installed on the surface of the processing table (1).
10. A shearing method of a shield shearing processing device for the production of the oxygen-increasing machine according to any one of the claims 1 to 9, which is characterized by comprising the following steps:
s1: flatly placing a shield plate to be sheared on a feeding table (411), starting a push plate cylinder (6) and driving a horizontal guiding limiting clamp plate (5) to move so that the horizontal guiding limiting clamp plate (5) is tightly attached to the end surfaces of two sides of the shield plate;
s2: the rotating motor (323) is started and drives the shearing saw blade (324) to rotate, the electric push rod (321) is started and drives the shearing saw blade (324) to move downwards, and the shield plate is sheared by the rotating and downwards moving shearing saw blade (324);
s3: when the shield plate is sheared, the driving motor (313) is started and drives the driving shaft rod (314) and the rotating gear (315) to rotate, so that the guide bracket (312) moves on the guide base (311) along the Y-axis direction, the electric push rod (321) and the shearing saw blade (324) can move along with the guide bracket (312), and the shield plate is cut off by the shearing saw blade (324) moving along the Y-axis direction;
s4: after the protective cover plate is cut off, a blanking cylinder (422) drives a blanking table (421) to rotate on a hinged support (423), the blanking table (421) inclines, and the cut protective cover plate placed on the blanking table (421) is blanked through the inclined blanking table (421);
s5: after the shield plate is cut off once, the traction motor (412) is started and drives the rotary screw rod (413) to rotate, the traction slide block (414) and the feeding push rod (415) push the shield plate to move forwards, after the shield plate moves to a specified position, the shield plate is cut again through the cutting saw blade (324) moving along the Y-axis direction, and the operation is sequentially circulated until the shield plate is cut completely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111194692.4A CN113941736A (en) | 2021-10-13 | 2021-10-13 | Shield shearing device for production of aerator and shearing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111194692.4A CN113941736A (en) | 2021-10-13 | 2021-10-13 | Shield shearing device for production of aerator and shearing method thereof |
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| CN113941736A true CN113941736A (en) | 2022-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111194692.4A Pending CN113941736A (en) | 2021-10-13 | 2021-10-13 | Shield shearing device for production of aerator and shearing method thereof |
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| CN (1) | CN113941736A (en) |
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Application publication date: 20220118 |