CN113941205A - Adjustable spraying dust-settling device with wide coverage range and intelligent dust-settling method - Google Patents
Adjustable spraying dust-settling device with wide coverage range and intelligent dust-settling method Download PDFInfo
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- CN113941205A CN113941205A CN202111279729.3A CN202111279729A CN113941205A CN 113941205 A CN113941205 A CN 113941205A CN 202111279729 A CN202111279729 A CN 202111279729A CN 113941205 A CN113941205 A CN 113941205A
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
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Abstract
The invention discloses an adjustable spraying dust-settling device with a wide coverage range and an intelligent dust-settling method, wherein the dust-settling device comprises a rack, a spraying assembly for spraying atomized liquid drops and an adjusting device for adjusting the angle of the spraying assembly, and the adjusting device is arranged between the rack and the spraying assembly; the spraying assembly comprises a fog gun barrel for forming high-speed airflow, a spray head for spraying liquid drops and a spraying adjusting module for adjusting a spraying range, and the spray head is arranged in the fog gun barrel; the fog adjusting module comprises an adjusting sleeve and an adjusting driving mechanism, the adjusting sleeve can adjust the size of the opening, the adjusting driving mechanism is used for driving the adjusting sleeve to open a certain angle, the adjusting sleeve is arranged at an outlet of the fog gun barrel and encloses the outlet of the fog gun barrel, and the adjusting sleeve is made of soft materials. The spraying dust-settling device has the best spraying effect on the space in the whole spraying stroke range, so that the spraying dust-settling range can be greatly improved.
Description
Technical Field
The invention relates to building construction equipment, in particular to an adjustable spraying dust-settling device with a wide coverage range and an intelligent dust-settling method.
Background
A lot of raise dusts can always be caused in the time of building construction, and these raise dusts can cause very big influence for constructor's healthy, consequently need carry out the dust fall when the construction and handle, avoid the dust to fly upward and cause the influence to workman's health. The principle of the spray dust falling machine is that water is pressurized by a high-pressure pump and is delivered to a high-pressure nozzle through a high-pressure pipeline for atomization to form flying water mist, and because the water mist particles are very fine, impurities in the air can be adsorbed, good and fresh air is created, and multiple effects of dust falling, humidification and the like are achieved.
The existing dust removal device, for example, the utility model with the authorized bulletin number of CN 209631472U discloses a sprayer for dust fall in construction site, the structure of which comprises a placement platform, an automatic adjusting device, a protection plate, a mobile caster, a caster installation sheet, a fixed frame, a ventilation grid, a sprayer, a fixed flange, an adjusting shaft, a spray nozzle and a fixed frame, the placement platform and the fixed frame are of an integrated structure, the automatic adjusting device is embedded and installed on the fixed frame and adopts clearance fit, the sprayer and the fixed flange are of an integrated structure, the adjusting shaft is provided with two parts which are respectively installed on two sides of the sprayer, the spray nozzle and the sprayer are of an integrated structure, the fixed frame is fixed above the automatic adjusting device by welding, the automatic adjusting device comprises an adjusting disk, a limiting block, a transmission frame, a protective shell, a movable frame, a dust fall in the automatic adjusting device, and a dust removal device, Main motor, transmission semi-gear, fixed axle, restriction wheel, mounting bracket, the adjustment disk embedding is installed in protecting sheathing and adopts clearance fit, restriction piece and adjustment disk formula structure as an organic whole, the driving frame laminates with the restriction piece mutually, be equipped with main motor in the protecting sheathing, moving frame laminates with the restriction wheel mutually, transmission semi-gear and moving frame mesh mutually, the fixed axle embedding is installed in protecting sheathing and adopts clearance fit, the restriction wheel is through welded fastening in protecting sheathing, mounting bracket and protecting sheathing formula structure as an organic whole. Above-mentioned sprayer through setting up automatic regulating apparatus, can constantly change the spraying angle and carry out the dust fall to the building site. However, the above sprayer still has the following problems:
1. the automatic adjusting device adjusts the angle of the whole spraying machine, but cannot adjust the spraying stroke, so that the spraying machine can only spray and dust fall in a small piece space (namely at the far end of spraying) at a certain distance from the spraying machine.
2. Because the atomized liquid just scatters at the end of the stroke when being sprayed at a high speed, the dust-settling sprayer has a better dust-settling effect, and the sprayer has poor spraying effect on the near-end close to the spraying device.
3. The sprayer can cover different spaces and needs to be moved ceaselessly in order to achieve the effect of spraying, and the sprayer is inconvenient to operate and large in limitation.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an adjustable spray dust-settling device with a wide coverage range, wherein the spray dust-settling device has an optimal spray effect on the space in the whole spray stroke range, so that the spray dust-settling range can be greatly improved.
The invention also aims to provide an intelligent dust settling method with wide coverage.
The technical scheme for solving the technical problems is as follows:
an adjustable spray dust-settling device with wide coverage range comprises a frame, a spray assembly for spraying atomized liquid drops and an adjusting device for adjusting the angle of the spray assembly, wherein the adjusting device is arranged between the frame and the spray assembly; the spraying assembly comprises a fog gun barrel for forming high-speed airflow, a spray head for spraying liquid drops and a spraying adjusting module for adjusting a spraying range, and the spray head is arranged in the fog gun barrel; the fog adjusting module comprises an adjusting sleeve and an adjusting driving mechanism, the adjusting sleeve can adjust the size of the opening, the adjusting driving mechanism is used for driving the adjusting sleeve to open a certain angle, the adjusting sleeve is arranged at an outlet of the fog gun barrel and encloses the outlet of the fog gun barrel, and the adjusting sleeve is made of soft materials.
The working principle of the spraying dust-settling device is as follows:
starting a liquid supply system, enabling liquid to reach the spray head through a conveying pipeline, and forming liquid drops through the spraying action of the spray head; starting the fog gun barrel, forming high-speed airflow in the fog gun barrel, and crushing the liquid drops into fine liquid drops by the high-speed airflow so that the liquid drops are further atomized and sprayed out from an outlet of the fog gun barrel; because the adjusting sleeve is arranged at the outlet of the fog gun barrel and encloses the outlet of the fog gun barrel, atomized liquid from the fog gun barrel drops into the adjusting sleeve; the spray adjusting module starts to adjust the spray range: firstly, adjusting the action of a driving mechanism, driving an adjusting sleeve to open a small angle, wherein at the moment, the spray from the adjusting sleeve is outwards dispersed and sprayed out at a small angle, and the spraying stroke is large when the dispersion angle is small, so that the best spraying effect is formed at the position of a far end; then, the adjusting driving mechanism continues to act to drive the adjusting sleeve to open a medium angle, at the moment, the spray from the adjusting sleeve is outwards diffused and sprayed at a medium angle, the diffusion angle is medium, the spray stroke is medium, and the best spray effect is formed at the position with the medium stroke distance; then, the adjusting driving mechanism continues to act to drive the adjusting sleeve to open a large angle, the spray from the adjusting sleeve is sprayed out in a diverging mode at the large angle, the spraying stroke is small if the diverging angle is large, and the best spraying effect is formed at the position of the near end; the atomized liquid drops from the adjusting driving sleeve can be controlled to have the maximum spraying effect in the range of the whole spraying stroke through the continuous driving action of the adjusting driving mechanism, so that the spraying dust-settling effect in a larger coverage range is realized; in addition, the spraying direction of the spraying assembly is adjusted through the adjusting device, for example, when the spraying assembly is adjusted to rotate around a vertical axis, spraying in a range of 360 degrees can be achieved, and the coverage range of spraying dust fall is further enlarged.
In a preferable scheme of the invention, the adjusting sleeve comprises an adjusting outer cylinder and an adjusting inner cylinder, and the adjusting inner cylinder and the adjusting outer cylinder are arranged correspondingly in the swinging direction; the distance between the adjusting inner cylinder and the adjusting outer cylinder is a certain distance, so that an annular channel for spraying atomized liquid drops is formed between the adjusting inner cylinder and the adjusting outer cylinder. The adjusting sleeve is arranged, and atomized liquid drops enter the annular channel after coming out of the fog gun barrel; when the adjusting driving mechanism drives the adjusting sleeve to open a large angle, the adjusting outer cylinder opens a large angle, and the adjusting inner cylinder and the adjusting outer cylinder are arranged correspondingly in the swinging direction, so that the adjusting inner cylinder also opens a large angle correspondingly, the annular channel is of a large-angle conical space structure, atomized liquid drops are emitted outwards in a large-angle mode after coming out of the annular channel, the sprayed stroke is relatively small, and the optimal spraying dust-settling effect is achieved for the near end; when the adjusting driving mechanism drives the adjusting sleeve to open a small angle, the adjusting outer cylinder opens a small angle, the adjusting inner cylinder correspondingly opens a small angle, the annular channel is a small-angle conical space structure, atomized liquid drops are sprayed out in a small-angle mode after coming out of the annular channel, the spraying stroke is relatively large, and the optimal spraying dust-settling effect is achieved for the far end; when the opening angle of the adjusting sleeve is continuously operated, the optimal spraying effect can be continuously obtained in the whole spraying stroke range.
Preferably, the adjusting outer cylinder and the adjusting inner cylinder are both made of soft materials. The adjusting outer barrel and the adjusting inner barrel are made of soft materials, so that different angles can be conveniently adjusted and opened, and the service life can be kept longer in the process of continuously changing the angles.
In a preferred embodiment of the present invention, the spray adjustment module further comprises a sleeve holder for mounting an adjustment sleeve; the sleeve support comprises a bottom frame arranged at the outlet of the fog gun barrel, an outer barrel support used for mounting the adjusting outer barrel and an inner barrel support used for mounting the adjusting inner barrel; the outer barrel support comprises a plurality of outer swing rods, one ends of the outer swing rods are rotatably connected to the underframe through linkage shafts, and the other ends of the outer swing rods extend outwards; the inner cylinder support comprises a plurality of inner swing rods, one ends of the inner swing rods are rotatably connected to the underframe, and the other ends of the inner swing rods extend outwards; the outer swing rod is connected with the inner swing rod through a connecting rod, one end of the connecting rod is rotatably connected to the outer swing rod, and the other end of the connecting rod is rotatably connected to the inner swing rod. The sleeve support with the structure is arranged, when the adjusting and driving mechanism drives one of the outer oscillating rods to oscillate, the linkage shaft arranged at the bottom ends of the outer oscillating rods rotates along with the sleeve support, and the bottom ends of the outer oscillating rods are connected with the linkage shaft, so that the outer oscillating rods can simultaneously oscillate due to the rotation of the linkage shaft; meanwhile, the outer swing rod and the inner swing rod are connected through the connecting rod, the bottom end of the inner swing rod is rotatably connected to the bottom frame, and the inner swing rod is driven to swing through the connecting rod when the outer swing rod swings, so that the outer barrel is adjusted on the outer barrel support to achieve the function of swinging angle, the inner barrel is adjusted on the inner barrel support to achieve the function of adjusting the swinging angle of the outer barrel in a following mode, and therefore the adjusting sleeve is adjusted in opening angle.
Preferably, the underframe comprises an outer support ring, an inner support seat and a plurality of connecting plates connected between the outer support ring and the inner support seat, and the plurality of connecting plates are uniformly distributed along the circumferential direction. The chassis with the structure is arranged, one end of the outer support ring of the chassis is sleeved at the outlet end of the fog gun barrel, and therefore the sleeve support is arranged on the fog gun barrel; atomized liquid drops come out from the fog gun barrel, enter the adjusting sleeve through gaps among the connecting plates, and are adjusted in the divergence angle of the atomized liquid drops through the opening angle of the adjusting sleeve.
Preferably, the linkage shaft comprises a plurality of short shafts, each short shaft is rotationally connected to the outer support ring, and two adjacent short shafts are connected through a universal joint; a plurality of minor axes are arranged along the circumferencial direction in proper order, and the bottom of each outer swinging arms is fixed mounting on a corresponding minor axis. In this way, the linkage shafts are composed of a plurality of short shafts which are connected end to end, and the linkage shafts are connected through universal joints, so that when one short shaft rotates, power is transmitted to other short shafts through the universal joints, all the short shafts rotate along one direction, and the outer swinging rods correspondingly installed on each short shaft have the same swinging direction, so that the adjusting sleeve is opened at a certain angle along the uniform direction; in addition, as the short shafts are sequentially arranged on the outer support ring along the circumferential direction, the outer swing rods correspondingly arranged are also uniformly arranged along the circumferential direction, so that the adjusting outer cylinder is uniformly supported in the circumferential direction.
Preferably, the bottom end of the inner swing rod is rotatably connected to the inner supporting seat, and the inner swing rods are uniformly arranged along the circumferential direction corresponding to the outer swing rods. A plurality of inner swing rods are rotated on the inner supporting seat, and the inner swing rods and the outer swing rods are correspondingly arranged, so that when the outer swing rods rotate for a certain angle, the inner swing rods connected with the inner swing rods through the connecting rods swing for a certain angle, and the adjusting inner cylinders arranged on the inner swing rods and the adjusting outer cylinders arranged on the outer swing rods have corresponding opening angles.
According to a preferred scheme of the invention, the adjusting and driving mechanism comprises a screw rod stepping motor, a screw rod nut arranged on a rotating shaft of the screw rod stepping motor, a swing rod and a connecting rod; the lead screw stepping motor is installed on the outer wall of the fog gun barrel through a motor frame, and a lead screw shaft of the lead screw stepping motor is arranged along the radial direction of the fog gun barrel; the swing rod is rotatably connected to a swing rod bracket, and the swing rod bracket is arranged on the outer wall of the fog gun barrel; the tail end of the swing rod is connected with the lead screw nut in a sliding mode along the advancing direction of the spray droplets, the front end of the swing rod is connected with the tail end of the connecting rod, and the front end of the connecting rod is connected with the outer end of the outer swing rod. The adjusting and driving mechanism is arranged, when the lead screw stepping motor rotates forwards, the lead screw nut moves linearly inwards along the radial direction of the fog gun barrel, so that the tail end of the swing rod is driven to swing inwards, the front end of the swing rod swings outwards, and the front end of the swing rod is connected with the outer end of the outer swing rod through the connecting rod, so that when the front end of the swing rod swings outwards, the outer end of the outer swing rod is pulled to swing outwards, the outer barrel support is opened outwards, and the adjusting outer barrel arranged on the outer barrel support is opened outwards by a certain angle; according to the same principle, when the lead screw stepping motor rotates reversely, the lead screw nut moves linearly outwards along the radial direction of the fog gun barrel, so that the tail end of the swing rod is driven to swing outwards, the front end of the swing rod swings inwards, the outer end of the outer swing rod is dragged to swing inwards, the outer barrel support swings inwards, and the adjusting outer barrel mounted on the outer barrel support is closed inwards by a certain angle.
In a preferred aspect of the present invention, the adjusting device includes an elevation angle adjusting mechanism for adjusting a pitch angle of the spraying assembly and a circumferential angle adjusting mechanism for adjusting a circumferential rotation angle of the spraying assembly in a horizontal direction; the elevation angle adjusting mechanism comprises rotating shafts arranged on two sides of the fog gun barrel, a rotating shaft support and a locking structure, and shaft holes matched with the rotating shafts are formed in the rotating shaft support; the locking structure comprises a locking screw and a locking hole matched with the locking screw, and the locking hole is arranged along the radial direction of the shaft hole and is communicated with the shaft hole. The adjusting device with the structure is arranged, when the elevation angle of the spraying assembly is required to be adjusted, the tightening screw is firstly unscrewed, the rotation shaft and the shaft hole can rotate relatively, so that the elevation angle of the fog gun barrel can be adjusted, and the locking screw is screwed after the proper angle is adjusted, so that the fog gun barrel is fixed at the adjusted elevation angle.
Preferably, the circumference adjusting mechanism comprises a rotating shaft arranged along the vertical direction and a shaft seat arranged at the top of the rack, and the rotating shaft is mounted on the shaft seat through a bearing; the bottom of the rotating shaft bracket is arranged at the top of the rotating shaft. Set up above-mentioned circumference adjustment mechanism, the top at the rotation axis is installed to the bottom of pivot support, and the spraying subassembly passes through angle of elevation adjustment mechanism to be installed on the rotation axis also, when the rotation axis rotates, can make the spraying subassembly follow the rotation to make the spraying subassembly can rotate at the horizontal direction circumferencial, can both cover the spraying dust fall on whole circumferencial direction, greatly improved the operation scope of spraying dust fall.
In a preferred embodiment of the present invention, the rack supporting frame has a top plate on the top thereof; the inside of braced frame is equipped with the liquid supply system, the liquid supply system includes water storage tank and water pump, pass through pipe connection between water storage tank and the water pump, the water pump with communicate through the raceway between the shower nozzle. The liquid supply system is arranged, when the liquid supply system works, the water pump is started, liquid in the water storage tank is conveyed to the spray head through the water conveying pipe, the spray head atomizes and sprays the liquid in the fog gun barrel, and atomized liquid drops are formed through high-speed airflow in the fog gun barrel to be sprayed out.
An intelligent dust settling method realized by using the adjustable spraying dust settling device comprises the following steps:
(1) according to the requirement of dust fall, a liquid supply system is started, so that liquid in a liquid storage tank reaches a spray head in a fog gun barrel through a liquid conveying pipeline, and the liquid becomes atomized liquid drops under the atomization effect of the spray head;
(2) after receiving a signal of the liquid supply system, the fog gun barrel is automatically started, high-speed airflow is formed inside the fog gun barrel, and the high-speed airflow breaks liquid drops into fine liquid drops, so that the liquid drops are further atomized and are sprayed out from an outlet of the fog gun barrel;
(3) judging the requirement of a dust fall range, and when a larger dust fall requirement exists at a far end far away from the spraying device, adjusting the action of a driving mechanism to drive an adjusting sleeve to open a small angle, so that the spray from the adjusting sleeve is outwards dispersed and sprayed at a small angle, and the spraying stroke is large and the maximum spray is formed at the tail end of the stroke when the dispersion angle is small, thereby forming the best spray effect at the far end;
(4) judging the requirement of a dust fall range, and when a larger dust fall requirement exists at a position with a medium distance from the spraying device, adjusting the action of the driving mechanism to drive the adjusting sleeve to open a medium angle, so that the spray from the adjusting sleeve is outwards diverged and sprayed at a medium angle, and the divergence angle is medium, so that the spray stroke is medium, and the best spray effect is formed at the position with the medium stroke distance;
(5) judging the requirement of a dust fall range, and when a larger dust fall requirement exists at a near end close to the spraying device, adjusting the action of the driving mechanism to drive the adjusting sleeve to open a large angle, so that the spray from the adjusting sleeve is outwards diverged and sprayed at a large angle, and the spraying stroke is small if the divergence angle is large, thereby forming the best spraying effect at the near end;
(6) judging the requirement of a dust fall range, and when the dust fall requirement exists in the whole spraying stroke, adjusting the driving mechanism to continuously act to drive the opening angle of the adjusting sleeve to be switched back and forth between a small angle and a large angle, so that the spray from the adjusting sleeve is switched back and forth between the small angle and the large angle to be dispersed outwards, and the best spraying effect is achieved on the space between the near end and the far end;
(7) judge the demand of dust fall scope, when atomizer all had the dust fall demand all around, in the time of carrying out step (6), adjusting device adjusts the spraying subassembly and rotates around vertical axis to realize the spraying of 360 within ranges, further strengthen the coverage of spraying dust fall, improve the spraying effect.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the spraying dust-settling device, the spraying adjusting module is arranged, and the opening angle of the adjusting sleeve is utilized, so that atomized liquid drops can be controlled to achieve the best spraying dust-settling effect in different strokes.
2. According to the spraying dust-settling device, the spraying adjusting module is arranged, and the adjusting driving mechanism can continuously drive the opening angle of the adjusting sleeve, so that scattered liquid drops can be switched back and forth between the far end and the tip end, and spraying dust-settling in the whole stroke range is realized.
3. According to the spraying dust-settling device, the opening angle of the adjusting sleeve is set, so that the distance of spraying can be adjusted, the divergence range of spraying can be adjusted, and the coverage space of spraying is greatly enlarged.
Drawings
Fig. 1 is a front view of a spray dust settling device of the present invention.
Fig. 2 is a perspective view of a spray dust falling device of the present invention.
Fig. 3 is a perspective view of the spray adjustment module.
Fig. 4 is a perspective view of the sleeve holder.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but the present invention is not limited thereto.
Referring to fig. 1-4, the adjustable spray dust-settling device with a wide coverage area of the present invention includes a frame 1, a spray assembly 2 for spraying atomized liquid droplets, and an adjusting device 3 for adjusting an angle of the spray assembly 2, where the adjusting device 3 is disposed between the frame 1 and the spray assembly 2; the spraying assembly 2 comprises a fog gun barrel 4 for forming high-speed airflow, a spray head 5 for spraying liquid drops and a spraying adjusting module 6 for adjusting a spraying range, wherein the spray head 5 is arranged inside the fog gun barrel 4; the spray adjusting module 6 comprises an adjusting sleeve capable of adjusting the size of the opening and an adjusting driving mechanism for driving the adjusting sleeve to open a certain angle, the adjusting sleeve is arranged at the outlet of the fog gun barrel 4 and encloses the outlet of the fog gun barrel 4, the adjusting sleeve is made of soft materials, and the adjusting sleeve can be made of nylon cloth or plastics.
Referring to fig. 1 to 4, the adjusting sleeve comprises an adjusting outer cylinder 7 and an adjusting inner cylinder 8, and the adjusting inner cylinder 8 is arranged corresponding to the swinging direction of the adjusting outer cylinder 7; the adjusting inner cylinder 8 is spaced from the adjusting outer cylinder 7, so that an annular channel for spraying atomized liquid droplets is formed between the adjusting inner cylinder 8 and the adjusting outer cylinder 7. The adjusting sleeve is arranged, and atomized liquid drops enter the annular channel after coming out of the fog gun barrel 4; when the adjusting driving mechanism drives the adjusting sleeve to open a large angle, the adjusting outer cylinder 7 opens a large angle, and the adjusting inner cylinder 8 and the adjusting outer cylinder 7 are arranged in a corresponding manner in the swinging direction, so that the adjusting inner cylinder 8 also correspondingly opens a large angle, the annular channel is a large-angle conical space structure, atomized liquid drops are emitted outwards in a large-angle mode after coming out of the annular channel, the sprayed stroke is relatively small, and the optimal spraying dust-settling effect is achieved for the near end; when the adjusting driving mechanism drives the adjusting sleeve to open a small angle, the adjusting outer cylinder 7 opens a small angle, the adjusting inner cylinder 8 opens a small angle correspondingly, the annular channel is a small-angle conical space structure, atomized liquid drops are sprayed out in a small-angle mode after coming out of the annular channel, the spraying stroke is relatively large, and the optimal spraying dust-settling effect is achieved for the far end; when the opening angle of the adjusting sleeve is continuously operated, the optimal spraying effect can be continuously obtained in the whole spraying stroke range.
Referring to fig. 1-4, the adjusting outer cylinder 7 and the adjusting inner cylinder 8 are both made of soft materials, such as nylon cloth. The adjusting outer cylinder 7 and the adjusting inner cylinder 8 are made of soft materials, so that different angles can be conveniently adjusted and opened, and longer service life can be kept in the process of continuously changing the angles.
Referring to fig. 1-4, the spray adjustment module 6 further includes a sleeve holder for mounting an adjustment sleeve; the sleeve support comprises a bottom frame 9 arranged at the outlet of the fog gun barrel 4, an outer barrel support 10 used for mounting the adjusting outer barrel 7 and an inner barrel support 11 used for mounting the adjusting inner barrel 8; the outer cylinder bracket 10 comprises a plurality of outer swing rods 10-1, one ends of the outer swing rods 10-1 are rotatably connected to the underframe 9 through a linkage shaft 12, and the other ends of the outer swing rods extend outwards; the inner cylinder support 11 comprises a plurality of inner swing rods 11-1, one ends of the inner swing rods 11-1 are rotatably connected to the bottom frame 9, and the other ends of the inner swing rods extend outwards; the outer swing rod 10-1 is connected with the inner swing rod 11-1 through a connecting rod 22, one end of the connecting rod 22 is rotatably connected to the outer swing rod 10-1, and the other end of the connecting rod 22 is rotatably connected to the inner swing rod 11-1. The sleeve support with the structure is arranged, when the adjusting and driving mechanism drives one of the outer swinging rods 10-1 to swing, the linkage shaft 12 arranged at the bottom end of the outer swinging rod 10-1 rotates along with the sleeve support, and the bottom ends of the outer swinging rods 10-1 are connected with the linkage shaft 12, so that the outer swinging rods 10-1 can swing simultaneously due to the rotation of the linkage shaft 12; meanwhile, the outer swing rod 10-1 is connected with the inner swing rod 11-1 through the connecting rod 22, the bottom end of the inner swing rod 11-1 is rotatably connected to the bottom frame 9, and the inner swing rod 11-1 is driven to swing through the connecting rod 22 when the outer swing rod 10-1 swings, so that the outer adjusting cylinder 7 mounted on the outer cylinder support 10 achieves the function of swinging angle, and the inner adjusting cylinder 8 mounted on the inner cylinder support 11 also achieves the function of following and adjusting the swinging angle of the outer cylinder 7, thereby achieving the function of adjusting the opening angle of the sleeve.
Referring to fig. 1-4, the base frame 9 includes an outer support ring 9-1, an inner support base 9-2, and a plurality of connection plates 9-3 connected between the outer support ring 9-1 and the inner support base 9-2, wherein the plurality of connection plates 9-3 are uniformly arranged along a circumferential direction. The underframe 9 with the structure is arranged, one end of the outer support ring 9-1 of the underframe 9 is sleeved at the outlet end of the fog gun barrel 4, so that the sleeve support is arranged on the fog gun barrel 4; after the atomized liquid drops come out of the fog gun barrel 4, the atomized liquid drops enter the adjusting sleeve through gaps among the connecting plates 9-3, and the divergence angle of the atomized liquid drops is adjusted through the opening angle of the adjusting sleeve.
Referring to fig. 1-4, the linkage shaft 12 comprises a plurality of stub shafts 12-1, each stub shaft 12-1 is rotatably connected to the outer support ring 9-1, and two adjacent stub shafts 12-1 are connected through a universal joint; the plurality of short shafts 12-1 are sequentially arranged along the circumferential direction, and the bottom end of each outer swinging rod 10-1 is fixedly arranged on the corresponding short shaft 12-1. Thus, the linkage shafts 12 are composed of a plurality of end-to-end short shafts 12-1, the linkage shafts 12 are connected through universal joints, when one short shaft 12-1 rotates, power is transmitted to the other short shafts 12-1 through the universal joints, all the short shafts 12-1 rotate along one direction, and therefore the outer swinging rods 10-1 correspondingly installed on each short shaft 12-1 have the same swinging direction, and finally the adjusting sleeves are opened at a certain angle along the uniform direction; in addition, as the short shafts 12-1 are sequentially arranged on the outer support ring 9-1 along the circumferential direction, the outer swing rods 10-1 correspondingly arranged are also uniformly arranged along the circumferential direction and uniformly support the adjusting outer cylinder 7 in the circumferential direction.
Referring to fig. 1-4, the bottom end of the inner swing rod 11-1 is rotatably connected to the inner support seat 9-2, and a plurality of inner swing rods 11-1 are uniformly arranged along the circumferential direction corresponding to the outer swing rod 10-1. A plurality of inner swing rods 11-1 are rotated on an inner supporting seat 9-2, and the inner swing rods 11-1 are arranged corresponding to the outer swing rods 10-1, so that when the outer swing rods 10-1 rotate for a certain angle, the inner swing rods 11-1 connected with the outer swing rods 10-1 through the connecting rods 22 swing for a certain angle, and accordingly the adjusting inner cylinders 8 arranged on the inner swing rods 11-1 and the adjusting outer cylinders 7 arranged on the outer swing rods 10-1 have corresponding opening angles.
Referring to fig. 1-4, the adjusting driving mechanism includes a lead screw stepping motor 13, a lead screw nut 14 mounted on a rotating shaft of the lead screw stepping motor 13, a swing link 15 and a connecting rod 16; the lead screw stepping motor 13 is installed on the outer wall of the fog gun barrel 4 through the motor frame 1, and a lead screw shaft of the lead screw stepping motor 13 is arranged along the radial direction of the fog gun barrel 4; the swing rod 15 is rotatably connected to a swing rod bracket 17, and the swing rod bracket 17 is installed on the outer wall of the fog gun barrel 4; the tail end of the swing rod 15 is connected with the lead screw nut 14 in a sliding mode along the advancing direction of the spray droplets, the front end of the swing rod 15 is connected with the tail end of the connecting rod 16, and the front end of the connecting rod 16 is connected with the outer end of the outer swing rod 10-1. The adjusting and driving mechanism is arranged, when the lead screw stepping motor 13 rotates forwards, the lead screw nut 14 moves linearly inwards along the radial direction of the fog gun barrel 4, so that the tail end of the swing rod 15 is driven to swing inwards, the front end of the swing rod 15 swings outwards, and as the front end of the swing rod 15 is connected with the outer end of the outer swing rod 10-1 through the connecting rod 16, when the front end of the swing rod 15 swings outwards, the outer end of the outer swing rod 10-1 is pulled to swing outwards, so that the outer barrel support 10 is opened outwards, and the adjusting outer barrel 7 arranged on the outer barrel support 10 is opened outwards by a certain angle; in the same principle, when the lead screw stepping motor 13 rotates reversely, the lead screw nut 14 moves linearly outwards along the radial direction of the fog gun barrel 4, so that the tail end of the swing rod 15 is driven to swing outwards, the front end of the swing rod 15 swings inwards, the outer end of the outer swing rod 10-1 is dragged to swing inwards, the outer barrel support 10 swings inwards, and the adjusting outer barrel 7 arranged on the outer barrel support 10 is closed inwards by a certain angle.
Referring to fig. 1-4, the adjusting device 3 comprises an elevation angle adjusting mechanism for adjusting the pitch angle of the spraying assembly 2 and a circumference adjusting mechanism for adjusting the circumferential rotation angle of the spraying assembly 2 in the horizontal direction; the elevation angle adjusting mechanism comprises a rotating shaft 18, a rotating shaft bracket 19 and a locking structure, wherein the rotating shaft 18, the rotating shaft bracket 19 and the locking structure are arranged on two sides of the fog gun barrel 4, and a shaft hole matched with the rotating shaft 18 is formed in the rotating shaft bracket 19; the locking structure comprises a locking screw and a locking hole matched with the locking screw, and the locking hole is arranged along the radial direction of the shaft hole and is communicated with the shaft hole. The adjusting device 3 with the structure is arranged, when the elevation angle of the spraying assembly 2 needs to be adjusted, the tightening screw is firstly loosened, the rotating shaft 18 and the shaft hole can rotate relatively, so that the elevation angle of the fog gun barrel 4 can be adjusted, and after the proper angle is adjusted, the locking screw is tightened, so that the fog gun barrel 4 is fixed at the adjusted elevation angle.
Referring to fig. 1-4, the circumference adjusting mechanism includes a rotating shaft 20 arranged along a vertical direction and a shaft seat 21 arranged at the top of the frame 1, and the rotating shaft 20 is mounted on the shaft seat 21 through a bearing; the bottom of the shaft bracket 19 is mounted on the top of the rotating shaft 20. Set up above-mentioned circumference adjustment mechanism, the top at rotation axis 20 is installed to the bottom of pivot support 19, and spraying assembly 2 passes through elevation angle adjustment mechanism to be installed on rotation axis 20 also, when rotation axis 20 rotated, can make spraying assembly 2 follow the rotation to make spraying assembly 2 can be at the horizontal direction circumferencial rotation, can both cover the spraying dust fall on whole circumferencial direction, greatly improved the operation scope of spraying dust fall.
Referring to fig. 1-4, the frame 1 supports a frame, and a top plate is arranged at the top of the support frame; a liquid supply system is arranged in the supporting frame and comprises a water storage tank and a water pump, the water storage tank is connected with the water pump through a pipeline, and the water pump is communicated with the spray head 5 through a water delivery pipe. The liquid supply system is arranged, when the liquid supply system works, the water pump is started, liquid in the water storage tank is conveyed to the spray head 5 through the water conveying pipe, the spray head 5 atomizes and sprays the liquid into the fog gun barrel 4, and atomized liquid drops are formed and sprayed out through high-speed airflow in the fog gun barrel 4.
Referring to fig. 1 to 4, the working principle of the spray dust settling device is as follows:
starting a liquid supply system, enabling liquid to reach the spray head 5 through a conveying pipeline, and forming liquid drops through the spraying action of the spray head 5; starting the fog gun barrel 4, forming high-speed airflow in the fog gun barrel 4, and crushing the liquid drops into fine liquid drops by the high-speed airflow so that the liquid drops are further atomized and sprayed out from an outlet of the fog gun barrel 4; because the adjusting sleeve is arranged at the outlet of the fog gun barrel 4 and encloses the outlet of the fog gun barrel 4, atomized liquid from the fog gun barrel 4 drops into the adjusting sleeve; the spray adjustment module 6 starts adjusting the spray range: firstly, adjusting the action of a driving mechanism, driving an adjusting sleeve to open a small angle, wherein at the moment, the spray from the adjusting sleeve is outwards dispersed and sprayed out at a small angle, and the spraying stroke is large when the dispersion angle is small, so that the best spraying effect is formed at the position of a far end; then, the adjusting driving mechanism continues to act to drive the adjusting sleeve to open a medium angle, at the moment, the spray from the adjusting sleeve is outwards diffused and sprayed at a medium angle, the diffusion angle is medium, the spray stroke is medium, and the best spray effect is formed at the position with the medium stroke distance; then, the adjusting driving mechanism continues to act to drive the adjusting sleeve to open a large angle, the spray from the adjusting sleeve is sprayed out in a diverging mode at the large angle, the spraying stroke is small if the diverging angle is large, and the best spraying effect is formed at the position of the near end; the atomized liquid drops from the adjusting driving sleeve can be controlled to have the maximum spraying effect in the range of the whole spraying stroke through the continuous driving action of the adjusting driving mechanism, so that the spraying dust-settling effect in a larger coverage range is realized; in addition, the spraying direction of the spraying assembly 2 is adjusted through the adjusting device 3, for example, when the spraying assembly 2 is adjusted to rotate around a vertical axis, spraying within a range of 360 degrees can be realized, and the coverage range of spraying dust fall is further enlarged.
An intelligent dust settling method realized by using the adjustable spraying dust settling device comprises the following steps:
(1) according to the requirement of dust fall, a liquid supply system is started, so that liquid in a liquid storage tank reaches a spray head in a fog gun barrel through a liquid conveying pipeline, and the liquid becomes atomized liquid drops under the atomization effect of the spray head;
(2) after receiving a signal of the liquid supply system, the fog gun barrel is automatically started, high-speed airflow is formed inside the fog gun barrel, and the high-speed airflow breaks liquid drops into fine liquid drops, so that the liquid drops are further atomized and are sprayed out from an outlet of the fog gun barrel;
(3) judging the requirement of a dust fall range, and when a larger dust fall requirement exists at a far end far away from the spraying device, adjusting the action of a driving mechanism to drive an adjusting sleeve to open a small angle, so that the spray from the adjusting sleeve is outwards dispersed and sprayed at a small angle, and the spraying stroke is large and the maximum spray is formed at the tail end of the stroke when the dispersion angle is small, thereby forming the best spray effect at the far end;
(4) judging the requirement of a dust fall range, and when a larger dust fall requirement exists at a position with a medium distance from the spraying device, adjusting the action of the driving mechanism to drive the adjusting sleeve to open a medium angle, so that the spray from the adjusting sleeve is outwards diverged and sprayed at a medium angle, and the divergence angle is medium, so that the spray stroke is medium, and the best spray effect is formed at the position with the medium stroke distance;
(5) judging the requirement of a dust fall range, and when a larger dust fall requirement exists at a near end close to the spraying device, adjusting the action of the driving mechanism to drive the adjusting sleeve to open a large angle, so that the spray from the adjusting sleeve is outwards diverged and sprayed at a large angle, and the spraying stroke is small if the divergence angle is large, thereby forming the best spraying effect at the near end;
(6) judging the requirement of a dust fall range, and when the dust fall requirement exists in the whole spraying stroke, adjusting the driving mechanism to continuously act to drive the opening angle of the adjusting sleeve to be switched back and forth between a small angle and a large angle, so that the spray from the adjusting sleeve is switched back and forth between the small angle and the large angle to be dispersed outwards, and the best spraying effect is achieved on the space between the near end and the far end;
(7) judge the demand of dust fall scope, when atomizer all had the dust fall demand all around, in the time of carrying out step (6), adjusting device adjusts the spraying subassembly and rotates around vertical axis to realize the spraying of 360 within ranges, further strengthen the coverage of spraying dust fall, improve the spraying effect.
The present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents and are included in the scope of the present invention.
Claims (10)
1. An adjustable spraying dust-settling device with wide coverage is characterized by comprising a frame, a spraying assembly for spraying atomized liquid drops and an adjusting device for adjusting the angle of the spraying assembly, wherein the adjusting device is arranged between the frame and the spraying assembly; the spraying assembly comprises a fog gun barrel for forming high-speed airflow, a spray head for spraying liquid drops and a spraying adjusting module for adjusting a spraying range, and the spray head is arranged in the fog gun barrel; the fog adjusting module comprises an adjusting sleeve and an adjusting driving mechanism, the adjusting sleeve can adjust the size of the opening, the adjusting driving mechanism is used for driving the adjusting sleeve to open a certain angle, the adjusting sleeve is arranged at an outlet of the fog gun barrel and encloses the outlet of the fog gun barrel, and the adjusting sleeve is made of soft materials.
2. The adjustable spraying dust-settling device with wide coverage range according to claim 1, wherein the adjusting sleeve comprises an adjusting outer cylinder and an adjusting inner cylinder, and the adjusting inner cylinder is arranged corresponding to the swinging direction of the adjusting outer cylinder; the distance between the adjusting inner cylinder and the adjusting outer cylinder is a certain distance, so that an annular channel for spraying atomized liquid drops is formed between the adjusting inner cylinder and the adjusting outer cylinder.
3. The adjustable wide coverage spray dust suppression device according to claim 2, wherein the spray adjustment module further comprises a sleeve holder for mounting an adjustment sleeve; the sleeve support comprises a bottom frame arranged at the outlet of the fog gun barrel, an outer barrel support used for mounting the adjusting outer barrel and an inner barrel support used for mounting the adjusting inner barrel; the outer barrel support comprises a plurality of outer swing rods, one ends of the outer swing rods are rotatably connected to the underframe through linkage shafts, and the other ends of the outer swing rods extend outwards; the inner cylinder support comprises a plurality of inner swing rods, one ends of the inner swing rods are rotatably connected to the underframe, and the other ends of the inner swing rods extend outwards; the outer swing rod is connected with the inner swing rod through a connecting rod, one end of the connecting rod is rotatably connected to the outer swing rod, and the other end of the connecting rod is rotatably connected to the inner swing rod.
4. The adjustable wide-coverage spray dust-settling device as claimed in claim 3, wherein the base frame comprises an outer support ring, an inner support seat and a plurality of connecting plates connected between the outer support ring and the inner support seat, and the plurality of connecting plates are uniformly arranged along the circumferential direction.
5. The adjustable wide-coverage spray dust-settling device as claimed in claim 4, wherein the linkage shaft comprises a plurality of short shafts, each short shaft is rotatably connected to the outer support ring, and two adjacent short shafts are connected through a universal joint; a plurality of minor axes are arranged along the circumferencial direction in proper order, and the bottom of each outer swinging arms is fixed mounting on a corresponding minor axis.
6. The adjustable wide-coverage spray dust-settling device according to claim 4, wherein the bottom end of the inner swing rod is rotatably connected to the inner support seat, and a plurality of inner swing rods are uniformly arranged along the circumferential direction corresponding to the outer swing rod.
7. The adjustable wide-coverage spray dust-settling device according to claim 3, wherein the adjustment driving mechanism comprises a lead screw stepping motor, a lead screw nut installed on a rotating shaft of the lead screw stepping motor, a swing rod and a connecting rod; the lead screw stepping motor is installed on the outer wall of the fog gun barrel through a motor frame, and a lead screw shaft of the lead screw stepping motor is arranged along the radial direction of the fog gun barrel; the swing rod is rotatably connected to a swing rod bracket, and the swing rod bracket is arranged on the outer wall of the fog gun barrel; the tail end of the swing rod is connected with the lead screw nut in a sliding mode along the advancing direction of the spray droplets, the front end of the swing rod is connected with the tail end of the connecting rod, and the front end of the connecting rod is connected with the outer end of the outer swing rod.
8. The adjustable wide-coverage spray dust-settling device according to claim 1, wherein the adjusting device comprises an elevation angle adjusting mechanism for adjusting the elevation angle of the spray assembly and a circumference adjusting mechanism for adjusting the circumferential rotation angle of the spray assembly in the horizontal direction; the elevation angle adjusting mechanism comprises rotating shafts arranged on two sides of the fog gun barrel, a rotating shaft support and a locking structure, and shaft holes matched with the rotating shafts are formed in the rotating shaft support; the locking structure comprises a locking screw and a locking hole matched with the locking screw, and the locking hole is arranged along the radial direction of the shaft hole and is communicated with the shaft hole.
9. The adjustable wide coverage spray dust collector of claim 8, wherein the circumference adjusting mechanism comprises a rotating shaft arranged in a vertical direction and a shaft seat arranged at the top of the frame, and the rotating shaft is mounted on the shaft seat through a bearing; the bottom of the rotating shaft bracket is arranged at the top of the rotating shaft.
10. An intelligent dust settling method with wide coverage is realized by the adjustable spray dust settling device of any one of claims 1 to 9, and is characterized by comprising the following steps:
(1) according to the requirement of dust fall, a liquid supply system is started, so that liquid in a liquid storage tank reaches a spray head in a fog gun barrel through a liquid conveying pipeline, and the liquid becomes atomized liquid drops under the atomization effect of the spray head;
(2) after receiving a signal of the liquid supply system, the fog gun barrel is automatically started, high-speed airflow is formed inside the fog gun barrel, and the high-speed airflow breaks liquid drops into fine liquid drops, so that the liquid drops are further atomized and are sprayed out from an outlet of the fog gun barrel;
(3) judging the requirement of a dust fall range, and when a larger dust fall requirement exists at a far end far away from the spraying device, adjusting the action of a driving mechanism to drive an adjusting sleeve to open a small angle, so that the spray from the adjusting sleeve is outwards dispersed and sprayed at a small angle, and the spraying stroke is large and the maximum spray is formed at the tail end of the stroke when the dispersion angle is small, thereby forming the best spray effect at the far end;
(4) judging the requirement of a dust fall range, and when a larger dust fall requirement exists at a position with a medium distance from the spraying device, adjusting the action of the driving mechanism to drive the adjusting sleeve to open a medium angle, so that the spray from the adjusting sleeve is outwards diverged and sprayed at a medium angle, and the divergence angle is medium, so that the spray stroke is medium, and the best spray effect is formed at the position with the medium stroke distance;
(5) judging the requirement of a dust fall range, and when a larger dust fall requirement exists at a near end close to the spraying device, adjusting the action of the driving mechanism to drive the adjusting sleeve to open a large angle, so that the spray from the adjusting sleeve is outwards diverged and sprayed at a large angle, and the spraying stroke is small if the divergence angle is large, thereby forming the best spraying effect at the near end;
(6) judging the requirement of a dust fall range, and when the dust fall requirement exists in the whole spraying stroke, adjusting the driving mechanism to continuously act to drive the opening angle of the adjusting sleeve to be switched back and forth between a small angle and a large angle, so that the spray from the adjusting sleeve is switched back and forth between the small angle and the large angle to be dispersed outwards, and the best spraying effect is achieved on the space between the near end and the far end;
(7) judge the demand of dust fall scope, when atomizer all had the dust fall demand all around, in the time of carrying out step (6), adjusting device adjusts the spraying subassembly and rotates around vertical axis to realize the spraying of 360 within ranges, further strengthen the coverage of spraying dust fall, improve the spraying effect.
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CN115779609A (en) * | 2022-11-14 | 2023-03-14 | 连云港新圩港码头有限公司 | Fog gun device applied to gantry crane |
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CN115779609B (en) * | 2022-11-14 | 2023-11-03 | 连云港新圩港码头有限公司 | Fog gun device applied to door machine |
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