CN113937339A - Recovery method of waste lithium iron phosphate battery - Google Patents

Recovery method of waste lithium iron phosphate battery Download PDF

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Publication number
CN113937339A
CN113937339A CN202111325110.1A CN202111325110A CN113937339A CN 113937339 A CN113937339 A CN 113937339A CN 202111325110 A CN202111325110 A CN 202111325110A CN 113937339 A CN113937339 A CN 113937339A
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lithium
iron
aluminum
copper
battery
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CN202111325110.1A
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Chinese (zh)
Inventor
颜群轩
颜群湘
肖绍辉
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Hunan Keyking Cycle Technology Co ltd
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Hunan Keyking Cycle Technology Co ltd
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Priority to CN202111325110.1A priority Critical patent/CN113937339A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/26Phosphates
    • C01B25/37Phosphates of heavy metals
    • C01B25/375Phosphates of heavy metals of iron
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D15/00Lithium compounds
    • C01D15/08Carbonates; Bicarbonates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

Abstract

The scheme provides a recovery method of waste lithium iron phosphate batteries, and in the closed equipment, the electrolyte in the waste batteries is separated and collected in a low-temperature heating mode, and the battery diaphragm cannot be decomposed under the low-temperature heating condition, so that the recovery and utilization of the subsequent diaphragm are facilitated, and the generation of a large amount of toxic and harmful gases such as chlorides and dioxin due to high-temperature heating is avoided. According to the scheme, the nitric acid is used for selectively leaching iron and lithium in the lithium iron phosphate of the battery anode material, metal copper, metal iron and metal aluminum are not leached, the copper, the iron and the aluminum are effectively separated at one time, the concentrations of the copper, the aluminum and the iron in a leaching solution are all less than 0.1g/L, the leaching rates of the iron and the lithium in the lithium iron phosphate of the battery anode material are all more than 99.2%, the iron and the lithium can be efficiently recovered, and the used nitric acid can be recycled. The method does not bring in cation impurity elements in the recovery process, has short process flow and low energy consumption of auxiliary materials, and the obtained nickel, cobalt, manganese and lithium metal solution has high purity, and the recovery rate of nickel, cobalt, manganese and lithium is more than 99.0 percent.

Description

Recovery method of waste lithium iron phosphate battery
Technical Field
The invention relates to the field of lithium battery recovery, in particular to a recovery method of waste lithium iron phosphate batteries.
Background
The lithium iron phosphate battery has the advantages of low cost, high safety performance, good cycle performance and the like, and is widely applied to the field of new energy vehicles. With the rapid development of new energy industry, a large number of lithium iron phosphate batteries face the problem of scrapping treatment in the future. Untreated chemical substances such as battery positive and negative electrode materials, polyolefin diaphragms and the like can cause serious pollution to the ecological environment, so that the development of an efficient lithium iron phosphate battery recycling method is beneficial to environmental protection and can avoid resource waste.
The lithium iron phosphate battery mainly comprises four parts, namely a positive electrode, a negative electrode, electrolyte and a diaphragm, and at present, the recovery process of the lithium iron phosphate battery usually needs to disassemble and crush the lithium iron phosphate battery, and then obtain valuable metals such as lithium, cobalt, nickel, manganese and the like through processes such as chemical solvent leaching, extraction, precipitation and the like. In the prior art, the battery liquid and the diaphragm are mainly separated in a high-temperature heating mode in a disassembling link, and a large amount of flue gas containing harmful components such as chloride, dioxin and the like is generated in the heating process, so that secondary pollution is generated to the environment.
In addition, after crushing and screening, the content of copper, iron and aluminum in the positive battery powder is still high in the existing battery recovery process, aluminum, iron and copper are removed in a step-by-step removal mode in the subsequent lithium recovery process, the process flow is long, the efficiency is low, a large amount of waste residues are generated, and the recovery rate of valuable metals is influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a method for recovering waste lithium iron phosphate batteries, which comprises the following steps:
step 1: crushing the pretreated waste lithium iron phosphate battery to obtain a crushed material;
step 2: placing the crushed materials in a closed environment for heating reaction, and collecting condensed electrolyte through negative pressure to obtain solid materials, wherein the reaction temperature is 100-250 ℃;
and step 3: carrying out physical separation on the solid material to obtain copper, iron, aluminum, a diaphragm and battery powder, wherein the content of copper in the battery powder is 0.2-6.0%, the content of aluminum is 0.2-6.0%, and the content of iron is 0.2-6.0%;
and 4, step 4: adding the battery powder obtained after physical separation into a nitric acid solution with the concentration of 10-60%, reacting for 2-15h at the reaction temperature of 30-80 ℃, and filtering to obtain a lithium iron nitrate leachate and solid waste residues;
and 5: adding water and a first pH regulator into the lithium iron nitrate leachate, regulating the pH value of the lithium iron nitrate leachate to 0.5-2.0, and filtering to obtain a lithium nitrate solution and ferric phosphate;
step 6: and adding a second pH regulator into the lithium nitrate solution, regulating the pH value of the lithium nitrate solution to 3.5-5.0, filtering out impurities, adding sodium carbonate into the lithium nitrate solution after the impurities are removed, and filtering to obtain lithium carbonate.
Preferably, the step 3 further comprises the following steps: carrying out secondary crushing on the solid material, wherein the diameter of the material after secondary crushing is less than 1.5 cm; and screening the materials subjected to secondary crushing, and then carrying out magnetic separation and gravity separation to obtain copper, iron, aluminum, a diaphragm and battery powder.
Preferably, the step 4 further comprises: and spraying and absorbing nitrogen oxides generated in the reaction process by using water to form acidic substances for recycling.
Preferably, the heating temperature in the step 2 is 150-200 ℃.
Preferably, the concentration of the nitric acid solution in the step 4 is 30-50%, 6-10h, and the reaction temperature is more preferably 40-60 ℃.
Preferably, in the step 4, the concentrations of copper, aluminum and iron in the lithium iron nitrate leaching solution are all less than 0.1 g/L.
Preferably, the first PH regulator is one or more of lithium hydroxide, lithium carbonate, sodium hydroxide and sodium carbonate.
Preferably, the second PH regulator is one or more of lithium hydroxide, lithium carbonate, sodium hydroxide, sodium carbonate, sodium sulfide, and lithium sulfide.
Preferably, the pH of the lithium nitrate solution in the step 6 is 4.0 to 4.5.
The beneficial effect of this application is as follows:
1. in the sealing equipment, the electrolyte in the waste battery is separated and collected by adopting a low-temperature heating mode, the battery diaphragm cannot be decomposed under the low-temperature heating condition, the recycling of the subsequent diaphragm is facilitated, and meanwhile, the generation of a large amount of toxic and harmful gases such as chloride, dioxin and the like by high-temperature heating is avoided.
2. According to the scheme, the nitric acid is used for selectively leaching iron and lithium in the lithium iron phosphate of the battery anode material, metal copper, metal iron and metal aluminum are not leached, the copper, the iron and the aluminum are effectively separated at one time, the concentrations of the copper, the aluminum and the iron in a leaching solution are all less than 0.1g/L, the leaching rates of the iron and the lithium in the lithium iron phosphate of the battery anode material are all more than 99.2%, the iron and the lithium can be efficiently recovered, and the used nitric acid can be recycled.
3. The recovery process does not bring in cation impurity elements, the process flow is short, the energy consumption of auxiliary materials is low, the purity of the obtained nickel, cobalt, manganese and lithium metal solution is high, and the recovery rate of nickel, cobalt, manganese and lithium is more than 99.0 percent.
Drawings
For a clearer explanation of the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
Fig. 1 is a flowchart of a method for recovering a waste lithium iron phosphate battery according to an embodiment of the present invention.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making creative efforts based on the embodiments of the present invention, shall fall within the protection scope of the present invention.
Aiming at the existing defects, the scheme provides a method for recovering waste lithium iron phosphate batteries. Referring to fig. 1, a flow chart of a method for recycling waste lithium iron phosphate batteries according to an embodiment of the present invention is shown. The method comprises the following specific steps:
s100: crushing the pretreated waste lithium iron phosphate battery to obtain a crushed material;
s200: placing the crushed materials in a closed environment for heating reaction, and collecting condensed electrolyte through negative pressure to obtain solid materials, wherein the reaction temperature is 100-250 ℃;
s300: carrying out physical separation on the solid material to obtain copper, iron, aluminum, a diaphragm and battery powder, wherein the content of copper in the battery powder is 0.2-6.0%, the content of aluminum is 0.2-6.0%, and the content of iron is 0.2-6.0%;
s400: adding the battery powder obtained after physical separation into a nitric acid solution with the concentration of 10-60%, reacting for 2-15h at the reaction temperature of 30-80 ℃, and filtering to obtain a lithium iron nitrate leachate and solid waste residues;
s500: adding water and a first pH regulator into the lithium iron nitrate leachate, regulating the pH value of the lithium iron nitrate leachate to 0.5-2.0, and filtering to obtain a lithium nitrate solution and ferric phosphate;
s600: and adding a second pH regulator into the lithium nitrate solution, regulating the pH value of the lithium nitrate solution to 3.5-5.0, filtering out impurities, adding sodium carbonate into the lithium nitrate solution after the impurities are removed, and filtering to obtain lithium carbonate.
Example 1
Step 1: crushing the pretreated waste lithium iron phosphate battery to obtain a crushed material;
step 2: placing the crushed materials in a closed environment for heating reaction, collecting condensed electrolyte through negative pressure to obtain solid materials, wherein the reaction temperature is 150 ℃, and the collected electrolyte can be reused as the electrolyte of a battery through purification;
and step 3: carrying out physical separation on the solid material to obtain copper, iron, aluminum, a diaphragm and battery powder, wherein the content of copper in the battery powder is 0.2-6.0%, the content of aluminum is 0.2-6.0%, and the content of iron is 0.2-6.0%;
and 4, step 4: adding the battery powder obtained after physical separation into a nitric acid solution with the concentration of 30%, reacting for 6 hours at the reaction temperature of 40 ℃, and filtering to obtain a lithium iron nitrate leachate and solid waste residues;
and 5: adding water, lithium hydroxide and lithium carbonate into the lithium iron nitrate leachate, adjusting the pH value of the lithium iron nitrate leachate to 1.0, filtering to obtain a lithium nitrate solution and iron phosphate, and washing and drying the iron phosphate to prepare lithium iron phosphate;
step 6: adding sodium hydroxide and sodium carbonate into the lithium nitrate solution, adjusting the pH value of the lithium nitrate solution to 4.0, filtering out impurities, adding the sodium carbonate into the lithium nitrate solution without the impurities, filtering to obtain lithium carbonate, and washing, drying and crushing the lithium carbonate to reach the industrial standard of battery-grade lithium carbonate.
Example 2
Step 1: firstly, carrying out discharge treatment on waste lithium iron phosphate batteries, and then crushing to obtain a crushed material;
step 2: putting the crushed materials in a closed environment for heating reaction, and collecting condensed electrolyte through negative pressure to obtain solid materials, wherein the reaction temperature is 200 ℃;
and step 3: carrying out secondary crushing on the solid material, wherein the diameter of the material after secondary crushing is less than 1.5 cm; screening the materials after secondary crushing, and then carrying out magnetic separation and gravity separation to obtain copper, iron, aluminum, a diaphragm and battery powder, wherein the content of copper in the battery powder is 0.2-6.0%, the content of aluminum in the battery powder is 0.2-6.0%, and the content of iron in the battery powder is 0.2-6.0%;
and 4, step 4: adding the sorted battery powder into a nitric acid solution with the concentration of 50%, reacting for 10 hours at the reaction temperature of 60 ℃, filtering to obtain a lithium iron nitrate leaching solution and solid waste residues, and spraying and absorbing nitrogen oxides generated in the reaction process by using water to form acidic substances for recycling;
and 5: adding water, lithium carbonate and sodium hydroxide into the lithium iron nitrate leaching solution, adjusting the pH value of the lithium iron nitrate leaching solution to 2.0, and filtering to obtain a lithium nitrate solution and iron phosphate;
step 6: adding sodium hydroxide, sodium carbonate and sodium sulfide into the lithium nitrate solution, adjusting the pH value of the lithium nitrate solution to 4.5, filtering out impurities, adding sodium carbonate into the lithium nitrate solution after the impurities are removed, and filtering to obtain lithium carbonate.
Example 3
Step 1: crushing the pretreated waste lithium iron phosphate battery to obtain a crushed material;
step 2: putting the crushed materials in a closed environment for heating reaction, and collecting condensed electrolyte through negative pressure to obtain solid materials, wherein the reaction temperature is 250 ℃;
and step 3: carrying out physical separation on the solid material to obtain copper, iron, aluminum, a diaphragm and battery powder, wherein the content of copper in the battery powder is 0.2-6.0%, the content of aluminum is 0.2-6.0%, and the content of iron is 0.2-6.0%;
and 4, step 4: adding the battery powder obtained after physical separation into a 10% nitric acid solution, reacting for 15 hours at the reaction temperature of 80 ℃, and filtering to obtain a lithium iron nitrate leachate and solid waste residues;
and 5: adding water and sodium carbonate into the lithium iron nitrate leachate, adjusting the pH value of the lithium iron nitrate leachate to 0.5, and filtering to obtain a lithium nitrate solution and iron phosphate;
step 6: adding lithium sulfide into the lithium nitrate solution, adjusting the pH value of the lithium nitrate solution to 5, filtering out impurities, adding sodium carbonate into the lithium nitrate solution from which the impurities are removed, filtering to obtain lithium carbonate, and washing, drying and crushing the lithium carbonate to reach the industrial standard of battery-grade lithium carbonate.
Example 4
Step 1: crushing the pretreated waste lithium iron phosphate battery to obtain a crushed material;
step 2: putting the crushed materials in a closed environment for heating reaction, and collecting condensed electrolyte through negative pressure to obtain solid materials, wherein the reaction temperature is 100 ℃;
and step 3: carrying out physical separation on the solid material to obtain copper, iron, aluminum, a diaphragm and battery powder, wherein the content of copper in the battery powder is 0.2-6.0%, the content of aluminum is 0.2-6.0%, and the content of iron is 0.2-6.0%;
and 4, step 4: adding the battery powder obtained after physical separation into a nitric acid solution with the concentration of 20%, reacting for 2 hours at the reaction temperature of 30 ℃, and filtering to obtain a lithium iron nitrate leachate and solid waste residues;
and 5: adding water and sodium carbonate into the lithium iron nitrate leachate, adjusting the pH value of the lithium iron nitrate leachate to 0.5, and filtering to obtain a lithium nitrate solution and iron phosphate;
step 6: adding lithium sulfide into the lithium nitrate solution, adjusting the pH value of the lithium nitrate solution to 5, filtering out impurities, adding sodium carbonate into the lithium nitrate solution from which the impurities are removed, filtering to obtain lithium carbonate, and washing, drying and crushing the lithium carbonate to reach the industrial standard of battery-grade lithium carbonate.
In order to make those skilled in the art better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making creative efforts based on the embodiments of the present invention, shall fall within the protection scope of the present invention.

Claims (9)

1. A method for recovering waste lithium iron phosphate batteries is characterized by comprising the following steps:
step 1: crushing the pretreated waste lithium iron phosphate battery to obtain a crushed material;
step 2: placing the crushed materials in a closed environment for heating reaction, and collecting condensed electrolyte through negative pressure to obtain solid materials, wherein the reaction temperature is 100-250 ℃;
and step 3: carrying out physical separation on the solid material to obtain copper, iron, aluminum, a diaphragm and battery powder, wherein the content of copper in the battery powder is 0.2-6.0%, the content of aluminum is 0.2-6.0%, and the content of iron is 0.2-6.0%;
and 4, step 4: adding the battery powder obtained after physical separation into a nitric acid solution with the concentration of 10-60%, reacting for 2-15h at the reaction temperature of 30-80 ℃, and filtering to obtain a lithium iron nitrate leachate and solid waste residues;
and 5: adding water and a first pH regulator into the lithium iron nitrate leachate, regulating the pH value of the lithium iron nitrate leachate to 0.5-2.0, and filtering to obtain a lithium nitrate solution and ferric phosphate;
step 6: and adding a second pH regulator into the lithium nitrate solution, regulating the pH value of the lithium nitrate solution to 3.5-5.0, filtering out impurities, adding sodium carbonate into the lithium nitrate solution after the impurities are removed, and filtering to obtain lithium carbonate.
2. The method of claim 1, wherein the step 3 further comprises the steps of:
carrying out secondary crushing on the solid material, wherein the diameter of the material after secondary crushing is less than 1.5 cm;
and screening the materials subjected to secondary crushing, and then carrying out magnetic separation and gravity separation to obtain copper, iron, aluminum, a diaphragm and battery powder.
3. The method of claim 1, wherein the step 4 further comprises: and spraying and absorbing nitrogen oxides generated in the reaction process by using water to form acidic substances for recycling.
4. The method as claimed in claim 1, wherein the heating temperature in step 2 is 150 ℃ to 200 ℃.
5. The method according to claim 1, wherein the concentration of the nitric acid solution in the step 4 is 30-50%, the reaction temperature is more preferably 40-60 ℃ for 6-10 h.
6. The method according to claim 1, wherein in the step 4, the concentrations of copper, aluminum and iron in the lithium iron nitrate leaching solution are less than 0.1 g/L.
7. The method of claim 1, wherein the first PH adjusting agent is one or more of lithium hydroxide, lithium carbonate, sodium hydroxide, and sodium carbonate.
8. The method of claim 1, wherein the second PH adjusting agent is one or more of lithium hydroxide, lithium carbonate, sodium hydroxide, sodium carbonate, sodium sulfide, and lithium sulfide.
9. The method of claim 1, wherein the lithium nitrate solution in step 6 has a pH of 4.0 to 4.5.
CN202111325110.1A 2021-11-10 2021-11-10 Recovery method of waste lithium iron phosphate battery Pending CN113937339A (en)

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Cited By (2)

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CN114702017A (en) * 2022-04-29 2022-07-05 武汉工程大学 Method for preparing iron phosphate by extracting lithium slag
CN114899522A (en) * 2022-07-11 2022-08-12 河北顺境环保科技有限公司 Treatment method of waste ternary soft package lithium battery

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Publication number Priority date Publication date Assignee Title
CN114702017A (en) * 2022-04-29 2022-07-05 武汉工程大学 Method for preparing iron phosphate by extracting lithium slag
CN114702017B (en) * 2022-04-29 2023-11-17 武汉工程大学 Method for preparing ferric phosphate from lithium extraction slag
CN114899522A (en) * 2022-07-11 2022-08-12 河北顺境环保科技有限公司 Treatment method of waste ternary soft package lithium battery

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