CN113934103A - Automatic AA equipment of on-vehicle PGU camera lens - Google Patents
Automatic AA equipment of on-vehicle PGU camera lens Download PDFInfo
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- CN113934103A CN113934103A CN202010674002.4A CN202010674002A CN113934103A CN 113934103 A CN113934103 A CN 113934103A CN 202010674002 A CN202010674002 A CN 202010674002A CN 113934103 A CN113934103 A CN 113934103A
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B43/00—Testing correct operation of photographic apparatus or parts thereof
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
- G01M11/06—Testing the alignment of vehicle headlight devices
- G01M11/067—Details of the vehicle positioning system, e.g. by using a laser
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Abstract
The invention discloses an automatic AA device of a vehicle-mounted PGU lens, wherein a centering bearing assembly is fixedly arranged in the middle of the top end of a movable bottom plate, a camera assembly is connected with the edge part of the top end of a debugging bracket, and a light curtain assembly is connected with the edge end of the debugging bracket and the position below the camera assembly, the positions of a laser emitter and a laser displacement sensor are conveniently and quickly aligned through a PGU bearing jig, a fixed bracket, a centering jig, a limiting groove, a displacement sensor jig and a PGU module, and the PGU modules are conveniently combined, so that people can more conveniently adjust the debugging position of the debugging lens subsequently, and the central position of the debugging lens before debugging can be kept consistent with the camera and the light curtain to the maximum extent through centering adjustment, so that the debugging lens can be kept at the minimum deflection angle with the camera and the light curtain before debugging, and then the debugging difficulty of the follow-up lens is reduced.
Description
Technical Field
The invention relates to the technical field of PGU lens debugging equipment, in particular to automatic AA equipment for a vehicle-mounted PGU lens.
Background
With the improvement of the existing configuration, the demand of vehicle-mounted camera products is increasing day by day, key process equipment of the vehicle-mounted lens in the production process is equipment for processing the vehicle-mounted lens, and in the batch production of a factory, the existing AA processing equipment mainly comprises manual feeding and discharging equipment, plasma wind processing equipment, lens glue dispensing and glue checking equipment and AA equipment;
however, the existing AA processing device lacks an assembly for performing rapid centering processing on the debugging lens in the debugging process, so that the debugging lens cannot guarantee that the minimum deflection angle is kept between the debugging lens and the debugging camera and the curtain plate during actual debugging, and a subsequent debugging lens needs to perform complex mobile debugging on the debugging lens during precision debugging, thereby increasing the debugging difficulty of the debugging lens and simultaneously failing to guarantee efficient debugging of the AA processing device.
Disclosure of Invention
The invention provides automatic AA equipment for a vehicle-mounted PGU lens, which can effectively solve the problems that the minimum deflection angle between a debugging lens and a debugging camera and a curtain board cannot be ensured when the debugging lens is actually debugged due to the fact that the AA processing equipment provided in the background technology lacks an assembly for quickly centering the debugging lens in the debugging process, and the debugging lens needs to be subjected to complex mobile debugging when the follow-up debugging lens is debugged with precision, so that the debugging difficulty of the debugging lens is increased, and meanwhile, the efficient debugging of the AA processing equipment cannot be ensured.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic AA device of a vehicle-mounted PGU lens comprises a device base, wherein one side of the top end of the device base is fixedly connected with a debugging support, one side of the debugging support is positioned above the device base and is connected with a movable bottom plate in a sliding mode, the bottom end of the movable bottom plate is connected onto a horizontal guide rail in a sliding mode, and the horizontal guide rail is fixedly installed on the device base;
a movable clamping assembly is fixedly mounted on one side of the top of the movable bottom plate, a centering bearing assembly is fixedly mounted in the middle of the top end of the movable bottom plate, a positioning clamping assembly is mounted at a position, above the movable bottom plate, on one side inside the debugging support, a dispensing and curing assembly is arranged at the edge of the positioning clamping assembly, a camera assembly is connected to the edge of the top end of the debugging support, and a light curtain assembly is connected to the positions, below the debugging support edge and the camera assembly, of the debugging support;
the centering bearing and leaning assembly comprises a PGU bearing and leaning fixture, a fixed support, a centering fixture, a laser transmitter, a limiting groove, a displacement sensor fixture, a laser displacement sensor and a PGU module;
remove bottom plate top one side limit end and install PGU and hold and lean on the smelting tool, PGU holds and leans on smelting tool top fixedly connected with fixed bolster, the inboard top position of fixed bolster department fixedly connected with centering smelting tool, laser emitter is installed to centering smelting tool inboard, the restriction groove has been seted up to centering smelting tool inboard, the inboard top of fixed bolster is connected with the displacement sensor smelting tool, the displacement sensor smelting tool top is connected with laser displacement sensor, fixed bolster back align to grid has the PGU module.
Preferably, the movable clamping assembly comprises an installation support plate, a clamping disc, a movable block, a positioning clamp, a debugging lens and a limiting disc;
an installation support plate is fixedly installed at one side of the top of the movable bottom plate, a clamping disc is installed at one side of the top of the installation support plate, a movable block is embedded in the clamping disc in a fit sliding connection mode, the top end of the movable block is connected with a positioning clamp, a limiting disc is embedded in the positioning clamp, and the top of the limiting disc is connected with a debugging lens;
the positioning and clamping assembly comprises a positioning bracket, a lifting cylinder, a lifting support rod, a connecting seat, a six-axis debugging platform, a movable connecting plate, a clamping jaw and a limiting clamping groove;
the debugging support is inboard bottom position department is connected with the locating support, the inboard bottom position department of locating support installs the lift cylinder, and the lift cylinder top is connected with lift branch, the connecting seat is installed at locating support top, six debugging platforms are installed at the connecting seat top, six debugging platform one side limit portion are connected with swing joint board, swing joint board limit portion symmetric connection has the clamping jaw, two spacing double-layered groove has all been seted up to the inboard limit end of clamping jaw.
Preferably, the bottom of the displacement sensor jig is located in the limiting groove and is in tight fit connection with the limiting groove, and the laser emitter and the laser displacement sensor are controlled through a computer terminal.
Preferably, the bottom of the movable connecting plate is connected with the lifting support rod through a lifting plate.
Preferably, the dispensing curing assembly comprises a dispensing head mounting seat, a dispensing cylinder, a left curing head and a right curing head;
the installation extension board limit portion is located debugging camera lens one side position department and is connected with glues first mount pad, it is connected with a gluey cylinder to glue first mount pad one side, a flexible connection has left solidification head to glue cylinder one side, it is connected with right solidification head to glue first mount pad one side and be located debugging camera lens opposite side position department.
Preferably, the left curing head, the right curing head and the limiting disc are located on the same horizontal plane, the debugging lens is located on the inner side of the limiting disc, and a gap of 0.3mm is formed between the debugging lens and the limiting disc.
Preferably, the camera assembly comprises a mounting back plate, a movable block, a movable screw rod, a movable motor, a camera bracket, a movable slide rail, a camera mounting seat, an adjusting screw hole, an adjusting bolt and a debugging camera;
debugging support top limit portion fixed mounting has the installation backplate, installation backplate one side bottom fixed mounting has movable motor, the input of activity motor and external power source's output electric connection, activity motor top swing joint has movable lead screw, there is the movable block movable lead screw outside through threaded connection, movable block one side fixed connection to camera support's limit portion, camera support limit portion is located installation backplate limit end position department and is connected with movable slide rail, and leads swing joint between camera support and the movable slide rail, camera support inboard rotates and is connected with the camera mount pad, camera support limit end impartial distance has seted up the regulation screw, camera support inboard through connection has adjusting bolt, a plurality of debugging cameras are installed to camera mount pad limit portion.
Preferably, the adjusting bolt penetrates through the camera support to be connected with the edge of the camera mounting seat, and a bolt seat is connected to the position, corresponding to the adjusting bolt, of the edge of the camera mounting seat.
Preferably, the light curtain assembly comprises a fixed plate, an adjusting motor, a connecting screw rod, an installation frame, a lifting slide rail, a curtain plate, an adjusting rotating shaft, a rotating motor and a movable slide block;
debugging support limit end is located installation backplate bottom position department and installs the fixed plate, fixed plate top middle part fixed mounting has adjusting motor, adjusting motor's input and external power source's output electric connection, adjusting motor bottom swing joint has the connecting screw rod, there is movable slider in the connecting screw rod outside through threaded connection, and activity slider limit portion is connected with the installing frame, fixed plate both sides limit end all installs the lift slide rail with installing frame both sides department of corresponding position, the installing frame inboard rotates and is connected with the curtain board, installing frame one side end fixed mounting rotates the motor, and rotates motor one side and rotate and be connected with the regulation pivot, the input of rotating the motor and external power source's output electric connection.
Preferably, the adjusting rotating shaft is connected with an output shaft of the rotating motor, and the adjusting rotating shaft penetrates through the mounting frame and is fixedly connected with the curtain plate.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the positions of the laser transmitter and the laser displacement sensor are conveniently and rapidly aligned through the PGU bearing jig, the fixing support, the centering jig, the limiting groove, the displacement sensor jig and the PGU module, and meanwhile, the PGU modules are conveniently combined, so that the debugging position of the debugging lens is more conveniently adjusted subsequently by people, and the central position of the debugging lens before debugging can be kept consistent with the camera and the light curtain to the maximum extent through centering adjustment, so that the smallest deflection angle can be kept between the debugging lens and the camera and the light curtain before debugging, and the debugging difficulty of the subsequent lens is further reduced;
the centering is carried out on the positions of the laser transmitter, the laser displacement sensor and the debugging lens through the centering bearing assembly, so that the debugging lens can be debugged more accurately and rapidly by the device, higher debugging precision of the debugging lens can be guaranteed when debugging is carried out, and the debugging efficiency of the device in the actual debugging process can be improved.
2. Can be before debugging the camera lens debugging through installation extension board, centre gripping dish, movable block, locating clip, debugging camera lens and spacing dish, conveniently carry out quick the snatching with the debugging camera lens, the bottom plate is removed in the cooperation simultaneously, and the convenience is quick the carrying to the below of clamping jaw with the debugging camera lens, makes equipment can realize that automatic carry out the material loading to the debugging camera lens, and has guaranteed the accuracy of debugging camera lens delivery position, makes things convenient for the quick debugging camera lens of follow-up clamping jaw to carry out the centre gripping simultaneously.
3. Through the locating support, the lift cylinder, lift branch, the connecting seat, six debugging platforms, swing joint board, clamping jaw and spacing clamp groove can press from both sides in the location and carry the debugging camera lens to clamping jaw below back, drive swing joint board and clamping jaw through six debugging platforms and carry out position control, it snatchs the debugging camera lens to be convenient quick through the clamping jaw with this, it restricts to make things convenient for follow-up position to debug the camera lens with this, and the clamping jaw is when the centre gripping, utilize spacing clamp groove to guarantee the stability that the debugging camera lens snatched, this clamp mode of getting can be applicable to the debugging camera lens of different specifications simultaneously, and then the actual debugging scope of equipment has been expanded.
4. Through gluing first mount pad, glue the cylinder, left side solidification head and right solidification head can be after the precision debugging of debugging camera lens is ended, drive left solidification head and right solidification head through gluing the cylinder and remove, and then conveniently carry out the point to the position of the debugging camera lens after the debugging is ended and glue fixed processing, and then make the debugging camera lens after the debugging, its debugging position can be quick by fixed restriction, prevent that the debugging camera lens from producing the migration in its position after the debugging is ended, further make things convenient for the equipment of follow-up debugging camera lens, and convenient for operation.
5. Through installation backplate, movable block, activity lead screw, activity motor, camera support, activity slide rail, camera mount pad, adjust the screw, adjusting bolt and debugging camera are convenient to carry out quick accurate regulation to the position of debugging camera, and then make the position of debugging camera lens before the debugging more accurate, convenient follow-up precision to the debugging camera lens is adjusted, convenient operation, and this regulative mode has guaranteed that the regulation camera possesses higher position stability behind position control.
6. Through fixed plate, accommodate motor, connection lead screw, installing frame, lift slide rail, curtain board, regulation pivot, rotation motor and movable slide block convenient position height and the installation angle to the curtain board adjust, conveniently make in subsequent debugging process curtain board and debugging camera lens between can possess higher position precision, reach the purpose that conveniently carries out the rapid debugging to the debugging camera lens.
In conclusion, the debugging lens can be conveyed through the positioning clamp before actual debugging, and the conveyed debugging lens is clamped by the clamping jaw, so that automation in the process of loading the debugging lens is realized, debugging equipment can be debugged conveniently and quickly, and a foundation is laid for improving the debugging efficiency of the equipment subsequently;
the invention can quickly and accurately adjust the positions of the debugging lens, the debugging camera and the curtain plate in the debugging process, so that the debugging lens can have higher debugging efficiency in actual debugging, the whole debugging efficiency of the device is improved, the debugging device can meet the debugging requirement of the existing lens, and the high-efficiency and high-quality operation of the debugging device is ensured.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the mobile clamping assembly of the present invention;
FIG. 3 is a schematic structural view of the centering bearing assembly of the present invention;
FIG. 4 is a schematic view of the mounting structure of the centering tool of the present invention;
FIG. 5 is a schematic structural diagram of a PGU module according to the present invention;
FIG. 6 is a schematic view of the positioning and clamping assembly of the present invention;
FIG. 7 is a schematic view of a dispensing curing assembly according to the present invention;
FIG. 8 is a schematic diagram of the structure of the camera assembly of the present invention;
FIG. 9 is a schematic view of the construction of the light curtain assembly of the present invention;
reference numbers in the figures: 1. an equipment base; 2. debugging a bracket; 3. moving the base plate; 4. a horizontal guide rail;
5. moving the clamping assembly; 501. mounting a support plate; 502. a clamping plate; 503. a moving block; 504. positioning clips; 505. debugging a lens; 506. a limiting disc;
6. a centering bearing assembly; 601. the PGU bears against the smelting tool; 602. fixing a bracket; 603. centering the smelting tool; 604. a laser transmitter; 605. a limiting groove; 606. a displacement sensor jig; 607. a laser displacement sensor; 608. a PGU module;
7. positioning the clamping assembly; 701. positioning the bracket; 702. a lifting cylinder; 703. a lifting strut; 704. a connecting seat; 705. a six-axis debugging platform; 706. a movable connecting plate; 707. a clamping jaw; 708. a limiting clamp groove;
8. dispensing and curing the component; 801. a rubber head mounting base; 802. a dispensing cylinder; 803. a left curing head; 804. a right curing head;
9. a camera assembly; 901. mounting a back plate; 902. a movable block; 903. a movable screw rod; 904. a movable motor; 905. a camera support; 906. a movable slide rail; 907. a camera mount; 908. adjusting the screw hole; 909. adjusting the bolt; 910. debugging a camera;
10. a light curtain assembly; 1001. a fixing plate; 1002. adjusting the motor; 1003. connecting a screw rod; 1004. installing a frame; 1005. lifting the slide rail; 1006. a curtain plate; 1007. adjusting the rotating shaft; 1008. rotating the motor; 1009. a movable slide block.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-9, the present invention provides a technical solution, an automatic AA device for a vehicle-mounted PGU lens, including a device base 1, a debugging support 2 fixedly connected to one side of the top end of the device base 1, a moving base plate 3 slidably connected to one side of the debugging support 2 at a position above the device base 1, a horizontal guide rail 4 fixedly mounted on the device base 1, and a horizontal guide rail 4 slidably connected to the bottom end of the moving base plate 3;
a movable clamping assembly 5 is fixedly installed on one side of the top of the movable bottom plate 3, a centering bearing assembly 6 is fixedly installed in the middle of the top of the movable bottom plate 3, a positioning clamping assembly 7 is installed at a position, above the movable bottom plate 3, on one side inside the debugging support 2, a dispensing curing assembly 8 is arranged at the edge of the positioning clamping assembly 7, a camera assembly 9 is connected to the edge of the top of the debugging support 2, and a light curtain assembly 10 is connected between the edge of the debugging support 2 and the position below the camera assembly 9;
the centering bearing component 6 comprises a PGU bearing jig 601, a fixed support 602, a centering jig 603, a laser emitter 604, a limiting groove 605, a displacement sensor jig 606, a laser displacement sensor 607 and a PGU module 608;
remove 3 top of bottom plate side end and install PGU and hold and lean on smelting tool 601, PGU holds and leans on smelting tool 601 top fixedly connected with fixed bolster 602, fixed bolster 602 inboard top position department fixedly connected with centering smelting tool 603, laser emitter 604 is installed to centering smelting tool 603 inboard, restriction groove 605 has been seted up to centering smelting tool 603 inboard, the inboard top of fixed bolster 602 is connected with displacement sensor smelting tool 606, displacement sensor smelting tool 606 top is connected with laser displacement sensor 607, displacement sensor smelting tool 606 bottom is located restriction groove 605, and between them closely agree with the connection, laser emitter 604 and laser displacement sensor 607 are all controlled through computer terminal, be convenient for the installation of displacement sensor smelting tool 606, guarantee the installation accuracy between displacement sensor smelting tool 606 and the centering smelting tool 603 simultaneously, fixed bolster 602 back align to grid has PGU module 608.
The movable clamping assembly 5 comprises an installation support plate 501, a clamping disc 502, a movable block 503, a positioning clamp 504, a debugging lens 505 and a limiting disc 506;
an installation support plate 501 is fixedly installed at one side of the top of the movable bottom plate 3, a clamping disc 502 is installed at one side of the top of the installation support plate 501, a movable block 503 is embedded into the clamping disc 502 and is in fit sliding connection, the top end of the movable block 503 is connected with a positioning clamp 504, a limiting disc 506 is embedded into the positioning clamp 504 and clamped, and the top of the limiting disc 506 is connected with a debugging lens 505;
the positioning and clamping assembly 7 comprises a positioning bracket 701, a lifting cylinder 702, a lifting support rod 703, a connecting seat 704, a six-axis debugging platform 705, a movable connecting plate 706, a clamping jaw 707 and a limiting clamp groove 708;
the inboard bottom position department of debugging support 2 is connected with locating support 701, locating support 701 inboard bottom position department installs lift cylinder 702, and lift cylinder 702 top is connected with lift branch 703, connecting seat 704 is installed at locating support 701 top, six debugging platforms 705 are installed at connecting seat 704 top, six debugging platform 705 a side edge is connected with swing joint board 706, swing joint board 706 limit portion symmetric connection has clamping jaw 707, swing joint board 706 bottom links to each other with lift branch 703 through the lifter plate, be convenient for drive swing joint board 706 and clamping jaw 707 through lift branch 703 and remove, spacing clamp groove 708 has all been seted up to two clamping jaw 707 inboard side ends.
The dispensing curing assembly 8 comprises a dispensing head mounting base 801, a dispensing air cylinder 802, a left curing head 803 and a right curing head 804;
the position of the side portion of the mounting support plate 501, which is located on one side of the debugging lens 505, is connected with a glue head mounting seat 801, one side of the glue head mounting seat 801 is connected with a glue dispensing cylinder 802, one side of the glue dispensing cylinder 802 is movably connected with a left curing head 803, one side of the glue head mounting seat 801 is located on the other side of the debugging lens 505 and is connected with a right curing head 804, the left curing head 803 and the right curing head 804 are located on the same horizontal plane with the limiting disc 506, the debugging lens 505 is located on the inner side of the limiting disc 506, and a 0.3mm gap is arranged between the debugging lens 505 and the right curing head 804, so that the position of the debugging lens 505 after debugging can be subjected to glue dispensing and curing through the left curing head 803 and the right curing head 804.
The camera assembly 9 comprises a mounting back plate 901, a movable block 902, a movable screw rod 903, a movable motor 904, a camera bracket 905, a movable slide rail 906, a camera mounting seat 907, an adjusting screw hole 908, an adjusting bolt 909 and a debugging camera 910;
a mounting back plate 901 is fixedly mounted on the edge of the top end of the debugging support 2, a movable motor 904 is fixedly mounted at the bottom of one side of the mounting back plate 901, the input end of the movable motor 904 is electrically connected with the output end of an external power supply, a movable screw rod 903 is movably connected to the top of the movable motor 904, a movable block 902 is connected to the outer side of the movable screw rod 903 through a thread, one side of the movable block 902 is fixedly connected to the edge of a camera support 905, a movable slide rail 906 is connected to the edge of the camera support 905 at the position of the edge of the mounting back plate 901, the camera support 905 is movably connected with the movable slide rail 906 in a guiding manner, a camera mounting seat 907 is rotatably connected to the inner side of the camera support 905, adjusting screw holes 908 are equidistantly formed in the edge of the camera support 905, adjusting bolts 909 penetrate through the camera support 905 to be connected with the edge of the camera mounting seat 907, and bolt seats are connected to the positions of the edge of the camera mounting seat 907 corresponding to the adjusting bolts 909, the position between the camera support 905 and the camera mounting base 907 is adjusted conveniently through the adjusting bolts 909, and a plurality of debugging cameras 910 are arranged on the edge of the camera mounting base 907.
The light curtain assembly 10 comprises a fixing plate 1001, an adjusting motor 1002, a connecting screw 1003, an installation frame 1004, a lifting slide rail 1005, a curtain plate 1006, an adjusting rotating shaft 1007, a rotating motor 1008 and a movable slide block 1009;
the adjusting bracket 2 is provided with a fixing plate 1001 at the bottom of the mounting back plate 901, an adjusting motor 1002 is fixedly arranged in the middle of the top end of the fixing plate 1001, the input end of the adjusting motor 1002 is electrically connected with the output end of an external power supply, the bottom end of the adjusting motor 1002 is movably connected with a connecting screw rod 1003, the outer side of the connecting screw rod 1003 is connected with a movable slide block 1009 through a thread, the edge of the movable slide block 1009 is connected with a mounting frame 1004, the two side ends of the fixing plate 1001 and the two side parts of the mounting frame 1004 are respectively provided with a lifting slide rail 1005, the inner side of the mounting frame 1004 is rotatably connected with a curtain plate 1006, one side end of the mounting frame 1004 is fixedly provided with a rotating motor 1008, an adjusting rotating shaft 1007 is connected with the output shaft of the rotating motor 1008, the adjusting rotating shaft 1007 penetrates through the mounting frame 1004 and is fixedly connected with the curtain plate 1006, the position angle of the mounting frame 1004 is conveniently adjusted through the adjusting rotating shaft 1007, and one side of the rotating motor 1008 is rotatably connected with the adjusting shaft 1007, the input terminal of the rotating motor 1008 is electrically connected to the output terminal of the external power supply.
The working principle and the using process of the invention are as follows: in the practical application process of the automatic AA device for the vehicle-mounted PGU lens, a to-be-debugged debugging lens 505 is firstly placed in a positioning clamp 504 on the inner side of a clamping disc 502 through a limiting disc 506 at the bottom end of the debugging lens, and then the position of the clamping disc 502 is moved by moving a bottom plate 3 and a horizontal guide rail 4, so that the debugging lens 505 on the inner side of the clamping disc 502 can be moved to the lower part of a clamping jaw 707;
after the debugging lens 505 moves to the lower part of the clamping jaw 707, the limitation of the positioning clamp 504 corresponding to the debugging lens 505 is released through the movement of the moving block 503, and meanwhile, the position of the clamping jaw 707 is adjusted by using the lifting cylinder 702 and the lifting support rod 703, so that the clamping jaw 707 moves downwards, and the debugging lens 505 is grabbed by the clamping jaw 707, and the debugging lens 505 can be clamped by a limiting clamp groove 708 on the inner side of the clamping jaw 707 after being separated from the inner side of the positioning clamp 504;
after the debugging lens 505 is clamped, because the PGU is supported by the jig 601 and corresponds to the six-axis debugging platform 705, the position precision can be maintained between the limiting clamp groove 708 and the laser emitter 604 and the laser displacement sensor 607, and further the debugging lens 505 can have the minimum deflection angle with the laser emitter 604 and the laser displacement sensor 607 after being clamped, so that the subsequent debugging lens 505 can be conveniently debugged with the position deflection angle between the debugging camera 910 and the curtain plate 1006, thereby reducing the difficulty of subsequently moving the debugging lens 505, and enabling the debugging lens 505 to have the minimum deflection angle before the actual debugging, thereby ensuring the debugging precision and efficiency of the debugging lens 505;
in the debugging process, the laser emitter 604 generates a laser beam, the curtain plate 1006 receives the laser beam, the laser displacement sensor 607 detects the displacement generated by the laser beam, the computer controls the debugging camera 910 at the same time, and the debugging camera 910 generates a light source, so that the debugging camera 910 and the curtain plate 1006 are used for debugging the inclination and declination of the debugging precision, and the computer equipment is used for displaying the debugging data of the debugging lens 505 for subsequent statistics and observation;
after the position of the debugging lens 505 is debugged, the glue dispensing cylinder 802 is used for driving the left curing head 803 and the right curing head 804 to move, so that the position of the debugging lens 505 is fixed by dispensing glue through the left curing head 803 and the right curing head 804, and the position of the debugging lens 505 can be quickly limited and fixed after debugging;
in addition, the debugging camera 910 is installed through the camera installation seat 907, and the camera installation seat 907 conveniently and rapidly and accurately adjusts the position of the debugging camera 910 through the movable block 902 and the camera support 905, so that the debugging camera 910 conveniently adjusts the position of the debugging camera according to the debugging lens 505, and the debugging lens 505 has a higher debugging effect during debugging;
the position height of the curtain plate 1006 and the position angle of the curtain plate 1006 are conveniently adjusted by the adjusting motor 1002 and the rotating motor 1008, so that the curtain plate 1006 can be exactly in a proper position before actual debugging, and the debugging lens 505 can be rapidly adjusted later.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic AA equipment of on-vehicle PGU camera lens, includes equipment base (1), its characterized in that: one side of the top end of the equipment base (1) is fixedly connected with a debugging support (2), one side of the debugging support (2) is positioned above the equipment base (1) and is connected with a movable bottom plate (3) in a sliding manner, the bottom end of the movable bottom plate (3) is connected onto a horizontal guide rail (4) in a sliding manner, and the horizontal guide rail (4) is fixedly arranged on the equipment base (1);
a movable clamping assembly (5) is fixedly installed on one side of the top of the movable bottom plate (3), a centering bearing assembly (6) is fixedly installed in the middle of the top end of the movable bottom plate (3), a positioning clamping assembly (7) is installed on one side of the inner portion of the debugging support (2) and located above the movable bottom plate (3), a dispensing curing assembly (8) is arranged on the edge portion of the positioning clamping assembly (7), a camera assembly (9) is connected to the edge portion of the top end of the debugging support (2), and a light curtain assembly (10) is connected between the edge portion of the debugging support (2) and the lower position of the camera assembly (9);
the centering bearing component (6) comprises a PGU bearing jig (601), a fixed support (602), a centering jig (603), a laser emitter (604), a limiting groove (605), a displacement sensor jig (606), a laser displacement sensor (607) and a PGU module (608);
remove bottom plate (3) top one side limit end and install PGU and hold and lean on smelting tool (601), PGU holds and leans on smelting tool (601) top fixedly connected with fixed bolster (602), fixed bolster (602) inboard top position department fixedly connected with centering smelting tool (603), laser emitter (604) are installed to centering smelting tool (603) inboard, restriction groove (605) have been seted up to centering smelting tool (603) inboard, fixed bolster (602) inboard top is connected with displacement sensor smelting tool (606), displacement sensor smelting tool (606) top is connected with laser displacement sensor (607), fixed bolster (602) back align to grid has PGU module (608).
2. The automatic AA device of an onboard PGU lens of claim 1, wherein: the movable clamping assembly (5) comprises an installation support plate (501), a clamping disc (502), a movable block (503), a positioning clamp (504), a debugging lens (505) and a limiting disc (506);
an installation support plate (501) is fixedly installed at one side of the top of the movable bottom plate (3), a clamping disc (502) is installed at one side of the top of the installation support plate (501), a movable block (503) is embedded into the inner side of the clamping disc (502) and connected with the inner side in a sliding mode, a positioning clamp (504) is connected to the top end of the movable block (503), a limiting disc (506) is embedded into the inner side of the positioning clamp (504) and clamped, and a debugging lens (505) is connected to the top of the limiting disc (506);
the positioning and clamping assembly (7) comprises a positioning bracket (701), a lifting cylinder (702), a lifting support rod (703), a connecting seat (704), a six-axis debugging platform (705), a movable connecting plate (706), a clamping jaw (707) and a limiting clamping groove (708);
debugging support (2) inboard bottom position department is connected with locating support (701), locating support (701) inboard bottom position department installs lift cylinder (702), and lift cylinder (702) top is connected with lift branch (703), connecting seat (704) are installed at locating support (701) top, six debugging platform (705) are installed at connecting seat (704) top, six debugging platform (705) one side limit portion is connected with swing joint board (706), swing joint board (706) limit portion symmetric connection has clamping jaw (707), two spacing clamp groove (708) have all been seted up to clamping jaw (707) inboard side end.
3. The automatic AA device of an onboard PGU lens of claim 1, wherein: the bottom of the displacement sensor jig (606) is positioned in the limiting groove (605), the displacement sensor jig and the limiting groove are tightly matched and connected, and the laser transmitter (604) and the laser displacement sensor (607) are controlled through a computer terminal.
4. The automatic AA device of an onboard PGU lens of claim 2, wherein: the bottom of the movable connecting plate (706) is connected with a lifting support rod (703) through a lifting plate.
5. The automatic AA device of an onboard PGU lens of claim 2, wherein: the dispensing curing assembly (8) comprises a dispensing head mounting base (801), a dispensing air cylinder (802), a left curing head (803) and a right curing head (804);
the mounting support plate (501) edge is connected with a glue head mounting seat (801) at a position on one side of the debugging lens (505), one side of the glue head mounting seat (801) is connected with a glue dispensing cylinder (802), one side of the glue dispensing cylinder (802) is movably connected with a left curing head (803), and one side of the glue head mounting seat (801) is connected with a right curing head (804) at a position on the other side of the debugging lens (505).
6. The automatic AA equipment of on-vehicle PGU camera lens of claim 5, characterized in that: the left curing head (803) and the right curing head (804) are positioned on the same horizontal plane with the limiting disc (506), and the debugging lens (505) is positioned on the inner side of the limiting disc (506) and is provided with a gap of 0.3mm between the debugging lens and the limiting disc.
7. The automatic AA device of an onboard PGU lens of claim 1, wherein: the camera assembly (9) comprises a mounting backboard (901), a movable block (902), a movable screw rod (903), a movable motor (904), a camera bracket (905), a movable slide rail (906), a camera mounting seat (907), an adjusting screw hole (908), an adjusting bolt (909) and a debugging camera (910);
an installation back plate (901) is fixedly installed on the edge of the top end of the debugging support (2), a movable motor (904) is fixedly installed at the bottom of one side of the installation back plate (901), the input end of the movable motor (904) is electrically connected with the output end of an external power supply, a movable lead screw (903) is movably connected to the top of the movable motor (904), a movable block (902) is connected to the outer side of the movable lead screw (903) through threads, one side of the movable block (902) is fixedly connected to the edge of a camera support (905), a movable slide rail (906) is connected to the edge of the camera support (905) at the edge end of the installation back plate (901), the camera support (905) is movably connected with the movable slide rail (906) in a guiding manner, a camera installation seat (907) is rotatably connected to the inner side of the camera support (905), and equidistant adjustment screw holes (908) are formed in the edge end of the camera support (905), the inner side of the camera support (905) is connected with an adjusting bolt (909) in a penetrating way, and a plurality of debugging cameras (910) are installed on the edge of the camera installation seat (907).
8. The automatic AA equipment of on-vehicle PGU camera lens of claim 7, characterized in that: the adjusting bolt (909) penetrates through the camera support (905) to be connected with the edge of the camera mounting seat (907), and a bolt seat is connected to the position, corresponding to the adjusting bolt (909), of the edge of the camera mounting seat (907).
9. The automatic AA device of an onboard PGU lens of claim 1, wherein: the light curtain assembly (10) comprises a fixing plate (1001), an adjusting motor (1002), a connecting screw rod (1003), an installation frame (1004), a lifting slide rail (1005), a curtain plate (1006), an adjusting rotating shaft (1007), a rotating motor (1008) and a movable slide block (1009);
the debugging support (2) is characterized in that the fixing plate (1001) is installed at the position of the bottom of the mounting back plate (901) at the edge end, the adjusting motor (1002) is fixedly installed in the middle of the top end of the fixing plate (1001), the input end of the adjusting motor (1002) is electrically connected with the output end of an external power supply, the bottom end of the adjusting motor (1002) is movably connected with a connecting lead screw (1003), the outer side of the connecting lead screw (1003) is connected with a movable sliding block (1009) through threads, the edge of the movable sliding block (1009) is connected with a mounting frame (1004), the corresponding positions of the two side ends of the fixing plate (1001) and the two side parts of the mounting frame (1004) are respectively provided with a lifting slide rail (1005), the inner side of the mounting frame (1004) is rotatably connected with a curtain plate (1006), one side of the mounting frame (1004) is fixedly provided with a rotating motor (1008), and one side of the rotating motor (1008) is rotatably connected with an adjusting rotating shaft (1007), the input end of the rotating motor (1008) is electrically connected with the output end of an external power supply.
10. The automatic AA device of on-vehicle PGU lens of claim 9, characterized in that: the adjusting rotating shaft (1007) is connected with an output shaft of the rotating motor (1008), and the adjusting rotating shaft (1007) penetrates through the mounting frame (1004) and is fixedly connected with the curtain plate (1006).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010674002.4A CN113934103B (en) | 2020-07-14 | 2020-07-14 | Automatic AA equipment of on-vehicle PGU camera lens |
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| CN202010674002.4A CN113934103B (en) | 2020-07-14 | 2020-07-14 | Automatic AA equipment of on-vehicle PGU camera lens |
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| CN113934103A true CN113934103A (en) | 2022-01-14 |
| CN113934103B CN113934103B (en) | 2023-03-24 |
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| DE3207452A1 (en) * | 1981-03-02 | 1982-12-30 | Unimation Inc., 06810 Danbury, Conn. | Arrangement for determining the position of an object |
| US7423734B1 (en) * | 2000-04-25 | 2008-09-09 | Ilmar Luik | Combined video camera and toolholder with triangulation sensing |
| CN108919456A (en) * | 2018-09-10 | 2018-11-30 | 珠海达明科技有限公司 | A kind of high-definition camera precision focusing platform and focus adjustment method |
| CN108989652A (en) * | 2018-09-10 | 2018-12-11 | 珠海市运泰利自动化设备有限公司 | A kind of high-definition camera automatic focusing assembling equipment |
| CN209311054U (en) * | 2019-01-16 | 2019-08-27 | 歌尔科技有限公司 | Optics module automatic aligning test equipment |
| US20190342475A1 (en) * | 2018-05-04 | 2019-11-07 | Primax Electronics Ltd. | Assembling method of camera module |
| CN209717503U (en) * | 2019-04-12 | 2019-12-03 | 天津峰景光电科技有限公司 | A kind of camera tune center fixture |
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2020
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3207452A1 (en) * | 1981-03-02 | 1982-12-30 | Unimation Inc., 06810 Danbury, Conn. | Arrangement for determining the position of an object |
| US7423734B1 (en) * | 2000-04-25 | 2008-09-09 | Ilmar Luik | Combined video camera and toolholder with triangulation sensing |
| US20190342475A1 (en) * | 2018-05-04 | 2019-11-07 | Primax Electronics Ltd. | Assembling method of camera module |
| CN108919456A (en) * | 2018-09-10 | 2018-11-30 | 珠海达明科技有限公司 | A kind of high-definition camera precision focusing platform and focus adjustment method |
| CN108989652A (en) * | 2018-09-10 | 2018-12-11 | 珠海市运泰利自动化设备有限公司 | A kind of high-definition camera automatic focusing assembling equipment |
| CN209311054U (en) * | 2019-01-16 | 2019-08-27 | 歌尔科技有限公司 | Optics module automatic aligning test equipment |
| CN209717503U (en) * | 2019-04-12 | 2019-12-03 | 天津峰景光电科技有限公司 | A kind of camera tune center fixture |
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| CN113934103B (en) | 2023-03-24 |
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