Large silage harvester header transmission and transmission method thereof
Technical Field
The invention relates to a large-scale silage harvester header transmission and a transmission method thereof, and belongs to the technical field of transmissions.
Background
In the ensiling harvesting process, the header harvests crop straws and conveys the crop straws to a subsequent device for chopping and throwing, wherein the conveying operation is completed by a feeding roller. In the prior art, different power sources are often provided for a header transmission to realize the differential rotation of a feeding roller and a cutter, and the header transmission for driving the feeding roller to rotate cannot provide overload protection, so that the transmission and a transmission mechanism are often damaged, especially the condition of gear failure and the like occurs.
Therefore, a cutting table transmission which has a compact structure and can provide overload protection needs to be designed, so that the working efficiency is improved, and the service life is prolonged.
The existing overload protection method for the cutting table transmission of the silage harvester comprises the following steps: the transmission is enabled to slip through the overload protection of the friction plate or the tightness adjustment of the V-belt, so that the protection effect is achieved. The existing harvester header speed changer for silage has the following defects: firstly, manufacturing cost is high, and life cycle is short, the maintenance of not being convenient for, and the transmission efficiency is low.
Disclosure of Invention
The invention aims to provide a large-scale silage harvester header speed changer and a transmission method thereof, wherein an oil-immersed spring radial pin overload protection device is arranged in the speed changer, so that the damage to the speed changer and a transmission mechanism when a feeding roller is blocked and overloaded is effectively solved, the speed changer is compact in structure, high in transmission efficiency, convenient to maintain, long in service life and free of regular maintenance. Through setting up two-way power take off's derailleur, make the header only need a power supply can accomplish whole operations, under the prerequisite that satisfies the operating efficiency, can practice thrift manufacturing cost, reduce the power loss, solve the above-mentioned problem that the background art exists.
The technical scheme of the invention is as follows:
a cutting table transmission of a large silage harvester comprises a shell, an input shaft, an oil-immersed spring radial pin overload protection device, a planetary wheel set, an output shaft, a gear shaft, a first bevel gear, a second bevel gear, a helical gear, an intermediate gear and a hollow gear;
the input shaft is arranged on the shell, a second bevel gear and a helical gear which are coaxially arranged are arranged on the input shaft, the second bevel gear and the helical gear are connected with the input shaft through splines, the second bevel gear is meshed with the first bevel gear, the first bevel gear is connected with a gear shaft through splines, and the upper end of the gear shaft is in transmission connection with the planetary gear set through an oil-immersed spring radial pin overload protection device;
the overload protection device for the oil-immersed spring radial pin comprises a torsion helical gear, a torsion spring, a radial core body and a driving core body, wherein the torsion helical gear, the radial core body and the driving core body are sequentially sleeved from outside to inside, and an inner ring of the radial core body is meshed with the driving core body; the outer teeth of the torsion helical gear are meshed with the gear part at the upper end of the gear shaft, and the torsion helical gear is connected with the radial core body through a torsion spring;
the planetary wheel set comprises a sun wheel, a planet carrier, planet shafts, planet wheels and an inner gear ring, the sun wheel is arranged on the driving core body and is coaxially arranged with the torsion helical gear and the radial core body, the planet wheels are meshed at the outer side of the sun wheel, the planet wheels are respectively arranged on the corresponding planet shafts, the end parts of the planet shafts are arranged on the planet carrier, the outer ring of the inner gear ring is fixed on the shell, the inner gear of the inner gear ring is meshed with the planet wheels, and the planet carrier is connected with one end of the output shaft;
the helical gear is meshed with the intermediate gear, and the intermediate gear is meshed with the hollow gear.
A plurality of grooves are uniformly formed in the inner ring side of the torsion helical gear, spring grooves matched with the trapezoidal grooves one by one are formed in the outer ring of the radial core body, one end of a torsion spring is fixed to the bottom of the spring groove, the other end of the torsion spring is sleeved with a radial driving spring sleeve, and the radial driving spring sleeve is tightly propped in the grooves of the torsion helical gear.
The groove is an isosceles trapezoid groove.
And a flange plate is arranged at the other end of the output shaft.
A transmission method of a large-scale silage harvester header transmission is characterized in that the transmission is provided with two transmission lines, and the specific steps are as follows:
the second bevel gear is connected with the input shaft through a spline to transmit power to the first bevel gear, the first bevel gear is connected with the gear shaft through a spline, a gear part at the upper end of the gear shaft is meshed with the torsion bevel gear to transmit power to the radial core, an inner ring of the radial core is meshed with the driving core to output power, the driving core drives the sun gear to rotate, the sun gear drives the planet gear to rotate and revolve along the inner gear ring, the planet carrier revolves along with the planet carrier to drive the output shaft to rotate, the output rotating speed is reduced, the torque is improved, and the power is output to form a first transmission route;
the helical gear and the input shaft are connected through a spline to transmit power to the intermediate gear, the intermediate gear is meshed with the hollow gear, and the hollow gear outputs the power to the next required link, so that a second transmission route is formed.
The invention has the following positive effects:
1. the overload protection device for the oil-immersed spring radial pin is arranged, so that the damage to the speed changer and a transmission mechanism when the feeding roller is blocked and overloaded is effectively solved, and the service life of the speed changer is prolonged;
2. the oil-immersed spring radial pin overload protection device is arranged, so that heat is effectively dissipated during overload protection, noise is reduced, and the transmission can quickly return to a normal working state;
3. the oil-immersed type spring radial pin overload protection device is adopted, the whole structure is simple and compact, the transmission penetration is simple and convenient, and the adaptability is strong;
4. under the condition that only one power source is input, the bidirectional output of different rotating speeds is realized, the production cost is saved and the power loss is reduced while the operation efficiency is ensured.
Drawings
FIG. 1 is a schematic cross-sectional view of an embodiment of the present invention;
FIG. 2 is a schematic cross-sectional view of a transmission line according to an embodiment of the present invention;
FIG. 3 is a schematic cross-sectional view of a second transmission line according to an embodiment of the present invention;
FIG. 4 is a schematic top view of a planetary gear set according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of an oil-immersed spring radial pin overload protection device in a top view according to an embodiment of the invention;
in the figure: the overload protection device comprises a shell 1, an input shaft 2, an oil-immersed spring radial pin overload protection device 3, a sun gear 4, an output shaft 5, a flange plate 6, a planet carrier 7, a planet shaft 8, a planet gear 9, a torsion helical gear 10, a gear shaft 11, a first bevel gear 12, a second bevel gear 13, a helical gear 14, an intermediate gear 15, a hollow gear 16, a radial drive spring sleeve 17, a torsion spring 18, a radial core 19, a drive core shaft 20, an inner gear ring 21 and a groove 22.
Detailed Description
The invention is further described with reference to the following figures and examples:
a cutting table transmission of a large silage harvester comprises a shell 1, an input shaft 2, an oil-immersed spring radial pin overload protection device 3, a planetary wheel set, an output shaft 5, a gear shaft 11, a bevel gear I12, a bevel gear II 13, a bevel gear 14, an intermediate gear 15 and a hollow gear 16;
the input shaft 2 is arranged on the shell 1, the input shaft 2 is provided with a second bevel gear 13 and a helical gear 14 which are coaxially arranged, the second bevel gear 13 and the helical gear 14 are connected with the input shaft 2 through splines, the second bevel gear 13 is meshed with the first bevel gear 12, the first bevel gear 12 is connected with the gear shaft 11 through splines, and the upper end of the gear shaft 11 is in transmission connection with the planetary gear set through the oil-immersed spring radial pin overload protection device 3;
the overload protection device 3 for the oil-immersed spring radial pin comprises a torsion helical gear 10, a torsion spring 18, a radial core body 19 and a driving core body 20, wherein the torsion helical gear 10, the radial core body 19 and the driving core body 20 are sequentially sleeved from outside to inside, and the inner ring of the radial core body 19 is meshed with the driving core body 20; the external teeth of the torsional helical gear 10 are meshed with the gear part at the upper end of the gear shaft 11, and the torsional helical gear 10 is connected with the radial core 19 through a torsional spring 18;
the planetary wheel set comprises a sun wheel 4, a planet carrier 7, planetary shafts 8, planetary wheels 9 and an inner gear ring 21, the sun wheel 4 is arranged on a driving core body 20 and is coaxially arranged with a torsion helical gear 10 and a radial core body 19, a plurality of planetary wheels 9 are meshed at the outer side of the sun wheel 4, the planetary wheels 9 are respectively arranged on the corresponding planetary shafts 8, the end parts of the planetary shafts 8 are arranged on the planetary carrier 7, the outer ring of the inner gear ring 21 is fixed on the shell 1, the inner teeth of the inner gear ring are meshed with the planetary wheels 9, and the planet carrier 7 is connected with one end of an output shaft 5;
the helical gear 14 meshes with an intermediate gear 15, and the intermediate gear 15 meshes with a hollow gear 16.
A plurality of grooves 22 are uniformly arranged on the inner ring side of the torsion helical gear 10, spring grooves matched with the trapezoidal grooves one by one are formed in the outer ring of the radial core body 19, one end of a torsion spring 18 is fixed at the bottom of the spring groove, the other end of the torsion spring 18 is sleeved with a radial driving spring sleeve 17, and the radial driving spring sleeve 17 is tightly propped in the groove of the torsion helical gear 10.
The groove 22 is an isosceles trapezoid groove.
And the other end of the output shaft 5 is provided with a flange 6.
The torsion spring 18 is connected with the radial driving spring sleeve 17, under the action of spring force, the radial driving spring sleeve 17 tightly props against the torsion bevel gear 10, and the torsion bevel gear 10 is meshed with a gear part at the upper end of the gear shaft 11. In normal operation, the torsional helical gear 10 rotates, and the radial core 19 is driven to rotate by the radial driving spring sleeve 17 pressed by the torsional spring 18, and the inner ring of the radial core 19 is meshed with the driving core 20 to output power. When the header encounters blockage and overload, the output shaft 5 is blocked, the torque is increased instantly, the compression deformation of the torsion spring 18 in the oil-immersed spring radial pin overload protection device 3 is increased, the radial core body 19 is in a working failure slipping state, and the oil-immersed spring radial pin overload protection device 3 plays a role in protecting a transmission and a transmission mechanism.
In the embodiment, with reference to the attached drawings:
the invention comprises two transmission routes, and mainly comprises an oil-immersed spring radial pin overload protection device 3, a sun gear 4, a planet carrier 7, a planet shaft 8, a planet gear 9, a torsion helical gear 10, a gear shaft 11, a bevel gear I12, a bevel gear II 13, a helical gear 14, an intermediate gear 15, a hollow gear 16, an inner gear ring 21 and the like.
The second bevel gear 13 and the input shaft 2 are in spline connection to transmit power to the first bevel gear 12, the first bevel gear 12 and the gear shaft 11 are in spline connection, a gear part at the upper end of the gear shaft 11 is meshed with the torsion bevel gear 10 to transmit the power to the radial core 19, an inner ring of the radial core 19 is meshed with the driving core 20 to output the power, the driving core 20 drives the sun gear 4 to rotate, the sun gear 4 drives the planet gear 9 to rotate and revolve along the inner gear ring 21, the planet carrier 7 revolves along with the rotation, the output shaft 5 is driven to rotate, the output rotating speed is reduced, the torque is increased, and the power is output, so that a first transmission route is formed.
The helical gear 14 and the input shaft 2 are connected through splines to transmit power to the intermediate gear 15, the intermediate gear 15 is meshed with the hollow gear 16, and the hollow gear 16 outputs the power to the next required link, so that a second transmission route is formed.
The invention comprises two transmission lines and can realize bidirectional output. The first power output path is output by the output shaft 5 and the flange plate 6, the second power output path is output by the hollow gear 16, and the cutting table can complete all operations by only one power source.