CN113931105A - Semi-automatic corrugated beam guardrail plate installing machine and working method thereof - Google Patents
Semi-automatic corrugated beam guardrail plate installing machine and working method thereof Download PDFInfo
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- CN113931105A CN113931105A CN202111124956.9A CN202111124956A CN113931105A CN 113931105 A CN113931105 A CN 113931105A CN 202111124956 A CN202111124956 A CN 202111124956A CN 113931105 A CN113931105 A CN 113931105A
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- 238000005096 rolling process Methods 0.000 claims description 23
- 238000010030 laminating Methods 0.000 claims description 2
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- 238000009434 installation Methods 0.000 abstract description 4
- 230000000670 limiting effect Effects 0.000 description 29
- 230000033001 locomotion Effects 0.000 description 17
- 239000003921 oil Substances 0.000 description 6
- 238000001179 sorption measurement Methods 0.000 description 4
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F15/00—Safety arrangements for slowing, redirecting or stopping errant vehicles, e.g. guard posts or bollards; Arrangements for reducing damage to roadside structures due to vehicular impact
- E01F15/02—Continuous barriers extending along roads or between traffic lanes
- E01F15/04—Continuous barriers extending along roads or between traffic lanes essentially made of longitudinal beams or rigid strips supported above ground at spaced points
- E01F15/0484—Installing; Repairing; Adjusting
Abstract
The application relates to a semi-automatic corrugated beam guardrail plate installing machine and a working method thereof, and relates to the field of guardrail equipment installation, wherein the semi-automatic corrugated beam guardrail plate installing machine comprises a throwing vehicle, a storage mechanism and a conveying mechanism, wherein the storage mechanism and the conveying mechanism are installed in the throwing vehicle; the lifting plate rotates and is connected with the dwang, the dwang goes up and down to be provided with the lifting rod, the lifting rod keep away from in the one end fixedly connected with supporting shoe of dwang, the lifting plate is provided with drive assembly. This application has the effect of being convenient for get and put the guardrail board, and whole process initiative degree is high, greatly reduced staff intensity of labour.
Description
Technical Field
The application relates to the field of guardrail mounting equipment, in particular to a semi-automatic corrugated beam guardrail plate mounting machine and a working method thereof.
Background
At present, the wave-shaped guardrail is a road anti-collision facility and is mainly formed by two wave-shaped beam steel guardrail plates and two guardrail upright posts arranged between the two wave-shaped beam steel guardrail plates through fixing clamps, the wave-shaped beam steel guardrail plates are mainly used for preventing out-of-control vehicles from rushing out of roads, different specifications are adopted according to different road grades, at present, the wave-shaped beam guardrail plates are still installed in a mode that the traditional manual conveying guardrail plates are adopted to reach the upright posts and then are installed, at least two workers are required to cooperate to carry and install during installation, the installation mode cannot carry out continuous operation, and the whole working efficiency is low.
The traditional Chinese patent with the patent publication number of CN201810735592.X provides a semi-automatic corrugated beam guardrail plate mounting machine, which comprises a travelling mechanism; a traction rod is fixed at the front end of the walking mechanism; the bottom plate of the walking mechanism is divided into two parts, wherein the first part is a corrugated beam guardrail plate accommodating area, and the second part is a corrugated beam guardrail plate conveying area; a hydraulic oil cylinder is fixed in the accommodating area of the corrugated beam guardrail plate, a support plate is fixed on an output shaft of the hydraulic oil cylinder, a top cover is arranged above the support plate, a track is arranged on the lower bottom surface of the top cover, and a hook is connected on the track; the conveying area of the wave-shaped beam guardrail plate is fixed with a conveying belt, and a movable bracket is connected with the conveying belt.
In view of the above-mentioned related technologies, the inventor believes that the hook needs to be aligned with the hanging hole on the guardrail plate when the hook is hung on the guardrail plate, and the hook needs to be separated from the guardrail plate manually when the hook is separated from the guardrail plate, which results in a defect of increasing the labor intensity of workers.
Disclosure of Invention
In order to solve the problem that a guardrail plate is hung on a hook, the application provides a semi-automatic corrugated beam guardrail plate installing machine and a working method thereof.
The application provides a semi-automatic wave form roof beam guardrail board mounting plate adopts following technical scheme:
a semi-automatic corrugated beam guardrail plate mounting machine comprises a throwing vehicle, a storage mechanism and a conveying mechanism, wherein the storage mechanism is mounted in the throwing vehicle, the conveying mechanism is used for conveying guardrail plates, the storage mechanism comprises a storage plate arranged in the throwing vehicle in a lifting mode, a support connected in the throwing vehicle in a sliding mode, and a lifting plate arranged on the support in a lifting mode, the throwing vehicle is provided with a power assembly for driving the support to move, the lifting plate is provided with a plurality of lifting blocks, and the lifting blocks are provided with electromagnets used for adsorbing the guardrail plates; the lift plate rotates and is connected with the dwang, the dwang goes up and down to be provided with the lift bar, the lift bar keep away from in the one end fixedly connected with supporting shoe of dwang, the lift plate is provided with the drive dwang pivoted drive assembly.
Through adopting above-mentioned technical scheme, through control lifting plate decline back, utilize electromagnet to adsorb the guardrail board, the back of lifting the guardrail board, rotate through drive assembly control lifting rod and dwang, the supporting shoe rotates to guardrail board below, under the adsorption of electro-magnet and the supporting role of supporting shoe, ensure the stable effect of support to the guardrail board, under power assembly's effect, the support is driven towards transport mechanism motion, electro-magnet release guardrail board and supporting shoe rotate to and keep away from the position of guardrail board, accomplish the supporting effect to the guardrail board.
Optionally, the drive assembly includes gear and rack, the gear with the dwang is coaxial fixed, the rack with the gear engagement is connected, the rack with the lifting plate sliding connection, the lifting plate is provided with the drive rack reciprocating motion's power spare.
Through adopting above-mentioned technical scheme, under the effect of power spare, the rack takes place to move, and the gear is taken place to rotate by the rack drive to the realization follows the dwang to rotate to with guardrail board bottom butt to the drive effect of dwang, supporting shoe.
Optionally, the power part is provided with a first cylinder, the first cylinder is fixedly connected with the lifting plate, and an output end of the first cylinder is fixedly connected with an end of the rack.
Through adopting above-mentioned technical scheme, the rack motion is driven to first cylinder drive, and the rack is driven to take place the motion, is convenient for drive the rack.
Optionally, the dwang is provided with and is used for the gliding slide opening of lifting bar, the dwang in the slide opening part rotates and is connected with the nut, nut threaded connection has the screw rod, screw rod sliding connection in the slide opening, the screw rod with lifting bar fixed connection, the dwang is provided with and is used for the restriction lifting bar pivoted locating part.
Optionally, the limiting part is set as a limiting block, the limiting block is fixedly connected with the inner wall of the sliding hole, the outer wall of the screw is provided with a limiting groove, the limiting block is connected in the limiting groove in a sliding mode, the length direction of the limiting groove is arranged along the axis direction of the screw, and two ends of the limiting groove are arranged in a closed mode.
Through adopting above-mentioned technical scheme, drive nut rotates, and the screw rod is followed and is moved together, and under stopper and spacing groove relative motion's effect, the screw rod drives the lifting rod and moves in the slide opening of dwang, and then realizes the regulation effect to the supporting shoe position.
Optionally, the dwang is provided with in the opening part and rotates the groove, two turning blocks of nut fixedly connected with, two the vertical section of turning block respectively with nut both sides fixed connection, the horizontal segment of turning block rotate connect in rotate the position that the groove opening is big.
Through adopting above-mentioned technical scheme, the motion of turning block orientation rotation groove opening part is restricted, and the turning block can only rotate at the rotation inslot, and then realizes the rotation effect between nut and the dwang.
Optionally, deposit the equal fixedly connected with adjust the slider in board both sides, put in the car and rotate the accommodate the lead screw that is connected with vertical setting, accommodate the lead screw with any adjust the slider screw fit, put in car fixedly connected with adjust the slide bar, another adjust the slider cover establish slide locate outside the adjust the slide bar, it is provided with and is used for realizing to put in the car accommodate the lead screw intermittent type pivoted intermittent type device.
Through adopting above-mentioned technical scheme, through intermittent type device, accommodate the lead screw takes place the clearance motion, and adjust the slider and move on adjust the slide bar, and then realize the drive effect to the storage plate, the distance of storage plate motion equals guardrail board thickness size, and then realizes getting with the guardrail board and put the process matching, realizes the automation in the guardrail board transportation greatly.
Optionally, the intermittent type device includes servo motor, rolling disc and driving disc, the servo motor output with the rolling disc is coaxial fixed, servo motor with put in car fixed connection, the driving disc with the coaxial fixed of accommodate the lead screw, the rolling disc with put in the car and rotate and connect, rolling disc terminal surface fixedly connected with lug, the driving disc is provided with a plurality of being used for the driving groove that the lug slided in, the rolling disc with be provided with between the driving disc and be used for ensuring the lug slides in to next drive assembly in the driving groove.
Optionally, the transmission subassembly includes transmission slide and rotation slide, rotate the slide with rolling disc terminal surface fixed connection, the transmission slide is located adjacent two between the transmission groove, it equals to rotate slide cross-section circular arc radius transmission slide cross-section circular arc radius, just it sets up for the evagination to rotate the slide, the transmission slide sets up for the indent, rotate the slide with the lateral wall laminating of transmission slide slides.
Through adopting above-mentioned technical scheme, after the lug followed the transmission groove roll-off, rotate the slide and laminate with the transmission slide, avoid the transmission slide because inertia effect continues the motion, ensure that the lug rotates to next transmission inslot, when the rolling disc rotates the round, the transmission dish rotates quarter round.
The application still provides a work method of semi-automatic wave form roof beam guardrail board mounting plate adopts following technical scheme:
a working method of a semi-automatic corrugated beam guardrail plate installing machine comprises the following steps,
s1, preparing, namely sequentially stacking the guardrail plates on the storage plate;
s2, adjusting the position of the supporting block, and controlling the distance between the bottom surface of the electromagnet and the top surface of the supporting block to be equal to the thickness of the guardrail plate;
s2, adsorbing by an electromagnet, controlling the lifting plate to move downwards, and adsorbing the protection plate by the electromagnet;
s3, supporting the guardrail plate, wherein the support block is driven to rotate to the bottom wall of the guardrail plate by the rotating rod to support the guardrail plate;
and S4, blanking, controlling the support to move towards the direction of the conveying mechanism, moving the guardrail plate to the position of the conveying mechanism, and placing the guardrail plate on the conveying mechanism.
By adopting the technical scheme, the guardrail plates are sequentially stacked on the storage plate, the nut is driven to rotate, the screw rod moves along with the guardrail plates, the screw rod drives the lifting rod to move in the sliding hole of the rotating rod under the action of relative movement between the limiting block and the limiting groove, and the effect of adjusting the position of the supporting block is further realized; the first oil cylinder controls the lifting plate to move downwards, the electromagnet adsorbs the guardrail plate, the first oil cylinder lifts the lifting plate, the first air cylinder drives the rack to move, the gear drives the rotating rod to rotate, and the supporting block rotates to the position below the guardrail plate to complete the supporting effect on the guardrail plate; the power motor drives the power screw rod to rotate and drives the lifting plate to move to the position above the conveying belt, and the guardrail plate is placed on the conveying belt by the guardrail plate to finish conveying of the guardrail plate; the servo motor control rolling disc rotates, and the lug drives the driving disc and rotates, and accommodate the lead screw follows the driving disc and rotates together, and the rolling disc rotates the round, and the driving disc rotates the quarter round, and accommodate the lead screw drives accommodate the slider and moves on adjusting slide bar, and the distance of parking plate orientation upward movement equals guardrail plate thickness size, is convenient for carry next guardrail plate.
In summary, the present application includes at least one of the following beneficial technical effects:
1. after the lifting plate is controlled to descend, the guardrail plate is adsorbed by the electromagnet, after the guardrail plate is lifted, the lifting rod and the rotating rod are controlled to rotate by the driving assembly, the supporting block rotates to the position below the guardrail plate, the supporting effect of the guardrail plate is ensured under the adsorption effect of the electromagnet and the supporting effect of the supporting block, the bracket is driven to move towards the conveying mechanism under the action of the power assembly, the electromagnet releases the guardrail plate, and the supporting block rotates to the position far away from the guardrail plate, so that the supporting effect of the guardrail plate is completed;
2. the servo motor drives the rotating disc to rotate, the protruding block pushes the transmission disc to rotate, under the matching action of the transmission sliding plate and the rotating sliding plate, the rotating disc rotates for one circle, the transmission disc rotates for one quarter of the circle, the adjusting screw rod rotates for one quarter of the circle, and then the storage plate moves upwards for the distance of the thickness of one guardrail plate, so that the next guardrail plate is convenient to transport.
Drawings
FIG. 1 is a schematic overall structure diagram of a first embodiment of the present application;
FIG. 2 is a schematic cross-sectional view of a first embodiment of the present application;
FIG. 3 is an enlarged schematic view at A in FIG. 2;
FIG. 4 is a schematic view of a storage plate, a lead screw, a slide bar and a batch device according to an embodiment of the present disclosure;
FIG. 5 is a process flow diagram of example two of the present application.
Reference numerals: 1. a throwing vehicle; 2. a storage plate; 3. a support; 4. a lifting plate; 5. a lifting block; 6. an electromagnet; 7. rotating the rod; 8. a lifting bar; 9. a support block; 10. a gear; 11. a rack; 12. a first cylinder; 13. a slide hole; 14. a nut; 15. a screw; 16. a limiting block; 17. a limiting groove; 18. rotating the block; 19. a rotating groove; 20. adjusting the sliding block; 21. adjusting the screw rod; 22. adjusting the sliding rod; 23. a servo motor; 24. rotating the disc; 25. a drive plate; 26. a bump; 27. a transmission groove; 28. rotating the sliding plate; 29. a transmission slide plate; 30. a power motor; 31. a power screw rod; 32. a power slider; 33. and (4) a conveyor belt.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
Example one
The embodiment of the application discloses a semi-automatic corrugated beam guardrail plate installing machine and a working method thereof. Referring to fig. 1, a semi-automatic corrugated beam guardrail plate mounting machine and a working method thereof include a feeding vehicle 1, a storage mechanism installed in the feeding vehicle 1, and a conveying mechanism for conveying guardrail plates, wherein the conveying mechanism is also located in the feeding vehicle 1, the conveying mechanism adopts a conveying belt 33 in transmission connection with the feeding vehicle 1, the conveying belt 33 is arranged obliquely, the conveying belt 33 is driven by a driving roller and a driven roller which are rotatably connected with the feeding vehicle 1, and after the guardrail plates are conveyed onto the conveying belt 33, the conveying belt 33 conveys the guardrail plates to a position to be processed.
Referring to fig. 1 and 2, deposit the mechanism including going up and down and set up the storage plate 2 in putting in car 1, sliding connection sets up the lift plate 4 on support 3 in putting in car 1 support 3 and going up and down, it evenly stacks on storage plate 2 along vertical direction to be used for placing guardrail board and guardrail board on storage plate 2, storage plate 2 moves along vertical direction, support 3 moves along 33 directions of orientation conveyer belt, lift plate 4 is along vertical direction reciprocating motion, the first hydro-cylinder of support 3 fixedly connected with, the output and the lift plate 4 fixed connection of first hydro-cylinder.
Lifting block 5 is provided with two, two lifting block 5 be in on the same straight line and be located the both ends of lifting plate 4 respectively, lifting block 5 fixedly connected with is used for adsorbing the electro-magnet 6 of guardrail board, the guardrail board adopts iron system more, when first cylinder drive lifting plate 4 downstream, lifting plate 4 drives electro-magnet 6 and moves to the upper surface position back with the guardrail board, three electro-magnet 6 passes through magnetic adsorption with the guardrail board and is in the same place, first cylinder drive lifting plate 4 moves up, the guardrail board moves to and separates with adjacent guardrail board, accomplish the lifting effect to the guardrail board.
Referring to fig. 1 and 2, in order to ensure the supporting stability of the guardrail plate, a rotating rod 7 is rotatably connected to the lifting plate 4, a lifting rod 8 is arranged on the rotating rod 7 in a lifting manner, a supporting block 9 is fixedly connected to one end of the lifting rod 8, which is far away from the rotating rod 7, and the position where the lifting plate 4 is rotatably connected with the supporting block is located at the end of the supporting block 9, the lifting plate 4 is provided with a driving component for driving the rotating rod 7 to rotate, the driving component comprises a gear 10 and a rack 11, the gear 10 is coaxially and fixedly connected with the rotating rod 7, and the gear 10 is located on the upper side surface of the lifting plate 4, the rack 11 is in meshed connection with the gear 10, the rack 11 is in sliding connection with the upper surface of the lifting plate 4, the lifting plate 4 is provided with a power member for driving the rack 11 to reciprocate, the power member is provided with a first cylinder 12, the first cylinder 12 is fixedly connected with the end of the rack 11, the rack 11 drives the gear 10 to rotate during the reciprocating motion.
The first air cylinder 12 drives the rack 11 to move towards the direction far away from the gear 10, the gear 10 is driven to rotate clockwise, the rotating rod 7 and the lifting rod 8 rotate together, the supporting block 9 rotates towards the lower part of the electromagnet 6, the distance between the upper surface of the supporting block 9 and the lower surface of the electromagnet 6 is equal to the thickness of the guardrail plate, and when the supporting block 9 rotates to the lower part of the electromagnet 6, the supporting effect of the supporting block 9 on the guardrail is achieved; the supporting shoe 9 rotates 90 degrees to guardrail board below in-process from initial position, and the gear 10 rotates quarter round promptly, supports and guarantees the support effect to the guardrail board under the effect that 6 electromagnets of supporting shoe 9 adsorb.
The throwing vehicle 1 is provided with a power assembly for driving the support 3 to move, the power assembly comprises a power screw rod 31, a power motor 30 and a power sliding block 32, the top wall of the throwing vehicle 1 is provided with a power sliding groove, the length direction of the power sliding groove is arranged along the direction facing the conveying belt 33, the power sliding block 32 is connected in the power sliding groove in a sliding manner, the power sliding block 32 is fixedly connected with the support 3, the power screw rod 31 is in spiral fit with the power sliding block 32, the power motor 30 is fixedly connected with the throwing vehicle 1, the output end of the power motor 30 is fixedly connected with one end of the power screw rod 31, and two ends of the power screw rod 31 are respectively connected with the inner walls at two ends of the power sliding groove in a rotating manner; when the guardrail plate is adsorbed and fixed, the power motor 30 drives the power screw rod 31 to rotate, the power screw rod 31 drives the power slider 32 to move, the power slider 32 drives the support 3 to move along the length direction of the power sliding groove, namely the support 3 is driven to move towards the direction of the conveying belt 33, after the guardrail plate moves to one end of the conveying belt 33, the first air cylinder 12 drives the rack 11 to move towards the opposite direction, the gear 10 rotates in the opposite direction, the support block 9 rotates to the position separated from the guardrail plate, the electromagnet 6 is disconnected from the guardrail plate, and the guardrail plate drops to the conveying belt 33 and is conveyed to the position to be installed.
Referring to fig. 2 and 3, in order to facilitate transportation of guardrail plates with different thickness and size, a sliding hole 13 for sliding the lifting rod 8 is formed in the end of the rotating rod 7, the lifting rod 8 is rotatably connected with a nut 14 at the sliding hole 13, the nut 14 is fixedly connected with two rotating blocks 18, a rotating groove 19 is formed in the opening of the rotating rod 7, the rotating blocks 18 are arranged in an L shape, the section of the inner wall of the rotating groove 19 is arranged in a T shape, the vertical section of each rotating block 18 is fixedly connected with the nut 14, the two rotating blocks 18 are respectively located on two sides of the nut 14, the horizontal section of each rotating block 18 is located at the position with the large opening of the rotating groove 19, the rotating block 18 is limited in the direction away from the opening of the rotating groove 19, the rotating block 18 rotates in the rotating groove 19, and the rotating connection effect between the nut 14 and the rotating rod 7 is realized.
The screw cap 14 is in threaded connection with a screw rod 15, the screw rod 15 is in sliding connection with the inside of the sliding hole 13, one end of the screw rod 15, which is positioned outside the sliding hole 13, is fixedly connected with the lifting rod 8, the rotating rod 7 is provided with a limiting piece for limiting the rotation of the lifting rod 8, the limiting piece is set to be a limiting piece 16, the limiting piece 16 is fixedly connected with the inner wall of the sliding hole 13, the outer wall of the screw rod 15 is provided with a limiting groove 17, the limiting piece 16 is in sliding connection with the inside of the limiting groove 17, the length direction of the limiting groove 17 is arranged along the axial direction of the screw rod 15, and two ends of the limiting groove 17 are in closed arrangement; when the nut 14 rotates, the screw 15 moves along with the nut 14, the rotation of the screw 15 is limited under the limiting action of the limiting block 16 and the limiting groove 17, the nut 14 drives the screw 15 to move along the axis direction of the sliding hole 13, the adjusting effect of the distance between the supporting block 9 and the electromagnet 6 is further achieved, and the effect of matching guardrail plates with different thicknesses and sizes is achieved.
Referring to fig. 2 and 4, after a guardrail board is conveyed, in order to realize the distance that the storage plate 2 moves upwards for a thickness dimension of the guardrail board, the two sides of the storage plate 2 are fixedly connected with adjusting slide blocks 20, the throwing vehicle 1 is rotatably connected with adjusting screw rods 21 which are vertically arranged, two ends of each adjusting screw rod 21 are rotatably connected with the throwing vehicle 1, the adjusting screw rods 21 are spirally matched with any adjusting slide block 20, the throwing vehicle 1 is fixedly connected with adjusting slide rods 22, the adjusting slide rods 22 are vertically arranged, the adjusting slide rods 22 and the adjusting screw rods 21 are arranged in parallel, the adjusting slide rods 22 and the adjusting screw rods 21 are identical in length dimension, the other adjusting slide block 20 is sleeved with a sliding and adjusting slide rod 22, and the throwing vehicle 1 is provided with an intermittent device for realizing intermittent rotation of the adjusting screw rods 21.
Intermittent device includes servo motor 23, rolling disc 24 and driving disc 25, servo motor 23 and the 1 fixed connection of throwing in the car, servo motor 23 output and the coaxial fixed of rolling disc 24, driving disc 25 and the coaxial fixed connection of accommodate the lead screw 21, rolling disc 24 rotates with the car of throwing in 1 and is connected, the axis direction of rolling disc 24 is parallel arrangement with the axis direction of driving disc 25, 24 terminal surface fixedly connected with lugs 26 of rolling disc, driving disc 25 is provided with four transmission grooves 27 that are used for lug 26 to slide in, transmission groove 27 is the opening setting towards the one end of rolling disc 24, when lug 26 moves to transmission groove 27 opening part, lug 26 drives the distance at driving disc 25 center and equals the distance of transmission groove 27 opening part to driving disc 25 center, ensure that lug 26 rotates to the transmission groove 27 in.
The distance from the lug 26 to the center of the transmission disc 25 is greater than the distance from the lug 26 to the bottom end of the transmission groove 27, the lug 26 pushes the transmission disc 25 to rotate, meanwhile, the lug 26 moves towards the bottom wall of the transmission groove 27, the lug 26 moves towards the transmission groove 27 and then moves away from the transmission groove 27, the lug 26 slides out of the transmission groove 27, and in order to ensure that the lug 26 slides into another transmission groove 27, a transmission assembly used for ensuring that the lug 26 slides into the next transmission groove 27 is arranged between the rotating disc 24 and the transmission disc 25.
The transmission assembly comprises a transmission sliding plate 29 and a rotation sliding plate 28, the rotation sliding plate 28 is fixedly connected with the end face of the rotation disc 24, the section arc radius of the rotation sliding plate 28 is equal to the section arc radius of the transmission sliding plate 29, the section circumference of the rotation sliding plate 28 penetrates through the center of the convex block 26, the transmission sliding plate 29 is positioned between two adjacent transmission grooves 27, the rotation sliding plate 28 is arranged in a convex manner, the transmission sliding plate 29 is arranged in a concave manner, the rotation sliding plate 28 is attached to the side wall of the transmission sliding plate 29 to slide, when the convex block 26 slides out of the transmission groove 27, the rotation sliding plate 28 is attached to the transmission sliding plate 29 to avoid the continuous movement of the transmission sliding plate 29 due to the inertia effect, the convex block 26 is ensured to rotate to the next transmission groove 27, when the rotation disc 24 rotates for one circle, the transmission disc 25 rotates for a quarter circle, at the moment, the adjusting screw rod 21 rotates the adjusting slide block 20 in the vertical direction, the distance is equal to the thickness size of the guardrail plate, and then guarantee to deposit board 2 and move up to a guardrail plate thickness size, ensure 6 adsorption to next guardrail plate of electro-magnet.
The implementation principle of the semi-automatic corrugated beam guardrail plate installing machine and the working method thereof in the embodiment of the application is as follows: the guardrail plates are sequentially stacked on the storage plate 2, the nut 14 is driven to rotate, the screw rod 15 moves along with the guardrail plates, and under the action of relative movement between the limiting block 16 and the limiting groove 17, the screw rod 15 drives the lifting rod 8 to move in the sliding hole 13 of the rotating rod 7, so that the effect of adjusting the position of the supporting block 9 is achieved; the first oil cylinder controls the lifting plate 4 to move downwards, the electromagnet 6 adsorbs the guardrail plate, the first oil cylinder lifts the lifting plate 4, the first air cylinder 12 drives the rack 11 to move, the gear 10 drives the rotating rod 7 to rotate, and the supporting block 9 rotates to the position below the guardrail plate, so that the supporting effect on the guardrail plate is achieved; the power motor 30 drives the power screw rod 31 to rotate and drives the lifting plate 4 to move above the conveyor belt 33, and the guardrail plate is placed on the conveyor belt 33 by the guardrail plate to finish conveying the guardrail plate;
Example two
The embodiment of the application discloses a working method of a semi-automatic corrugated beam guardrail plate installing machine. Referring to fig. 1, a working method of a semi-automatic corrugated beam guardrail plate mounting machine includes the following steps,
s1, preparing, namely stacking the guardrail plates on the storage plate 2 in sequence;
s2, adjusting the position of the supporting block 9, driving the nut 14 to rotate, enabling the screw rod 15 to move together, and under the action of relative movement between the limiting block 16 and the limiting groove 17, the screw rod 15 drives the lifting rod 8 to move in the sliding hole 13 of the rotating rod 7, so that the adjusting effect on the position of the supporting block 9 is realized, and the distance between the bottom surface of the electromagnet 6 and the top surface of the supporting block 9 is controlled to be equal to the thickness of the guardrail plate;
s3, adsorbing by the electromagnet 6, controlling the lifting plate 4 to move downwards by the first oil cylinder, enabling the electromagnet 6 to move to a position where the electromagnet 6 abuts against the upper surface of the guardrail plate, adsorbing the protective plate by the electromagnet 6, and lifting the lifting plate 4 by the first oil cylinder;
s4, supporting the guardrail plate, wherein the first air cylinder 12 drives the rack 11 to slide, the gear 10 is driven to rotate, the gear 10 drives the rotating rod 7 to rotate, the rotating rod 7 and the lifting rod 8 rotate together, the supporting block 9 rotates to the bottom surface of the guardrail plate along with the rotation, the rotating rod 7 drives the supporting block 9 to rotate to the bottom wall of the guardrail plate, the guardrail plate is supported, and the supporting and stabilizing effect of the guardrail plate is ensured under the clamping action of the lifting plate 4 and the supporting block 9;
s5, blanking, wherein a power motor 30 drives a power screw rod 31 to rotate, a power slide block 32 moves in a power slide groove, a support 3 moves along with the power slide block 32, the support 3 is controlled to move towards a conveyor belt 33, a guardrail plate moves to the position of the conveyor belt 33, a first air cylinder 12 controls a rack 11 to rotate in the reverse direction, a rotating rod 7 drives a supporting block 9 to rotate to the position deviated from the guardrail plate, an electromagnet 6 releases the guardrail plate, the guardrail plate is placed on the conveyor belt 33, the conveyor belt 33 transports the guardrail plate to the installation position, the power motor 30 rotates reversely, the support 3 is conveyed to a storage plate 2, a servo motor 23 drives a rotating disc 24 to rotate, a lug 26 pushes the rotating disc 25 to rotate, under the matching action of a transmission sliding plate 29 and the rotating sliding plate 28, the rotating disc 24 rotates for one circle, the transmission disc 25 rotates for one quarter circle, a regulation screw rod 21 rotates for one quarter circle, and then deposit the distance of board 2 upward motion guardrail plate thickness, be convenient for to the transportation of next guardrail plate.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a semi-automatic wave form roof beam guardrail board mounting plate which characterized in that: the guardrail plate storage device comprises a throwing vehicle (1), a storage mechanism arranged in the throwing vehicle (1) and a conveying mechanism used for conveying guardrail plates, wherein the storage mechanism comprises a storage plate (2) arranged in the throwing vehicle (1) in a lifting mode, a support (3) connected in the throwing vehicle (1) in a sliding mode and a lifting plate (4) arranged on the support (3) in a lifting mode, the throwing vehicle (1) is provided with a power assembly for driving the support (3) to move, the lifting plate (4) is provided with a plurality of lifting blocks (5), and the lifting blocks (5) are provided with electromagnets (6) used for adsorbing the guardrail plates; lifting plate (4) rotate and are connected with dwang (7), dwang (7) go up and down to be provided with lifting rod (8), lifting rod (8) keep away from in the one end fixedly connected with supporting shoe (9) of dwang (7), lifting plate (4) are provided with the drive dwang (7) pivoted drive assembly.
2. A semi-automatic corrugated beam guardrail plate mounting machine as claimed in claim 1, wherein: the drive assembly comprises a gear (10) and a rack (11), the gear (10) is coaxially fixed with the rotating rod (7), the rack (11) is meshed with the gear (10) to be connected, the rack (11) is connected with the lifting plate (4) in a sliding mode, and the lifting plate (4) is provided with a power part for driving the rack (11) to reciprocate.
3. A semi-automatic corrugated beam guardrail plate mounting machine as claimed in claim 2, wherein: the power part is provided with a first cylinder (12), the first cylinder (12) is fixedly connected with the lifting plate (4), and the output end of the first cylinder (12) is fixedly connected with the end part of the rack (11).
4. A semi-automatic corrugated beam guardrail plate mounting machine as claimed in claim 3, wherein: dwang (7) are provided with and are used for gliding slide opening (13) of lifting bar (8), dwang (7) in slide opening (13) opening part rotates and is connected with nut (14), nut (14) threaded connection has screw rod (15), screw rod (15) sliding connection in slide opening (13), screw rod (15) with lifting bar (8) fixed connection, dwang (7) are provided with and are used for the restriction lifting bar (8) pivoted locating part.
5. A semi-automatic corrugated beam guardrail plate mounting machine as claimed in claim 4, wherein: the locating part sets up to stopper (16), stopper (16) with slide opening (13) inner wall fixed connection, screw rod (15) outer wall is provided with spacing groove (17), stopper (16) sliding connection in spacing groove (17), spacing groove (17) length direction along screw rod (15) axis direction sets up, the both ends of spacing groove (17) are the closed setting.
6. A semi-automatic corrugated beam guardrail plate mounting machine as claimed in claim 5, wherein: dwang (7) are provided with in the opening part and rotate groove (19), two turning block (18), two of nut (14) fixedly connected with the vertical section of turning block (18) respectively with nut (14) both sides fixed connection, the horizontal segment of turning block (18) rotate connect in rotate the position that groove (19) opening is big.
7. A semi-automatic corrugated beam guardrail plate mounting machine as claimed in claim 1, wherein: deposit equal fixedly connected with adjusting block (20) in board (2) both sides, put in car (1) and rotate adjusting screw (21) that are connected with vertical setting, adjusting screw (21) and any adjusting block (20) screw cooperation, put in car (1) fixedly connected with adjusting slide bar (22), another adjusting block (20) cover establish slide in outside adjusting slide bar (22), it is used for realizing to put in car (1) adjusting screw (21) intermittent type device that intermittent type rotated.
8. A semi-automatic corrugated beam guardrail plate mounting machine as claimed in claim 7, wherein: intermittent type device includes servo motor (23), rolling disc (24) and driving disc (25), servo motor (23) output with rolling disc (24) coaxial fixed, servo motor (23) with put in car (1) fixed connection, driving disc (25) with accommodate the lead screw (21) coaxial fixed, rolling disc (24) with put in car (1) and rotate and connect, rolling disc (24) terminal surface fixedly connected with lug (26), driving disc (25) are provided with a plurality of being used for driving groove (27) that lug (26) slided in, rolling disc (24) with be provided with between driving disc (25) and be used for ensuring lug (26) slide in to next drive assembly in driving groove (27).
9. A semi-automatic corrugated beam guardrail plate mounting machine as claimed in claim 8, wherein: the transmission assembly includes transmission slide (29) and rotation slide (28), rotation slide (28) with rolling disc (24) terminal surface fixed connection, transmission slide (29) are located adjacent two between transmission groove (27), rotation slide (28) cross-section circular arc radius equals transmission slide (29) cross-section circular arc radius, just rotation slide (28) are the evagination setting, transmission slide (29) are the indent setting, rotation slide (28) with the lateral wall laminating of transmission slide (29) slides.
10. A working method of a semi-automatic corrugated beam guardrail plate mounting machine, which is based on any one of claims 1 to 9, and is characterized in that: comprises the following steps of (a) carrying out,
s1, preparing, namely stacking the guardrail plates on the storage plate (2) in sequence;
s2, adjusting the position of the supporting block (9), and controlling the distance between the bottom surface of the electromagnet (6) and the top surface of the supporting block (9) to be equal to the thickness of the guardrail plate;
s3, adsorbing by an electromagnet (6), controlling the lifting plate (4) to move downwards, and adsorbing the protection plate by the electromagnet (6);
s4, supporting the guardrail plate, and driving the supporting block (9) to rotate to the bottom wall of the guardrail plate by the rotating rod (7) to realize supporting the guardrail plate;
and S5, blanking, controlling the support (3) to move towards the direction of the conveying mechanism, moving the guardrail plate to the position of the conveying mechanism, and placing the guardrail plate on the conveying mechanism.
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| CN202111124956.9A CN113931105A (en) | 2021-09-25 | 2021-09-25 | Semi-automatic corrugated beam guardrail plate installing machine and working method thereof |
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| CN202111124956.9A CN113931105A (en) | 2021-09-25 | 2021-09-25 | Semi-automatic corrugated beam guardrail plate installing machine and working method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116511869A (en) * | 2023-06-30 | 2023-08-01 | 云南省交通科学研究院有限公司 | Mechanical arrangement and installation vehicle-mounted co-fusion robot for corrugated beam steel guardrails |
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