CN113930871A - Spinning rack for textile production and capable of avoiding yarn winding and knotting - Google Patents
Spinning rack for textile production and capable of avoiding yarn winding and knotting Download PDFInfo
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- CN113930871A CN113930871A CN202111110849.0A CN202111110849A CN113930871A CN 113930871 A CN113930871 A CN 113930871A CN 202111110849 A CN202111110849 A CN 202111110849A CN 113930871 A CN113930871 A CN 113930871A
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- 239000004753 textile Substances 0.000 title claims abstract description 51
- 238000004804 winding Methods 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000009987 spinning Methods 0.000 title claims description 140
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 230000005540 biological transmission Effects 0.000 claims abstract description 43
- 238000009960 carding Methods 0.000 claims abstract description 21
- 230000000694 effects Effects 0.000 claims abstract description 8
- 238000006243 chemical reaction Methods 0.000 claims description 24
- 238000004364 calculation method Methods 0.000 claims description 20
- 238000012545 processing Methods 0.000 claims description 16
- 238000013480 data collection Methods 0.000 claims description 12
- 229920000742 Cotton Polymers 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000009941 weaving Methods 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- HOWHQWFXSLOJEF-MGZLOUMQSA-N systemin Chemical compound NCCCC[C@H](N)C(=O)N[C@@H](CCSC)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H]([C@@H](C)O)C(=O)N[C@@H](CC(O)=O)C(=O)OC(=O)[C@@H]1CCCN1C(=O)[C@H]1N(C(=O)[C@H](CC(O)=O)NC(=O)[C@H](CCCN=C(N)N)NC(=O)[C@H](CCCCN)NC(=O)[C@H](CO)NC(=O)[C@H]2N(CCC2)C(=O)[C@H]2N(CCC2)C(=O)[C@H](CCCCN)NC(=O)[C@H](CO)NC(=O)[C@H](CCC(N)=O)NC(=O)[C@@H](NC(=O)[C@H](C)N)C(C)C)CCC1 HOWHQWFXSLOJEF-MGZLOUMQSA-N 0.000 claims description 3
- 230000009471 action Effects 0.000 description 3
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- 241001391944 Commicarpus scandens Species 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/18—Supports for supply packages
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/12—Arrangements preventing snarls or inadvertent doubling of yarns
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/32—Counting, measuring, recording or registering devices
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J7/00—Cleaning, e.g. removing dust, loose fibres, charred ends
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile; fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention discloses a textile rack for textile production for avoiding yarn winding and knotting, which comprises a textile rack and an intelligent anti-winding system, wherein the textile rack comprises a bottom plate, brackets are fixedly arranged on the left side and the right side of the bottom plate, a controller is fixedly arranged on the right side of the brackets, a transmission mechanism is fixedly arranged on the left side in front of the brackets, a motor is fixedly arranged on the right side below the transmission mechanism, a yarn roller is connected with a right gear above the transmission mechanism, a boosting mechanism is fixedly connected with the outer side of the yarn roller, a crawler mechanism is fixedly connected on the left side of the transmission mechanism, a fan is fixedly arranged on the right side behind the crawler mechanism, a carding mechanism is fixedly arranged above the middle of the bottom plate, the intelligent anti-winding system is respectively and electrically connected with the controller, the motor, the carding mechanism and the boosting mechanism, the carding mechanism comprises an air pump and a telescopic rod, the intelligent anti-winding device has the characteristics of intelligent anti-winding and good anti-winding effect.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a spinning frame for spinning production, which can avoid yarn winding and knotting.
Background
Textile products, i.e. products produced by textile processing, include yarns, woven fabrics, knitted fabrics, braided fabrics and the like, and during the textile process, the yarns need to be placed on a placing frame firstly and then are guided into a textile machine from the textile frame, and the phenomenon of yarn winding is easy to occur when the yarns enter the textile machine.
The existing textile production textile rack cannot carry out intelligent anti-winding work, is poor in anti-winding effect, easily causes the disconnection of yarns with low twisting degree and influences textile work, and therefore, the design of the textile production textile rack which can be intelligently anti-winding and has good anti-winding effect and can avoid the knotting of yarns is necessary.
Disclosure of Invention
The invention aims to provide a textile rack for textile production, which avoids yarn winding and knotting and solves the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an avoid weaving production of yarn winding knotting to use weaving frame, includes weaving frame and intelligent antiwind system, its characterized in that: the spinning rack comprises a bottom plate, wherein supports are fixedly mounted on the left and right sides of the bottom plate, a controller is fixedly mounted on the right side of the support, a transmission mechanism is fixedly mounted on the left side of the front of the support, a motor is fixedly mounted on the right side of the lower portion of the transmission mechanism, a yarn roller is connected to the right side of the upper portion of the transmission mechanism through a gear, a boosting mechanism is fixedly connected to the outer side of the yarn roller, a crawler mechanism is fixedly connected to the left side of the transmission mechanism, a fan is fixedly mounted on the right side of the rear of the crawler mechanism, a carding mechanism is fixedly mounted on the upper portion of the middle of the bottom plate, and an intelligent anti-winding system is electrically connected with the controller, the motor, the carding mechanism and the boosting mechanism respectively.
According to the technical scheme, carding mechanism includes air pump and telescopic link, air pump, telescopic link all with bottom plate upper surface fixed connection, telescopic link and air pump pipe connection, the telescopic link is provided with four, a plurality of spool have been cup jointed to the support rear side, the inside laser scanner that all is provided with of spool, boosting mechanism includes the push rod, the push rod front side is connected with both ends bearing about spinning kun, push rod one end fixed mounting has the rotation machine, intelligence antiwind system is connected with laser scanner, air pump, rotation machine electricity respectively.
According to the technical scheme, the intelligent anti-winding system comprises a scanning module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the scanning module is respectively and electrically connected with the processing module, the laser scanner and the data transmission module;
the device comprises a scanning module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the scanning module is used for scanning textile fabrics through a laser scanner to obtain the twisting degree of the textile threads and then collecting the data, the processing module is used for carrying out auxiliary control on the device according to the twisting degree of the textile threads obtained through scanning, the data transmission module is used for transmitting the scanned data of the twisting degree of the textile threads, the data receiving module is used for receiving the transmitted twisting degree of the textile threads, the calculation module is used for carrying out automatic calculation through the received data to obtain results, and the control module is used for controlling an air pump, a motor and a rotating machine respectively according to the results obtained through calculation.
According to the technical scheme, the processing module comprises a data collecting module, a conversion module and a driving module, wherein the data collecting module is electrically connected with the scanning module, the data collecting module is electrically connected with the conversion module, the conversion module is electrically connected with the driving module, and the driving module is electrically connected with the air pump and the motor;
the data collection module is used for collecting the data according to the yarn twisting degree scanned by the scanning module, the conversion module is used for converting according to the collected yarn twisting degree to obtain the subsequent driving data of the structure, and the driving module is used for controlling the operation modes of the air pump and the motor according to the result obtained by conversion.
According to the technical scheme, the intelligent anti-winding system comprises the following operation steps:
s1, an operator holds one end of the yarn from the outside and stretches the yarn to be wound on a yarn roller, and then the controller is started and controls the intelligent anti-winding system to operate through electric drive;
s2, the intelligent anti-winding system controls the operation of the scanning module through electric drive, and the scanning module is driven by the laser scannerScanning the textile fabric to obtain the twisting turns of the spinning thread, judging the twisting degree of the spinning thread according to the twisting turns, also called as twisting coefficient,
in the formula: alpha is a twist coefficient, T is a twist degree, T is the linear density of the yarn, the twist coefficient is between 330 and 360 degrees, and then the twisting degree of the spun yarn is transmitted to the data transmission module through data;
s3, the data transmission module transmits the data, the transmitted yarn twisting degree is received by the data receiving module, the received data is transmitted from the data receiving module to the calculation module through electricity, the calculation module automatically calculates the obtained yarn twisting degree to obtain a result, and the result is input into the control module;
s4, the control module controls the motor to operate through electric drive, the motor operates to drive the yarn roller to rotate through the transmission mechanism, so that the yarns start to be transmitted, the transmission speed is changed according to the yarn twisting degree, the air pump operates through electric drive control, the air pump injects air into the telescopic rods, the telescopic rods are inserted between the yarns in an extending mode, and the carding mode of the yarns is changed according to the yarn twisting degree;
s5, the operation of the rotating machine is controlled through electric drive, the rotating machine drives the push rod to swing back and forth, the sticky plate sticks the spun yarn to apply tension to the spun yarn, the spun yarn is in a stretched state, forward pulling force is applied to the spun yarn, the back and forth swinging frequency of the push rod is changed according to the twisting degree of the spun yarn, and the air pump is driven to stop running after the twisting degree of the spun yarn is higher than the set parameters of the system;
s6, when the yarn twisting degree is extremely small, the control module drives the rotating machine to change the operation mode, so that the interval time of the reciprocating swing of the push rod is continuously increased, and the operation power of the air pump is controlled to reach the limit degree through electric drive, so that the frequency of the telescopic rod inserted into the yarn up and down is maximized;
s7, the data collection module transmits the spinning twist degree to the conversion module, the conversion module converts the spinning twist degree to obtain a result, and the result is input into the drive module;
s8, the driving module controls the motor according to the conversion result, changes the running power of the motor, changes the rotating speed of the fan and blows air in different degrees;
s9, when the rotating speed of the fan is high and the wind power is high, the operation mode of the air pump is controlled through electric drive, the air is not sucked out after being injected into the telescopic rod on the right side, the telescopic rod is enabled to be in an extension state all the time until the wind power is reduced, and the telescopic rod is shortened;
and S10, after all the yarns are processed, the operator drives the controller to stop running, the intelligent storage system stops running, and S1-S9 are repeated if the intelligent storage system needs to continue to store.
According to the technical scheme, in the steps S1-S4, the spinning thread twisting degree collected by the scanning module is controlled by the control module, the motor and the air pump are enabled to operate, and QSpinning machineThe twist degree of the spinning thread is 340 °<QSpinning machineWhen the angle is less than or equal to 345 degrees, the yarn twisting degree is smaller, the rotating speed of the motor is controlled to be slower through electric drive, the running power of the driving air pump is faster, and when the angle is 345 degrees<QSpinning machineWhen the angle is less than or equal to 350 degrees, the yarn twisting degree is normal, the rotating speed of the motor is controlled to be normal through electric drive, the running power of the driving air pump is normal, and when the angle is 350 degrees<QSpinning machineWhen the angle is less than or equal to 355 degrees, the twisting degree of the spinning thread is larger, the rotating speed of the motor is controlled to be faster through electric drive, and meanwhile, the running power of the driving air pump is slower.
According to the technical scheme, in the step S5, the control module controls the rotating machine and the air pump according to the twisting degree of the spinning thread, and when the twisting degree is 340 degrees<QSpinning machineWhen the angle is less than or equal to 345 deg., the yarn twisting degree is small, at this time, the running power of the rotating machine is controlled by electric drive to reduce, the back-and-forth swinging frequency of the push rod is reduced, and when the angle is 345 deg., the yarn twisting degree is small<QSpinning machineWhen the angle is less than or equal to 350 degrees, the yarn twisting degree is normal, the running power of the rotating machine is controlled to be normal through electric drive, the back-and-forth swinging frequency of the push rod is normal, and when the angle is 350 degrees<QSpinning machineWhen the angle is less than or equal to 355 degrees, the twisting degree of the spinning thread is larger, at this time, the running power of the rotating machine is controlled to be increased through electric drive, and the push rod swings back and forthThe frequency of motion is increased and is at 355 °<QSpinning machineWhen the twisting degree of the spinning thread exceeds the limit, the air pump is driven to stop running, so that the telescopic rod stops righting the spinning thread.
According to the technical scheme, in the S6, when the angle is 340 DEG ≧ QSpinning machineWhen the twisting degree of the spinning thread is extremely small and the spinning thread is extremely easy to slip, the control module drives the rotating machine to change the running mode, so that the time interval of the back-and-forth swing of the push rod is reduced, the running power of the air pump is driven to be extremely consistent, and when the angle of 340 degrees is more than or equal to QSpinning machine>335 degrees, the time of the push rod swinging back and forth is sharply reduced, the yarn spinning is prevented from being in a long-time stretched state when the telescopic rod is combed, the phenomenon that the yarn spinning is excessively pulled and broken is avoided, the safety of the yarn spinning process is improved, and when the yarn spinning is at 335 degrees>QSpinning machineThe rotating machine stops running, the spinning thread is not pulled for assisting, meanwhile, the running power of the air pump is maximum, the righting work reaches an extremely-close state, the spinning thread with fine degree of polarity is protected, and the spinning efficiency is improved.
According to the technical scheme, in the carding process of S7 and S8, after the cotton wool adhered to the yarns is carded, the cotton wool needs to be cleaned, and then PElectric power＝QSpinning machine*PIs a systemIn which P isElectric powerFor the operating power of the motor, PIs a systemThe operating power value of the corresponding motor under the yarn twisting degree of a single unit is larger, when the yarn twisting degree is larger, the operating power of the motor is larger, the blowing force of the fan is stronger, the yarn with the larger twisting degree is compacter, the cotton wool amount under the belt is relatively more during righting, the blowing force of the fan is increased, the cleaning effect is enhanced, the blowing force is reduced due to the smaller yarn twisting degree, and the yarn is prevented from being blown off.
According to the technical scheme, in the step S9, when P is PElectric power>PIs provided with，PIs provided withThe air pump is used for injecting air into the telescopic rod on the right side and then sucking the air out, so that the telescopic rod is always in an extension state until the wind power is reduced, the spinning thread is blocked, and the phenomenon that the wind power is too large and the wind power is too large is avoidedThe yarn is pushed rightwards to drop off the yarn roller, so that the yarn failure is avoided.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the intelligent anti-winding system is arranged, so that the intelligent anti-winding system can perform intelligent anti-winding work, and the anti-winding effect is relatively good.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic view of the blowing operation structure of the present invention;
FIG. 3 is a schematic view of the putter of the present invention;
FIG. 4 is a schematic view of a carding machine of the present invention;
FIG. 5 is a schematic flow diagram of the intelligent anti-wind system of the present invention;
in the figure: 1. a base plate; 2. a support; 3. a controller; 4. a thread roller; 5. a motor; 6. a fan; 7. an air pump; 8. a telescopic rod; 9. a push rod; 10. rotating the machine; 11. a conduit.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: a textile frame for textile production for avoiding yarn winding and knotting comprises a textile frame and an intelligent anti-winding system, wherein the textile frame comprises a bottom plate 1, supports 2 are fixedly arranged on the left side and the right side of the bottom plate 1, a controller 3 is fixedly arranged on the right side of each support 2, a transmission mechanism is fixedly arranged on the left side in front of each support 2, a motor 5 is fixedly arranged on the right side below each transmission mechanism, a yarn roller 4 is connected to a right side gear above each transmission mechanism, a boosting mechanism is fixedly connected to the outer side of each yarn roller 4, a crawler mechanism is fixedly connected to the left side of each transmission mechanism, a fan 6 is fixedly arranged on the right side behind each crawler mechanism, a carding mechanism is fixedly arranged above the middle of the bottom plate 1, the intelligent anti-winding system is respectively and electrically connected with the controller 3, the motor 5, the carding mechanism and the boosting mechanism, an operator holds one end of a yarn from the outside and stretches the yarn to be wound on the yarn roller 4, and then the controller 3 is started, the controller 3 controls the intelligent anti-winding system to operate through electric drive, the intelligent anti-winding system controls the motor 5 to rotate through the electric drive, the motor 5 drives the transmission mechanism to operate, the transmission mechanism drives the yarn roller 4 to rotate through gear drive to wind yarns, meanwhile, the fan 6 is driven to rotate through crawler drive, the fan 6 blows off cotton wool adhered to the surfaces of the yarns to ensure the quality of the yarns, meanwhile, the carding mechanism and the boosting mechanism are controlled to operate through the electric drive, the carding mechanism conducts anti-slip work on the yarns to comb the yarns, the yarns are prevented from slipping and winding, the boosting mechanism conducts auxiliary pulling work on the yarns, the intelligent anti-winding system has the intelligent anti-winding function, and the anti-winding effect is relatively good;
the carding mechanism comprises an air pump 7 and telescopic rods 8, the air pump 7 and the telescopic rods 8 are fixedly connected with the upper surface of a bottom plate 1, the telescopic rods 8 are connected with an air pump 7 through pipelines, four telescopic rods 8 are arranged, a plurality of thread pipes 11 are sleeved on the rear side of a support 2, laser scanners are arranged inside the thread pipes 11, a boosting mechanism comprises push rods 9, the front sides of the push rods 9 are connected with bearings at the left end and the right end of a thread roller 4, a rotating machine 10 is fixedly installed at one end of each push rod 9, an intelligent anti-winding system is respectively and electrically connected with the laser scanners, the air pump 7 and the rotating machine 10, through the steps, the intelligent anti-winding system operates, the laser scanners are controlled to operate through electric drive, the thread enters the carding mechanism through the thread pipes 11, the laser scanners emit a plurality of laser, the laser is detected according to the intensity of the laser when the laser passes through the thread, the twisting turns of the thread are judged, and meanwhile, the air pump 7 is controlled to operate, the air pump 7 extracts air from the outside and injects the air into the telescopic rod 8, the telescopic rod 8 extends until the telescopic rod 8 is inserted between the yarns, the yarns are combed, the rotating machine 10 is controlled to operate through electric drive, the rotating machine 10 drives the push rod 9 to swing back and forth, the surface of the push rod 9 is wrapped with a sticky plate, the sticky plate is stuck with the yarns to apply pulling force to the yarns, so that the yarns are in a stretched state, and forward pulling force is applied to the yarns;
the intelligent anti-winding system comprises a scanning module, a processing module, a data transmission module, a data receiving module, a calculating module and a control module, wherein the scanning module is respectively and electrically connected with the processing module, the laser scanner and the data transmission module;
the device comprises a scanning module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the scanning module is used for scanning textile fabrics through a laser scanner to obtain the twisting degree of a spinning thread and then collecting the data, the processing module is used for carrying out auxiliary control on the device according to the twisting degree of the spinning thread obtained through scanning, the data transmission module is used for transmitting the scanned data of the twisting degree of the spinning thread, the data receiving module is used for receiving the transmitted twisting degree of the spinning thread, the calculation module is used for carrying out automatic calculation through the received data to obtain a result, and the control module is used for respectively controlling an air pump 7, a motor 5 and a rotating machine 10 according to the result obtained through calculation;
the processing module comprises a data collection module, a conversion module and a driving module, the data collection module is electrically connected with the scanning module, the data collection module is electrically connected with the conversion module, the conversion module is electrically connected with the driving module, and the driving module is electrically connected with the air pump 7 and the motor 5;
the data collection module is used for collecting the data according to the spinning yarn twisting degree scanned by the scanning module, the conversion module is used for converting according to the collected spinning yarn twisting degree to obtain the driving data of a subsequent pair structure, and the driving module is used for controlling the operation modes of the air pump 7 and the motor 5 according to the result obtained by conversion;
the intelligent anti-winding system comprises the following operation steps:
s1, an operator holds one end of the yarn from the outside and stretches the yarn to be wound on the yarn roller 4, then the controller 3 is started, and the controller 3 controls the intelligent anti-winding system to operate through electric drive;
s2, the intelligent anti-winding system controls the scanning module to run through electric drive, the scanning module scans the textile through the laser scanner to obtain the twisting turns of the spinning thread, the twisting degree of the spinning thread is judged according to the twisting turns, which is also called as the twisting coefficient,
in the formula: alpha is a twist coefficient, T is a twist degree, T is the linear density of the yarn, the twist coefficient is between 330 and 360 degrees, and then the twisting degree of the spun yarn is transmitted to the data transmission module through data;
s3, the data transmission module transmits the data, the transmitted yarn twisting degree is received by the data receiving module, the received data is transmitted from the data receiving module to the calculation module through electricity, the calculation module automatically calculates the obtained yarn twisting degree to obtain a result, and the result is input into the control module;
s4, the control module controls the motor 5 to operate through electric drive, the motor 5 operates to drive the yarn roller 4 to rotate through the transmission mechanism, the yarns start to be transmitted, the transmission speed is changed according to the yarn twisting degree, meanwhile, the air pump 7 is controlled to operate through electric drive, the air pump 7 injects air into the telescopic rod 8, the telescopic rod 8 is extended and inserted between the yarns, and the carding mode of the yarns is changed according to the yarn twisting degree;
s5, the operation of the rotary machine 10 is controlled through electric drive, the operation of the rotary machine 10 drives the push rod 9 to swing back and forth, the sticky plate sticks the spun yarn to apply tension to the spun yarn, so that the spun yarn is in a stretched state, forward pulling force is applied to the spun yarn, the back and forth swinging frequency of the push rod 9 is changed according to the twisting degree of the spun yarn, and the air pump 7 is driven to stop operating when the twisting degree of the spun yarn is higher than the set parameters of the system;
s6, when the yarn twisting degree is extremely small, the control module drives the rotating machine 10 to change the operation mode, so that the interval time of the back-and-forth swing of the push rod 9 is continuously increased, the operation power of the air pump 7 is controlled to reach the limit degree through electric drive, and the frequency of the telescopic rod 8 for inserting the yarns up and down is maximized;
s7, the data collection module transmits the spinning twist degree to the conversion module, the conversion module converts the spinning twist degree to obtain a result, and the result is input into the drive module;
s8, the driving module controls the motor 5 according to the conversion result, changes the running power of the motor 5, changes the rotating speed of the fan 6 and blows air in different degrees;
s9, when the rotating speed of the fan 6 is high and the wind power is high, the operation mode of the air pump 7 is controlled to change through electric drive, air is not sucked out after being injected into the telescopic rod 8 on the right side, the telescopic rod 8 is made to be in an extension state all the time until the wind power is reduced, and the telescopic rod 8 is shortened;
s10, after the spinning is completely processed, the operator drives the controller 3 to stop running, the intelligent storage system stops running, and if the intelligent storage system needs to continue to store, the steps from S1 to S9 are repeated;
in S1-S4, the spinning twisting degree collected by the scanning module is controlled by the control module to drive the motor 5 and the air pump 7 to run, and QSpinning machineThe twist degree of the spinning thread is 340 °<QSpinning machineWhen the angle is less than or equal to 345 degrees, the yarn twisting degree is smaller, the rotating speed of the motor 5 is controlled to be slower through electric drive, the running power of the air pump 7 is driven to be faster, and when the angle is 345 degrees<QSpinning machineWhen the angle is less than or equal to 350 degrees, the yarn twisting degree is normal, the rotating speed of the motor 5 is controlled to be normal through electric drive, the running power of the air pump 7 is driven to be normal, and when the angle is 350 degrees<QSpinning machineWhen no more than 355 degrees, it is great to show the spun yarn twisting degree, at this moment the rotational speed through electric drive control motor 5 is very fast, the operating power of drive air pump 7 is very slow simultaneously, to the less spun yarn of twisting degree, reduce motor 5 rotational speed, and increase air pump 7 operating power, thereby change the insertion frequency of telescopic link 8 to the spun yarn, the less spun yarn of twisting degree splits easily, avoid the transmission of spun yarn in the transmission process too fast to lead to being torn and damaging the spun yarn, thereby it twines each other to appear the phenomenon of skidding more easily in the less spun yarn surface gap of twist, carry out the righting work of high frequency to the spun yarn, avoid the spinThe spinning yarn slipping and falling affect the spinning production efficiency, the rotating speed of the motor 5 is increased and the operating power of the air pump 7 is reduced for the spinning yarn with larger twisting degree, the spinning yarn with larger twisting degree is compact and is not easy to break, the rotating speed of the motor 5 is accelerated, the spinning yarn transmission is faster, the production efficiency is improved, the surface gap of the spinning yarn with larger twisting degree is small and is not easy to slip, the spinning yarn is subjected to low-frequency righting work, the energy consumption of the device is reduced while righting, and the production cost is reduced;
in S5, according to the twisting degree of the spinning thread, the control module controls the rotary machine 10 and the air pump 7 to rotate at 340 DEG<QSpinning machineWhen the angle is less than or equal to 345 deg., the yarn twisting degree is small, at this time, the running power of the electric drive control rotating machine 10 is reduced, the back-and-forth swinging frequency of the push rod 9 is reduced, and when the angle is 345 deg., the rotating machine rotates to rotate to a certain angle, and the rotating machine rotates to a certain angle to rotate to a certain angle to form a rotating shaft, so that the rotating machine rotates to rotate to a certain angle, and the rotating shaft to rotate to a certain angle to rotate, so that the rotating shaft to rotate, and the rotating shaft to rotate to a certain angle to 345 deg<QSpinning machineWhen the angle is less than or equal to 350 degrees, the yarn twisting degree is normal, the running power of the rotating machine 10 is controlled to be normal through electric drive, the back-and-forth swinging frequency of the push rod 9 is normal, and when the angle is 350 degrees<QSpinning machineWhen the angle is less than or equal to 355 deg., the yarn twisting degree is relatively large, at this time, the running power of the rotating machine 10 is controlled by electric drive to increase, the back-and-forth swinging frequency of the push rod 9 is increased, and the angle is 355 deg<QSpinning machineWhen the twisting degree of the spinning thread exceeds the limit, the air pump 7 is driven to stop running, the telescopic rod 8 stops righting the spinning thread, the running power of the rotating machine 10 is reduced aiming at the spinning thread with smaller twisting degree, the push rod 9 swings back and forth slowly, the boosting work is carried out on the transmission of the spinning thread, the spinning thread quickly enters the subsequent working procedure, the spinning thread is prevented from being cut off due to excessive pulling, the running power of the rotating machine 10 is increased aiming at the spinning thread with larger twisting degree, the push rod 9 swings back and forth quickly, the spinning thread is pulled to the front quickly, the transmission speed of the spinning thread is accelerated, the spinning thread is not easy to slip after the twisting degree reaches the higher degree, the righting work is not needed, the air pump 7 stops running, and the energy consumption of the device is reduced;
in S6, when the angle is 340 DEG ≧ QSpinning machineWhen the twisting degree of the spinning thread is extremely small and the spinning thread is extremely easy to slip, the control module drives the rotating machine 10 to change the operation mode, so that the interval time of the back-and-forth swing of the push rod 9 is reduced, the operation power of the air pump 7 is driven to be extremely consistent, and when the operation power is 340 degrees≥QSpinning machine>335 degrees, the time of the push rod 9 swinging back and forth is sharply reduced, the yarn is prevented from being in a long-time stretched state when the telescopic rod 8 is combed, the phenomenon that the yarn is excessively pulled and broken is avoided, the safety of the yarn spinning process is improved, and when the yarn is 335 degrees>QSpinning machineThe rotating machine 10 stops running, the pulling assistance to the spun yarn is not performed any more, and meanwhile, the running power of the air pump 7 is the maximum, so that the righting work reaches an extreme state, the spun yarn with extreme fineness is protected, and the spinning efficiency is improved;
in S7 and S8, the cotton wool adhered to the spinning line needs to be cleaned after being combed off in the carding process, and P is the content of the cotton woolElectric power＝QSpinning machine*PIs a systemIn which P isElectric powerIs the operating power, P, of the electric machine 5Is a systemThe operation power value of the motor 5 corresponds to the single unit of the spinning yarn twisting degree, when the spinning yarn twisting degree is larger, the operation power of the motor 5 is larger, the blowing force of the fan 6 is stronger, the spinning yarn with larger twisting degree is tighter, the amount of cotton wool under the belt is relatively more during righting, the blowing force of the fan 6 is increased, the cleaning effect is enhanced, the blowing force is reduced due to the smaller spinning yarn twisting degree, and the spinning yarn is prevented from being blown off;
in S9, when P is presentElectric power>PIs provided with，PIs provided withThe running power of the motor 5 is set for the system, after the running power of the motor 5 exceeds the set parameters of the system, the driving module controls the air pump 7 to run, at the moment, the air pump 7 injects air into the telescopic rod 8 on the right side and then does not suck the air out, so that the telescopic rod 8 is always in an extension state until the wind power is reduced, the spun yarn is blocked, the situation that the spun yarn falls off the spun yarn roller 4 due to the fact that the wind power is too high and the spun yarn is subjected to rightward thrust is avoided, and the phenomenon that the spun yarn fails is avoided.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an avoid weaving production of yarn winding knotting to use weaving frame, includes weaving frame and intelligent antiwind system, its characterized in that: weaving frame includes bottom plate (1), the equal fixed mounting in bottom plate (1) left and right sides has support (2), support (2) right side fixed mounting has controller (3), support (2) the place ahead left side fixed mounting has drive mechanism, drive mechanism below right side fixed mounting has motor (5), drive mechanism top right side gear connection has yarn kun (4), yarn kun (4) outside fixedly connected with boosting mechanism, drive mechanism left side fixedly connected with crawler, crawler rear right side fixed mounting has fan (6), top fixed mounting has carding mechanism in the middle of bottom plate (1), intelligence anti-wind system is connected with controller (3), motor (5), carding mechanism, boosting mechanism electricity respectively.
2. The textile rack for textile production for avoiding yarn winding and knotting as claimed in claim 1, wherein: carding mechanism includes air pump (7) and telescopic link (8), air pump (7), telescopic link (8) all are connected with fixed surface on bottom plate (1), telescopic link (8) and air pump (7) pipe connection, telescopic link (8) are provided with four, a plurality of spool (11) have been cup jointed to support (2) rear side, spool (11) inside all is provided with laser scanner, boosting mechanism includes push rod (9), both ends bearing are connected about push rod (9) front side and spinning yarn kun (4), push rod (9) one end fixed mounting has motor (10) of changeing, intelligence anti-wind system is connected with laser scanner, air pump (7), motor (10) electricity respectively.
3. The textile rack for textile production for avoiding yarn winding and knotting as claimed in claim 2, wherein: the intelligent anti-winding system comprises a scanning module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the scanning module is respectively and electrically connected with the processing module, the laser scanner and the data transmission module;
the device comprises a scanning module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the scanning module is used for scanning textile fabrics through a laser scanner to obtain the twisting degree of the spinning thread and then collecting the data, the processing module is used for carrying out auxiliary control on the device according to the twisting degree of the spinning thread obtained through scanning, the data transmission module is used for transmitting the scanned spinning thread twisting degree data, the data receiving module is used for receiving the transmitted spinning thread twisting degree, the calculation module is used for carrying out automatic calculation through the received data to obtain a result, and the control module is used for controlling an air pump (7), a motor (5) and a rotating machine (10) respectively according to the result obtained through calculation.
4. The textile rack for textile production for avoiding yarn winding and knotting as claimed in claim 3, wherein: the processing module comprises a data collection module, a conversion module and a driving module, the data collection module is electrically connected with the scanning module, the data collection module is electrically connected with the conversion module, the conversion module is electrically connected with the driving module, and the driving module is electrically connected with the air pump (7) and the motor (5);
the data collection module is used for collecting the data according to the yarn twisting degree scanned by the scanning module, the conversion module is used for converting according to the collected yarn twisting degree to obtain the subsequent driving data of the structure, and the driving module is used for controlling the operation modes of the air pump (7) and the motor (5) according to the result obtained by conversion.
5. The textile rack for textile production for avoiding yarn winding and knotting as claimed in claim 4, wherein: the intelligent anti-winding system comprises the following operation steps:
s1, an operator holds one end of the spinning thread from the outside and stretches the spinning thread to be wound on the spinning thread roller (4), then the controller (3) is started, and the controller (3) controls the intelligent anti-winding system to operate through electric drive;
s2, the intelligent anti-winding system controls the scanning module to run through electric drive, the scanning module scans the textile through the laser scanner to obtain the twisting turns of the spinning thread, the twisting degree of the spinning thread is judged according to the twisting turns, which is also called as the twisting coefficient,
in the formula: alpha is a twist coefficient, T is a twist degree, T is the linear density of the yarn, the twist coefficient is between 330 and 360 degrees, and then the twisting degree of the spun yarn is transmitted to the data transmission module through data;
s3, the data transmission module transmits the data, the transmitted yarn twisting degree is received by the data receiving module, the received data is transmitted from the data receiving module to the calculation module through electricity, the calculation module automatically calculates the obtained yarn twisting degree to obtain a result, and the result is input into the control module;
s4, a control module controls a motor (5) to operate through electric drive, the motor (5) operates to drive a yarn roller (4) to rotate through a transmission mechanism, so that yarns start to be transmitted, the transmission speed is changed according to the twisting degree of the yarns, an air pump (7) is controlled to operate through electric drive, the air pump (7) injects air into a telescopic rod (8), the telescopic rod (8) is extended and inserted between the yarns, and the carding mode of the yarns is changed according to the twisting degree of the yarns;
s5, the operation of the rotary machine (10) is controlled through electric drive, the rotary machine (10) operates to drive the push rod (9) to swing back and forth, the sticky plate is bonded with the spun yarn to apply tension to the spun yarn, so that the spun yarn is in a stretched straight state, forward pulling force is applied to the spun yarn, the back and forth swinging frequency of the push rod (9) is changed according to the twisting degree of the spun yarn, and the air pump (7) is driven to stop operating after the twisting degree of the spun yarn is higher than the set parameters of the system;
s6, when the yarn twisting degree is extremely small, the control module drives the rotating machine (10) to change the operation mode, so that the interval time of the back-and-forth swing of the push rod (9) is continuously increased, the operation power of the air pump (7) is controlled to reach the limit degree through electric drive, and the frequency of the telescopic rod (8) for inserting the yarn up and down is maximized;
s7, the data collection module transmits the spinning twist degree to the conversion module, the conversion module converts the spinning twist degree to obtain a result, and the result is input into the drive module;
s8, the driving module controls the motor (5) according to the conversion result, changes the running power of the motor (5), changes the rotating speed of the fan (6), and blows air in different degrees;
s9, when the rotating speed of the fan (6) is high and the wind power is high, the operation mode of the air pump (7) is controlled to change through electric drive, air is not sucked out after being injected into the telescopic rod (8) on the right side, the telescopic rod (8) is enabled to be in an extension state all the time until the wind power is reduced, and the telescopic rod (8) is shortened;
and S10, after the spinning is completely processed, the operator drives the controller (3) to stop running, the intelligent storage system stops running, and S1-S9 are repeated if the intelligent storage system needs to continue to store.
6. The textile rack for textile production for avoiding yarn winding and knotting as claimed in claim 5, wherein: in the steps S1 to S4, the spinning twisting degree collected by the scanning module is controlled by the control module to drive the motor (5) and the air pump (7), and QSpinning machineThe twist degree of the spinning thread is 340 °<QSpinning machineWhen the angle is less than or equal to 345 degrees, the twisting degree of the spinning thread is smallerAt this time, the rotation speed of the motor (5) is controlled to be slow through electric drive, and the running power of the drive air pump (7) is fast when 345 DEG<QSpinning machineWhen the angle is less than or equal to 350 degrees, the yarn twisting degree is normal, the rotating speed of the motor (5) is controlled to be normal through electric drive, the running power of the air pump (7) is driven to be normal, and when the angle is 350 degrees, the yarn twisting degree is normal<QSpinning machineWhen the angle is less than or equal to 355 degrees, the twisting degree of the spinning thread is larger, the rotating speed of the motor (5) is controlled to be faster through electric drive, and meanwhile, the running power of the air pump (7) is driven to be slower.
7. The textile rack for textile production for avoiding yarn entanglement and knotting of claim 6, wherein: in S5, the control module controls the rotary machine (10) and the air pump (7) according to the twisting degree of the spinning thread, when the twisting degree is 340 °<QSpinning machineWhen the angle is less than or equal to 345 degrees, the yarn twisting degree is smaller, the running power of the electric drive control rotating machine (10) is reduced, the back-and-forth swinging frequency of the push rod (9) is reduced, and when the angle is 345 degrees<QSpinning machineWhen the angle is less than or equal to 350 degrees, the yarn twisting degree is normal, the running power of the rotating machine (10) is controlled to be normal through electric drive, the back-and-forth swinging frequency of the push rod (9) is normal, and when the angle is 350 degrees<QSpinning machineWhen the angle is less than or equal to 355 degrees, the yarn twisting degree is larger, the running power of the rotating machine (10) is controlled by electric drive to be increased, the back-and-forth swinging frequency of the push rod (9) is increased, and the angle is 355 degrees<QSpinning machineWhen the twisting degree of the spinning thread exceeds the limit, the air pump (7) is driven to stop running, and the telescopic rod (8) stops righting the spinning thread.
8. The textile rack for textile production for avoiding yarn entanglement and knotting of claim 7, wherein: in the S6, when the angle is 340 DEG ≧ QSpinning machineWhen the twisting degree of the spinning thread is extremely small and the spinning thread is extremely easy to slip, the control module drives the rotating machine (10) to change the operation mode, so that the interval time of the back-and-forth swing of the push rod (9) is reduced, the operation power of the air pump (7) is driven to be extremely consistent, and when the angle of 340 degrees is more than or equal to QSpinning machine>335 degrees, the time of the push rod (9) swinging back and forth is sharply reduced, the spinning thread is prevented from being in a long-time straight state when the telescopic rod (8) is combed, and the spinning thread cannot be stretched outThe phenomenon that the spinning thread is excessively pulled and broken occurs, the safety of the spinning process is improved when the yarn is 335 DEG>QSpinning machineThe rotating machine (10) stops running, the spinning thread is not pulled for assisting, meanwhile, the running power of the air pump (7) is maximum, the righting work reaches an extreme state, the spinning thread with extreme fineness is protected, and the spinning efficiency is improved.
9. The textile rack for textile production for avoiding yarn entanglement and knotting of claim 8, wherein: in the S7 and S8, after the cotton wool adhered to the spinning line is combed down in the combing process, the cotton wool needs to be cleaned, and then PElectric power＝QSpinning machine*PIs a systemIn which P isElectric powerIs the operating power, P, of the electric machine (5)Is a systemThe spinning yarn twisting degree of a single unit corresponds to the running power value of the motor (5), when the spinning yarn twisting degree is larger, the running power of the motor (5) is larger, the blowing force of the fan (6) is stronger at the moment, the spinning yarn is thicker aiming at the spinning yarn with the larger twisting degree, the cotton wool amount combed is relatively more, the blowing force of the fan (6) is increased at the moment, the cleaning effect is enhanced, the blowing force is reduced aiming at the thinner direction, and the spinning yarn is prevented from being blown off.
10. The textile rack for textile production for avoiding yarn entanglement and knotting of claim 9, wherein: in the S9, when P isElectric power>PIs provided with，PIs provided withThe running power of the motor (5) is set for the system, after the running power of the motor (5) exceeds the set parameters of the system, the driving module controls the air pump (7) to run, at the moment, the air pump (7) injects air into the telescopic rod (8) on the right side and then does not suck the air, so that the telescopic rod (8) is constantly in an extension state until the wind power is reduced, the spun yarn is blocked, the phenomenon that the spun yarn falls off the spun yarn roller (4) due to the fact that the spun yarn is subjected to rightward thrust caused by the excessive wind power is avoided, and the phenomenon that the spun yarn fails is avoided.
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