CN113774593B - Textile fabric dyeing equipment - Google Patents

Abstract

The invention discloses textile dyeing equipment for textiles, which includes a dyeing device and an intelligent dyeing system. The dyeing device includes a support frame. A motor is installed on the right side of the support frame. The lower right side of the support frame is fixedly installed. There is a controller, a gear transmission mechanism is connected to the outer bearing on the right side of the support frame, the gear transmission mechanism is fixedly connected to the motor, a cloth wheel is fixedly installed on the rear side of the gear transmission mechanism, and a distribution wheel is fixedly installed in the middle of the gear transmission mechanism. Dyeing wheel, a drying wheel is fixedly installed on the front side of the gear transmission mechanism. The dyeing wheel and drying wheel are connected to the bearing on the left side of the support frame. The bearing on the left side of the cloth wheel is connected to a sliding disk. The sliding disk It is slidingly connected to the left inner wall of the support frame, and a threaded rod is threadedly connected in the middle of the sliding plate. A motor is fixedly installed at the rear end of the threaded rod. The present invention has the characteristics of intelligent dyeing and good dyeing effect.

Description

Textile fabric dyeing equipment

Technical field

The invention relates to the technical field of textiles, specifically a textile dyeing equipment for textiles.

Background technique

Textile dye is a dye used to dye textiles. Most of them are plant extracts such as plant fruits and tree sap, and also contain extracts of natural chemicals such as coal tar. They are divided into natural dyes and synthetic dyes. Most of them on the market are synthetic dyes. Textile dyes have good coloring properties and are not easy to fade when washed. However, during the textile dyeing process, the fiber density of the textile needs to be accurately judged to determine how much dye is needed.

Existing textile dyeing equipment cannot perform intelligent dyeing, resulting in insufficient dyeing of textiles, poor dyeing effects, and prone to dye breaks. Therefore, it is necessary to design a textile dyeing equipment that can intelligently dye and have good dyeing effects.

Contents of the invention

The object of the present invention is to provide a textile dyeing equipment for textile fabrics to solve the problems raised in the above background technology.

In order to solve the above technical problems, the present invention provides the following technical solution: a textile dyeing equipment for textile fabrics, including a dyeing device and an intelligent dyeing system, characterized in that: the dyeing device includes a support frame, and the right side of the support frame is provided with a A motor is installed, a controller is fixedly installed on the lower right side of the support frame, a gear transmission mechanism is connected to the outer bearing on the right side of the support frame, the gear transmission mechanism is fixedly connected to the motor, and the rear side of the gear transmission mechanism is fixedly installed There is a cloth wheel, a dyeing wheel is fixedly installed in the middle of the gear transmission mechanism, and a drying wheel is fixedly installed on the front side of the gear transmission mechanism. The dyeing wheel and the drying wheel are both connected with the bearing on the left side of the support frame. A sliding plate is connected to the bearing on the left side of the wheel, and the sliding plate is slidingly connected to the inner wall of the left side of the support frame. A threaded rod is threadedly connected in the middle of the sliding plate, and a motor is fixedly installed at the rear end of the threaded rod. The intelligent dyeing system is respectively connected with The distribution wheel, controller, motor, and motor are electrically connected. Scanners are fixedly installed on the left and right ends of the distribution wheel.

According to the above technical solution, a dyeing chamber is fixedly installed on the outer wall of the dyeing wheel, and a dyeing machine is fixedly installed on the dyeing wheel. The dyeing machine is connected to external pigments and dyeing chamber pipes respectively. The outer wall of the drying wheel is made of thermally conductive material. , a dryer is fixedly installed on the inner wall of the drying wheel. The dryer is connected to the outside world and the internal pipes of the drying wheel. The intelligent dyeing system is electrically connected to the dyeing machine and drying machine respectively.

According to the above technical solution, the intelligent dyeing system includes a scanning module, an intelligent auxiliary module, a data transmission module, a data receiving module, a computing module and a control module. The scanning module is electrically connected to the scanner and the intelligent auxiliary module respectively. The module is electrically connected to the data transmission module, the data receiving module is electrically connected to the data transmission module and the calculation module, the calculation module is electrically connected to the control module, and the control module is electrically connected to the motor, electric motor, and dyeing machine respectively;

The scanning module is used to scan the fibers of the textile fabric based on the scanner and determine the distribution of gaps between the fibers, thereby obtaining the fiber density ratio of the textile fabric. The intelligent auxiliary module is used to scan the fiber density ratio of the textile fabric based on the fiber density ratio of the textile fabric. Perform auxiliary processing on dyed textiles. The data transmission module is used to transmit the data according to the textile fiber density ratio scanned by the scanning module. The data receiving module is used to calculate the density ratio of the transmitted textile fibers. The calculation module is used to calculate and obtain a result based on the data received by the data receiving module, and the control module is used to control the motor, electric motor, and dyeing machine according to the calculation results.

According to the above technical solution, the intelligent auxiliary module includes a data collection module, a conversion module and a drive module. The data collection module is electrically connected to the scanning module. The data collection module is electrically connected to the conversion module. The conversion module is electrically connected to the drive module. Electrical connection, the drive module is electrically connected to the dryer and dyeing machine;

The data collection module is used to collect the data based on the textile fiber density ratio scanned by the scanning module, and the conversion module is used to perform conversion based on the collected textile fiber density ratio to obtain the subsequent drive for the structure. The driving module is used to control the operating power of the dryer based on the conversion results and the dye emission of the dyeing machine.

According to the above technical solution, the intelligent dyeing system includes the following operating steps:

S1. The operator places the textile to be dyed on the fabric wheel, then pulls out one end of the fabric, passes through the dyeing wheel, and wraps it around the drying wheel. Finally, the operator pulls out the device to enter the subsequent process, and at the same time turns on controller;

S2. After the controller is running, the intelligent dyeing system is driven by the external power supply. The intelligent dyeing system is controlled by the electric drive to operate the scanning module. The scanning module scans the fibers of the textile according to the scanner and determines the distribution of gaps between the fibers. Divide by the gap distribution of the stretched textile to obtain the fiber density ratio of the textile;

S3. The data transmission module then transmits the textile fiber density ratio data, and the transmitted textile fiber density ratio data is received by the data receiving module;

S4. The received data is transmitted from the data receiving module to the calculation module through electrical transmission. The calculation module automatically calculates the obtained textile fiber density ratio to obtain the result, and inputs the result into the control module;

S5. The control module controls the rotation of the motor through electric drive and controls the rotation speed of the motor. After the motor rotates, it drives the gear transmission mechanism to operate, thus driving the textile transmission;

S6. At the same time, the motor operation is controlled according to the calculation results, thereby changing the position of the sliding plate, the position of the cloth wheel also changes, and the tightening degree of the textile is controlled;

S7. At the same time, when the fiber density ratio of the textile is lower than the lower limit, it means that the textile is easily torn. At this time, the movement distance of the motor-driven slide plate to the rear side is reduced, thereby minimizing the tightness of the textile. ;

S8. At the same time, the control module controls the operation of the dyeing machine according to the fiber density ratio of the textile, controls the emission of dye, and then controls the rotation speed of the motor to change according to the emission of dyed pigment, so that the dye can be fully integrated into the textile;

S9. The textile fiber density ratio scanned by the scanning module is transmitted to the data collection module, and then passed from the data collection module to the conversion module, and the conversion module performs conversion work on the data;

S10. The converted result is input into the drive module. The drive module controls the operating power of the dryer based on the data and changes the drying efficiency;

S11. When the textile fiber density ratio is extremely small, it means that more pigments are used. At this time, the drive module controls the power of the dryer to reach the limit, and continues to turn off the dryer after five seconds to maximize the drying of the textile. ;

S12. After all textiles are dyed, the operator turns off the controller and the intelligent dyeing system stops running. If the dyeing work needs to continue, repeat S1 to S11.

According to the above technical solution, in S1 to S6, the fibers of the textile fabric are scanned by the scanner. The scanning module determines the fiber density ratio of the textile fabric and controls the motor and motor according to the fiber density ratio of the textile fabric. M _Spinning is the textile fiber density ratio. When 140% < M _spinning ≤ 150%, it means that the textile fiber density is greater. At this time, the control module drives the motor to rotate faster, and at the same time, the motor drives the sliding plate to move forward. The smaller the distance, the tighter degree of the textile is smaller. When 130% < M _spinning ≤ 140%, it means that the fiber density of the textile is relatively normal. At this time, the driving motor runs to drive the sliding plate to move forward a normal distance, and the textile The tightening degree of the fabric is relatively normal. When 120% <M _spinning ≤ 130%, it means that the fiber density of the textile fabric is small. At this time, the control module drives the motor to rotate slowly, and at the same time, the drive motor drives the sliding plate to move forward faster. For large distances, the degree of tightening of the textile is greater. For the higher fiber density of the textile, the motor speed is reduced, and the forward movement distance of the sliding plate is smaller, resulting in a slower transmission speed of the textile on the surface of the cloth wheel and a smaller degree of tightening. , to prevent the textile from being fully dyed later, and to prevent the textile from breaking due to excessive tension. In view of the small fiber density of the textile, increase the motor speed, reduce the forward movement distance of the slide plate, and speed up the transmission speed of the textile. Increase productivity.

According to the above technical solution, in S7, when M _spinning >150%, it means that the fiber density ratio is extremely large. At this time, the motor drives the sliding plate to move forward less, and the tensile force on the textile decreases instantly, and when When 150% <M _spinning ≤ 155%, the sliding plate moves forward slowly to prevent the elasticity of the textile itself from driving the cloth of the cloth wheel to the dyeing wheel, and to prevent the phenomenon of multiple layers of textiles overlapping each other, which will affect subsequent textile processing. For dyeing fabrics, when M _spinning >155%, the fiber density of the fabric is too high and it is very easy to break. At this time, the sliding plate moves forward to the extreme position, making the fabric completely loose, thereby preventing the fabric from being completely loosened. If the tension is too high, it will break. The moment after it is released, the sliding plate will be driven to move a slight distance in the reverse direction to avoid the recurrence of the above-mentioned problem of overlapping of middle-woven fabrics.

According to the above technical solution, in the S8, the dyeing machine and motor are controlled through the control module, the pigment emission of the dyeing machine is controlled according to the density of textile fibers, and the motor is controlled according to the pigment emission. When 80% When <M _spinning ≤90%, it means that the fiber density of the textile is relatively large. At this time, the pigment is easier to penetrate into the textile. The control module drives the dyeing machine to discharge a small amount of pigment, thereby reducing the waste of pigment and reducing production costs. If the emission is less, the drive motor will rotate faster to ensure sufficient dyeing and increase the production speed. When 70% <M _spinning ≤ 80%, it means that the fiber density of the textile is normal. The control module drives the dyeing machine to emit a normal amount of pigment. The motor speed is normal. When 60% < M _spinning ≤ 70%, it means that the fiber density of the textile is small. At this time, it is difficult for the pigment to penetrate into the textile. The control module drives the dyeing machine to emit a large amount of pigment. For textiles with large gaps, Small increase the amount of pigment to avoid insufficient dyeing of the textile, which affects the quality of the textile, and drive the motor to slow down the rotation so that the pigment has enough time to fully penetrate into the textile.

According to the above technical solution, in S9 and S10, P _drying = L _dyeing * p _system , where P _drying is the operating power of the dryer, L _dyeing is the pigment emission amount of dyeing, and p _system is the pigment emission of a single unit The amount corresponds to the operating power of the dryer. When the M _spinning is smaller, it means the L _dyeing is larger, and the P _drying is larger. For more pigments, increase the operating power of the dryer so that the pigments can be dried quickly after dyeing. Avoid the phenomenon of pigment shedding, and allow smaller pigments to dry on their own and adhere to the textile, thereby reducing the operating power of the dryer, reducing energy consumption, and avoiding excessive heating that causes the pigments adhered to the textile to be dried. fall off.

According to the above technical solution, in S11, when M _spinning ≤ 60%, it means that the fiber density of the textile fabric is extremely small, and more pigments are released at this time. The drive module controls the operating power of the dryer to reach the peak value and continue to Turn off the dryer after five seconds to achieve rapid drying and improve production efficiency.

Compared with the existing technology, the beneficial effects achieved by the present invention are: the present invention, by setting up an intelligent dyeing system, the intelligent dyeing system intelligently dyes textiles through electric drive, and improves the dyeing effect according to different textiles.

Description of the drawings

The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. In the attached picture:

Figure 1 is a schematic diagram of the overall structure of the present invention;

Figure 2 is a schematic diagram of the internal structure of the dyeing wheel of the present invention;

Figure 3 is a schematic diagram of the internal structure of the drying wheel of the present invention;

Figure 4 is a schematic flow diagram of the intelligent dyeing system of the present invention;

In the picture: 1. Support frame; 2. Motor; 3. Cloth wheel; 4. Controller; 5. Dyeing wheel; 6. Drying wheel; 7. Slide plate; 8. Threaded rod; 9. Motor; 10. Dyeing Chamber; 11. Dyeing machine; 12. Dryer.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

Please refer to Figures 1-4. The present invention provides a technical solution: a textile dyeing equipment for textile fabrics, including a dyeing device and an intelligent dyeing system. The dyeing device includes a support frame 1, and a motor 2 is installed on the right side of the support frame 1. A controller 4 is fixedly installed on the lower right side of the frame 1. A gear transmission mechanism is connected to the outer bearing on the right side of the support frame 1. The gear transmission mechanism is fixedly connected to the motor 2. A cloth wheel 3 is fixedly installed on the rear side of the gear transmission mechanism. In the middle of the gear transmission mechanism A dyeing wheel 5 is fixedly installed, and a drying wheel 6 is fixedly installed on the front side of the gear transmission mechanism. The dyeing wheel 5 and drying wheel 6 are both connected to the bearing on the left side of the support frame 1, and the bearing on the left side of the cloth wheel 3 is connected to a sliding plate 7. The sliding plate 7 is slidingly connected to the left inner wall of the support frame 1. A threaded rod 8 is threaded in the middle of the sliding plate 7. A motor 9 is fixedly installed at the rear end of the threaded rod 8. The intelligent dyeing system is respectively connected with the cloth wheel 3, the controller 4, the motor 2, The motor 9 is electrically connected, and scanners are fixedly installed at the left and right ends of the cloth wheel 3. The operator places the textile to be dyed on the outer surface of the cloth wheel 3, and then pulls out one end of the textile. After passing through the dyeing wheel 5, it is wrapped around On the drying wheel 6, the device is finally pulled out to enter the subsequent process. At this time, the controller 4 is turned on. The controller 4 controls the operation of the intelligent dyeing system through electric drive. The scanner has a scanning function and can scan textile fibers. The intelligent dyeing system detects textiles based on the scanner, and controls the rotation of motor 2 through electric drive. Motor 2 drives the gear transmission mechanism to run, thereby driving the cloth wheel 3, dyeing wheel 5 and drying wheel 6 to rotate. At the same time, it is controlled by electric drive The motor 9 runs, and the motor 9 drives the threaded rod 8 to rotate, thereby changing the position of the sliding plate 7. The intelligent dyeing system performs intelligent dyeing on the textiles and improves the dyeing effect according to the different textiles;

A dyeing chamber 10 is fixedly installed on the outer wall of the dyeing wheel 5, and a dyeing machine 11 is fixedly installed on the dyeing wheel 5. The dyeing machine 11 is connected to the external pigments and the dyeing chamber 10 pipes respectively. The outer wall of the drying wheel 6 is made of thermally conductive material, and the inner wall of the drying wheel 6 is made of heat conductive material. A dryer 12 is fixedly installed. The dryer 12 is connected to the outside world and the internal pipes of the drying wheel 6 respectively. The intelligent dyeing system is electrically connected to the dyeing machine 11 and the dryer 12 respectively. Through the above steps, the intelligent dyeing system operates. The electric drive controls the operation of the dyeing machine 11. The dyeing machine 11 extracts pigment from the outside and injects it into the dyeing chamber 10 through the pipeline. The dyeing chamber 10 dyes the textiles. At the same time, the electric drive controls the operation of the dryer 12. The dryer 12 The gas is extracted from the outside and enters the dryer 12, and then the gas is heated and discharged into the drying wheel 6. The drying wheel 6 will export the heat to dry the textile. The intelligent dyeing system will dry the textile based on the inner wall of the scanner. Detection, thereby controlling the operating power of the dyeing machine 11 and the dryer 12;

The intelligent dyeing system includes a scanning module, an intelligent auxiliary module, a data transmission module, a data receiving module, a computing module and a control module. The scanning module is electrically connected to the scanner and the intelligent auxiliary module respectively. The scanning module is electrically connected to the data transmission module. The data receiving module They are electrically connected to the data transmission module and the calculation module respectively, the calculation module is electrically connected to the control module, and the control module is electrically connected to the motor 2, the motor 9, and the dyeing machine 11 respectively;

The scanning module is used to scan the fibers of the textile based on the scanner and determine the distribution of gaps between the fibers, thereby obtaining the fiber density ratio of the textile. The intelligent auxiliary module is used to compare the dyed fibers based on the fiber density of the textile. The textile is used for auxiliary processing. The data transmission module is used to transmit the data according to the textile fiber density ratio scanned by the scanning module. The data receiving module is used to receive the transmitted textile fiber density ratio. The calculation module is used to Calculation results are obtained based on the data received by the data receiving module, and the control module is used to control the motor 2, motor 9, and dyeing machine 11 based on the calculation results;

The intelligent auxiliary module includes a data collection module, a conversion module and a drive module. The data collection module is electrically connected to the scanning module. The data collection module is electrically connected to the conversion module. The conversion module is electrically connected to the drive module. The drive module is electrically connected to the dryer 12 and the dyeing machine. 11 electrical connection;

The data collection module is used to collect data based on the textile fiber density ratio scanned by the scanning module. The conversion module is used to perform conversions based on the collected textile fiber density ratio to obtain subsequent driving data for the structure. The driving module Used to control the operating power of the dryer 12 based on the conversion result and the dye emission situation of the dyeing machine 11;

The intelligent dyeing system includes the following operating steps:

S1. The operator places the textile to be dyed on the cloth wheel 3, then pulls out one end of the textile, passes through the dyeing wheel 5, and wraps it around the drying wheel 6, and finally pulls out the device to enter the subsequent process. , and turn on controller 4 at the same time;

After S2 and controller 4 are running, the intelligent dyeing system is driven by an external power supply. The intelligent dyeing system is controlled by an electric drive to operate the scanning module. The scanning module scans the fibers of the textile based on the scanner and determines the distribution of gaps between the fibers. Then divide it by the gap distribution of the stretched textile to obtain the fiber density ratio of the textile;

S3. The data transmission module then transmits the textile fiber density ratio data, and the transmitted textile fiber density ratio data is received by the data receiving module;

S4. The received data is transmitted from the data receiving module to the calculation module through electrical transmission. The calculation module automatically calculates the obtained textile fiber density ratio to obtain the result, and inputs the result into the control module;

S5. The control module controls the rotation of motor 2 through electric drive and controls the rotation speed of motor 2. After the rotation of motor 2, it drives the gear transmission mechanism to operate, thereby driving the textile transmission;

S6. At the same time, the operation of the motor 9 is controlled according to the calculation results, thereby changing the position of the sliding plate 7 and the position of the cloth wheel 3 to control the tightening degree of the textile fabric;

S7. At the same time, when the fiber density ratio of the textile is lower than the lower limit, it means that the textile is easily torn. At this time, the motor 9 drives the sliding plate 7 to reduce the moving distance to the rear side, thereby minimizing the loss of the textile. degree of tightness;

S8. At the same time, the control module controls the operation of the dyeing machine 11 according to the fiber density ratio of the textile, controls the emission of dye, and then controls the rotation speed of the motor 2 to change according to the emission of dyed pigment, so that the dye can be fully integrated into the textile;

S9. The textile fiber density ratio scanned by the scanning module is transmitted to the data collection module, and then passed from the data collection module to the conversion module, and the conversion module performs conversion work on the data;

S10. The converted result is input into the drive module, and the drive module controls the operating power of the dryer 12 based on the data to change the drying efficiency;

S11. When the textile fiber density ratio is extremely small, it means that more pigments are used. At this time, the drive module controls the power of the dryer 12 to reach the limit, and closes the dryer 12 after five seconds to dry the textile to the maximum extent. do work;

S12. After all the textiles are dyed, the operator turns off the controller 4 and the intelligent dyeing system stops running. If the dyeing work needs to be continued, repeat S1 to S11;

From S1 to S6, the fibers of the textile are scanned by the scanner. The scanning module determines the fiber density ratio of the textile and controls the motor 2 and the motor 9 according to the fiber density ratio of the textile. M _spins the textile fiber. Density ratio, when 140% <M _spinning ≤ 150%, it means that the textile fiber density is greater. At this time, the control module drives the motor 2 to rotate faster, and at the same time, the drive motor 9 drives the sliding plate 7 to move forward less distance, the degree of tightening of the textile fabric is small. When 130% < M _spinning ≤ 140%, it means that the fiber density of the textile fabric is relatively normal. At this time, the driving motor 9 operates to drive the sliding plate 7 to move forward a relatively normal distance, and the textile fiber density is relatively normal. The tightening degree of the fabric is normal. When 120% <M _spinning ≤ 130%, it means that the fiber density of the textile fabric is small. At this time, the control module drives the motor 2 to rotate slowly, and at the same time, the motor 9 is driven to drive the sliding plate 7 in the direction of If the forward movement is a larger distance, the textile fabric will be tightened to a greater extent. As the fiber density of the textile fabric is larger, the rotation speed of the motor 2 is reduced, and the sliding plate 7 moves forward a smaller distance, resulting in a slower transmission speed of the textile fabric on the surface of the cloth wheel 3. And the degree of tightening is small to prevent the textile from being fully dyed in the future and to prevent the textile from being broken by excessive tension. In view of the small fiber density of the textile, increase the speed of the motor 2 and reduce the forward movement distance of the slide plate 7. Speed up the transmission speed of textiles and improve production efficiency;

In S7, when M _spinning > 150%, it means that the fiber density ratio is extremely large. At this time, the motor 9 drives the sliding plate 7 to move forward a small distance, and the tensile force on the textile decreases instantly, and when 150% < M _spinning When ≤155%, the sliding plate 7 moves forward slowly to prevent the elastic force of the textile itself from driving the cloth of the cloth wheel 3 to the dyeing wheel 5, and to prevent the phenomenon of multiple layers of textiles overlapping each other and affecting the subsequent processing of the textiles. When dyeing, when M _spinning is >155%, the fiber density of the textile is too high and it is very easy to break. At this time, the sliding disc 7 moves forward to the extreme position, so that the textile is completely loosened, thereby preventing the textile from being damaged. The tension is too high and it breaks. The moment after it is released, the sliding plate 7 is driven to move a slight distance in the reverse direction to avoid the recurrence of the above-mentioned problem of overlapping of the middle textile fabrics;

In S8, the dyeing machine 11 and the motor 2 are controlled through the control module. The pigment emission of the dyeing machine 11 is controlled according to the density of textile fibers. At the same time, the motor 2 is controlled according to the pigment emission. When 140% <M _spinning When ≤150%, it means that the fiber density of the textile is relatively large. At this time, the pigment is easier to penetrate into the textile. The control module drives the dyeing machine 11 to emit a small amount of pigment, thereby reducing the waste of pigment and reducing production costs. However, the pigment emission is relatively large. At least, the driving motor 2 rotates faster to ensure sufficient dyeing and increase the production speed. When 130% < M _spinning ≤ 140%, it means that the fiber density of the textile is relatively normal. The control module drives the dyeing machine 11 to discharge a normal amount of pigment. The speed of motor 2 is normal. When 120% <M _spinning ≤ 130%, it means that the fiber density of the textile is small. At this time, it is difficult for the pigment to penetrate into the textile. The control module drives the dyeing machine 11 to emit a large amount of pigment. For textiles The gap is smaller and the amount of pigment is increased to avoid insufficient dyeing of the textile, which affects the quality of the textile, and the motor 2 is driven to slow down the rotation, so that the pigment has enough time to fully penetrate into the textile;

In S9 and S10, P _drying = L _dyeing * p _system , where P _drying is the operating power of the dryer 12, L _dyeing is the pigment emission amount of dyeing, and p _{system is} the dryer corresponding to the pigment emission amount of a single unit. The operating power of the _{dryer is 12. When the M spinning} is smaller, it means the L _dyeing is larger and the P _drying is larger. For more pigments, increase the operating power of the dryer 12 so that the pigments can be dried quickly after dyeing and avoid the pigment falling off. phenomenon occurs, and the smaller pigments can dry on their own and adhere to the textile, thereby reducing the operating power of the dryer 12, reducing energy consumption, and avoiding excessive heating that causes the pigments adhered to the textile to be dried and fall off;

In S11, when M _spinning ≤ 120%, it means that the fiber density of the textile fabric is extremely small, and more pigments are released at this time. The drive module controls the operating power of the dryer 12 to reach the peak, and continues for five seconds before turning off the drying Machine 12 realizes fast drying work and improves production efficiency.

It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.

Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still The technical solutions described in the foregoing embodiments may be modified, or some of the technical features may be equivalently replaced. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (8)

1. A kind of textile dyeing equipment for textiles, including a dyeing device and an intelligent dyeing system, characterized in that: the dyeing device includes a support frame (1), and a motor (2) is installed on the right side of the support frame (1) ), a controller (4) is fixedly installed on the lower right side of the support frame (1), a gear transmission mechanism is connected to the outer bearing on the right side of the support frame (1), and the gear transmission mechanism is fixedly connected to the motor (2) , a cloth wheel (3) is fixedly installed on the rear side of the gear transmission mechanism, a dyeing wheel (5) is fixedly installed in the middle of the gear transmission mechanism, and a drying wheel (6) is fixedly installed on the front side of the gear transmission mechanism, so The dyeing wheel (5) and drying wheel (6) are both connected to the bearing on the left side of the support frame (1), and the bearing on the left side of the cloth wheel (3) is connected to a sliding plate (7), and the sliding plate (7) It is slidingly connected to the left inner wall of the support frame (1). The sliding plate (7) is threadedly connected with a threaded rod (8) in the middle. A motor (9) is fixedly installed at the rear end of the threaded rod (8). The intelligent dyeing system They are electrically connected to the distribution wheel (3), controller (4), motor (2), and motor (9) respectively. Scanners are fixedly installed on the left and right ends of the distribution wheel (3); A dyeing chamber (10) is fixedly installed on the outer wall of the dyeing wheel (5), and a dyeing machine (11) is fixedly installed on the dyeing wheel (5). The dyeing machine (11) is connected to the external pigments and the dyeing chamber (10) respectively. Pipe connection, the outer wall of the drying wheel (6) is made of thermally conductive material, and a dryer (12) is fixedly installed on the inner wall of the drying wheel (6). The dryer (12) is connected to the outside world and the drying machine respectively. The internal pipelines of the wheel (6) are connected, and the intelligent dyeing system is electrically connected to the dyeing machine (11) and the dryer (12) respectively; The intelligent dyeing system includes a scanning module, an intelligent auxiliary module, a data transmission module, a data receiving module, a computing module and a control module. The scanning module is electrically connected to the scanner and the intelligent auxiliary module respectively. The scanning module is connected to the data transmission module. Electrically connected, the data receiving module is electrically connected to the data transmission module and the computing module respectively, the computing module is electrically connected to the control module, and the control module is respectively connected to the motor (2), the electric motor (9), and the dyeing machine (11) electrical connection; The scanning module is used to scan the fibers of the textile fabric based on the scanner and determine the distribution of gaps between the fibers, thereby obtaining the fiber density ratio of the textile fabric. The intelligent auxiliary module is used to scan the fiber density ratio of the textile fabric based on the fiber density ratio of the textile fabric. Perform auxiliary processing on dyed textiles. The data transmission module is used to transmit the data according to the textile fiber density ratio scanned by the scanning module. The data receiving module is used to calculate the density ratio of the transmitted textile fibers. ratio to receive, the calculation module is used to calculate and obtain a result based on the data received by the data receiving module, and the control module is used to perform calculations on the motor (2), motor (9), and dyeing machine (11) based on the calculation results. control. 2. A kind of textile fabric dyeing equipment according to claim 1, characterized in that: the intelligent auxiliary module includes a data collection module, a conversion module and a driving module, and the data collection module is electrically connected to the scanning module, so The data collection module is electrically connected to the conversion module, the conversion module is electrically connected to the drive module, and the drive module is electrically connected to the dryer (12) and the dyeing machine (11); The data collection module is used to collect the data based on the textile fiber density ratio scanned by the scanning module, and the conversion module is used to perform conversion based on the collected textile fiber density ratio to obtain the subsequent drive for the structure. The driving module is used to control the operating power of the dryer (12) based on the conversion results and the dye discharge situation of the dyeing machine (11). 3. A kind of textile fabric dyeing equipment according to claim 2, characterized in that: the intelligent dyeing system includes the following operating steps: S1. The operator places the textile to be dyed on the cloth wheel (3), then pulls out one end of the textile. After passing through the dyeing wheel (5), it is wound around the drying wheel (6), and finally pulled out Exit the device and enter the subsequent process, and at the same time turn on the controller (4); After S2 and the controller (4) are running, the intelligent dyeing system is driven by the external power supply. The intelligent dyeing system is controlled by the electric drive to operate the scanning module. The scanning module scans the fibers of the textile according to the scanner and determines the gap distribution between the fibers. degree, and then divide it by the gap distribution degree of the stretched textile to obtain the fiber density ratio of the textile; S3. The data transmission module then transmits the textile fiber density ratio data, and the transmitted textile fiber density ratio data is received by the data receiving module; S4. The received data is transmitted from the data receiving module to the calculation module through electrical transmission. The calculation module automatically calculates the obtained textile fiber density ratio to obtain the result, and inputs the result into the control module; S5. The control module controls the rotation of the motor (2) through electric drive and controls the rotation speed of the motor (2). After the motor (2) rotates, it drives the gear transmission mechanism to operate, thereby driving the textile transmission; S6. At the same time, the motor (9) is controlled according to the calculation results, thereby changing the position of the sliding plate (7), and the position of the cloth wheel (3) is also changed to control the tightening degree of the textile; S7. At the same time, when the textile fiber density ratio is lower than the lower limit, it means that the textile is easily torn. At this time, the motor (9) drives the sliding plate (7) to reduce the moving distance to the rear side, thereby maximizing the Minimize the tightness of textile fabrics; S8. At the same time, the control module controls the operation of the dyeing machine (11) according to the fiber density ratio of the textile, controls the emission of dye, and then controls the change of the rotation speed of the motor (2) according to the emission of dyed pigment, so that the dye can be fully integrated into the textile. ; S9. The textile fiber density ratio scanned by the scanning module is transmitted to the data collection module, and then passed from the data collection module to the conversion module, and the conversion module performs conversion work on the data; S10. The converted result is input into the drive module, and the drive module controls the operating power of the dryer (12) based on the data to change the drying efficiency; S11. When the textile fiber density ratio is extremely small, it means that more pigments are used. At this time, the drive module controls the power of the dryer (12) to reach the limit, and continues for five seconds before turning off the dryer (12) to perform the drying on the textile. Maximum drying effort; S12. After all textiles are dyed, the operator turns off the controller (4) and the intelligent dyeing system stops running. If the dyeing work needs to continue, repeat S1 to S11. 4. A kind of textile dyeing equipment for textile fabrics according to claim 3, characterized in that: in said S1 to S6, the fibers of the textile fabric are scanned by the scanner, and the scanning module determines the density of the fibers of the textile fabric. ratio, the motor (2) and the electric motor (9) are controlled according to the textile fiber density ratio, is the textile fiber density ratio, when When , it means that the fiber density of the textile is relatively large. At this time, the control module drives the motor (2) to rotate faster, and at the same time, the motor (9) is driven to drive the sliding plate (7) to move forward a smaller distance, and the textile is tightened. To a lesser extent, when/> , it means that the fiber density of the textile fabric is normal. At this time, the driving motor (9) is running to drive the sliding plate (7) to move forward a normal distance, and the tightening degree of the textile fabric is normal. When When , it means that the fiber density of the textile is small. At this time, the control module drives the motor (2) to rotate slowly. At the same time, the motor (9) is driven to drive the sliding plate (7) to move forward a larger distance, and the textile is tightened. To a greater extent, in view of the high fiber density of the textile fabric, the speed of the motor (2) is reduced, and the sliding plate (7) moves forward a smaller distance, causing the textile fabric on the surface of the cloth wheel (3) to be transported slower and tightened. Small to prevent the textile from being fully dyed later and to prevent the textile from breaking due to excessive tension. For the smaller fiber density of the textile, increase the speed of the motor (2) and reduce the forward movement distance of the slide plate (7). The transfer speed of textiles is accelerated and production efficiency is improved. 5. A kind of textile fabric dyeing equipment according to claim 4, characterized in that: in said S7, when When , it means that the fiber density ratio is extremely large. At this time, the motor (9) drives the sliding plate (7) to move forward for a small distance, and the tensile force on the textile is instantly reduced, and when/> At this time, the sliding plate (7) moves forward slowly to prevent the elastic force of the textile itself from driving the cloth of the cloth wheel (3) to the dyeing wheel (5), and to prevent the phenomenon of multiple layers of textiles overlapping each other and affecting subsequent processing. Dyeing of textiles, when/> When the fiber density of the textile is too high, it is very easy to break. At this time, the sliding plate (7) moves forward to the extreme position, so that the textile is completely loosened, thereby preventing the textile from breaking due to excessive tension. The moment after it is released, the sliding plate (7) is driven to move a slight distance in the reverse direction to avoid the problem of the above-mentioned textiles overlapping each other again. 6. A textile dyeing equipment according to claim 5, characterized in that: in said S8, the dyeing machine (11) and the motor (2) are controlled through the control module, and the dyeing machine (11) and the motor (2) are controlled according to the density of the textile fibers. The pigment discharge amount of the dyeing machine (11) is controlled, and the motor (2) is controlled according to the pigment discharge amount. When , it means that the fiber density of the textile is relatively high. At this time, the pigment is easier to penetrate into the textile. The control module drives the dyeing machine (11) to emit a small amount of pigment, thereby reducing the waste of pigment, lowering the production cost, and the emission of pigment is less. Then the drive motor (2) rotates faster to ensure sufficient dyeing and increase the production speed. When/> When , it means that the fiber density of the textile is normal. The control module drives the dyeing machine (11) to discharge a normal amount of pigment, and the motor (2) rotates normally. When When , it means that the fiber density of the textile is small. At this time, it is difficult for the pigment to penetrate into the textile. The control module drives the dyeing machine (11) to discharge a large amount of pigment. If the gap in the textile is small, increase the amount of pigment to avoid the appearance of the textile. Insufficient dyeing affects the quality of the textile and drives the motor (2) to slow down the rotation so that the pigment has enough time to fully penetrate into the textile. 7. A kind of textile fabric dyeing equipment according to claim 6, characterized in that: in said S9 and S10, , where,/> is the operating power of the dryer (12),/> is the amount of pigment emissions for dyeing,/> It is the operating power of the dryer (12) corresponding to a single unit of pigment emission, when/> The smaller the value, the greater the /> The bigger,/> The larger the number, the operating power of the dryer (12) is increased for more pigments, so that the pigments can be dried quickly after dyeing to avoid the phenomenon of pigment shedding, and for smaller pigments, they can dry themselves and adhere to the textile. combination, thereby reducing the operating power of the dryer (12), reducing energy consumption, and preventing overheating from causing the pigments attached to the textile to be dried and peeled off. 8. A kind of textile fabric dyeing equipment according to claim 7, characterized in that: in said S11, when , it means that the textile fiber density is extremely small, and more pigments are released at this time. The drive module controls the operating power of the dryer (12) to reach the peak value, and continues to close the dryer (12) for five seconds to achieve rapid Drying work to improve production efficiency.