CN113930084B - Liquid crystal polymer composition and application thereof - Google Patents

Liquid crystal polymer composition and application thereof Download PDF

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Publication number
CN113930084B
CN113930084B CN202111113431.5A CN202111113431A CN113930084B CN 113930084 B CN113930084 B CN 113930084B CN 202111113431 A CN202111113431 A CN 202111113431A CN 113930084 B CN113930084 B CN 113930084B
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liquid crystal
crystal polymer
polymer composition
hollow glass
weight
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CN113930084A (en
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周广亮
陈平绪
叶南飚
肖中鹏
姜苏俊
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Kingfa Science and Technology Co Ltd
Zhuhai Vanteque Speciality Engineering Plastics Co Ltd
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Kingfa Science and Technology Co Ltd
Zhuhai Vanteque Speciality Engineering Plastics Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/12Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Polymers & Plastics (AREA)
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Abstract

The invention discloses a liquid crystal polymer composition which comprises the following components in parts by weight: 20-94 parts of liquid crystal polymer resin, 5-40 parts of hollow glass beads and 1-40 parts of polytetrafluoroethylene; the compressive strength of the hollow glass beads is 50-200 MPa; the weight of the polytetrafluoroethylene is 0.2-8 times of the weight of the hollow glass beads. According to the invention, polytetrafluoroethylene is added into a liquid crystal polymer composition system containing hollow glass beads, so that the hollow glass beads can be well protected, the breakage rate of the hollow glass beads is greatly reduced, and the foaming problem caused by breakage of the hollow glass beads is improved or solved. The invention also discloses application of the liquid crystal polymer composition in preparing electronic components, electronic communication devices, connectors, coil frameworks, relays, resistors or antennas.

Description

Liquid crystal polymer composition and application thereof
Technical Field
The invention relates to a high molecular material, in particular to a liquid crystal polymer composition and application thereof.
Background
Liquid crystal polymers have excellent heat resistance, flowability, dimensional stability, self-flame retardance and other characteristics, and are widely used as small and precise electronic components such as electronic connectors, coil bobbins, relays and the like; in recent years, communication technology is rapidly developed towards high frequency, high speed, low delay, large capacity and the like, electronic components are promoted to be densely and miniaturized with higher requirements, and technologies such as high-density assembly and the like are developed, and meanwhile, the influence of all components on signal transmission is in unprecedented attention and research.
The application of the liquid crystal polymer in the field of communication connectors has many advantages, but the fact has proved that the conventional liquid crystal polymer cannot meet the requirement of future high-frequency communication, and the dielectric property of the conventional liquid crystal polymer is mainly represented by that the conventional liquid crystal polymer cannot enable the high-frequency signal to reach the optimal transmission state, and the liquid crystal polymer with lower dielectric constant and lower dielectric loss at high frequency is needed to realize.
In order to obtain a liquid crystal polymer with a lower dielectric constant, hollow glass beads with a certain proportion are selected to be added, but the hollow glass beads are easy to crack in the processing process, and the broken glass beads can not reduce the dielectric constant of the material, but can raise the dielectric constant; in addition, in the assembly process of the communication connector, the communication connector is often connected to the main board through a high-temperature welding process, and broken glass beads can be wrapped with gas in the material, so that when the breakage rate is higher, the foaming risk of the product surface is higher (the product with bubbles can cause the problems of missing welding or cold welding and the like, and the yield is greatly reduced).
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a liquid crystal polymer composition and application thereof.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: a liquid crystal polymer composition comprising the following components in parts by weight: 20-94 parts of liquid crystal polymer resin, 5-40 parts of hollow glass beads and 1-40 parts of polytetrafluoroethylene; the compressive strength of the hollow glass beads is 50-200 MPa; the weight of the polytetrafluoroethylene is 0.2-8 times of the weight of the hollow glass beads.
The inventors have unexpectedly found that the addition of polytetrafluoroethylene to a liquid crystal polymer composition system containing hollow glass microspheres can well protect the hollow glass microspheres and greatly reduce the breakage rate of the hollow glass microspheres, thereby improving or solving the above problems.
When the hollow glass beads are of the compressive strength, the breakage rate is lower. The weight ratio of the polytetrafluoroethylene to the hollow glass beads has a larger influence on the breakage rate, and when the weight ratio is adopted, the breakage rate of the hollow glass beads is lower.
The method for measuring the compressive strength in the invention comprises the following steps: filling hollow glass beads with the volume of 3-6cm 3 into a capsule, filling glycerol, vacuumizing to exhaust air, sealing the capsule, placing the sealed capsule into a pressure chamber filled with hydraulic oil for measuring isostatic pressure, and obtaining the compressive strength when the breakage rate of the hollow glass beads exceeds 10%. Generally, the hollow glass microsphere feedstock and its compressive strength in the liquid crystal polymer composition remain substantially unchanged.
Preferably, the polytetrafluoroethylene has a weight average molecular weight of 10 3~106; more preferably, the polytetrafluoroethylene has a weight average molecular weight of 10 4~105. The hollow glass breakage rate of the composition obtained by using the polytetrafluoroethylene with the weight average molecular weight is lower.
Preferably, the liquid crystal polymer resin is a liquid crystal polymer resin having a melting point Tm of 270 ℃ or higher; more preferably, the liquid crystal polymer resin is a liquid crystal polymer resin having a melting point Tm of 350 ℃ ± 30 ℃; most preferably, the liquid crystal polymer resin is a liquid crystal polymer resin having a melting point Tm of 350 ℃ ± 10 ℃. The liquid crystal polymer resin is preferably a thermotropic liquid crystal polymer resin having the above-mentioned melting point.
Preferably, the weight of the polytetrafluoroethylene is 0.4-4 times of the weight of the hollow glass beads; most preferably, the weight of the polytetrafluoroethylene is 0.6-2 times of the weight of the hollow glass microspheres.
Preferably, the liquid crystal polymer composition further comprises 0 to 30 parts by weight of an inorganic filler.
Preferably, the inorganic filler is at least one of fibrous, flat-plate-like, needle-like, spherical and spheroidal inorganic fillers; the fibrous inorganic filler is glass fiber; the plate-shaped inorganic filler is mica and/or talcum powder; the needle-shaped inorganic filler is at least one of potassium titanate whisker, aluminum borate whisker, calcium carbonate whisker, wollastonite, sepiolite, xonotlite and zinc oxide whisker; the spherical and spheroidal inorganic filler is at least one of silicon dioxide, silicon micropowder, titanium dioxide, aluminum oxide, molybdenum disulfide and magnesium oxide.
The invention also aims at providing a preparation method of the liquid crystal polymer composition, which comprises the following steps:
uniformly mixing the components, and obtaining the liquid crystal polymer composition through melting, extruding and granulating; the melting temperature is Tm+ -30 ℃, wherein Tm is the melting point of the liquid crystal polymer resin.
The invention also aims to provide application of the liquid crystal polymer composition in preparing electronic components, electronic communication devices, connectors, coil backbones, relays, resistors or antennas.
The invention has the beneficial effects that: the invention provides a liquid crystal polymer composition, which is characterized in that polytetrafluoroethylene is added into a liquid crystal polymer composition system containing hollow glass beads, so that the hollow glass beads can be well protected, the breakage rate of the hollow glass beads is greatly reduced, and the foaming problem caused by breakage of the hollow glass beads is improved or solved.
Detailed Description
For a better description of the objects, technical solutions and advantages of the present invention, the present invention will be further described with reference to the following specific examples.
The raw material information sources used in the examples and comparative examples are as follows:
Liquid crystalline polymer a: thermotropic liquid crystal polymer resin with melting point Tm of 350 ℃ which is purchased from Zhuhaiwantong special engineering plastic, the model is Vicryst R & lt 800 & gt;
Liquid crystal polymer B: thermotropic liquid crystal polymer resin with melting point Tm at 370 ℃ which is purchased from Zhuhaiwantong special engineering plastic with model Vicryst R8200,000;
inorganic filler a: mica powder, available from Japan mountain mica company, model AB-25S;
Inorganic filler B: glass fiber, available from Chongqing International composite material, model CS (HL) 309A-3;
hollow glass beads: new materials, specific models and compressive strengths, purchased from holly hollow microbeads, zheng state are shown in table 1.
The method for measuring the compressive strength of the hollow glass beads comprises the following steps: filling hollow glass beads with the volume of 3-6cm 3 into a capsule, filling glycerol, vacuumizing to exhaust air, sealing the capsule, placing the sealed capsule into a pressure chamber filled with hydraulic oil for measuring isostatic pressure, and obtaining the compressive strength when the breakage rate of the hollow glass beads exceeds 10%.
TABLE 1
Polytetrafluoroethylene: specific models and weight average molecular weights obtained from Tianyuxiang micropowder materials factory in Shenyang are shown in Table 2.
TABLE 2
Polytetrafluoroethylene Model number Weight average molecular weight
Polytetrafluoroethylene A A-01 5×103
Polytetrafluoroethylene B A-03 1.5×104
Polytetrafluoroethylene C B-01 5×104
Polytetrafluoroethylene D KDLJ-01 5×107
The preparation methods of the liquid crystal polymer compositions described in examples and comparative examples include the following steps: uniformly mixing the components, and obtaining the liquid crystal polymer composition through melting, extruding and granulating; the melting temperature is Tm+ -30 ℃, wherein Tm is the melting point of the liquid crystal polymer resin.
The method for testing the breakage rate (gamma) of the hollow glass beads comprises the following steps:
1. Taking a liquid crystal polymer composition obtained by a double screw extruder, and referring to ISO 3451-1, obtaining ash of a composite material, and obtaining weight M;
2. Dispersing ash in 300mL distilled water for 2min by an ultrasonic machine, on one hand, fully dispersing the hollow glass beads, and on the other hand, discharging gas wrapped by the broken hollow glass beads so as to be fully infiltrated by water;
3. Pouring distilled water into a separating funnel, fully shaking up, and standing for 2 hours to enable the uncrushed hollow glass beads to completely float on the surface layer, and sinking the crushed hollow glass beads and other inorganic fillers;
4. Collecting glass beads floating on the surface layer, and putting the glass beads into a baking oven at 120 ℃ for full drying until the weight is constant, so as to obtain the weight m1 of the uncrushed hollow glass beads;
5. The calculation is carried out according to the proportion of each component: γ=1 to M1/(m·a1/(a1+a2)), where a1 is the weight part content of the hollow glass beads and a2 is the weight part content of other inorganic fillers.
Material blister risk assessment:
1. taking a liquid crystal polymer composite material obtained by a double-screw extruder, and molding a sample 64mm 1mm square plate by a single-screw injection molding machine to obtain 100 blocks;
2. Placing 100 square plates into a constant temperature oven at 260 ℃ for baking for 30min;
3. counting the proportion of plates with bubbles;
4. Blister risk assessment criteria:
class a: the foaming proportion is less than or equal to 10 percent, and the use requirement of the product can be completely met;
B level: the foaming proportion is 10-20%, and the use requirement of the product can be basically met;
C level: the foaming proportion is 20-50%, and only the use requirement of part of products can be met;
D stage: the foaming proportion is more than or equal to 50 percent, and the use requirement of the product can not be met completely.
The method for testing the dielectric constant comprises the following steps:
the liquid crystal polymer composite obtained by the twin screw extruder was molded into a 100mm x 1mm square plate of a sample by a single screw injection molding machine, and the dielectric constant at 2.5GHz was measured with reference to IEC 62562-2010.
The compositions of examples and comparative examples were tested for composition and breakage rate as shown in tables 3 and 4.
TABLE 3 Table 3
TABLE 4 Table 4
As can be seen from tables 3 and 4, after polytetrafluoroethylene is added, and when the added polytetrafluoroethylene is 0.2 to 8 times the weight of the hollow glass beads, and the compressive strength of the hollow glass beads is 50MPa to 200MPa, the breakage rate of the hollow glass beads in the liquid crystal polymer composition containing the hollow glass beads is reduced, and the dielectric constant is lower (less than 3.4), the foaming risk is A grade or B grade, and the use requirement of the product can be completely or basically met; especially when the weight of the added polytetrafluoroethylene is 0.4-4 times of the weight of the hollow glass beads, the breakage rate of the hollow glass beads is lower, the foaming risk is class A, and especially when the weight of the added polytetrafluoroethylene is 0.6-2 times of the weight of the hollow glass beads, the breakage rate of the hollow glass beads is the lowest, and the foaming risk is class A.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted equally without departing from the spirit and scope of the technical solution of the present invention.

Claims (12)

1. A liquid crystal polymer composition characterized by comprising the following components in parts by weight: 36-94 parts of liquid crystal polymer resin, 5-40 parts of hollow glass beads and 1-40 parts of polytetrafluoroethylene; the compressive strength of the hollow glass beads is 50-200 MPa; the weight of the polytetrafluoroethylene is 0.4-3 times of the weight of the hollow glass beads; the weight average molecular weight of the polytetrafluoroethylene is 10 3~106.
2. The liquid crystal polymer composition of claim 1, wherein the polytetrafluoroethylene has a weight average molecular weight of 10 4~105.
3. The liquid crystal polymer composition according to claim 1, wherein the liquid crystal polymer resin is a liquid crystal polymer resin having a melting point Tm of 270 ℃ or higher.
4. A liquid crystal polymer composition according to claim 3, wherein the liquid crystal polymer resin is a liquid crystal polymer resin having a melting point Tm of 350 ℃ ± 30 ℃.
5. The liquid crystal polymer composition according to claim 4, wherein the liquid crystal polymer resin is a liquid crystal polymer resin having a melting point Tm of 350 ℃ ± 10 ℃.
6. The liquid crystal polymer composition according to claim 1, wherein the polytetrafluoroethylene has a weight of 0.6 to 2 times the weight of the hollow glass microspheres.
7. The liquid crystal polymer composition according to claim 1, further comprising 0 to 30 parts by weight of an inorganic filler.
8. The liquid crystal polymer composition according to claim 7, wherein the inorganic filler is at least one of fibrous, platy, acicular, spherical and spheroidal inorganic filler; the fibrous inorganic filler is glass fiber; the plate-shaped inorganic filler is mica and/or talcum powder; the needle-shaped inorganic filler is at least one of potassium titanate whisker, aluminum borate whisker, calcium carbonate whisker, wollastonite, sepiolite, xonotlite and zinc oxide whisker; the spherical and spheroidal inorganic filler is at least one of silicon dioxide, silicon micropowder, titanium dioxide, aluminum oxide, molybdenum disulfide and magnesium oxide.
9. A method for preparing a liquid crystalline polymer composition according to any one of claims 1 to 8, comprising the steps of:
uniformly mixing the components, and obtaining the liquid crystal polymer composition through melting, extruding and granulating; the melting temperature is Tm+ -30 ℃, wherein Tm is the melting point of the liquid crystal polymer resin.
10. Use of a liquid crystalline polymer composition according to any one of claims 1 to 8 for the preparation of an electronic component.
11. Use of a liquid crystalline polymer composition according to any one of claims 1 to 8 for the preparation of an electronic communication device.
12. Use of a liquid crystalline polymer composition according to any one of claims 1 to 8 for the preparation of a connector, coil former, relay, resistor or antenna.
CN202111113431.5A 2021-09-18 2021-09-18 Liquid crystal polymer composition and application thereof Active CN113930084B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5348990A (en) * 1993-03-02 1994-09-20 Hoechst Celanese Corp. Low dielectric materials
CN105086400A (en) * 2014-05-22 2015-11-25 汉达精密电子(昆山)有限公司 Low-floating fiber flame-retardant fiber-reinforced PC composite material and product thereof
CN111286176A (en) * 2020-04-03 2020-06-16 广东圆融新材料有限公司 Liquid crystal polymer composition and preparation method thereof
CN111320848A (en) * 2020-04-03 2020-06-23 广东圆融新材料有限公司 Low dielectric constant liquid crystal polymer composition and preparation method thereof
CN111662640A (en) * 2020-05-11 2020-09-15 深圳市信维通信股份有限公司 Modified liquid crystal material for 5G communication, copper-clad plate and preparation method thereof

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7128847B2 (en) * 2002-07-25 2006-10-31 E. I. Du Pont De Nemours And Company Liquid crystalline polymeric compositions
WO2008090235A2 (en) * 2007-02-28 2008-07-31 Solvay Advanced Polymers, L.L.C. Thermoplastic compositions containing microspheres

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5348990A (en) * 1993-03-02 1994-09-20 Hoechst Celanese Corp. Low dielectric materials
CN105086400A (en) * 2014-05-22 2015-11-25 汉达精密电子(昆山)有限公司 Low-floating fiber flame-retardant fiber-reinforced PC composite material and product thereof
CN111286176A (en) * 2020-04-03 2020-06-16 广东圆融新材料有限公司 Liquid crystal polymer composition and preparation method thereof
CN111320848A (en) * 2020-04-03 2020-06-23 广东圆融新材料有限公司 Low dielectric constant liquid crystal polymer composition and preparation method thereof
CN111662640A (en) * 2020-05-11 2020-09-15 深圳市信维通信股份有限公司 Modified liquid crystal material for 5G communication, copper-clad plate and preparation method thereof

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