CN113930084A - Liquid crystal polymer composition and application thereof - Google Patents

Liquid crystal polymer composition and application thereof Download PDF

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Publication number
CN113930084A
CN113930084A CN202111113431.5A CN202111113431A CN113930084A CN 113930084 A CN113930084 A CN 113930084A CN 202111113431 A CN202111113431 A CN 202111113431A CN 113930084 A CN113930084 A CN 113930084A
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polymer composition
liquid crystal
hollow glass
crystal polymer
polytetrafluoroethylene
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CN113930084B (en
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周广亮
陈平绪
叶南飚
肖中鹏
姜苏俊
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Kingfa Science and Technology Co Ltd
Zhuhai Vanteque Speciality Engineering Plastics Co Ltd
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Kingfa Science and Technology Co Ltd
Zhuhai Vanteque Speciality Engineering Plastics Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/12Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity

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  • Health & Medical Sciences (AREA)
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Abstract

The invention discloses a liquid crystal polymer composition, which comprises the following components in parts by weight: 20-94 parts of liquid crystal polymer resin, 5-40 parts of hollow glass beads and 1-40 parts of polytetrafluoroethylene; the compressive strength of the hollow glass beads is 50MPa to 200 MPa; the weight of the polytetrafluoroethylene is 0.2-8 times of that of the hollow glass beads. According to the invention, the polytetrafluoroethylene is added into the liquid crystal polymer composition system containing the hollow glass beads, so that the hollow glass beads can be well protected, the breakage rate of the hollow glass beads is greatly reduced, and the foaming problem caused by breakage of the hollow glass beads is improved or solved. The invention also discloses application of the liquid crystal polymer composition in preparation of electronic components, electronic communication devices, connectors, coil frameworks, relays, resistors or antennas.

Description

Liquid crystal polymer composition and application thereof
Technical Field
The invention relates to a high molecular material, in particular to a liquid crystal polymer composition and application thereof.
Background
Liquid crystal polymers are widely used as small and precise electronic components such as electronic connectors, coil bobbins, relays, and the like because of their excellent characteristics such as heat resistance, flowability, dimensional stability, and self-flame retardancy; in recent years, communication technologies are rapidly developing towards high frequency, high speed, low delay, large capacity and the like, so that electronic components are promoted to be more demanding in the aspects of densification, miniaturization, high-density assembly and the like, and meanwhile, the influence of all the components on signal transmission is in the process of unprecedented attention and research.
Although liquid crystal polymers are applied to the field of communication connectors and have a plurality of advantages, the fact that the conventional grade liquid crystal polymers cannot meet the requirements of future high-frequency communication is proved to be mainly reflected in that the dielectric properties of the conventional grade liquid crystal polymers cannot enable high-frequency signals to reach the optimal transmission state, and the liquid crystal polymers with lower dielectric constants and lower dielectric losses at high frequency are needed to realize the purpose.
In order to obtain a liquid crystal polymer with a lower dielectric constant, hollow glass beads are added according to a certain proportion, but the hollow glass beads are easy to break in the processing process, and the broken glass beads can not reduce the dielectric constant of the material but can increase the dielectric constant; in addition, in the assembly process of the communication connector, the communication connector is often connected to a main board through a high-temperature welding process, the broken glass beads are wrapped with gas in the material, and the higher the breakage rate is, the greater the risk that the surface of the product is foamed at high temperature is (the product with bubbles causes problems of solder leakage, cold solder and the like, and the yield is greatly reduced).
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a liquid crystal polymer composition and application thereof.
In order to achieve the purpose, the invention adopts the technical scheme that: a liquid crystalline polymer composition comprising the following components in parts by weight: 20-94 parts of liquid crystal polymer resin, 5-40 parts of hollow glass beads and 1-40 parts of polytetrafluoroethylene; the compressive strength of the hollow glass beads is 50MPa to 200 MPa; the weight of the polytetrafluoroethylene is 0.2-8 times of that of the hollow glass beads.
The inventors have surprisingly found that the addition of polytetrafluoroethylene to a liquid crystal polymer composition system containing hollow glass microspheres can protect the hollow glass microspheres well and greatly reduce the breakage rate of the hollow glass microspheres, thereby improving or solving the above problems.
When the hollow glass beads have the above compressive strength, the breakage rate is lower. The weight ratio of the polytetrafluoroethylene to the hollow glass beads has a larger influence on the breakage rate, and when the weight ratio is adopted, the breakage rate of the hollow glass beads is lower.
The determination method of the compressive strength comprises the following steps: mixing 3-6cm3Filling hollow glass microballoons with the volume into a capsule, then filling glycerol, vacuumizing to exhaust air, then sealing the capsule, putting the sealed capsule into a pressure chamber filled with hydraulic oil for isostatic pressure measurement, wherein the pressure when the breakage rate of the hollow glass microballoons exceeds 10 percent is the compressive strength. In general, the hollow glass bead raw material and its compressive strength in the liquid crystal polymer composition are substantially maintained.
Preferably, the polytetrafluoroethylene has a weight average molecular weight of 103~106(ii) a More preferably, the polytetrafluoroethylene has a weight average molecular weight of 104~105. The hollow glass breakage rate of the composition obtained by using the polytetrafluoroethylene with the weight average molecular weight is lower.
Preferably, the liquid crystal polymer resin is a liquid crystal polymer resin with a melting point Tm of 270 ℃ or higher; more preferably, the liquid crystal polymer resin is a liquid crystal polymer resin having a melting point Tm of 350 ℃ ± 30 ℃; most preferably, the liquid crystal polymer resin is a liquid crystal polymer resin having a melting point Tm of 350 ℃. + -. 10 ℃. The liquid crystal polymer resin is preferably a thermotropic liquid crystal polymer resin having the above melting point.
Preferably, the weight of the polytetrafluoroethylene is 0.4-4 times of that of the hollow glass microspheres; most preferably, the weight of the polytetrafluoroethylene is 0.6-2 times of that of the hollow glass microspheres.
Preferably, the liquid crystal polymer composition further comprises 0 to 30 parts by weight of an inorganic filler.
Preferably, the inorganic filler is at least one of fibrous, tabular, acicular, spherical and spheroidal inorganic fillers; the fibrous inorganic filler is glass fiber; the flat inorganic filler is mica and/or talcum powder; the needle-like inorganic filler is at least one of potassium titanate whisker, aluminum borate whisker, calcium carbonate whisker, wollastonite, sepiolite, xonotlite and zinc oxide whisker; the spherical and spheroidal inorganic filler is at least one of silicon dioxide, silicon micropowder, titanium dioxide, aluminum oxide, molybdenum disulfide and magnesium oxide.
The invention also aims to provide a preparation method of the liquid crystal polymer composition, which comprises the following steps:
uniformly mixing the components, and melting, extruding and granulating to obtain the liquid crystal polymer composition; the melting temperature is Tm + -30 ℃, wherein Tm is the melting point of the liquid crystal polymer resin.
The invention also aims to provide application of the liquid crystal polymer composition in preparation of electronic components, electronic communication devices, connectors, coil frameworks, relays, resistors or antennas.
The invention has the beneficial effects that: the invention provides a liquid crystal polymer composition, and the polytetrafluoroethylene is added into a liquid crystal polymer composition system containing hollow glass beads, so that the hollow glass beads can be well protected, the breakage rate of the hollow glass beads is greatly reduced, and the foaming problem caused by breakage of the hollow glass beads is improved or solved.
Detailed Description
To better illustrate the objects, aspects and advantages of the present invention, the present invention will be further described with reference to specific examples.
The information sources for the raw materials used in the examples and comparative examples are as follows:
liquid crystal polymer a: thermotropic liquid crystal polymer resin which is purchased from special engineering plastics of Zhuhaiwantong, has the model of Vicryst R800 and the melting point Tm of 350 ℃;
liquid crystal polymer B: thermotropic liquid crystal polymer resin which is purchased from special engineering plastics of Zhuhaiwantong, has the model of Vicryst R8200 and the melting point Tm of 370 ℃;
inorganic filler A: mica powder, available from Nippon Konjac mica corporation, model AB-25S;
inorganic filler B: glass fiber, available from Chongqing International composite material, model CS (HL) 309A-3;
hollow glass beads: the specific model and the compressive strength of a new hollow microbead material purchased from Zhengzhou Shenglaite are shown in Table 1.
The method for measuring the compressive strength of the hollow glass beads comprises the following steps: mixing 3-6cm3Filling hollow glass microballoons with the volume into a capsule, then filling glycerol, vacuumizing to exhaust air, then sealing the capsule, putting the sealed capsule into a pressure chamber filled with hydraulic oil for isostatic pressure measurement, wherein the pressure when the breakage rate of the hollow glass microballoons exceeds 10 percent is the compressive strength.
TABLE 1
Figure BDA0003271169540000041
Polytetrafluoroethylene: the specific types and weight average molecular weights are shown in Table 2, which are obtained from Tianyuxiang micro powder material factories in Shenyang.
TABLE 2
Polytetrafluoroethylene Model number Weight average molecular weight
Polytetrafluoroethylene A A-01 5×103
Polytetrafluoroethylene B A-03 1.5×104
Polytetrafluoroethylene C B-01 5×104
Polytetrafluoroethylene D KDLJ-01 5×107
Examples and comparative examples the process for the preparation of the liquid crystalline polymer compositions described in the examples and comparative examples comprises the following steps: uniformly mixing the components, and melting, extruding and granulating to obtain the liquid crystal polymer composition; the melting temperature is Tm + -30 ℃, wherein Tm is the melting point of the liquid crystal polymer resin.
The method for testing the breakage rate (gamma) of the hollow glass beads comprises the following steps:
1. taking the liquid crystal polymer composition obtained by the double-screw extruder, and obtaining ash content of the composite material according to ISO 3451-1 to obtain weight M;
2. placing the ash in 300mL of distilled water, and dispersing for 2min by using an ultrasonic machine, so that on one hand, the hollow glass microspheres are fully dispersed, and on the other hand, the gas wrapped by the broken hollow glass microspheres is discharged so as to be completely soaked by water;
3. pouring distilled water into a separating funnel, fully shaking the distilled water, standing the mixture for 2 hours to ensure that uncrushed hollow glass microspheres completely float on the surface layer, and the crushed hollow glass microspheres and other inorganic fillers sink to the bottom;
4. collecting the glass beads floating on the surface layer, and putting the glass beads into a 120 ℃ oven for fully drying until the weight is constant to obtain the weight m1 of the uncrushed hollow glass beads;
5. calculating according to the proportion of each component: γ is 1-M1/(M · a1/(a1+ a2)), where a1 is the content of hollow glass microspheres in parts by weight and a2 is the content of other inorganic fillers in parts by weight.
Evaluation of risk of foaming of material:
1. taking the liquid crystal polymer composite material obtained by a double-screw extruder, and molding a sample of a square plate with the thickness of 64mm by 1mm by a single-screw injection molding machine to obtain 100 blocks;
2. putting 100 square plates into a constant-temperature oven at 260 ℃ and baking for 30 min;
3. counting the proportion of the panel where blisters are present;
4. blister risk assessment criteria:
a level: the foaming ratio is less than or equal to 10 percent, and the product use requirement can be completely met;
b stage: the foaming proportion is 10-20%, and the use requirement of the product can be basically met;
c level: the foaming proportion is 20-50%, and the use requirements of partial products can be met;
d stage: the foaming ratio is more than or equal to 50 percent, and the product use requirement can not be met at all.
The method for testing the dielectric constant comprises the following steps:
a liquid crystal polymer composite obtained by a twin-screw extruder was used to mold a sample of 100mm by 1mm square plate by a single-screw injection molding machine, and the dielectric constant was measured at 2.5GHz according to IEC 62562-2010.
The compositions and the results of the breakage test of the compositions described in the examples and comparative examples are shown in tables 3 and 4.
TABLE 3
Figure BDA0003271169540000061
TABLE 4
Figure BDA0003271169540000062
Figure BDA0003271169540000071
As can be seen from tables 3 and 4, after the polytetrafluoroethylene is added, when the weight of the added polytetrafluoroethylene is 0.2-8 times of the weight of the hollow glass microspheres and the compressive strength of the hollow glass microspheres is 50-200 MPa, the breakage rate of the hollow glass microspheres in the liquid crystal polymer composition containing the hollow glass microspheres is reduced, the dielectric constant is low (less than 3.4), the foaming risk is A grade or B grade, and the use requirements of the product can be completely or basically met; particularly, when the weight of the added polytetrafluoroethylene is 0.4-4 times of that of the hollow glass microspheres, the breakage rate of the hollow glass microspheres is lower, and the risk of foaming is A grade, and particularly when the weight of the added polytetrafluoroethylene is 0.6-2 times of that of the hollow glass microspheres, the breakage rate of the hollow glass microspheres is lowest, and the risk of foaming is A grade.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1. The liquid crystal polymer composition is characterized by comprising the following components in parts by weight: 20-94 parts of liquid crystal polymer resin, 5-40 parts of hollow glass beads and 1-40 parts of polytetrafluoroethylene; the compressive strength of the hollow glass beads is 50MPa to 200 MPa; the weight of the polytetrafluoroethylene is 0.2-8 times of that of the hollow glass beads.
2. The liquid crystalline polymer composition of claim 1, wherein the polytetrafluoroethylene has a weight average molecular weight of 103~106
3. The liquid crystalline polymer composition of claim 2, wherein the polytetrafluoroethylene has a weight average molecular weight of 104~105
4. The liquid-crystalline polymer composition according to claim 1, wherein the liquid-crystalline polymer resin has a melting point Tm of 270 ℃ or higher.
5. The liquid crystalline polymer composition according to claim 4, wherein the liquid crystalline polymer resin is a liquid crystalline polymer resin having a melting point Tm of 350 ℃ ± 30 ℃; more preferably, the liquid crystal polymer resin is a liquid crystal polymer resin having a melting point Tm of 350 ℃. + -. 10 ℃.
6. The liquid crystalline polymer composition according to claim 1, wherein the polytetrafluoroethylene is present in an amount of 0.4 to 4 times the weight of the hollow glass microspheres; preferably, the weight of the polytetrafluoroethylene is 0.6-2 times of that of the hollow glass microspheres.
7. The liquid crystalline polymer composition according to claim 1, further comprising 0 to 30 parts by weight of an inorganic filler.
8. The liquid crystalline polymer composition of claim 7, wherein the inorganic filler is at least one of fibrous, tabular, acicular, spherical, and spheroidal inorganic fillers; the fibrous inorganic filler is glass fiber; the flat inorganic filler is mica and/or talcum powder; the needle-like inorganic filler is at least one of potassium titanate whisker, aluminum borate whisker, calcium carbonate whisker, wollastonite, sepiolite, xonotlite and zinc oxide whisker; the spherical and spheroidal inorganic filler is at least one of silicon dioxide, silicon micropowder, titanium dioxide, aluminum oxide, molybdenum disulfide and magnesium oxide.
9. A method for preparing a liquid crystalline polymer composition according to any one of claims 1 to 8, comprising the steps of:
uniformly mixing the components, and melting, extruding and granulating to obtain the liquid crystal polymer composition; the melting temperature is Tm + -30 ℃, wherein Tm is the melting point of the liquid crystal polymer resin.
10. Use of the liquid crystalline polymer composition according to any one of claims 1 to 8 for the preparation of electronic components, electronic communication devices, connectors, bobbins, relays, resistors or antennas.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5348990A (en) * 1993-03-02 1994-09-20 Hoechst Celanese Corp. Low dielectric materials
US20040056233A1 (en) * 2002-07-25 2004-03-25 Samuels Michael Robert Liquid crystalline polymeric compositions
US20100324171A1 (en) * 2007-02-28 2010-12-23 Solvay Advanced Polymers, L.L.C. Thermoplastic compositions containing microspheres
CN105086400A (en) * 2014-05-22 2015-11-25 汉达精密电子(昆山)有限公司 Low-floating fiber flame-retardant fiber-reinforced PC composite material and product thereof
CN111286176A (en) * 2020-04-03 2020-06-16 广东圆融新材料有限公司 Liquid crystal polymer composition and preparation method thereof
CN111320848A (en) * 2020-04-03 2020-06-23 广东圆融新材料有限公司 Low dielectric constant liquid crystal polymer composition and preparation method thereof
CN111662640A (en) * 2020-05-11 2020-09-15 深圳市信维通信股份有限公司 Modified liquid crystal material for 5G communication, copper-clad plate and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5348990A (en) * 1993-03-02 1994-09-20 Hoechst Celanese Corp. Low dielectric materials
US20040056233A1 (en) * 2002-07-25 2004-03-25 Samuels Michael Robert Liquid crystalline polymeric compositions
US20100324171A1 (en) * 2007-02-28 2010-12-23 Solvay Advanced Polymers, L.L.C. Thermoplastic compositions containing microspheres
CN105086400A (en) * 2014-05-22 2015-11-25 汉达精密电子(昆山)有限公司 Low-floating fiber flame-retardant fiber-reinforced PC composite material and product thereof
CN111286176A (en) * 2020-04-03 2020-06-16 广东圆融新材料有限公司 Liquid crystal polymer composition and preparation method thereof
CN111320848A (en) * 2020-04-03 2020-06-23 广东圆融新材料有限公司 Low dielectric constant liquid crystal polymer composition and preparation method thereof
CN111662640A (en) * 2020-05-11 2020-09-15 深圳市信维通信股份有限公司 Modified liquid crystal material for 5G communication, copper-clad plate and preparation method thereof

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