CN113929311A - Conductive glass coating device with self-repairing function - Google Patents

Conductive glass coating device with self-repairing function Download PDF

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Publication number
CN113929311A
CN113929311A CN202111220254.0A CN202111220254A CN113929311A CN 113929311 A CN113929311 A CN 113929311A CN 202111220254 A CN202111220254 A CN 202111220254A CN 113929311 A CN113929311 A CN 113929311A
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CN
China
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conductive glass
coating device
fixedly connected
sealing
placing table
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CN202111220254.0A
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CN113929311B (en
Inventor
林改
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Zhuhai Huaxing Glass Co ltd
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Jiangsu Urban and Rural Construction College
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Priority to CN202111220254.0A priority Critical patent/CN113929311B/en
Priority to CN202210932742.2A priority patent/CN115321830B/en
Publication of CN113929311A publication Critical patent/CN113929311A/en
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Publication of CN113929311B publication Critical patent/CN113929311B/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/001General methods for coating; Devices therefor
    • C03C17/002General methods for coating; Devices therefor for flat glass, e.g. float glass

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Surface Treatment Of Glass (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

The invention relates to a conductive glass coating device with a self-repairing function, which comprises: a base; the four supporting columns are vertically fixed at the corners of the base; the mounting seat is fixed at the tops of the two support columns on the same side; the mounting rack is fixed on the two mounting seats; the coating device is arranged at the top of the mounting frame in a lifting manner; the electric telescopic rod is fixed on the base; the object placing table is suitable for placing the conductive glass and is connected with the conductive glass in a lifting way through an electric telescopic rod; the drying device is positioned between the object placing table and the film coating device; the cleaning device is positioned between the drying device and the object placing table; when the conductive glass is placed on the object placing table, the electric telescopic rod drives the object placing table to ascend and is connected with the film coating device in a sealing mode for coating; and after the film coating is finished, the film coating device is used for conducting power-on detection, if the film coating device is not qualified, the object placing table is lifted to a cleaning station to clean the conductive glass, then the object placing table is lifted to a drying station to dry the conductive glass, and finally the object placing table is lifted to be in sealing connection with the film coating device to carry out film coating.

Description

Conductive glass coating device with self-repairing function
Technical Field
The invention relates to the field of conductive glass coating, in particular to a conductive glass coating device with a self-repairing function.
Background
The conductive glass is glass with small resistance and conductivity. The conductive glass used in construction is transparent. The transparent conductive film glass can be used for manufacturing various building glass with special functions, such as liquid crystal dimming glass, solar cell panels, electric heating glass, anti-theft glass, electromagnetic shielding glass and the like.
The transparent conductive film glass has higher light transmittance, the transmittance of the film layer to light can reach 90%, and the transparent conductive film glass can meet the basic requirements of lighting when used as building glass. Due to the conductive property, various products can be developed around the function in application development, and the potential application directions are many. The transparent conductive film can be manufactured by adopting various methods, and the prior art widely uses a magnetron vacuum sputtering process method.
The sputtering process is a process of bombarding the surface of a solid with particles (ions or neutral atoms, molecules) with certain energy, so that the atoms or molecules near the surface of the solid obtain enough energy to finally escape from the surface of the solid. Sputtering can only be performed under a certain vacuum condition.
Magnetron sputtering is developed on the basis of dipolar sputtering, and a magnetic field orthogonal to an electric field is established on the surface of a target material, so that the problems of low deposition rate of dipolar sputtering, low plasma ionization rate and the like are solved, and the magnetron sputtering is one of the main methods in the coating industry. Compared with other coating technologies, the magnetron sputtering has the following characteristics: the material capable of being prepared into the target is wide, and almost all metals, alloys and ceramic materials can be prepared into the target material; under proper conditions, alloy with accurate and constant proportion can be deposited by a multi-target co-sputtering mode; adding oxygen, nitrogen or other active gases into the sputtering discharge atmosphere to deposit and form a compound film of target material and gas molecules; by accurately controlling the sputtering coating process, uniform and high-precision film thickness is easily obtained; the material substance of the ion sputtering target is directly converted from a solid state into a plasma state, so that the installation of the sputtering target is not limited, and the method is suitable for the multi-target arrangement design of a large-volume coating chamber; the sputtering coating has the characteristics of high speed, compact film layer, good adhesiveness and the like, and is very suitable for large-scale and high-efficiency industrial production.
Most of the existing conductive glass adopts magnetron sputtering, but the existing magnetron sputtering equipment has some defects, firstly, the problem of failure rate exists in the sputtering process, namely the defective rate, zinc powder and acid solution are adopted in the treatment process of defective products to remove the surface of the glass which fails in sputtering coating, then the glass is cleaned by clear water, cleaned and secondarily coated, and the existing equipment is not provided with detection equipment, is uniformly detected after the manufacture is finished, then waste products are selected and cleaned again, so that the two procedures of detection and recovery are added, and the economic cost is increased, therefore, a coating device with a self-checking function and capable of cleaning the waste products is needed.
Disclosure of Invention
The invention provides an electrochromic coating device with a self-repairing function.
The invention is realized by the following technical scheme:
the invention relates to a conductive glass coating device with a self-repairing function, which comprises: a base; the four supporting columns are vertically fixed at the corners of the base; the mounting seat is fixed at the tops of the two support columns on the same side; the mounting rack is fixed on the two mounting seats; the coating device is arranged at the top of the mounting frame in a lifting manner; the electric telescopic rod is fixed on the base; the object placing table is suitable for placing the conductive glass and is connected with the conductive glass in a lifting way through an electric telescopic rod; the drying device is positioned between the object placing table and the film coating device; the cleaning device is positioned between the drying device and the object placing table; when the conductive glass is placed on the object placing table, the electric telescopic rod drives the object placing table to ascend and is connected with the film coating device in a sealing mode for coating; and after the film coating is finished, the film coating device is used for conducting power-on detection, if the film coating device is not qualified, the object placing table is lifted to a cleaning station to clean the conductive glass, then the object placing table is lifted to a drying station to dry the conductive glass, and finally the object placing table is lifted to be in sealing connection with the film coating device to be coated again.
In order to explain the concrete structure of the object placing table, the object placing table adopted by the invention comprises: the bearing plate is fixed at the movable ends of the two electric telescopic rods; the workbench is fixed on the bearing plate and is suitable for placing the conductive glass;
the loading board is connected with electric telescopic handle, drives electric telescopic handle and is the elevating movement, and electrically conductive glass places on the workstation to more carry out elevating movement along with the lift of loading board.
In order to explain the specific structure of the detection device, the detection device of the present invention includes: a detector embedded within the table; the early warning lamp is fixed at the bottom of the workbench; connecting wires are fixedly connected to two ends of the detector respectively, the other end of each connecting wire is fixedly connected with the contact block, and the two contact blocks are embedded in the inner walls of two sides of the workbench respectively;
when the conductive glass after the coating is finished is detected, the conductive glass is placed on a workbench, connecting wires are connected to two sides of the detector, a contact block is fixed on each connecting wire, the current released by the contact blocks detects the conductivity of the conductive glass through the contact of the two contact blocks and the conductive glass, the next procedure is carried out if the conductivity is qualified, and an early warning lamp sounds if the conductivity is not qualified.
In order to explain the specific structure of the cleaning apparatus, the present invention employs a cleaning apparatus comprising:
the third connecting frame, its both ends are fixedly connected with corresponding support column sidewall respectively, there are two sliding grooves on each third connecting frame, all sliding block of sliding connection in each sliding groove, there are limit grooves on inner top surface and inner bottom surface of each sliding groove, all sliding connection has stop blocks in each limit groove, each stop block has threaded spindle in the screw joint, there are weeping barrels between every two sliding blocks set up oppositely, there are multiple weeping holes on the outer wall of each weeping barrel fixedly and evenly, each outer wall of weeping barrel has been cup jointed the sponge cover, locate at the same side two sliding block sidewall of side fixedly and install the driving motor, each output end of the driving motor fixedly connects with the sliding block, another end of each connecting shaft passes and fixedly connects with corresponding weeping barrel sidewall, another end of each weeping barrel fixedly connects with the hollow pole, each hollow rod penetrates through and is rotationally connected with two corresponding sliding blocks on the other side, boxes are fixedly mounted on the side walls of the two sliding blocks on the other side, a liquid adding pipe is fixedly connected to the top end of each box, a sealing limiting ring is attached to the inner wall of one side of each box, one end of each hollow rod extends into and is rotationally connected with the corresponding box, one end of each hollow rod extending into each box is fixedly connected with the corresponding side wall of the sealing limiting ring, four three-phase asynchronous motors are fixedly mounted on the side walls of the two supporting columns, and the output end of each three-phase asynchronous motor extends into a corresponding limiting groove and is fixedly connected with one end of a corresponding threaded rod;
the bottom end of the bearing plate is fixedly connected with a first connecting frame, the bottom end of the first connecting frame is fixedly provided with a collecting box, the back of the collecting box is fixedly connected with a liquid discharge pipe, the top end of the bearing plate is fixedly provided with an exhaust box, the top end of the exhaust box is communicated with the outside, two sides of the bottom end of the exhaust box are respectively and fixedly connected with a drain pipe, each drain pipe is fixedly provided with a valve, the bottom end of each drain pipe is fixedly connected and communicated with the top end of the drain pipe, the top end of the bearing plate is fixedly provided with a first sealing gasket, the bottom end of one side of the exhaust box is fixedly connected with an air suction pipe, two water-stop plates are fixedly arranged on the inner bottom surface of the exhaust box, each drain pipe is arranged between the corresponding water-stop plate and the inner wall of one side of the exhaust box, and the workbench is fixedly connected between the inner walls of two sides of the exhaust box;
the cleaning device comprises a conductive glass cleaning part and a cleaning wastewater collecting part; the conductive glass cleaning part comprises a liquid permeating cylinder moving along the sliding groove, the movement of the liquid permeating cylinder is driven by a three-phase asynchronous motor to drive a threaded rod to rotate, then a limiting block is driven to move in a limiting groove, the movement of the liquid permeating cylinder relative to the length direction of the sliding groove is realized, and the rotation of the liquid permeating cylinder is powered by a driving motor; cleaning fluid is added into the box body from the liquid feeding pipe, then enters the liquid permeating cylinder through the hollow rod, is soaked on the sponge sleeve through the liquid permeating holes in the liquid permeating cylinder, and the sponge sleeve is in rolling contact with the conductive glass, so that the surface coating of the conductive glass is cleaned;
when needing to be noticed, the scheme is provided with two liquid permeating cylinders, and a mixed solution of an acid solution and zinc powder is placed in the liquid permeating cylinder positioned below the liquid permeating cylinders to pre-clean the surface of the conductive glass; cleaning liquid is placed in the upper liquid permeating cylinder to thoroughly remove the coating on the surface of the conductive glass.
The cleaned waste liquid enters the exhaust box through an opening at the top of the exhaust box and then enters the collection box through the exhaust pipe, so that the waste liquid is collected; the first sealing gasket plays a role in positioning and fixing the exhaust box, and can be sealed with the bottom of the sealing frame in the coating operation, and then the gas existing between the sealing frame and the vacuum cover is vacuumized through the suction pipe.
In order to realize that the carrying plate stops moving in the working procedures of cleaning, drying or coating, the invention adopts that the infrared sensors are fixedly embedded in the two side walls of the carrying plate, a plurality of second connecting frames are fixedly connected between the two supporting columns positioned at the same side, and the mixed liquid infrared sensor, the cleaning liquid infrared sensor and the drying infrared sensor are fixedly arranged on the side walls of the second connecting frames from bottom to top in sequence; when the infrared inductor senses the mixed liquid infrared inductor or the cleaning liquid infrared inductor or the drying infrared inductor, the electric telescopic rod stops moving;
thus, when the infrared sensor and the mixed liquid infrared sensor sense, the electric telescopic rod stops moving, and at the moment, the conductive glass is pre-cleaned; when the infrared inductor senses the cleaning liquid infrared inductor, the electric telescopic rod stops moving, and at the moment, the conductive glass is thoroughly cleaned; when the infrared inductor and the drying infrared inductor sense, the electric telescopic rod stops moving, and at the moment, the conductive glass is dried, and the cleaning liquid on the surface of the conductive glass is removed.
In order to realize the height adjustment of the whole film coating device, the top of the mounting frame is connected with a lifting frame through a hydraulic cylinder, and the film coating device is fixed at the bottom of the lifting frame;
the lifting frame is lifted through the lifting of the hydraulic cylinder, and the lifting frame is lifted to drive the coating device to lift, so that the coating device can be adjusted to a proper height.
In order to explain the specific structure of the coating device, the coating device of the present invention comprises: the top of the vacuum cover is fixedly connected with the lifting frame; the sealing frames are fixed on the inner sides of the two corresponding mounting seats; a second sealing gasket is fixedly arranged on the inner wall of the sealing frame, and the bottom end of the vacuum cover extends into the sealing frame and is tightly attached to the second sealing gasket arranged on the inner wall of the sealing frame; the inner walls of two sides of the sealing frame are fixedly provided with L-shaped sealing blocks sealed with the top of the exhaust box, an active gas cavity is arranged in the inner wall of one side of the sealing frame, one side wall of the active gas cavity is fixedly provided with a plurality of second exhaust holes, the second exhaust holes are positioned at the top of the side wall, the top end of the mounting seat on the other side is fixedly provided with an active gas delivery pump, and the output end of the active gas delivery pump is communicated with the active gas cavity;
two groups of sealing rings are fixedly mounted on two side walls of the vacuum cover respectively, two sealing rings are arranged in each group, rotatably connected target materials are inserted between the sealing rings in each group together, each target material is cylindrical, one end of each target material is fixedly connected with a driven gear, a slow motor is fixedly mounted at the top end of the vacuum cover, a driving gear is fixedly mounted at the output end of the slow motor and is meshed with the two driven gears respectively, an insulating plate is attached to the other end of each target material, a dovetail groove is arranged on the side wall of the attachment part of each insulating plate and the target material, each dovetail groove is annular, a dovetail ring is slidably connected in each dovetail groove, one end of each target material is fixedly connected with the corresponding dovetail ring side wall, a high-voltage electric connector is fixedly mounted on each insulating plate, and a plurality of magnetic strips are fixedly mounted on each insulating plate, the back fixed mounting of vacuum hood has the fourth link, the bottom fixed mounting of fourth link has cooling water tank, one side fixedly connected with two sets of wet return and inlet tube of cooling water tank, the other end of every wet return and inlet tube respectively with corresponding insulation board fixed connection and communicate with each other.
When the electric telescopic rod drives the conductive glass to rise, the air suction pipe forms a sealed vacuum space with the vacuum cover, the sealing frame and the bearing plate through the opening of the exhaust box, then the L-shaped sealing block plugs the opening of the exhaust box, and then the film coating operation is carried out;
in the coating process, the driven gear rotates at a low speed under the transmission of the low-speed motor and the driving gear, so that the two targets are always in a state of rotating at a low speed, the high-voltage electric connection piece is started, the active gas delivery pump is started by electrifying the targets, the active gas is released through the second exhaust hole in the top of the active gas cavity, and the active gas collides with the targets under the action of a magnetic field generated by the magnetic stripes, so that particles on the targets fall on glass to form a coating film, and the work is finished. During the coating process, a large amount of heat is generated, and cooling water is supplied to the cathode where the target 53 is mounted through the water inlet pipe 56 of which the bottom end is fixedly provided with the cooling water tank 58, and the heat is taken away and returned to the cooling water tank through the water return pipe 55.
In order to explain the concrete structure of the drying device, the drying device adopted by the invention comprises: an active gas cavity is arranged in the inner wall of one side of the sealing frame; a plurality of first exhaust holes are fixedly arranged on one side wall of the ventilation cavity and are positioned at the bottom of the side wall, a blower is fixedly arranged at the top end of one mounting seat, and the output end of the blower is communicated with the ventilation cavity; the heating plate is fixedly arranged on the workbench, the heat conducting plate is fixedly arranged at the top end of the heating plate, and the heat conducting plate is suitable for conducting heating and drying on the conductive glass;
in this scheme, the stoving is realized through the mode of blowing and heating, and the hair-dryer is bloied conductive glass through the ventilation chamber to and the heat-conducting plate is dried conductive glass.
In order to form circulation between the water inlet pipe and the water return pipe, the invention adopts the cooling water tank internally and fixedly provided with the circulating water pump, the input end of the circulating water pump is fixedly connected and communicated with the water return pipe, and the circulating water pump is electrically connected with an external power supply through a circuit.
In order to enable the high-voltage electric connecting piece to be electrified, the target material is electrically connected with the high-voltage electric connecting piece, and the high-voltage electric connecting piece is electrically connected with an external power supply through a circuit.
In order to realize the communication between the blower and the ventilation chamber and the communication between the gas delivery pump and the second through pipe, the invention adopts the technical scheme that the output end of the blower is fixedly connected with the first through pipe, the other end of the first through pipe is communicated with the ventilation chamber, the output end of the active gas delivery pump is fixedly connected with the second through pipe, and the other end of the second through pipe is communicated with the active gas chamber.
In order to facilitate the observation of the real-time state of the conductive glass, the side wall of the exhaust box is fixedly provided with an observation window, and the observation window is made of transparent materials.
In order to facilitate the opening or closing of the air suction pipe, a valve is fixedly arranged on the air suction pipe, and the other end of the air suction pipe is fixedly connected and communicated with the input end of an external vacuum machine;
the opening or closing of the air suction pipe is controlled by a valve.
In order to realize the sealing between the box body and the hollow rod, the joint of the hollow rod and the box body is provided with the sealing ring, and the sealing ring is fixedly arranged on the side wall of the box body.
Compared with the prior art, the invention has the beneficial effects that: be provided with the detector in the workstation, connecting wire and contact block, release current passes through the glass after the coating film, judge whether qualified through the warning light coating film, be provided with the sliding tray, the sliding block, a infiltration section of thick bamboo, three-phase asynchronous machine, the infiltration hole, the sponge cover, driving motor, the connecting axle, hollow pole, sealed spacing ring and box, through washing liquid infrared inductor, under mixed liquid infrared inductor and stoving infrared inductor's cooperation is used, thereby reach the effect of wasing the failed coating film, make glass carry out the coating film again, thereby guarantee the yield, reduce subsequent recovery process, economic cost is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic representation of the structure of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1 illustrating the present invention;
FIG. 3 is a cross-sectional view B-B of FIG. 2 according to the present invention;
FIG. 4 is a side cross-sectional view of the target of FIG. 1 according to the present invention;
FIG. 5 is a front view of the vacuum housing of FIG. 1 according to the present invention.
In the figure: the device comprises a base 1, a support column 2, a mounting seat 3, an electric telescopic rod 4, a bearing plate 5, a first connecting frame 6, a collecting box 7, an exhaust box 8, a first sealing gasket 9, an infrared inductor 10, an air suction pipe 11, a water stop plate 12, a drain pipe 13, a workbench 14, a detector 15, an early warning lamp 16, a connecting wire 17, a contact block 18, a heating plate 19, a heat conducting plate 20, a second connecting frame 21, a cleaning liquid infrared inductor 22, a mixed liquid infrared inductor 23, a drying infrared inductor 24, a third connecting frame 25, a sliding groove 26, a sliding block 27, a liquid seepage barrel 28, a three-phase asynchronous motor 29, a liquid seepage hole 30, a sponge sleeve 31, a driving motor 32, a connecting shaft 33, a hollow rod 34, a sealing limit ring 35, a box body 36, a limit groove 37, a limit block 38, a threaded rod 39, a liquid feeding pipe 40, a U-shaped 41, a U-shaped lifting frame 42, a hydraulic cylinder 43, a vacuum cover 44, The device comprises a sealing frame 45, a second sealing gasket 46, a ventilation cavity 47, an active gas cavity 48, an active gas delivery pump 49, a blower 50, an L-shaped sealing block 51, a sealing ring 52, a target 53, a magnetic strip 54, a water return pipe 55, a water inlet pipe 56, a fourth connecting frame 57, a cooling water tank 58, a high-voltage electric connecting piece 59, an insulating plate 60, a dovetail groove 61, a dovetail ring 62, a driven gear 63, a driving gear 64 and a slow motor 65.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1 to 5, the present invention is a conductive glass coating apparatus with a self-repairing function, comprising: a base 1; the four supporting columns 2 are vertically fixed at the corners of the base 1; the mounting seat 3 is fixed at the tops of the two support columns 2 on the same side; a mounting frame 41 fixed to the two mounting bases 3; the coating device is arranged at the top of the mounting rack 2 in a lifting manner; the electric telescopic rod 4 is fixed on the base 1; the object placing table is suitable for placing the conductive glass and is connected with the conductive glass in a lifting way through an electric telescopic rod 4; the drying device is positioned between the object placing table and the film coating device; the cleaning device is positioned between the drying device and the object placing table; when the conductive glass is placed on the object placing table, the electric telescopic rod 4 drives the object placing table to ascend and is connected with the film coating device in a sealing mode for coating; and after the film coating is finished, the film coating device is used for conducting power-on detection, if the film coating device is not qualified, the object placing table is lifted to a cleaning station to clean the conductive glass, then the object placing table is lifted to a drying station to dry the conductive glass, and finally the object placing table is lifted to be in sealing connection with the film coating device to be coated again.
In order to explain the concrete structure of the object placing table, the object placing table adopted by the invention comprises: the bearing plate 5 is fixed at the movable ends of the two electric telescopic rods 4; a worktable 14 fixed on the loading plate 5 and adapted to place a conductive glass;
the loading board is connected with electric telescopic handle, drives electric telescopic handle and is the elevating movement, and electrically conductive glass places on the workstation to more carry out elevating movement along with the lift of loading board.
In order to explain the specific structure of the detection device, the detection device of the present invention includes: a detector 15 embedded within the table 14; an early warning lamp 16 fixed at the bottom of the worktable 14; two ends of the detector 15 are respectively and fixedly connected with connecting wires 17, the other end of each connecting wire 17 is fixedly connected with the contact block 18, and the two contact blocks 18 are respectively embedded in the inner walls of the two sides of the workbench 14;
when the conductive glass after the coating is finished is detected, the conductive glass is placed on a workbench, connecting wires are connected to two sides of the detector, a contact block is fixed on each connecting wire, the current released by the contact blocks detects the conductivity of the conductive glass through the contact of the two contact blocks and the conductive glass, the next procedure is carried out if the conductivity is qualified, and an early warning lamp sounds if the conductivity is not qualified.
In order to explain the specific structure of the cleaning apparatus, the present invention employs a cleaning apparatus comprising:
the two ends of the third connecting frame 25 are respectively fixedly connected with the corresponding side walls of the supporting columns 2, each third connecting frame 25 is provided with two sliding grooves 26, each sliding groove 26 is internally and slidably connected with a sliding block 27, the inner top surface and the inner bottom surface of each sliding groove 26 are respectively provided with a limiting groove 37, each limiting groove 37 is internally and slidably connected with a limiting block 38, each limiting block 38 is screwed with a threaded rod 39, a liquid seepage cylinder 28 is arranged between each two opposite sliding blocks 27, the outer wall of each liquid seepage cylinder 28 is uniformly and fixedly provided with a plurality of liquid seepage holes 30, the outer wall of each liquid seepage cylinder 28 is sleeved with a sponge sleeve 31, the side walls of the two sliding blocks 27 positioned on the same side are respectively and fixedly provided with a driving motor 32, the output end of each driving motor 32 is respectively and fixedly connected with a connecting shaft 33, the other end of each connecting shaft 33 passes through the sliding block 27 and is fixedly connected with the corresponding side wall of the liquid seepage cylinder 28, the other end of each liquid seepage barrel 28 is fixedly connected with a hollow rod 34, each hollow rod 34 penetrates through two corresponding sliding blocks 27 on the other side and is rotatably connected with the sliding blocks 27, box bodies 36 are fixedly mounted on the side walls of the two sliding blocks 27 on the other side, a liquid feeding pipe 40 is fixedly connected to the top end of each box body 36, a sealing limiting ring 35 is attached to the inner wall of one side of each box body 36, one end of each hollow rod 34 extends into the corresponding box body 36 and is rotatably connected with the same, one end of each hollow rod 34 extending into the box body 36 is fixedly connected with the side wall of the corresponding sealing limiting ring 35, four three-phase asynchronous motors 29 are fixedly mounted on the side walls of the two support columns 2, and the output end of each three-phase asynchronous motor 29 extends into the corresponding limiting groove 37 and is fixedly connected with one end of the corresponding threaded rod 39;
the bottom end of the bearing plate 5 is fixedly connected with a first connecting frame 6, the bottom end of the first connecting frame 6 is fixedly provided with a collecting box 7, the back of the collecting box 7 is fixedly connected with a liquid discharge pipe, the top end of the bearing plate 5 is fixedly provided with an exhaust box 8, the top end of the exhaust box 8 is communicated with the outside, both sides of the bottom end of the exhaust box 8 are respectively and fixedly connected with a drain pipe 13, each drain pipe 13 is fixedly provided with a valve, the bottom end of each drain pipe 13 is fixedly connected and communicated with the top end of the drain pipe 13, a first sealing gasket 9 is fixedly arranged at the top end of the bearing plate 5, an air suction pipe 11 is fixedly connected at the bottom end of one side of the exhaust box 8, two water stop plates 12 are fixedly mounted on the inner bottom surface of the exhaust box 8, each drain pipe 13 is arranged between the corresponding water stop plate 12 and the inner wall of one side of the exhaust box 8, and the workbench 14 is fixedly connected between the inner walls of the two sides of the exhaust box 8;
the cleaning device comprises a conductive glass cleaning part and a cleaning wastewater collecting part; the conductive glass cleaning part comprises a liquid permeating cylinder moving along the sliding groove, the movement of the liquid permeating cylinder is driven by a three-phase asynchronous motor to drive a threaded rod to rotate, then a limiting block is driven to move in a limiting groove, the movement of the liquid permeating cylinder relative to the length direction of the sliding groove is realized, and the rotation of the liquid permeating cylinder is powered by a driving motor; cleaning fluid is added into the box body from the liquid feeding pipe, then enters the liquid permeating cylinder through the hollow rod, is soaked on the sponge sleeve through the liquid permeating holes in the liquid permeating cylinder, and the sponge sleeve is in rolling contact with the conductive glass, so that the surface coating of the conductive glass is cleaned;
when needing to be noticed, the scheme is provided with two liquid permeating cylinders, and a mixed solution of an acid solution and zinc powder is placed in the liquid permeating cylinder positioned below the liquid permeating cylinders to pre-clean the surface of the conductive glass; cleaning liquid is placed in the upper liquid permeating cylinder to thoroughly remove the coating on the surface of the conductive glass.
The cleaned waste liquid enters the exhaust box through an opening at the top of the exhaust box and then enters the collection box through the exhaust pipe, so that the waste liquid is collected; the first sealing gasket plays a role in positioning and fixing the exhaust box, and can be sealed with the bottom of the sealing frame in the coating operation, and then the gas existing between the sealing frame and the vacuum cover is vacuumized through the suction pipe.
In order to stop the movement of the carrying plate in the cleaning, drying or film coating process, the invention adopts that the infrared sensors 10 are fixedly embedded in the two side walls of the carrying plate 5, a plurality of second connecting frames 21 are fixedly connected between the two supporting columns 2 positioned at the same side, and a mixed liquid infrared sensor 23, a cleaning liquid infrared sensor 22 and a drying infrared sensor 24 are fixedly arranged on the side walls of the second connecting frames 21 from bottom to top in sequence; when the infrared inductor 10 senses the mixed liquid infrared inductor 23, the cleaning liquid infrared inductor 22 or the drying infrared inductor 24, the electric telescopic rod 4 stops moving;
thus, when the infrared sensor and the mixed liquid infrared sensor sense, the electric telescopic rod stops moving, and at the moment, the conductive glass is pre-cleaned; when the infrared inductor senses the cleaning liquid infrared inductor, the electric telescopic rod stops moving, and at the moment, the conductive glass is thoroughly cleaned; when the infrared inductor and the drying infrared inductor sense, the electric telescopic rod stops moving, and at the moment, the conductive glass is dried, and the cleaning liquid on the surface of the conductive glass is removed.
In order to realize the height adjustment of the whole film coating device, the top of the mounting frame 41 is connected with a lifting frame 42 through a hydraulic cylinder 43, and the bottom of the lifting frame 42 is fixed with the film coating device;
the lifting frame is lifted through the lifting of the hydraulic cylinder, and the lifting frame is lifted to drive the coating device to lift, so that the coating device can be adjusted to a proper height.
In order to explain the specific structure of the coating device, the coating device of the present invention comprises: the top of the vacuum cover 44 is fixedly connected with the lifting frame 42; a sealing frame 45 fixed inside the two corresponding mounting seats 3; a second sealing gasket 46 is fixedly arranged on the inner wall of the sealing frame 45, and the bottom end of the vacuum cover 44 extends into the sealing frame 45 and is tightly attached to the second sealing gasket 46 arranged on the inner wall of the sealing frame 45; the inner walls of two sides of the sealing frame 45 are fixedly provided with L-shaped sealing blocks 51 sealed with the top of the exhaust box 8, the inner wall of one side of the sealing frame 45 is internally provided with an active gas cavity 48, one side wall of the active gas cavity 48 is fixedly provided with a plurality of second exhaust holes, the second exhaust holes are positioned at the top of the side wall, the top end of the mounting seat 3 at the other side is fixedly provided with an active gas delivery pump 49, and the output end of the active gas delivery pump 49 is communicated with the active gas cavity 48;
two groups of sealing rings 52 are fixedly mounted on two side walls of the vacuum cover 44 respectively, two sealing rings 52 are arranged in each group, a rotatably connected target 53 is inserted between the sealing rings 52 in each group, each target 53 is cylindrical, one end of each target 53 is fixedly connected with a driven gear 63, a slow motor 65 is fixedly mounted at the top end of the vacuum cover 44, a driving gear 64 is fixedly mounted at the output end of the slow motor 65, the driving gear 64 is meshed with the two driven gears 63 respectively, an insulating plate 60 is attached to the other end of each target 53, dovetail grooves 61 are arranged on the side wall of the attachment part of each insulating plate 60 and the target 53, each dovetail groove 61 is annular, a dovetail ring 62 is slidably connected in each dovetail groove 61, one end of each target 53 is fixedly connected with the side wall of the corresponding dovetail ring 62, and a high-voltage electric connector 59 is fixedly mounted on each insulating plate 60, and a plurality of magnetic strips 54 are fixedly mounted on each insulating plate 60, a fourth connecting frame 57 is fixedly mounted at the back of the vacuum cover 44, a cooling water tank 58 is fixedly mounted at the bottom end of the fourth connecting frame 57, two groups of water return pipes 55 and water inlet pipes 56 are fixedly connected to one side of the cooling water tank 58, and the other ends of each group of water return pipes 55 and water inlet pipes 56 are fixedly connected and communicated with the corresponding insulating plate 60 respectively.
When the electric telescopic rod drives the conductive glass to rise, the air suction pipe forms a sealed vacuum space with the vacuum cover, the sealing frame and the bearing plate through the opening of the exhaust box, then the L-shaped sealing block plugs the opening of the exhaust box, and then the film coating operation is carried out;
in the coating process, the driven gear rotates at a low speed under the transmission of the low-speed motor and the driving gear, so that the two targets are always in a state of rotating at a low speed, the high-voltage electric connection piece is started, the active gas delivery pump is started by electrifying the targets, the active gas is released through the second exhaust hole in the top of the active gas cavity, and the active gas collides with the targets under the action of a magnetic field generated by the magnetic stripes, so that particles on the targets fall on glass to form a coating film, and the work is finished. During the coating process, a large amount of heat is generated, and cooling water is supplied to the cathode where the target 53 is mounted through the water inlet pipe 56 of which the bottom end is fixedly provided with the cooling water tank 58, and the heat is taken away and returned to the cooling water tank through the water return pipe 55.
In order to explain the concrete structure of the drying device, the drying device adopted by the invention comprises: an active gas cavity 48 is arranged in the inner wall of one side of the sealing frame 45; a plurality of first exhaust holes are fixedly arranged on one side wall of the ventilation cavity 48 and are positioned at the bottom of the side wall, a blower 50 is fixedly arranged at the top end of one mounting seat 3, and the output end of the blower 50 is communicated with the ventilation cavity 47; the workbench 14 is fixedly provided with a heating plate 19, the top end of the heating plate 19 is fixedly provided with a heat conducting plate 20, and the heat conducting plate 20 is suitable for conducting glass to be heated and dried;
in this scheme, the stoving is realized through the mode of blowing and heating, and the hair-dryer is bloied conductive glass through the ventilation chamber to and the heat-conducting plate is dried conductive glass.
In order to circulate water between the water inlet pipe and the water return pipe, a circulating water pump is fixedly arranged in the cooling water tank 58, the input end of the circulating water pump is fixedly connected and communicated with the water return pipe 55, and the circulating water pump is electrically connected with an external power supply through a circuit.
In order to enable the high-voltage electric connecting piece to be electrified, the target material is electrically connected with the high-voltage electric connecting piece, and the high-voltage electric connecting piece is electrically connected with an external power supply through a circuit.
In order to realize the communication between the blower and the ventilation chamber and the communication between the gas delivery pump and the second tube, the invention adopts the technical scheme that the output end of the blower 50 is fixedly connected with the first tube, the other end of the first tube is communicated with the ventilation cavity 47, the output end of the active gas delivery pump 49 is fixedly connected with the second tube, and the other end of the second tube is communicated with the active gas cavity 48.
In order to facilitate the observation of the real-time state of the conductive glass, the invention adopts that the side wall of the exhaust box 8 is fixedly provided with an observation window which is made of transparent material.
In order to facilitate the opening or closing of the air suction pipe, a valve is fixedly arranged on the air suction pipe 11, and the other end of the air suction pipe 11 is fixedly connected and communicated with the input end of an external vacuum machine;
the opening or closing of the air suction pipe is controlled by a valve.
In order to realize the sealing between the box body and the hollow rod, the joint of the hollow rod 34 and the box body 36 is provided with a sealing ring, and the sealing ring is fixedly arranged on the side wall of the box body 36.
Compared with the prior art, the invention has the beneficial effects that: be provided with the detector in the workstation, connecting wire and contact block, release current passes through the glass after the coating film, judge whether qualified through the warning light coating film, be provided with the sliding tray, the sliding block, a infiltration section of thick bamboo, three-phase asynchronous machine, the infiltration hole, the sponge cover, driving motor, the connecting axle, hollow pole, sealed spacing ring and box, through washing liquid infrared inductor, under mixed liquid infrared inductor and stoving infrared inductor's cooperation is used, thereby reach the effect of wasing the failed coating film, make glass carry out the coating film again, thereby guarantee the yield, reduce subsequent recovery process, economic cost is reduced.
The working principle is as follows: when the device is used, the device is placed in a working area, and the power supply of each drive in the device is switched on to enable the device to be in a standby state, so that the device can be normally used.
Glass is placed at the position of the workbench 14, namely the top of the heat conducting plate 20, then the electric telescopic rod 4 is started to ascend, the glass is conveyed into the sealing frame 45 in a supporting mode to form a sealed space, then the vacuum machine at the position of the air suction pipe 11 is started to suck out air inside the glass to form vacuum, then the high-voltage electric connecting piece 59 is started to enable the target 53 to be electrified, then the active gas conveying pump 49 is started to release active gas through the second exhaust hole at the top of the active gas cavity 48, the active gas collides with the target 53 under the action of a magnetic field generated by the magnetic strip 54, and therefore particles on the target 53 fall on the glass to form a coating film, and work is finished.
After the coating work is completed, start two electric telescopic handle 4 and descend this moment, thereby make glass leave in sealing frame 45, after glass descends to initial position, be provided with detector 15 in workstation 14, and the both ends of detector 15 are connected with contact block 18 respectively through connecting wire 17, two contact block 18 contact with the glass outer wall after the coating respectively, detector 15 also is connected with warning light 16 through the circuit, detector 15 is after beginning work like this, release current passes through the glass after the coating, if the conductivity reaches the requirement, warning light 16 can not sound, the glass after the coating then can carry out next process, if do not reach the requirement, warning light 16 sounds, carry out the coating film again this moment.
When the electric telescopic rod 4 is lifted, the infrared sensors 10 are embedded in the two sides of the bearing plate 5, when the electric telescopic rod rises to the mixed liquid infrared sensor 23, the infrared sensors 10 and the mixed liquid infrared sensor 23 sense, at the moment, the mixed liquid infrared sensor 23 stops rising, the sliding block 27 in the sliding groove 26 below the sliding block starts sliding, the corresponding driving motor 32 is also started, the corresponding liquid seepage cylinder 28 starts rotating, the mixed solution of the acid solution and the zinc powder is placed in the corresponding box body 36, the rotating sponge sleeve 31 is smeared on the coating surface of the glass to carry out corrosion cleaning on the glass, the sliding block 27 in the sliding groove 26 is driven by the three-phase asynchronous motor 29, the three-phase asynchronous motor 29 drives the sliding block 27 through the limiting block 38 and the threaded rod 39 in each limiting groove 37, the three-phase asynchronous motor 29 rotates to drive the threaded rod 39 to rotate, the limiting block 38 and the limiting groove 37 are clamped in shape, the limiting block 38 is in threaded connection with the threaded rod 39, movement is completed, a plurality of bearings are arranged on the inner wall of one side of the limiting groove 37 in order to guarantee normal rotation of the threaded rod 39, normal operation of the device is guaranteed, after the coating is cleaned for 3-5 times in a reciprocating mode, the coating can be completely cleaned and corroded, then the electric telescopic rod 4 continues to ascend, when the infrared sensor 10 senses the cleaning liquid infrared sensor 22, the sliding block 27 in the sliding groove 26 above the sliding block starts to slide, the corresponding driving motor 32 is started, the corresponding seepage cylinder 28 starts to rotate, the cleaning liquid is placed in the corresponding box 36 and used for cleaning the residual of the mixed liquid and cleaning the surface of the glass, thereby make glass's the failed coating film thoroughly clear away, then electric telescopic handle 4 continues to rise, after infrared inductor 10 responded with stoving infrared inductor 24, the hair-dryer 50 that is located the hot plate 19 and the heat-conducting plate 20 of workstation 14 and one of them mount pad 3 top began to work, hair-dryer 50 is used for blowing to glass's moist face, with hot plate 19 and heat-conducting plate 20 cooperation down, glass is heated, then blow, thereby make the liquid on surface get rid of completely, reach the cleanliness factor standard of coating film, then continue to rise, the coating film again, thereby accomplish the work of detecting and coating film again.
In the coating process, a driven gear 63, a driving gear 64 and a slow motor 65 are arranged, the slow motor 65 is started, the slow motor 65 drives the driving gear 64 to rotate, so that the two driven gears 63 also rotate, and the two targets 53 are always in a slow rotation state, so that when active gas collides with the targets 53, the outer surface of the targets 53 is always kept uniform, meanwhile, a U-shaped lifting frame 42 and a hydraulic cylinder 43 are arranged, the space between the targets 53 and glass can be adjusted, the coating efficiency is well controlled, meanwhile, due to the continuous consumption of the targets 53, the stability of the efficiency can be ensured by fine adjustment, meanwhile, as the vacuum cover 44 is inserted into the sealing frame 45, an arc-shaped groove matched with the insulation plate 60 is arranged on the inner wall of the sealing frame 45, the up-and-down sliding of the insulation plate 60 is ensured, and meanwhile, the generation of gaps can also be avoided, and the sealing performance is ensured.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (10)

1. The utility model provides a take electrically conductive glass coating film device of self repair function which characterized in that includes:
a base (1);
the four supporting columns (2) are vertically fixed at the corners of the base (1);
the mounting seats (3) are fixed at the tops of the two supporting columns (2) on the same side;
the mounting rack (41) is fixed on the two mounting seats (3);
the coating device is arranged on the top of the mounting rack (2) in a lifting manner;
an electric telescopic rod (4) fixed on the base (1);
the object placing table is suitable for placing conductive glass and is connected with the object placing table in a lifting mode through the electric telescopic rod (4);
the drying device is positioned between the object placing table and the film coating device;
the cleaning device is positioned between the drying device and the object placing table;
when the conductive glass is placed on the object placing table, the electric telescopic rod (4) drives the object placing table to ascend and is connected with the film coating device in a sealing mode for coating; and after the film coating is finished, the film coating device descends, the detection device is used for conducting power-on detection, if the film coating device is not qualified, the object placing table is lifted to the cleaning station to clean the conductive glass, then the object placing table is lifted to the drying station to dry the conductive glass, and finally the object placing table is lifted to be in sealing connection with the film coating device to carry out film coating again.
2. The apparatus of claim 1, wherein the platform comprises:
the bearing plate (5) is fixed at the movable ends of the two electric telescopic rods (4);
a worktable (14) fixed on the bearing plate (5) and suitable for placing conductive glass.
3. The conductive glass coating device with self-repairing function as claimed in claim 2, wherein the detecting device comprises:
a detector (15) embedded within the table (14);
the early warning lamp (16) is fixed at the bottom of the workbench (14);
the both ends of detector (15) are fixedly connected with connecting wire (17) respectively, every the equal fixedly connected with of the other end of connecting wire (17) contact piece (18), two contact piece (18) imbed respectively on the both sides inner wall of workstation (14).
4. The conductive glass coating device with the self-repairing function of claim 3, wherein the cleaning device comprises:
the two ends of the third connecting frame (25) are respectively fixedly connected with the corresponding side walls of the supporting columns (2);
a sliding groove (26) is vertically arranged on the third connecting frame (25);
limiting grooves (37) formed in the inner top surface and the inner bottom surface of the sliding groove (26);
the limiting block (38) is arranged in the limiting groove (38) in a sliding mode;
the sliding block (26) is fixedly connected with the limiting block (38);
a threaded rod (39) connected to each of the threaded rods (39);
the liquid seepage cylinder (28) is fixed between the two sliding blocks (27), and a plurality of liquid seepage holes (30) are formed in the outer wall of the liquid seepage cylinder;
a sponge sleeve (31) sleeved on the liquid seepage cylinder (28);
a driving motor (32) which is fixed on one side of the sliding block (27) and drives the liquid seepage cylinder (28) to rotate;
a box body (36) fixed on the other side of the sliding block (27) and communicated with the liquid seepage cylinder (28) through the hollow rod (34);
the bottom end of the bearing plate (5) is fixedly connected with a first connecting frame (6), the bottom end of the first connecting frame (6) is fixedly provided with a collecting box (7), the back of the collecting box (7) is fixedly connected with a liquid discharge pipe, the top end of the bearing plate (5) is fixedly provided with an exhaust box (8), the top end of the exhaust box (8) is communicated with the outside, both sides of the bottom end of the exhaust box (8) are respectively and fixedly connected with a drain pipe (13), each drain pipe (13) is fixedly provided with a valve, the bottom end of each drain pipe (13) is fixedly connected and communicated with the top end of the drain pipe (13), the top end of the bearing plate (5) is fixedly provided with a first sealing gasket (9), the bottom end of one side of the exhaust box (8) is fixedly connected with an air suction pipe (11), and two water-stop plates (12) are fixedly arranged on the inner bottom surface of the exhaust box (8), every drain pipe (13) all sets up between corresponding water-stop sheet (12) and exhaust box (8) one side inner wall, fixedly connected with between exhaust box (8) both sides inner wall workstation (14).
5. The conductive glass coating device with the self-repairing function according to claim 4, wherein the infrared sensors (10) are fixedly embedded in two side walls of the bearing plate (5), a plurality of second connecting frames (21) are fixedly connected between two supporting columns (2) positioned on the same side, and a mixed liquid infrared sensor (23), a cleaning liquid infrared sensor (22) and a drying infrared sensor (24) are fixedly mounted on the side walls of the second connecting frames (21) from bottom to top in sequence;
when the infrared sensor (10) senses with the mixed liquid infrared sensor (23) or the cleaning liquid infrared sensor (22) or the drying infrared sensor (24), the electric telescopic rod (4) stops moving.
6. The conductive glass coating device with the self-repairing function according to claim 5, wherein the top of the mounting frame (41) is connected with a lifting frame (42) through a hydraulic cylinder (43), and the coating device is fixed at the bottom of the lifting frame (42).
7. The conductive glass coating device with self-repairing function as claimed in claim 6, wherein the coating device comprises:
the top of the vacuum cover (44) is fixedly connected with the lifting frame (42);
sealing frames (45) fixed on the inner sides of the two corresponding mounting seats (3);
a second sealing gasket (46) is fixedly arranged on the inner wall of the sealing frame (45), and the bottom end of the vacuum cover (44) extends into the sealing frame (45) and is tightly attached to the second sealing gasket (46) arranged on the inner wall of the sealing frame (45);
the vacuum sealing device is characterized in that L-shaped sealing blocks (51) sealed with the top of the exhaust box (8) are fixedly mounted on the inner walls of two sides of the sealing frame (45), an active gas cavity (48) is arranged in the inner wall of one side of the sealing frame (45), a plurality of second exhaust holes are fixedly formed in one side wall of the active gas cavity (48) and located at the top of the side wall, an active gas delivery pump (49) is fixedly mounted at the top end of the mounting seat (3) of the other side, the output end of the active gas delivery pump (49) is communicated with the active gas cavity (48), two groups of sealing rings (52) are fixedly mounted on two side walls of the vacuum cover (44) respectively, two sealing rings (52) are arranged in each group, a rotatably connected target (53) is inserted between the sealing rings (52) in each group, each target (53) is cylindrical, and a driven gear (63) is fixedly connected to one end of each target (53), the vacuum hood is characterized in that a slow motor (65) is fixedly mounted at the top end of the vacuum hood (44), a driving gear (64) is fixedly mounted at the output end of the slow motor (65), the driving gear (64) is respectively meshed with two driven gears (63), an insulating plate (60) is attached to the other end of each target (53), dovetail grooves (61) are formed in the side wall of the attaching position of each insulating plate (60) and each target (53), each dovetail groove (61) is annular, a dovetail ring (62) is connected in each dovetail groove (61) in a sliding mode, one end of each target (53) is fixedly connected with the side wall of the corresponding dovetail ring (62), a high-voltage electric connector (59) is fixedly mounted on each insulating plate (60), a plurality of magnetic strips (54) are fixedly mounted on each insulating plate (60), and a fourth connecting frame (57) is fixedly mounted at the back of the vacuum hood (44), the bottom fixed mounting of fourth link (57) has coolant tank (58), one side fixedly connected with two sets of wet return (55) and inlet tube (56) of coolant tank (58), the other end of every set wet return (55) and inlet tube (56) respectively with corresponding insulation board (60) fixed connection and communicate with each other.
8. The conductive glass coating device with the self-repairing function of claim 7, wherein the drying device comprises:
an active gas cavity (48) is arranged in the inner wall of one side of the sealing frame (45); a plurality of first exhaust holes are fixedly formed in one side wall of the ventilation cavity (48), the first exhaust holes are located at the bottom of the side wall, a blower (50) is fixedly installed at the top end of one installation seat (3), and the output end of the blower (50) is communicated with the ventilation cavity (47);
workstation (14) fixed mounting has hot plate (19), the top fixed mounting of hot plate (19) has heat-conducting plate (20), be suitable for conductive glass to heat on heat-conducting plate (20) and dry.
9. The conductive glass coating device with self-repairing function as claimed in claim 7, wherein said target (53) is electrically connected with a high voltage electrical connector (59), and the high voltage electrical connector (59) is electrically connected with an external power source through a circuit.
10. The conductive glass coating device with the self-repairing function according to claim 8, wherein a first through pipe is fixedly connected to an output end of the blower (50), the other end of the first through pipe is communicated with the ventilation cavity (47), a second through pipe is fixedly connected to an output end of the active gas delivery pump (49), and the other end of the second through pipe is communicated with the active gas cavity (48).
CN202111220254.0A 2021-10-20 2021-10-20 Conductive glass coating device with self-repairing function Active CN113929311B (en)

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