CN113927724B - Factory prefabricated part production control system and method for Internet of things remote energy station - Google Patents

Abstract

The invention relates to the field of production control systems of factory prefabricated parts, in particular to a factory prefabricated part production control system and method for an Internet of things remote energy station. The invention provides a production control system and a production control method for a factory prefabricated part for an Internet of things remote energy station, which comprise an annular groove frame, a guide rod, a support rod, a camera and the like; the guide rods are fixedly connected to the right portions of the front side and the rear side of the annular groove frame, supporting rods are fixedly connected to the upper portions of the guide rods located on the rear side, and cameras are fixedly mounted at the top ends of the supporting rods. The position of the concrete discharging machine is detected in real time through the second photoelectric sensor, and the second photoelectric sensor transmits position data to the field terminal control center through the circuit to control whether the concrete discharging machine discharges materials or not, so that the concrete discharging machine discharges materials intermittently, and the pouring efficiency is improved.

Description

Factory prefabricated part production control system and method for Internet of things remote energy station

Technical Field

The invention relates to the field of production control systems of factory prefabricated parts, in particular to a factory prefabricated part production control system and method for an Internet of things remote energy station.

Background

The industrial production in China keeps medium-high speed growth since eighteen years, the production of new industries is fast, the transformation and upgrade of traditional industries are accelerated, and important supporting functions are played for realizing the medium-high speed growth and the middle-high level stepping of national economy. The trend of industrial production is large-scale, fine, integrated and green, and the prefabricated member occupies an extremely important position in industrial production, so that the large-scale production of the prefabricated member urgently needs a process flow capable of managing the integrated operation of the industrial production.

The existing factory prefabricated member production control system is in the process of producing prefabricated members, related production machines are generally required to be operated manually, the existing factory prefabricated member production control system is low in production efficiency, the existing factory prefabricated member production control system is prone to the situation that concrete blanking is not accurate enough, resource waste is caused, and meanwhile the existing factory prefabricated member production control system is difficult to guarantee the flatness of the surface of the processed concrete prefabricated member.

Disclosure of Invention

The invention aims to provide a factory prefabricated member production control system and a factory prefabricated member production control method for an internet of things remote energy station, which can effectively improve the production efficiency of a concrete prefabricated member, save resources and effectively ensure the flatness of the surface of the concrete prefabricated member poured by the equipment, so as to solve the problems that the existing factory prefabricated member production control system in the background technology is low in production efficiency, easily causes resource waste and is difficult to ensure the flatness of the surface of the processed concrete prefabricated member.

The technical scheme of the invention is as follows: the prefabricated part production control system for the Internet of things remote-range energy station comprises annular groove frames, guide rods, support rods, cameras, a field terminal control center, an intelligent communication gateway, an adjusting unit, a clamping unit, bar-shaped rods, limiting strips, second limiting springs and limiting discs, wherein the annular groove frames are symmetrically arranged in the front and the back, the front annular groove frame and the back annular groove frame are connected through connecting plates, sliding grooves are formed in the annular groove frames, and the centers of the sliding grooves are hollow structures; the guide rods are fixedly connected to the right parts of the annular groove racks on the front side and the rear side, and the guide rods on the front side and the rear side are correspondingly arranged; the upper part of the guide rod at the rear side is fixedly connected with a support rod; the camera is fixedly arranged at the top end of the support rod and used for recording the working environment of the production of the prefabricated part; the field terminal control center is arranged on the rear side of the support rod and is positioned below the camera, and the field terminal control center is used for controlling the operation of the camera and recording the working environment for producing the prefabricated part; the intelligent communication gateway is fixedly installed on the rear side of the support rod and is positioned on the lower side of the field terminal control center, the camera and the intelligent communication gateway are connected with the field terminal control center through circuits, and the intelligent communication gateway is used for receiving signals and transmitting the signals to the field terminal control center; the adjusting unit is arranged on the front side of the center of the annular groove frame sliding groove on the front side and is used for replacing the positions of the two containing frames; the clamping units are arranged on two sides of the center of the annular groove frame sliding groove on the front side and the rear side and are used for clamping the containing frame to play a role in preventing the containing frame from falling; the strip-shaped rods are symmetrically and fixedly connected in the annular groove frame at the rear side; the limiting strip is connected with the strip rod in a sliding mode and is T-shaped; the second limiting springs are symmetrically connected between the limiting strips and the strip-shaped rods; the limiting disc is arranged on the adjusting unit, clamping grooves are formed in the circumferential distribution of the limiting disc, limiting strips on the upper side and the lower side are clamped into the clamping grooves on the upper side and the lower side of the limiting disc respectively, and the limiting strips, a second limiting spring and the limiting disc are matched together to prevent the adjusting unit from deviating.

Further, the adjusting unit comprises a first supporting plate, a servo motor, a second supporting plate, a spline rod, a sector gear, a rotating shaft, a double-groove oscillating rod and a transmission gear, the first supporting plate is fixedly connected to the upper portion in the front side annular groove frame, the servo motor is fixedly mounted on the front side of the first supporting plate, the servo motor is connected with a field terminal control center through a circuit, the second supporting plate is fixedly connected to the outer side of the annular groove frame on the front side of the first supporting plate, the second supporting plate is connected with the output shaft of the servo motor in a rotating mode, the spline rod is rotatably connected to the second supporting plate, the output shaft of the servo motor is fixedly connected with the spline rod, the sector gear is slidably connected to the spline rod, the rotating shaft is connected with the second supporting plate in a vertical rotating mode, a limiting disc is fixedly connected with the rear end of the rotating shaft, the double-groove oscillating rod is fixedly connected to the front and rear sides of the rotating shaft, the transmission gear is located below the sector gear.

Further, the clamping unit comprises movable frames, containing frames, a push-out spring, a limiting rod and a first limiting spring, wherein a pair of movable frames are connected between the inner sides of the annular groove frames on the front side and the rear side in a sliding mode, the pair of movable frames are respectively in limiting fit with the double-groove swing rods on the front side and the rear side, the containing frames are arranged between the front adjacent movable frames and the rear adjacent movable frames in a sliding mode, the movable frames are fixedly connected with the push-out spring used for pushing out the containing frames, the limiting rod is connected to the upper side of each movable frame in a sliding mode, the limiting rod is located on the left side of each containing frame, and the first limiting spring is connected between the limiting rod and each movable frame.

Further, promote the annular groove frame outside of unit front side, still including promoting the unit, annular groove frame front side is located to the promotion unit, it is including the bracing piece to promote the unit, the activity pushes away the grillage, the back shaft, driven gear and rotary disk, the right side fixedly connected with bracing piece at the annular groove frame spout center of front side, bracing piece upper portion slidingtype is connected with the activity and pushes away the grillage, the left part of activity and pushes away the grillage is opened there is a word hole, the perpendicular rotary type in second backup pad front side is connected with the back shaft, fixedly connected with driven gear on the back shaft, driven gear is located the sector gear top, back shaft front end fixedly connected with rotary disk, the eccentric position rigid coupling of rotary disk front side has the lug, the lug of rotary disk and the spacing cooperation in a word hole of activity and pushing away the grillage.

Further, still including the time delay reset unit, the time delay reset unit is located between two guide arms, the time delay reset unit is including the concrete discharging machine, first extension spring, keep off the frame, first compression spring, first photoelectric sensor and second photoelectric sensor, common sliding type is connected with the concrete discharging machine between the guide arm of front and back both sides, the concrete discharging machine is located the annular truss right side top of front and back both sides, be connected with first extension spring between concrete discharging machine and the guide arm, sliding type is connected with the fender frame on the guide arm of front side, be connected with first compression spring between the guide arm of fender frame and front side, the annular truss upper right side of front side is provided with first photoelectric sensor, the annular truss upper left side of front side is provided with the second photoelectric sensor, the concrete discharging machine, first photoelectric sensor and second photoelectric sensor all are connected with the on-site terminal control center through the circuit.

Further, still including roughness operation unit, the roughness operation unit is located in the second backup pad, roughness operation unit is connected with the annular groove frame and the concrete discharging machine of front side respectively, roughness operation unit is including scraping the flat board, the levelness detects the sensor, electric putter and arc drawing drum, concrete discharging machine outer bottom left side fixedly connected with scrapes the flat board, the right-hand levelness that is provided with of annular groove frame of rear side detects the sensor, second backup pad front side fixed mounting has electric putter, electric putter telescopic link fixedly connected with arc drawing drum, electric putter passes through the circuit and is connected with on-the-spot terminal control center, the arc drawing drum is located sector gear left side, arc drawing drum and sector gear slidingtype cooperation.

Further, still including strutting the unit, it locates on the both sides annular groove frame to strut the unit, it is including the third backup pad to strut the unit, the depression bar down, second extension spring, the holding down plate, the rack pushes down, the vertical board of activity, second compression spring, the transmission shaft, L type struts pole and driving gear, the annular groove frame left part of front side is linked with the third backup pad, sliding type is connected with the depression bar in the third backup pad, be connected with second extension spring between depression bar and the third backup pad, activity push away board frame left side fixedly connected with holding down plate, depression bar rear side upper portion fixedly connected with rack pushes down, the left side annular groove frame top sliding type of spout center is connected with the vertical board of activity, be connected with second compression spring between vertical board of activity and the annular groove frame, the vertical board upper portion rotary type of activity is connected with the transmission shaft, transmission shaft right-hand member fixedly connected with L type struts the pole, the fixed welding of transmission shaft has the driving gear, adjacent driving gear meshes with the rack that pushes down.

Further, the control method of the factory prefabricated part production control system for the Internet of things remote energy station comprises the following working steps:

s1: setting data parameters, namely setting working parameter data produced by the prefabricated part by operating a remote data server, transmitting the working parameter data to a field terminal control center by the remote data server through an intelligent communication gateway, and transmitting the working parameter data produced by the prefabricated part to a first photoelectric sensor, a second photoelectric sensor and a levelness detection sensor by the field terminal control center through a circuit;

s2: and (3) discharging control: the second photoelectric sensor detects the position of the concrete discharging machine in real time, the position data of the concrete discharging machine is transmitted to the field terminal control center, and the field terminal control center controls whether the concrete discharging machine discharges materials or not through a circuit, so that the concrete discharging machine discharges materials intermittently;

s3: the position of the containing frame is changed: the first photoelectric sensor detects the movement of the concrete discharging machine in real time, the position data of the concrete discharging machine is transmitted to the field terminal control center, and the field terminal control center controls the servo motor to rotate reversely for 180 degrees again through a circuit so as to replace the positions of the two containing frames;

s4, monitoring the working environment: the intelligent communication gateway receives the signal and transmits the signal to the field terminal control center, the field terminal control center is used for controlling the operation of the camera and recording the working environment of the prefabricated part production, the camera transmits the recorded working environment to the display through the circuit, and the working environment is watched by the staff through the display;

s5: and (3) concrete height detection: the levelness detection sensor detects the height of concrete on the containing frame on the right side in real time, height data of the concrete is transmitted to the field terminal control center, and if the height of the concrete on the containing frame on the right side is higher than 2mm, the field terminal control center controls the electric push rod to contract through a circuit and enables the scraping plate to conduct secondary scraping on the concrete on the containing frame on the right side, and the flatness of the surface of the poured concrete precast block is guaranteed;

s6: the concrete is strickleed, when the strickle and the device on the strickle are reset, the strickle strickles the concrete on the containing frame on the right side to be strickled, so that the surface of the poured concrete precast block is smooth;

s7: and (3) mold ejection: after the concrete that is located the left frame that holds is handled, the L type is propped open the pole and is promoted two gag lever posts and no longer block the orientation motion that is located the left frame that holds of pouring towards keeping away from each other and make it, and the release spring of compressed simultaneously can recover thereupon and will be located the left frame release that holds of pouring, and the replacement people is manual will be located the left frame that holds of pouring and take out.

The invention has the beneficial effects that:

through the cooperation of the internal parts of the equipment, the double-groove swing rod and the device on the double-groove swing rod can rotate 180 degrees, so that the positions of two containing frames on the movable frame are changed, the production efficiency of the concrete precast block is improved, and due to the action of the push-out spring, the push-out spring pushes out the containing frame which is located on the left side and filled with concrete, so that the working efficiency is further improved, and the effect of effectively improving the production efficiency of the concrete precast block is achieved.

Through the cooperation of gag lever post and spacing and device above that, spacing restricts spacing dish for at the in-process of changing the position that holds the frame, it can not the off normal, and the gag lever post will hold the frame simultaneously and press from both sides tightly, thereby makes at the in-process of changing the position that holds the frame, and it can not drop, facilitates for subsequent operation.

Through the position of second photoelectric sensor real-time detection concrete discharging machine, second photoelectric sensor can pass through the circuit and give the on-the-spot terminal control center with position data transmission to whether the ejection of compact of control concrete discharging machine, thereby make concrete discharging machine intermittently ejection of compact, improved and pour efficiency.

Because the discharge gate shape of concrete discharging machine bottom corresponds with holding the frame for the concrete discharging machine accurately blanking, thereby avoid the waste of resource, realize resources are saved's purpose.

The height of concrete on the containing frame on the right side is detected in real time through the levelness detection sensor, the levelness detection sensor can transmit height data to a field terminal control center through a circuit, the operation of the electric push rod is controlled, the scraping plate is enabled to scrape the concrete on the containing frame on the right side, and the effect of effectively guaranteeing the flatness of the surface of a concrete precast block poured in the production of a prefabricated part is achieved.

Drawings

FIG. 1 is a schematic perspective view of a first embodiment of the present invention;

FIG. 2 is a schematic perspective view of a second embodiment of the present invention;

FIG. 3 is a third perspective view of the present invention;

FIG. 4 is a schematic diagram of a first partially assembled body of the delay-action resetting unit according to the present invention;

FIG. 5 is a schematic diagram of a second partial body structure of the delay reset unit according to the present invention;

FIG. 6 is a schematic view of a first partially assembled body of the conditioning unit of the present invention;

FIG. 7 is a schematic view of a second partially assembled body of the conditioning unit of the present invention;

FIG. 8 is a perspective view of a clamping unit according to the present invention;

FIG. 9 is a schematic view of a first partial body structure of the present invention;

FIG. 10 is a schematic view of a second partial body structure according to the present invention;

FIG. 11 is a schematic perspective view of a pushing unit according to the present invention;

fig. 12 is a partial perspective view of the expanding unit of the present invention;

FIG. 13 is a schematic flow chart of the system of the present invention.

Part names and serial numbers in the figure: 1. a ring groove frame, 2, a guide rod, 3, a support rod, 4, a camera, 5, a field terminal control center, 6, an intelligent communication gateway, 7, an adjusting unit, 71, a first support plate, 72, a servo motor, 73, a second support plate, 74, a spline rod, 75, a sector gear, 76, a rotating shaft, 77, a double-groove swing rod, 78, a transmission gear, 8, a clamping unit, 81, a movable frame, 811, a containing frame, 82, a push-out spring, 83, a limit rod, 84, a first limit spring, 9, a bar-shaped rod, 10, a limit strip, 11, a second limit spring, 12, a limit disk, 13, a push unit, 131, a support rod, 132, a movable push plate frame, 133, a support shaft, 134 and a driven gear, 135, a rotating disc, 14, a time-delay reset unit, 141, a concrete discharging machine, 142, a first extension spring, 143, a blocking frame, 144, a first compression spring, 145, a first photoelectric sensor, 146, a second photoelectric sensor, 15, a flatness operation unit, 151, a scraping plate, 152, a levelness detection sensor, 153, an electric push rod, 154, an arc-shaped pulling disc, 16, a spreading unit, 161, a third support plate, 162, a lower press rod, 163, a second extension spring, 164, a lower press plate, 165, a lower press rack, 166, a movable vertical plate, 167, a second compression spring, 168, a transmission shaft, 169, an L-shaped spreading rod, 1610 and a driving gear.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained by combining the specific drawings.

Example 1

A prefabricated part production control system for a factory for an Internet of things remote-range energy station is shown in a figure 1, a figure 9 and a figure 13 and comprises annular groove frames 1, guide rods 2, support rods 3, cameras 4, a field terminal control center 5, an intelligent communication gateway 6, an adjusting unit 7, a clamping unit 8, a strip-shaped rod 9, a limiting strip 10, a second limiting spring 11 and a limiting disc 12, wherein the annular groove frames 1 are symmetrically arranged in the front and back direction, the front annular groove frame 1 and the rear annular groove frame 1 are connected through a connecting plate, sliding grooves are formed in the annular groove frames 1, the centers of the sliding grooves are of a hollow structure, the guide rods 2 are fixedly connected to the right parts of the front side and the rear side of each annular groove frame 1, the guide rods 2 on the two sides are correspondingly arranged in the front and back direction, the support rods 3 are fixedly connected to the upper parts of the guide rods 2 on the rear side, the tops of the support rods 3 are fixedly provided with the prefabricated parts 4 for recording working environments of production, the field terminal control center 5 is arranged on the rear sides of the support rods 3 below the cameras 4, an intelligent communication gateway 6 is fixedly installed on the rear side of a support rod 3 on the lower side of a field terminal control center 5, a camera 4 and the intelligent communication gateway 6 are connected with the field terminal control center 5 through circuits, an adjusting unit 7 for replacing the positions of two containing frames 811 is arranged on the front side of the center of a chute of an annular groove frame 1 on the front side, clamping units 8 for clamping the containing frames 811 are arranged on the two sides of the center of the chute of the annular groove frame 1 on the front side and the rear side, a strip-shaped rod 9 is symmetrically and fixedly connected in the annular groove frame 1 on the rear side, a limiting strip 10 is slidably connected on the strip-shaped rod 9, the limiting strip 10 is T-shaped, a second limiting spring 11 for driving the limiting strip 10 to reset is symmetrically connected between the limiting strip 10 and the strip-shaped rod 9, a limiting disc 12 is arranged on the adjusting unit 7, clamping grooves are circumferentially distributed on the limiting disc 12, and the number of the clamping grooves is at least 12, the limiting strips 10 on the upper and lower sides are respectively clamped into the clamping grooves on the upper and lower sides of the limiting disc 12.

Referring to fig. 4-7, the adjusting unit 7 includes a first support plate 71, a servo motor 72, a second support plate 73, a spline rod 74, a sector gear 75, a rotating shaft 76, a double-groove swing rod 77 and a transmission gear 78, the upper portion of the inner side of the front annular groove frame 1 is horizontally and fixedly connected with the first support plate 71, the front side of the first support plate 71 is fixedly provided with the servo motor 72, the servo motor 72 is connected with the field terminal control center 5 through a circuit, the front side wall of the front annular groove frame 1 is vertically and fixedly connected with the second support plate 73, the second support plate 73 is rotatably connected with the spline rod 74, the spline rod 74 is fixedly connected with the output shaft of the servo motor 72, the front portion of the spline rod 74 is slidably connected with the sector gear 75, the rotating shaft 76 is vertically and rotatably connected with the second support plate 73, the rotating shaft 76 is located on the lower side of the spline rod 74, the limiting disc 12 is disposed on the rear end of the rotating shaft 76, the front and rear sides of the rotating shaft 76 are both fixedly connected with the double-groove swing rod 77, the left and right sides of the double-groove swing rod 77 is opened with the sliding grooves, the rotating shaft 76 is connected with the transmission gear 78, the transmission gear 78 is located on the front side of the front and rear side of the second support plate 73.

Referring to fig. 8, the clamping unit 8 includes a movable frame 81, a containing frame 811, a push-out spring 82, a limiting rod 83 and a first limiting spring 84, a pair of movable frames 81 is slidably connected between the inner sides of the annular groove frames 1 on the front and rear sides, one side of each movable frame 81 is a round rod structure, the pair of movable frames 81 is in limit fit with the double-groove swing rods 77 on the front and rear sides, the containing frame 811 is slidably arranged between the front and rear adjacent movable frames 81, the push-out spring 82 for pushing out the containing frame 811 is fixedly connected to the movable frame 81, the limiting rod 83 for clamping the containing frame 811 is slidably connected to the movable frame 81, and the first limiting spring 84 for driving the limiting rod 83 to reset is connected between the adjacent limiting rod 83 and the movable frame 81.

The containing frames 811 are commonly placed between the same pair of movable frames 81, the containing frames 811 are clamped tightly through the matching of the first limiting springs 84 and the limiting rods 83, other pouring equipment is arranged on the containing frames 811 on the right side, the other pouring equipment is started and poured for the containing frames 811 on the right side, poured concrete is arranged on the containing frames 811 on the left side, the limiting rods 83 on the left side are manually pushed to move towards the direction away from each other and are not clamped tightly for the containing frames 811 on the left side, the first limiting springs 84 are stretched accordingly, the pushing springs 82 push the containing frames 811 on the left side to the left side under the action of elastic force, meanwhile, the containing frames 811 pushed to the left side are manually taken down, then new containing frames 811 are placed between the two movable frames 81 on the left side, the containing frames 811 are pushed to the right side, the pushing springs 82 are compressed accordingly, the limiting rods 83 are loosened, the limiting rods 83 are reset under the action of the first limiting springs 84, and the new containing frames 811 are clamped tightly.

A worker operates a remote data server to set working parameter data produced by prefabricated parts, the remote data server transmits the working parameter data to a field terminal control center 5 through an intelligent communication gateway 6, the field terminal control center 5 controls a servo motor 72 to rotate reversely through a circuit, the servo motor 72 can drive a spline rod 74 and an upper device thereof to rotate reversely through an output shaft, a sector gear 75 rotates reversely for 360 degrees to drive a transmission gear 78 and an upper device thereof to rotate for 180 degrees, so that a double-groove swing rod 77 and the upper device thereof rotate for 180 degrees and the positions of two containing frames 811 are changed, the operation is repeated, the positions of the two containing frames 811 are intermittently changed, and the efficiency of pouring concrete prefabricated parts is improved.

In the process of replacing the positions of the two containing frames 811, the limiting strips 10 and the second limiting springs 11 are matched with the limiting discs 12, so that the limiting strips 10 clamp the limiting discs 12 to prevent the limiting discs 12 and the devices on the limiting discs from deviating, in the process of production and operation of the prefabricated parts, the intelligent communication gateway 6 is used for receiving signals and transmitting the signals to the field terminal control center 5, the field terminal control center 5 is used for controlling the operation of the camera 4 and recording the working environment for production of the prefabricated parts, and workers can conveniently watch the working environment.

Example 2

Based on embodiment 1, as shown in fig. 10, 11 and 13, the pushing device further includes a pushing unit 13, the pushing unit 13 is disposed outside the front annular slot frame 1, the pushing unit 13 includes a support rod 131, a movable push plate frame 132, a support shaft 133, a driven gear 134 and a rotating disc 135, the support rod 131 is fixedly connected to the right side of the center of the front annular slot frame 1, the movable push plate frame 132 is slidably connected to the upper portion of the support rod 131, a vertical straight hole is formed in the left side of the movable push plate frame 132, the support shaft 133 is vertically and rotatably connected to the front side of the second support plate 73, the driven gear 134 is fixedly connected to the support shaft 133, the driven gear 134 is located in the front side of the second support plate 73, the driven gear 134 is located above the sector gear 75, the rotating disc 135 is fixedly connected to the front end of the support shaft 133, a protruding block is disposed at an eccentric position of the front side wall of the rotating disc 135, and the protruding block of the rotating disc 135 is in limit fit with the straight hole of the movable push plate frame 132.

Referring to fig. 5, 10 and 11, the system further includes a delay resetting unit 14, the delay resetting unit 14 is used for ensuring that a worker has enough time to take out a left containing frame 811, and is disposed between front and rear guide rods 2, the delay resetting unit 14 includes a concrete discharging machine 141, a first extension spring 142, a blocking frame 143, a first compression spring 144, a first photoelectric sensor 145 and a second photoelectric sensor 146, a concrete discharging machine 141 for pouring concrete onto the containing frame 811 is jointly and slidably connected between the front and rear guide rods 2, the concrete discharging machine 141 is disposed above a right side of the circular chute frame 1, the first extension spring 142 for driving the concrete discharging machine 141 to reset is connected between the concrete discharging machine 141 and the guide rods 2, the blocking frame 143 is slidably connected on the front guide rods 2, the first compression spring 144 for driving the blocking frame 143 to reset is connected between the blocking frame 143 and the front guide rods 2, the first photoelectric sensor 145 for detecting the position of the concrete discharging machine 141 is disposed above the circular chute frame 1, the circular chute frame 1 is provided with a left photoelectric sensor 145 for detecting the position of the concrete discharging machine 141, and a second photoelectric sensor 146 are disposed above the circular chute frame 146, and a control circuit for detecting the concrete discharging machine.

The right side of the concrete discharging machine 141 is communicated with other concrete supplying equipment, when the sector gear 75 rotates reversely by 180 degrees, the sector gear 75 can drive the driven gear 134 and the upper device to rotate clockwise by 360 degrees and enable the rotating disc 135 to drive the movable push plate frame 132 and the upper device to reciprocate left and right once, when the movable push plate frame 132 and the upper device move leftwards, the movable push plate frame 132 does not limit the blocking frame 143 any more, the compressed first compression spring 144 can recover and drive the blocking frame 143 and the upper device to move upwards, when the movable push plate frame 132 and the upper device move leftwards, the movable push plate frame 132 can drive the concrete discharging machine 141 and the upper device to move leftwards together, and the first stretching spring 142 can be stretched accordingly, so that the concrete discharging machine 141 can enable concrete to fall onto the containing frame 811 on the right side.

In the process that the concrete discharging machine 141 and the devices thereon move leftwards, the blocking frame 143 is matched with the first compression spring 144, the blocking frame 143 temporarily blocks the concrete discharging machine 141 to prevent the concrete discharging machine 141 from resetting, then the movable pushing plate frame 132 and the devices thereon reset, before the movable pushing plate frame 132 contacts with the blocking frame 143 again, the blocking frame 143 blocks the concrete discharging machine 141 to ensure the blanking time of the concrete discharging machine 141, and simultaneously ensure that a worker has enough time to take out the holding frame 811 positioned on the left side, and then the movable pushing plate frame 132 contacts with the blocking frame 143 again, so that the movable pushing plate frame 132 pushes the blocking frame 143 to reset downwards and enable the blocking frame 143 not to block the concrete discharging machine 141, the first compression spring 144 is compressed and reset accordingly, and the first extension spring 142 resets accordingly and drives the concrete discharging machine 141 and the devices thereon to reset.

The second photoelectric sensor 146 is used for detecting the position of the concrete discharging machine 141, since the bottom of the concrete discharging machine 141 is provided with a discharge port with a shape corresponding to the containing frame 811, when the second photoelectric sensor 146 detects that the discharge port at the bottom of the concrete discharging machine 141 moves to be completely contacted with the containing frame 811 at the right side, the second photoelectric sensor 146 transmits position data to the field terminal control center 5 through a circuit, so that the field terminal control center 5 controls the concrete discharging machine 141 to drop the concrete onto the containing frame 811 at the right side, when the second photoelectric sensor 146 detects that the concrete discharging machine 141 starts to reset, the second photoelectric sensor 146 transmits the position data to the field terminal control center 5 through a circuit, so that the field terminal control center 5 controls the concrete discharging machine 141 to stop discharging, the first photoelectric sensor 145 is also used for detecting the position of the concrete discharging machine 141, when the first photoelectric sensor 145 detects that the concrete discharging machine 141 and the upper device thereof reciprocate once, the first photoelectric sensor 145 transmits the position data to the terminal control center 5 through a circuit, so that the other casting devices at the position of the field terminal control center 141 and the upper device 811 are repeatedly positioned on the right side, and the casting machine 75 is replaced by the other casting devices 180, so that the intermittent casting devices 811 are repeatedly positioned on the field terminal control center 75 and the casting machine 75 is not positioned to avoid the intermittent casting rack 811.

Example 3

On the basis of embodiment 2, as shown in fig. 2, fig. 3, fig. 5, fig. 7 and fig. 13, the system further includes a flatness operation unit 15 for leveling the surface of the concrete on the right-side holding frame 811, the flatness operation unit 15 is disposed on the second support plate 73, the flatness operation unit 15 is respectively connected to the front-side annular chute frame 1 and the concrete discharging machine 141, the flatness operation unit 15 includes a leveling plate 151, a levelness detection sensor 152, an electric push rod 153 and an arc-shaped pull plate 154, the left side of the outer bottom of the concrete discharging machine 141 is fixedly connected to the leveling plate 151 for leveling the concrete on the right-side holding frame 811, the levelness detection sensor 152 for detecting the level of the concrete on the right-side holding frame 811 is disposed on the rear-side annular chute frame 1, the electric push rod 153 is fixedly disposed on the front side of the second support plate 73, the telescopic rod of the electric push rod 153 is fixedly connected to the arc-shaped pull plate 154, the right-shaped pull plate 154 is in an arc-shaped groove structure, the electric push rod 153 is connected to the field terminal control center 5 through a circuit, the arc-shaped pull plate 154 is disposed on the left-side of the sector gear 75, and the arc-shaped pull plate 154 is matched with the sector-shaped pull plate 75.

In the process of resetting the concrete discharging machine 141 and the upper device thereof, the scraping plate 151 scrapes off the concrete on the right-side containing frame 811, the levelness detecting sensor 152 is used for detecting the concrete level on the right-side containing frame 811, when the levelness detecting sensor 152 detects that the concrete level on the right-side containing frame 811 is less than or equal to 2mm, the concrete level is qualified, when the levelness detecting sensor 152 detects that the concrete level on the right-side containing frame 811 is more than 2mm, the concrete level is unqualified, the levelness detecting sensor 152 transmits height data to the field terminal control center 5 through a circuit, so that the field terminal control center 5 controls the electric push rod 153 to contract and drive the arc pull disc 154 to move backwards, the arc pull disc 154 drives the sector gear 75 to move backwards together and make the sector gear not to be in contact with the transmission gear 78, the sector gear 75 drives the driven gear 134 and the upper device thereof to reverse again, so that the concrete discharging machine 141 and the upper device thereof reciprocate again and make the scraping plate 151 scrape off the concrete on the right-side containing frame 811, and the concrete discharging machine 141 and the pouring quality of the concrete discharging block on the right side is ensured.

When the levelness detection sensor 152 detects that the concrete level on the containing frame 811 is scraped to be qualified, the levelness detection sensor 152 transmits height data to the field terminal control center 5 through a circuit, so that the field terminal control center 5 controls the electric push rod 153 to reset and drives the arc pull disc 154 to reset, and the arc pull disc 154 drives the sector gear 75 to reset.

Example 4

On the basis of embodiment 3, as shown in fig. 4, 12 and 13, the circular slot frame 1 further includes a spreading unit 16, the spreading unit 16 is used for ejecting a poured holding frame 811 located on the left side and is disposed on the circular slot frame 1, the spreading unit 16 includes a third support plate 161, a lower pressing rod 162, a second extension spring 163, a lower pressing plate 164, a lower pressing rack 165, a movable vertical plate 166, a second compression spring 167, a transmission shaft 168, an L-shaped spreading rod 169 and a driving gear 1610, the third support plate 161 is coupled to the left portion of the circular slot frame 1 on the front side, the lower pressing rod 162 is slidably connected to the third support plate 161, the front side of the upper portion of the lower pressing rod 162 is in a circular rod structure, the second extension spring 163 for driving the lower pressing rod 162 to return is connected between the lower pressing rod 162 and the third support plate 161, the left side of the movable push plate frame 132 is fixedly connected with a lower press plate 164, the lower portion of the left side of the lower press plate 164 is of an inclined plane structure, the upper portion of the rear side of the lower press rod 162 is fixedly connected with a lower press rack 165, two ends of the lower press rack 165 are of tooth-shaped structures, the left side of the top of the annular groove frame 1 is slidably connected with a movable vertical plate 166, a second compression spring 167 used for driving the movable vertical plate 166 to reset is connected between the movable vertical plate 166 and the annular groove frame 1, the upper portion of the movable vertical plate 166 is rotatably connected with a transmission shaft 168, the right end of the transmission shaft 168 is fixedly connected with an L-shaped opening rod 169, a driving gear 1610 is fixedly welded at the left end of the transmission shaft 168, the driving gear 1610 is located below the front of the lower press rack 165, and adjacent driving gears 1610 are meshed with the lower press rack 165.

When the lower pressing plate 164 and the upper device thereof move leftwards, the lower pressing plate 164 contacts with the lower pressing rod 162, so that the lower pressing plate 164 presses the lower pressing rod 162 and the upper device thereof to move downwards, the lower pressing rack 165 drives the driving gear 1610 and the upper device thereof to rotate 90 degrees, the second stretching spring 163 is stretched, the L-shaped opening rod 169 contacts with the movable vertical plate 166, the L-shaped opening rod 169 and the upper device thereof do not rotate any more due to the blocking effect of the movable vertical plate 166, the lower pressing rack 165 drives the driving gear 1610 and the upper device thereof to move downwards, the second compression spring 167 is compressed, the L-shaped opening rod 169 contacts with the limiting rod 83 when the L-shaped opening rod 169 and the upper device thereof move downwards, so that the L-shaped opening rod 169 pushes the two limiting rods 83 to clamp in the direction away from each other and the limiting rods are not positioned on the left-side poured shelf 811 any more, the first limiting spring 84 is stretched accordingly, the compressed pushing spring 82 is restored and pushes the left-side placed shelf 811 to replace the left-side placed shelf 811, and the left-side placed shelf is taken out, and the pouring efficiency is improved.

Then, a new containing frame 811 is manually placed between the two movable frames 81 on the left side, the new containing frame 811 is pushed rightward, the push-out spring 82 is compressed and reset accordingly, when the lower pressing plate 164 and the upper device thereof reset rightward, the lower pressing plate 164 is separated from the lower pressing rod 162, the second extension spring 163 is reset accordingly and drives the lower pressing rod 162 and the upper device thereof to reset upward, the lower pressing rack 165 drives the driving gear 1610 and the upper device thereof to reset, so that the L-shaped opening rod 169 is separated from the limiting rod 83, the first limiting spring 84 is reset accordingly and drives the limiting rod 83 to reset, so that the limiting rod 83 blocks the new containing frame 811, and then the second compression spring 167 is reset and drives the movable vertical plate 166 and the upper device thereof to reset to the initial position.

The foregoing shows and describes the general principles and features of the present invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. The production control system for the prefabricated member of the factory for the remote energy station of the Internet of things is characterized by comprising an annular groove frame (1), a guide rod (2), a support rod (3), a camera (4), a field terminal control center (5), an intelligent communication gateway (6), an adjusting unit (7), a clamping unit (8), a bar-shaped rod (9), a limiting strip (10), a second limiting spring (11) and a limiting disc (12);

the annular groove frames (1) are symmetrically arranged in the front and the back, the front annular groove frame and the back annular groove frame (1) are connected through a connecting plate, sliding grooves are formed in the annular groove frames (1), and the centers of the sliding grooves are of hollow structures;

the right parts of the annular groove racks (1) on the front side and the rear side are fixedly connected with guide rods (2), and the guide rods (2) on the front side and the rear side are correspondingly arranged;

a supporting rod (3) is fixedly connected above the guide rod (2) at the rear side;

the camera (4) is fixedly mounted at the top end of the supporting rod (3), and the camera (4) is used for recording the working environment of the prefabricated part production;

the field terminal control center (5) is installed on the rear side of the support rod (3), the field terminal control center (5) is located below the camera (4), and the field terminal control center (5) is used for controlling the operation of the camera (4) and recording the working environment of prefabricated part production;

the intelligent communication gateway (6) is fixedly mounted on the rear side of the supporting rod (3), the intelligent communication gateway (6) is located on the lower side of the field terminal control center (5), the camera (4) and the intelligent communication gateway (6) are connected with the field terminal control center (5) through circuits, and the intelligent communication gateway (6) is used for receiving signals and transmitting the signals to the field terminal control center (5);

the adjusting unit (7), the adjusting unit (7) is arranged on the front side of the center of the sliding groove of the annular groove frame (1) on the front side, and the adjusting unit (7) is used for replacing the positions of the two containing frames (811);

the clamping units (8) are arranged on the two sides of the center of the sliding groove of the annular groove frame (1) on the front side and the rear side respectively, and the clamping units (8) are used for clamping the containing frame (811) to prevent the containing frame (811) from falling off;

the bar-shaped rods (9) are symmetrically and fixedly connected in the annular groove frame (1) at the rear side of the bar-shaped rod (9);

the limiting strip (10), the strip-shaped rod (9) is connected with the limiting strip (10) in a sliding mode, and the limiting strip (10) is T-shaped;

the second limiting springs (11) are symmetrically connected between the limiting strips (10) and the strip-shaped rods (9);

spacing dish (12), spacing dish (12) are located on regulating element (7), and spacing dish (12) circumference distributed has the draw-in groove, and in the draw-in groove of spacing dish (12) upper and lower both sides was blocked respectively in spacing strip (10) upper and lower both sides, spacing strip (10), second spacing spring (11) and spacing dish (12) cooperate jointly and are used for preventing regulating element (7) off normal.

2. The production control system for the prefabricated member of the factory for the remote energy station of the Internet of things according to claim 1, wherein the adjusting unit (7) comprises a first supporting plate (71), a servo motor (72), a second supporting plate (73), a spline rod (74), a sector gear (75), a rotating shaft (76), a double-groove oscillating rod (77) and a transmission gear (78), the first supporting plate (71) is fixedly connected to the inner upper portion of the front annular groove frame (1), the servo motor (72) is fixedly installed on the front side of the first supporting plate (71), the servo motor (72) is connected with a field terminal control center (5) through a circuit, the second supporting plate (73) is fixedly connected to the outer side of the annular groove frame (1) on the front side of the first supporting plate (71), the second supporting plate (73) is rotatably connected with an output shaft of the servo motor (72), the spline rod (74) is rotatably connected to the second supporting plate (73), an output shaft of the servo motor (72) is fixedly connected with the spline rod (74), the spline rod (74) is slidably connected with the sector gear (75), the rotating shaft (76) is fixedly connected to the second supporting plate (73), the rotating shaft (76) is fixedly connected to the rotating shaft (76), the rotating shaft (76) and the rotating shaft (76) is fixedly connected to the front and the rotating shaft (76) are fixedly connected to the two sides of the rotating shaft (76), the transmission gear (78) is located below the sector gear (75).

3. The production control system for the prefabricated members of the factories for the remote-range energy stations of the internet of things according to claim 2, wherein each clamping unit (8) comprises a movable frame (81), a containing frame (811), a pushing-out spring (82), a limiting rod (83) and a first limiting spring (84), a pair of movable frames (81) are connected between the inner sides of the annular groove frames (1) on the front side and the rear side in a sliding mode, the pair of movable frames (81) are respectively in limiting fit with the double-groove swing rods (77) on the front side and the rear side, the containing frame (811) is arranged between the front adjacent movable frame (81) and the rear adjacent movable frame (81), the pushing-out spring (82) used for pushing out the containing frame (811) is fixedly connected to each movable frame (81), the limiting rod (83) is connected to each movable frame (81) in a sliding mode, the limiting rod (83) is located on the left side of the containing frame (811), and the first limiting spring (84) is connected between the limiting rod (83) and the movable frames (81).

4. The prefabricated member production control system of the factory for the Internet of things remote-range energy station is characterized in that the outer side of an annular groove frame (1) on the front side of a pushing unit (13) is arranged, the pushing unit (13) comprises a supporting rod (131), a movable push plate frame (132), a supporting shaft (133), a driven gear (134) and a rotating disk (135), the supporting rod (131) is fixedly connected to the right side of the center of a sliding groove of the annular groove frame (1) on the front side, the movable push plate frame (132) is slidably connected to the upper portion of the supporting rod (131), a straight hole is formed in the left portion of the movable push plate frame (132), the supporting shaft (133) is vertically and rotatably connected to the front side of a second supporting plate (73), the driven gear (134) is fixedly connected to the supporting shaft (133), the driven gear (134) is located above a sector gear (75), the rotating disk (135) is fixedly connected to the front end of the supporting shaft (133), a protruding block is fixedly connected to an eccentric position of the rotating disk (135), and the protruding block of the rotating disk (135) is in limiting fit with the straight hole of the movable push plate frame (132).

5. The prefabricated part production control system of the factory for the internet of things remote energy station is characterized by further comprising a delay resetting unit (14), wherein the delay resetting unit (14) is arranged between the two guide rods (2), the delay resetting unit (14) comprises a concrete discharging machine (141), a first stretching spring (142), a blocking frame (143), a first compression spring (144), a first photoelectric sensor (145) and a second photoelectric sensor (146), the concrete discharging machine (141) is connected between the guide rods (2) on the front side and the rear side in a sliding mode, the concrete discharging machine (141) is located above the right sides of the annular groove frames (1) on the front side and the rear side, the first stretching spring (142) is connected between the concrete discharging machine (141) and the guide rods (2), the blocking frame (143) is connected on the guide rods (2) on the front side in a sliding mode, the first compression spring (144) is connected between the blocking frame (143) and the guide rods (2) on the front side, the first photoelectric sensor (145) is arranged above the annular groove frame (1) on the front side in the right side, the annular groove frame (1) on the front side is provided with a first photoelectric sensor (145), and a left photoelectric sensor (146) and a control circuit (5) is arranged above the concrete discharging machine.

6. The prefabricated part production control system of the factory for the Internet of things remote energy station is characterized by further comprising a flatness operation unit (15), wherein the flatness operation unit (15) is arranged on the second supporting plate (73), the flatness operation unit (15) is respectively connected with the annular groove frame (1) on the front side and the concrete discharging machine (141), the flatness operation unit (15) comprises a scraping plate (151), a levelness detection sensor (152), an electric push rod (153) and an arc-shaped pull disc (154), the scraping plate (151) is fixedly connected to the left side of the outer bottom of the concrete discharging machine (141), the levelness detection sensor (152) is arranged on the right side of the annular groove frame (1) on the rear side, the electric push rod (153) is fixedly installed on the front side of the second supporting plate (73), the electric push rod (153) is fixedly connected with the arc-shaped pull disc (154) through a circuit, the electric push rod (153) is connected with a field terminal control center (5), the arc-shaped pull disc (154) is located on the left side of the sector gear (75), and the arc-shaped pull disc (154) is in sliding fit with the sector gear (75).

7. The prefabricated part production control system for the factory for the Internet of things remote-form energy station is characterized by further comprising a spreading unit (16), wherein the spreading unit (16) is arranged on the annular groove frames (1) on the two sides, the spreading unit (16) comprises a third support plate (161), a lower pressing rod (162), a second extension spring (163), a lower pressing plate (164), a lower pressing rack (165), a movable vertical plate (166), a second compression spring (167), a transmission shaft (168), an L-shaped spreading rod (169) and a driving gear (1610), the left part of the annular groove frame (1) on the front side is connected with the third support plate (161), the third support plate (161) is connected with the lower pressing rod (162) in a sliding manner, the second extension spring (163) is connected between the lower pressing rod (162) and the third support plate (161), the left side of the movable push plate frame (132) is fixedly connected with the lower pressing plate (164), the upper part of the rear side of the lower pressing rod (162) is fixedly connected with the lower pressing rack (165), the top of the annular groove frame (1) on the left side of the center is connected with the movable vertical groove frame (166), the movable vertical groove frame (166) is connected with the movable vertical plate (166), the upper part of the movable push plate frame (166), the movable push plate frame (132) is connected with the movable vertical groove frame (168) in a sliding manner, the vertical groove frame (166), the upper part of the transmission shaft (168) is connected with the vertical sliding manner, the vertical groove frame (166), the vertical sliding manner, the vertical sliding type vertical bar (166), the vertical groove frame (166), a driving gear (1610) is fixedly welded at the left end of the transmission shaft (168), and the adjacent driving gears (1610) are meshed with the lower pressing rack (165).

8. The control method of the prefabricated part production control system of the factory for the Internet of things remote-type energy station is characterized by comprising the following working steps of:

s1: setting data parameters, namely setting working parameter data produced by the prefabricated part by operating a remote data server, transmitting the working parameter data to a field terminal control center (5) by the remote data server through an intelligent communication gateway (6), and transmitting the working parameter data produced by the prefabricated part to a first photoelectric sensor (145), a second photoelectric sensor (146) and a levelness detection sensor (152) by the field terminal control center (5) through a circuit;

s2: discharging control: the second photoelectric sensor (146) detects the position of the concrete discharging machine (141) in real time, the position data of the concrete discharging machine (141) is transmitted to the field terminal control center (5), and the field terminal control center (5) controls whether the concrete discharging machine (141) discharges materials or not through a circuit, so that the concrete discharging machine (141) discharges materials intermittently;

s3: the position of the containing rack (811) is changed: the first photoelectric sensor (145) detects the movement of the concrete discharging machine (141) in real time, the position data of the concrete discharging machine (141) is transmitted to the field terminal control center (5), and the field terminal control center (5) controls the servo motor (72) to rotate reversely for 180 degrees again through a circuit so as to replace the positions of the two containing frames (811);

s4, monitoring the working environment: the intelligent communication gateway (6) receives the signal and transmits the signal to the field terminal control center (5), the field terminal control center (5) is used for controlling the camera (4) to operate and recording the working environment of the prefabricated part production, the camera (4) transmits the recorded working environment to the display through the circuit, and the working environment is watched by the staff through the display;

s5: and (3) concrete height detection: the levelness detection sensor (152) detects the height of concrete on the containing frame (811) on the right side in real time, height data of the concrete is transmitted to the field terminal control center (5), and if the height of the concrete on the containing frame (811) on the right side is higher than 2mm, the field terminal control center (5) controls the electric push rod (153) to contract through a circuit so that the scraping plate (151) carries out secondary scraping on the concrete on the containing frame (811) on the right side, and the levelness of the surface of a poured concrete precast block is ensured;

s6: the concrete is strickled off, when the strickle (151) and the device on the strickle are reset, the strickle (151) strickles off the concrete on the right holding frame (811), so that the surface of the poured concrete precast block is smooth;

s7: and (3) pushing out the mold: after the concrete in the left containing frame (811) is treated, the L-shaped opening rod (169) pushes the two limiting rods (83) to move towards the direction away from each other and enable the limiting rods not to clamp the left containing frame (811) which is poured, meanwhile, the compressed push-out spring (82) can recover and push out the left containing frame (811) which is poured, and the left containing frame (811) which is poured can be taken out manually instead of people.

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