CN113925080A - Intelligent shellfish rushing-flow impurity removing equipment - Google Patents
Intelligent shellfish rushing-flow impurity removing equipment Download PDFInfo
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- CN113925080A CN113925080A CN202111177257.0A CN202111177257A CN113925080A CN 113925080 A CN113925080 A CN 113925080A CN 202111177257 A CN202111177257 A CN 202111177257A CN 113925080 A CN113925080 A CN 113925080A
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/04—Processing bivalves, e.g. oysters
- A22C29/043—Cleaning operations on bivalves, e.g. evisceration, brushing, separation of meat and shell material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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Abstract
The invention discloses intelligent shellfish rushing-flow impurity removal equipment, which comprises a separation device, an impurity removal device and a shellfish meat collection device, wherein the separation device is used for separating shellfish meat from shellfish meat; the separation device comprises a washing water tank, a water circulation mechanism, a partition screen plate, a shellfish diversion plate, a washing discharge plate, a support frame, a blower, a motor, an air pressure sensor, a direct current bubbling pipe, a U-shaped bubbling pipe, a partition screen plate support frame and a bubbling pipe support seat; the impurity removing device comprises an impurity removing support frame, a roller impurity removing mechanism, a roller speed regulating mechanism, a rotating speed sensor, a controller, a roller shaft speed regulating motor and a shellfish meat discharging plate; the shellfish meat collecting device comprises a shellfish meat conveyor belt and an impurity detection mechanism; this equipment can guarantee effective separation of shellfish meat and tiny impurity and detect final result, has realized the intellectuality of shellfish meat edulcoration operation, and the shellfish meat that does not satisfy impurity limited standard can be sent back the front end device and carry out the secondary operation, has improved the precision that detects, and through artificial assistance's cooperation, the intelligent operation of man-machine cooperative operation has been realized.
Description
Technical Field
The invention relates to the field of marine product processing, in particular to intelligent shellfish rushing and impurity removing equipment.
Background
Shellfish meat is a common marine food, needs to remove shell edulcoration processing to shellfish meat before current shellfish meat is sold, and cleaning equipment washes or gets rid of the impurity that contains through the shock effect with shellfish meat leading-in container through high-pressure rivers in the past, and the mode that high pressure was washed makes shellfish meat breakage at the in-process of getting rid of impurity very easily, and washs the silt that can't get rid of shellfish meat depths parcel through the shock effect, and this all influences subsequent processing and sale.
In order to improve the cleaning efficiency and protect the original integrity, many enterprises have made many improvements on the conventional shellfish cleaning equipment, for example, the Chinese patent with publication No. CN210671915U is retrieved, and discloses shellfish seafood cleaning equipment for freezing and processing aquatic products, which cleans and removes sand for the thrown shellfish through a rotary cylinder, and lifts a sliding inner cylinder to take out the shellfish meat after completion, and the equipment has the following defects: the water after the multiple times of cleaning is directly discharged, so that the great waste of water resources is caused, part of silt still adheres to the surface of the shellfish meat after the cleaning operation is finished, the shellfish meat still needs to be intensively washed, and the cleaning effect is poor; chinese patent No. CN211721707U is retrieved, and a clam meat cleaning bubble machine is disclosed, wherein bubbles generated by a bubble tube enable shell meat to roll, impurities in the shell meat are removed under the impact action of the bubbles, but silt deep in the shell meat package cannot be effectively treated only through the impact action of the bubbles, the cleaning quality does not reach the standard, and the impurity content of the unit shell meat is still high.
Disclosure of Invention
The invention aims to provide intelligent shellfish rushing-flow impurity removal equipment aiming at the defects of the prior art so as to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent shellfish rushing-flow impurity removal device comprises a separation device, an impurity removal device and a shellfish meat collection device, wherein one end of the impurity removal device is fixedly connected with the separation device, and the other end of the impurity removal device is fixedly connected with the shellfish meat collection device;
the separation device consists of a washing water tank, a water circulation mechanism, a partition screen plate shellfish meat guide plate, a washing discharge plate, a support frame, a blower, a motor, an air pressure sensor, a direct current bubbling pipe, a U-shaped bubbling pipe, a partition screen plate support frame and a bubbling pipe support seat;
the impurity removing device consists of an impurity removing support frame, a roller impurity removing mechanism, a roller speed regulating mechanism, a rotating speed sensor, a controller, a roller shaft speed regulating motor and a shellfish meat discharging plate;
the shellfish meat collecting device is composed of a shellfish meat conveying belt and an impurity detection mechanism.
As a preferable technical proposal of the invention, the two sides outside the washing water tank are provided with water circulation mechanisms, the water circulation mechanism comprises a filter, a circulation water inlet pipe and a circulation water outlet pipe, the filter is approximately cylindrical and is arranged at one end of the washing water tank, the circulating water inlet pipe is connected with the circulating water outlet pipe and the filter and branches extend into the washing water tank, the partition screen plate is arranged at the two-thirds height of the washing water tank through bolts, the shellfish meat guide plate is fixed on the inner wall of the washing water tank through bolts and is arranged above the partition screen plate at intervals, the flow guide direction of the shellfish meat guide plate is parallel to the direction of the washing water tank, the washing discharge plate is fixed on the top of the other end of the washing water tank through a bolt, the support frame is distributed and arranged and welded on two sides of the outside of the washing water tank, and the pipe diameter of the circulating water inlet pipe is larger than that of the circulating water drain pipe.
As a preferable technical scheme of the invention, the air blower is arranged at one end of the flushing water tank, the top of the air blower is provided with the motor and the air pressure sensor through bolts, the air blower is connected with the direct current bubbling pipe, the direct current bubbling pipe penetrates through the flushing water tank to be connected with the U-shaped bubbling pipe, the partition screen plate support frame is arranged at the bottom of the partition screen plate, the bottoms of the direct current bubbling pipe and the U-shaped bubbling pipe are both provided with the bubbling pipe support seat, and the bubbling pipe support seat is welded on the upper bottom surface of the flushing water tank.
As a preferred technical scheme of the invention, one end of the interior of the impurity removal supporting frame is provided with a roller impurity removal mechanism, and the roller impurity removal mechanism comprises a conical roller screen; conical drum sieve is accepted in washing row flitch rear, conical drum sieve's one end welding has annular drum sieve, annular drum sieve surface still is equipped with a plurality of through-hole, annular drum sieve is equipped with the snap ring respectively apart from two fifths department of head end total length and four fifths punishment, and two snap ring intermediate position equidistance is equipped with the cylinder mounting bracket, it is fluted to open in the ring of cylinder mounting bracket, and the recess is embedded to have a roller, the poker rod is all installed to annular drum sieve's both sides, the anticreep gyro wheel is all installed at poker rod both ends, the anticreep gyro wheel agrees with the snap ring through surperficial recess.
According to a preferable technical scheme, a flood dragon screw mechanism is arranged inside the annular rotary screen, a roll shaft is arranged inside the flood dragon screw mechanism, the roll shaft is arranged at a position coinciding with the axis of the annular rotary screen through a roll shaft supporting seat, flood dragon screw blades are welded on the outer side of the roll shaft, and a plurality of mist water spraying openings are formed in the outer surface of the roll shaft.
As a preferred technical scheme of the invention, the roller speed regulating mechanism is fixed on the top of the impurity removing support frame through a bolt, the roller speed regulating mechanism is provided with a roller speed regulating motor, the output end of the roller speed regulating motor is provided with a primary chain wheel, the primary chain wheel is synchronously connected with a secondary chain wheel and a tertiary chain wheel through a chain, the secondary chain wheel and the tertiary chain wheel are symmetrically arranged by taking the output shaft of the roller speed regulating motor as the center, the deflection part of the secondary chain wheel connected with the chain is provided with a limiting rod, the tertiary chain wheel is arranged at the lowest part and connected with a poking rod, the head of the limiting rod is embedded in a speed regulating seat, the speed regulating seat and the roller speed regulating motor are both fastened on a mounting seat through bolts, the roller speed regulating motor is connected with a rotating speed sensor, the controller is arranged between the roller speed regulating motor and a roller shaft speed regulating motor and is electrically connected with the rotating speed sensor, the output end of the roller speed regulating motor is connected with a roller of the flood dragon screw mechanism through a chain wheel and a chain, and the shellfish meat discharging plate is arranged behind the annular drum sieve.
As a preferred technical scheme of the invention, the mounting seat is composed of a clamping rack, an annular clamping device and an opening and closing knob, the clamping rack is fixed on the inner wall of a groove of the speed regulating seat, the annular clamping device is mounted on the outer side of the limiting rod, and the opening and closing knob is arranged on the outer side of the speed regulating seat to adjust the position of the annular clamping device.
As a preferred technical scheme of the invention, the impurity detection mechanism consists of a mechanical arm and a sand detector in meat; a manipulator is mounted on one side of a cross beam of the shellfish meat conveyor belt and embedded in the meat sand detector; be equipped with signal output integration in the husky detector in meat, feed back separator and edulcoration device with impurity detection result in the shellfish meat with the signal form.
As a preferred technical scheme of the invention, the controller is provided with a control panel, and the control panel is provided with a switch A, a rotating speed control knob B, a grabbing time control knob C, a display screen D and a pneumatic control knob E.
The invention has the beneficial effects that:
1. the shellfish meat is placed in the flushing water tank, the bubbling pipe enables the shellfish meat to roll, the shellfish meat and the mixed fine shells are subjected to vertical upward force exerted by bubbles due to different densities, the shellfish meat is positioned above the water and passes through the shellfish meat guide plate, part of the larger shells move forward from a gap between the partition screen plate and the shellfish meat guide plate, the other part of the shells and silt sink below the bubbling pipe, and finally the shells are gathered to the tail end of the flushing water tank and are discharged through a through hole at the tail end of the flushing water tank, so that the preliminary separation of the shellfish meat and the fine shells is ensured;
2. the annular rotary screen and the flood dragon spiral mechanism in the impurity removing device rotate reversely to effectively remove silt wrapped by the shell meat, the screen hairs covered on the flood dragon spiral blades prevent the shell meat from being crushed in the sand removing operation, and the holes formed in the surface of the annular rotary screen can discharge the mixture of the silt and the water in time;
3. the manipulator grabs the shellfish meat at different positions for silt determination and analysis, the signal output integration in the meat silt detector feeds back the result, and the air pressure sensor and the rotating speed sensor control the air blower and the controller to automatically adjust the operation parameters, so that the intellectualization of shellfish meat impurity removal operation is realized;
4. the manipulator in the impurity detection mechanism can perform irregular sampling detection on the shellfish meat subjected to impurity removal operation, and the random sampling detection mode improves the detection accuracy and is beneficial to better parameter adjustment of an impurity removal device;
5. the surface of the controller is provided with a control panel, and the operation state of the whole device can be adjusted by manually shifting a knob of the control panel, so that the intelligent operation of man-machine cooperative operation is realized.
Drawings
FIG. 1 is a schematic view of the overall mechanism of the present invention;
FIG. 2 is a schematic view of a part of the mechanism of the separation apparatus;
FIG. 3 is a schematic view of a partial structure of the separation apparatus;
FIG. 4 is a schematic view of the overall structure of the trash removal device;
FIG. 5 is a schematic structural view of a roller impurity removing mechanism;
FIG. 6 is a schematic view of a roller mount and built-in roller configuration;
FIG. 7 is a schematic structural view of a flood dragon screw mechanism;
FIG. 8 is a schematic structural view of a roller speed regulating mechanism;
FIG. 9 is a schematic view of a mount configuration;
FIG. 10 is a schematic view of the overall structure of the shellfish meat collection apparatus;
FIG. 11 is a schematic view of a control panel operating knob;
in the figure: 1 separation device, 1-1 flushing water tank, 1-2 water circulation mechanism, 1-2-1 filter, 1-2-2 circulation water inlet pipe, 1-2-3 circulation drain pipe, 1-3 partition screen plate, 1-4 shellfish meat guide plate, 1-5 flushing discharge plate, 1-6 support frame, 1-7 air blower, 1-8 motor, 1-9 air pressure sensor, 1-10 DC bubbling pipe, 1-11U-shaped bubbling pipe, 1-12 partition screen plate support frame, 1-13 bubbling pipe support base, 2 impurity removal device, 2-1 impurity removal support frame, 2-2 impurity removal roller mechanism, 2-2-1 conical roller screen, 2-2-2 annular roller screen, 2-2-3 snap ring, 2-2-4 roller mounting rack, 2-2-5 rollers, 2-2-6 poke rod, 2-2-7 anti-drop roller, 2-2-8 dragon screw mechanism, 2-2-8-1 roller shaft, 2-2-8-2 dragon screw blade, 2-2-8-3 mist water spray nozzle, 2-3 roller speed regulating mechanism, 2-3-1 roller speed regulating motor, 2-3-2 primary chain wheel, 2-3-3 secondary chain wheel, 2-3-4 tertiary chain wheel, 2-3-5 limiting rod, 2-3-6 speed regulating seat, 2-3-6-1 clamping rack, 2-3-6-2 annular clamping device, 2-3-6-3 opening and closing knobs, 2-3-7 mounting seats, 2-4 rotating speed sensors, 2-5 controllers, 2-6 roller shaft speed regulating motors, 2-7 shellfish meat discharging plates, 3 shellfish meat collecting devices, 3-1 shellfish meat conveying belts, 3-2 impurity detecting mechanisms, 3-2-1 mechanical arms, 3-2-2 meat sand-in-meat detectors, a switch A, a rotating speed control knob B, a grabbing time control knob C, a display screen D and an air pressure control knob E.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention more readily understood by those skilled in the art, and thus will more clearly and distinctly define the scope of the invention.
Example (b): referring to fig. 1-11, the present invention provides a technical solution: the utility model provides an intelligent shellfish dashes and flows edulcoration equipment, includes separator 1, edulcoration device 2, shellfish meat collection device 3, its characterized in that: one end of the impurity removing device 2 is fixedly connected with the separating device 1, and the other end of the impurity removing device 2 is fixedly connected with the shellfish meat collecting device 3;
the separation device 1 is composed of a washing water tank 1-1, a water circulation mechanism 1-2, a partition screen plate 1-3, a shellfish meat guide plate 1-4, a washing discharge plate 1-5, a support frame 1-6, a blower 1-7, a motor 1-8, an air pressure sensor 1-9, a direct current bubbling pipe 1-10, a U-shaped bubbling pipe 1-11, a partition screen plate support frame 1-12 and a bubbling pipe support seat 1-13; the separating device 1 is used for separating fine shells mixed in the shellfish meat through the flow flushing effect and removing partial silt;
the impurity removing device 2 consists of an impurity removing support frame 2-1, a roller impurity removing mechanism 2-2, a roller speed regulating mechanism 2-3, a rotating speed sensor 2-4, a controller 2-5, a roller shaft speed regulating motor 2-6 and a shellfish meat discharging plate 2-7; the impurity removal device 2 is used for carrying out detailed impurity removal operation on the shell meat through an impurity removal roller mechanism 2-2 and a flood dragon screw mechanism 2-2-8;
the shellfish meat collecting device 3 consists of a shellfish meat conveyor belt 3-1 and an impurity detecting mechanism 3-2; the shellfish meat collecting device 3 is used for measuring the impurity content of shellfish meat which finishes impurity removal operation through the mechanical arm 3-2-1 and the meat sand detector 3-2-2 and analyzing the result to determine whether the operation parameters of the separating device and the impurity removal device need to be adjusted or not;
the two sides of the outside of the washing water tank 1-1 are provided with water circulation mechanisms 1-2, the water circulation mechanisms 1-2 comprise a filter 1-2-1, a circulation water inlet pipe 1-2-2 and a circulation water outlet pipe 1-2-3, the filter 1-2-1 is approximately cylindrical and is arranged in front of the washing water tank 1-1, the circulation water inlet pipe 1-2-2 and the circulation water outlet pipe 1-2-3 are connected with the filter 1-2-1 and branch extends into the washing water tank 1-1, the pipe diameter of the circulation water inlet pipe 1-2-2 is slightly larger than that of the circulation water outlet pipe 1-2-3, when the washing operation is carried out, the water in the washing water tank 1-1 is continuously filtered by the filter, and a partition screen plate 1-3 is arranged at two thirds of the height of the washing water tank 1-1, the shellfish meat guide plates 1-4 are arranged above the partition screen plates 1-3 at intervals, the flow guide direction of the shellfish meat guide plates 1-4 is parallel to the direction of the washing water tank 1-1, the washing discharge plates 1-5 are arranged above the tail end of the washing water tank 1-1, and the support frames 1-6 are distributed on the two sides outside the washing water tank 1-1 and play a role in supporting the whole device.
As shown in fig. 3, the separating device further comprises a blower 1-7, a motor 1-8, an air pressure sensor 1-9, a direct current bubbling tube 1-10, a U-shaped bubbling tube 1-11, a partition screen plate support frame 1-12 and a bubbling tube support seat 1-13;
the air blower 1-7 is arranged at the head end of the flushing water tank 1-1, the motor 1-8 is arranged above the air blower 1-7, the air pressure sensor 1-9 is arranged at one side of the motor 1-8, the air blower 1-7 is connected with the direct current bubbling tube 1-10, the direct current bubbling tube 1-10 penetrates through the outer side of the flushing water tank 1-1 to be connected with the U-shaped bubbling tube 1-11 at the rear, and the bubbling tube supporting seats 1-13 are arranged below the direct current bubbling tube 1-10 and the U-shaped bubbling tube 1-11.
The shellfish meat is guided into a washing water tank 1-1, a motor 1-8 provides power for a blower 1-7, an air pressure sensor 1-9 can monitor the air inlet pressure in real time, the blower 1-7 guides air flow to a direct current bubbling tube 1-10 and a U-shaped bubbling tube 1-11, a partition screen plate 1-3 ensures that the shellfish meat does not fall below the bubbling tube, the shellfish meat moves towards a washing discharge plate 1-5 direction by passing a shellfish meat guide plate 1-4 under the action of water flow, the larger shells and partial silt mixed with the shellfish meat move forwards from the gap between the shellfish meat guide plate 1-5 and the partition screen plate 1-3, the fine shells sink at the bottom of the washing water tank 1-1, and finally the impurities sink below the washing water tank 1-1 and are gathered at the tail end of the washing water tank 1-1 and then are discharged through the through hole at the bottom.
As shown in fig. 4, 5, 6 and 7, the impurity removing device 2 comprises an impurity removing support frame 2-1 and a roller impurity removing mechanism 2-2; a roller impurity removal mechanism 2-2 is arranged on the inner side of the impurity removal support frame 2-1, and the roller impurity removal mechanism 2-2 comprises a conical roller screen 2-2-1, an annular roller screen 2-2-2, a clamping ring 2-2-3, a roller mounting frame 2-2-4, a roller 2-2-5, a poke rod 2-2-6, an anti-dropping roller 2-2-7 and a flood dragon screw mechanism 2-2-8; the conical rotary screen 2-2-1 is connected behind the washing and discharging plate 1-5, the annular rotary screen 2-2-2 is welded behind the conical rotary screen 2-2-1, the surface of the annular rotary screen 2-2-2 is also provided with through holes, snap rings 2-2-3 are respectively arranged at two fifths and four fifths of the total length of the head end of the annular rotary screen 2-2-2-2, a rotary screen mounting rack 2-2-4 is arranged at the middle position of the two snap rings 2-2-3 at equal intervals, a groove is arranged in a circular ring of the rotary screen mounting rack 2-2-4, rollers 2-2-5 are arranged in the groove, the annular rotary screen 2-2-2 can independently rotate under the supporting action of the rotary screen mounting rack 2-2-4 and the rollers 2-2-5, the poke rod 2-2-6 is symmetrically arranged on two outer sides of the annular rotary screen 2-2-2, the two sides of the poke rod 2-2-6 are provided with anti-falling rollers 2-2-7, the anti-falling rollers 2-2-7 are perfectly matched with the snap rings 2-2-3 through built-in grooves, the anti-falling rollers 2-2-7 are made of rubber, the anti-falling rollers 2-2-7 rotate and then drive the annular rotary screen 2-2-2 to rotate through friction force of the anti-falling rollers, and the flood dragon screw mechanism 2-2-8 is arranged inside the annular rotary screen 2-2-2.
Flood dragon screw mechanism 2-2-8 includes roller 2-2-8-1, flood dragon helical blade 2-2-8-2, fog water jet 2-2-8-3, roller 2-2-8-1 is installed in the position with annular drum sieve 2-2-2 axis coincidence, flood dragon helical blade 2-2-8 twines in the roller 2-2-8-1 outside, roller 2-2-8-1 surface still is equipped with fog water jet 2-2-8-3, fog rivers wash away the silt on shellfish meat surface more easily when using water wisely.
As shown in fig. 4 and 8, the sand removing device 2 in fig. 11 further comprises a roller speed regulating mechanism 2-3, a rotating speed sensor 2-4, a controller 2-5, a roller shaft speed regulating motor 2-6 and a shellfish meat discharging plate 2-7;
the roller speed regulating mechanism 2-3 is arranged above the impurity removing support frame 2-1, and the roller speed regulating mechanism 2-3 comprises a roller speed regulating motor 2-3-1, a primary chain wheel 2-3-2, a secondary chain wheel 2-3-3, a tertiary chain wheel 2-3-4, a limiting rod 2-3-5, a speed regulating seat 2-3-6 and a mounting seat 2-3-7; the output end of the roller speed regulating motor 2-3-1 is provided with a primary chain wheel 2-3-2, the primary chain wheel 2-3-2 synchronously drives a secondary chain wheel 2-3-3 and a tertiary chain wheel 2-3-4 through a chain, the secondary chain wheel 2-3-3 and the tertiary chain wheel 2-3-4 are symmetrically arranged by taking the output shaft of the roller speed regulating motor 2-3-1 as the center, a direction deflection part where the secondary chain wheel 2-3-3 is connected with the chain is provided with a limiting rod 2-3-5, the tertiary chain wheel 2-3-4 is arranged at the lowest part and is connected with a poking rod 2-2-6, the rod head of the limiting rod 2-3-5 is embedded in a speed regulating seat 2-3-6, the speed regulating seat 2-3-6 and the roller speed regulating motor 2-3-1 are both arranged on a mounting seat 2-3 through bolts 7, a rotating speed sensor 2-4 is connected with the roller speed regulating motor 2-3-1, a controller 2-5 is arranged between the rotating speed sensor 2-4 and the roller speed regulating motor 2-6, a control panel is arranged on the controller 2-5 and provided with various parameter adjusting knobs (a switch A, a rotating speed control knob B, a grabbing time control knob C, a display screen D and an air pressure control knob E), and the output end of the roller speed regulating motor 2-6 is connected with the roller 2-2-8-1 of the flood dragon screw mechanism 2-2-8 through a chain wheel and a chain.
The drum speed regulating motor 2-3-1 transmits power to the second-stage chain wheel 2-3-3 and the third-stage chain wheel 2-3-4 through the first-stage chain wheel 2-3-2 and the chain, and the third-stage chain wheel 2-3-4 drives the poke rod 2-2-6 to rotate so as to drive the annular drum screen 2-2-2 to rotate.
As shown in figure 9, the mounting seat 2-3-6 comprises a clamping rack 2-3-6-1, an annular clamping device 2-3-6-2 and an opening and closing knob 2-3-6-3, the clamping rack 2-3-6-1 is fixed on the inner wall of a groove of the speed regulating seat 2-3-6, the annular clamping device 2-3-6-2 is arranged on the outer side of a limiting rod 2-3-5, the opening and closing knob 2-3-6-3 is arranged on the outer side of the speed regulating seat 2-3-6, and the position of the annular clamping device 2-3-6-2 is adjusted. When the position of the limiting rod 2-3-5 is set, the annular clamping device 2-3-6-2 and the clamping rack 2-3-6-1 are mutually clamped and embedded, the position of the limiting rod 2-3-5 is fixed so as to ensure the rotating speed of the annular drum screen 2-2-2, the opening and closing knob 2-3-6-3 is pulled, the clamping rack can be retracted into the speed regulating seat 2-3-6, and the annular clamping device 2-3-6-2 can be slowly moved so as to adjust the position of the limiting rod 2-3-5 and further change the rotating speed of the annular drum screen 2-2-2.
The shell meat enters the impurity removing device 2 from the separating device 1 through the washing discharge plate 1-5, the roller speed regulating motor 2-3-1 drives the annular rotary screen 2-2-2 to rotate through the gears at all levels, the poke rod 2-2-6 and the anti-drop roller 2-2-7, the roller speed regulating motor 2-5 drives the flood dragon screw mechanism 2-2-8 to rotate, the annular rotary screen 2-2-2 and the flood dragon screw mechanism 2-2-8 rotate reversely, the shell meat, the silt and other fine impurities can be separated through centrifugal force due to different densities, the silt adhered to the surface of the shell meat can be removed through the screen hair on the flood dragon screw blade 2-2-8-2, and the mist water flow sprayed out from the mist water spraying port 2-2-8-3 on the roller shaft 2-2-8-1 is mixed with the annular rotary screen 2-2 2, the shellfish meat is discharged from the through holes on the surface of the shellfish meat discharging plate, and the shellfish meat moves forwards through centrifugal action and is led out from the shellfish meat discharging plate 2-7.
As shown in fig. 10, the shellfish collection apparatus 3 of fig. 11 includes a shellfish conveyor 3-1, an impurity detection mechanism 3-2; the impurity detection mechanism 3-2 comprises a mechanical arm 3-2-1 and a sand detector in meat 3-2-2; the shellfish meat conveyor belt 3-1 is connected behind the shellfish meat discharging plate 2-7, a manipulator 3-2-1 is arranged on one side of a cross beam of the shellfish meat conveyor belt 3-1, and the manipulator 3-2-1 is embedded in the meat with a sand detector 3-2-2.
The shellfish meat is discharged from the impurity removing device 2 and then enters a shellfish meat conveyor belt 3-1, the manipulator 3-2-1 randomly grabs the shellfish meat above at intervals of a certain time, the grabbed shellfish meat is sent to a meat sand carrying detector 3-2-2 for specific gravity analysis, the grabbed shellfish meat is minced into meat paste by the element, an impurity measuring system is arranged in the meat paste, impurities are weighed by washing and separating, if the specific gravity content of the impurities is larger than a limit value, the result is fed back to an air pressure sensor 1-9 and a rotating speed sensor 2-4, the air blower 1-7 and a speed regulating motor are controlled by the pressure sensor 1-9 and the rotating speed sensor 2-4 to respectively adjust the gas output speed and the rotating speed of a dragon screw mechanism 2-2-8, and when the meat sand carrying detector 3-2-2-2 determines that the impurity content of the shellfish meat again meets the standard, the whole machine tool runs according to the existing state, a control panel is arranged on the controllers 1-5, the operation knob on the control panel can be manually stirred to adjust the operation state of the whole device, and the device realizes man-machine cooperative intelligent operation of shellfish meat impurity removal.
The advantages are that: the direct current bubbling pipe and the U-shaped bubbling pipe are arranged in the washing water tank and below the partition screen plate, the density of air outlets on the surfaces of the two bubbling pipes is different, the number density of the air outlets of the direct current bubbling pipe is small, the diameter of an air hole is large, shellfish enters the washing water tank, fine shells and shellfish meat can be effectively separated under the mixing action of water flow and air bubbles, the shellfish meat is positioned at the middle upper part of water, the fine shells are positioned under the water and move forwards after being separated, the number density of the air outlets of the U-shaped bubbling pipe is large, the diameter of the air hole is small, the shellfish meat can be kept to pass through the shellfish meat flow guide plate in a stable state, and the fine shells and part of silt are gathered at the bottom of the tail end of the washing water tank and are discharged from holes at the bottom; the impurity removal device creatively adopts a mode that the annular rotary screen and the flood dragon screw mechanism rotate reversely, the shellfish meat can effectively separate silt wrapped by the shellfish meat under the reverse rotation effect, the controller has a set rotation speed, the silt in the shellfish meat can be effectively removed through the matching of the operation mode and the rotation speed, and the removed silt and impurities are discharged from through holes on the surface of the annular rotary screen through water flow; the shellfish meat that accomplishes the edulcoration operation can be regularly detected at the impurity detection mechanism among the terminal shellfish meat collection device of edulcoration device, the inside impurity content of shellfish meat is surveyed to the husky detector in the meat, if impurity content surpasses the limit value, the signal output integration in the husky detector in the meat feeds back the result to air pressure sensor and revolution speed sensor, air pressure sensor control air-blower adjusts gas output rate, revolution speed sensor control speed governing seat and roller speed governing motor adjust the running rate of annular drum sieve and flood dragon screw mechanism, until the husky detector in the meat surveys the impurity content of shellfish meat and accords with the standard, machines and tools maintain this state and operate, manipulator among the impurity detection mechanism can carry out the indefinite sample detection to the shellfish meat that accomplishes the edulcoration operation, random sample detection mode has improved the precision that detects, be favorable to the edulcoration device better carry out parameter control.
The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (9)
1. The utility model provides an intelligent shellfish dashes and flows edulcoration equipment, includes separator (1), edulcoration device (2), shellfish meat collection device (3), its characterized in that: one end of the impurity removal device (2) is fixedly connected with the separation device (1), and the other end of the impurity removal device (2) is fixedly connected with the shellfish meat collection device (3);
the separation device (1) is composed of a washing water tank (1-1), a water circulation mechanism (1-2), a partition screen plate (1-3), a shellfish meat guide plate (1-4), a washing discharge plate (1-5), a support frame (1-6), a blower (1-7), a motor (1-8), an air pressure sensor (1-9), a direct current bubbling tube (1-10), a U-shaped bubbling tube (1-11), a partition screen plate support frame (1-12) and a bubbling tube support seat (1-13);
the impurity removing device (2) is composed of an impurity removing support frame (2-1), a roller impurity removing mechanism (2-2), a roller speed regulating mechanism (2-3), a rotating speed sensor (2-4), a controller (2-5), a roller shaft speed regulating motor (2-6) and a shellfish meat discharging plate (2-7);
the shellfish meat collecting device (3) is composed of a shellfish meat conveyor belt (3-1) and an impurity detecting mechanism (3-2).
2. The intelligent shellfish rushing flow impurity removing device according to claim 1, characterized in that: the washing water tank is characterized in that water circulation mechanisms (1-2) are arranged on two outer sides of the washing water tank (1-1), each water circulation mechanism (1-2) comprises a filter (1-2-1), a circulation water inlet pipe (1-2-2) and a circulation water drain pipe (1-2-3), the filters (1-2-1) are approximately cylindrical and are arranged at one end of the washing water tank (1-1), the circulation water inlet pipes (1-2-2) are connected with the circulation water drain pipes (1-2-3) and the filters (1-2-1), branches of the circulation water inlet pipes extend into the washing water tank (1-1), the partition screen plates (1-3) are mounted at two thirds of the height of the washing water tank (1-1) through bolts, and the shellfish meat guide plates (1-4) are fixed on the inner wall of the washing water tank (1-1) through bolts and are arranged at intervals on the inner wall of the washing water tank (1-1) The device comprises a partition screen plate (1-3), wherein the flow guide direction of a shellfish meat flow guide plate (1-4) is parallel to the direction of a washing water tank (1-1), the washing and discharging plate (1-5) is fixed on the top of the other end of the washing water tank (1-1) through bolts, support frames (1-6) are distributed and welded on two sides of the outside of the washing water tank (1-1), and the pipe diameter of a circulating water inlet pipe (1-2-2) is larger than that of a circulating water outlet pipe (1-2-3).
3. The intelligent shellfish rushing flow impurity removing device according to claim 1, characterized in that: the blower (1-7) is arranged at one end of the washing water tank (1-1), the top of the blower (1-7) is provided with a motor (1-8) and a gas pressure sensor (1-9) through bolts, the blower (1-7) is connected with a direct current bubbling pipe (1-10), the direct current bubbling pipe (1-10) passes through the washing water tank (1-1) and is connected with a U-shaped bubbling pipe (1-11), the partition screen plate support frames (1-12) are arranged at the bottoms of the partition screen plates (1-3), the bottoms of the direct-current bubbling tubes (1-10) and the U-shaped bubbling tubes (1-11) are respectively provided with a bubbling tube support seat (1-13), the supporting seat (1-13) of the bubbling pipe is welded on the upper bottom surface of the washing water tank (1-1).
4. The intelligent shellfish rushing flow impurity removing device according to claim 1, characterized in that: one end of the interior of the impurity removal support frame (2-1) is provided with a roller impurity removal mechanism (2-2), and the roller impurity removal mechanism (2-2) comprises a conical roller screen (2-2-1); the conical drum screen (2-2-1) is connected behind the washing and discharging plate (1-5), an annular drum screen (2-2-2) is welded at one end of the conical drum screen (2-2-1), a plurality of through holes are further formed in the surface of the annular drum screen (2-2-2), snap rings (2-2-3) are respectively arranged at the two fifths and the four fifths of the total length of the head end of the annular drum screen (2-2-2-2), drum mounting frames (2-2-4) are arranged at the middle positions of the two snap rings (2-2-3) at equal intervals, grooves are formed in circular rings of the drum mounting frames (2-2-4), rollers (2-2-5) are embedded in the grooves, poking rods (2-2-6) are mounted on two sides of the annular drum screen (2-2-2-2), anti-falling rollers (2-2-7) are mounted at two ends of the poke rod (2-2-6), and the anti-falling rollers (2-2-7) are matched with the clamping rings (2-2-3) through surface grooves.
5. The intelligent shellfish rushing flow impurity removing device according to claim 4, characterized in that: the inside of annular drum sieve (2-2-2) is equipped with flood dragon screw mechanism (2-2-8), the internally mounted of flood dragon screw mechanism (2-2-8) has roller (2-2-8-1), roller (2-2-8-1) are installed in the position that coincides mutually with annular drum sieve (2-2-2) axis through the roller supporting seat, the outside welding of roller (2-2-8-1) has flood dragon helical blade (2-2-8), roller (2-2-8-1) surface is equipped with a plurality of vaporific water jet (2-2-8-3).
6. The intelligent shellfish rushing flow impurity removing device according to claim 1, characterized in that: the roller speed regulating mechanism (2-3) is fixed on the top of the impurity removing support frame (2-1) through bolts, the roller speed regulating mechanism (2-3-1) is provided with a roller speed regulating motor (2-3-1), the output end of the roller speed regulating motor (2-3-1) is provided with a primary chain wheel (2-3-2), the primary chain wheel (2-3-2) is synchronously connected with a secondary chain wheel (2-3-3) and a tertiary chain wheel (2-3-4) through a chain, the secondary chain wheel (2-3-3) and the tertiary chain wheel (2-3-4) are symmetrically arranged by taking the output shaft of the roller speed regulating motor (2-3-1) as the center, and the deflection part of the secondary chain wheel (2-3-3) connected with the chain is provided with a limiting rod (2-3-5), the three-level chain wheel (2-3-4) is arranged at the lowest part and is connected with the poke rod (2-2-6), the rod head of the limiting rod (2-3-5) is embedded in the speed regulating seat (2-3-6), the speed regulating seat (2-3-6) and the roller speed regulating motor (2-3-1) are fastened on the mounting seat (2-3-7) through bolts, the roller speed regulating motor (2-3-1) is connected with the rotating speed sensor (2-4), the controller (2-5) is arranged between the roller speed regulating motor (2-3-1) and the roller shaft speed regulating motor (2-6) and is electrically connected with the rotating speed sensor (2-4), and the output end of the roller shaft speed regulating motor (2-6) is electrically connected with the roller shaft (2-2-8) of the flood dragon screw mechanism (2-2-8) through a chain wheel and a chain 2-8-1), and the shellfish meat discharging plate (2-7) is arranged behind the annular rotary screen (2-2-2).
7. The intelligent shellfish rushing stream impurity removing device according to claim 6, characterized in that: the mounting seat (2-3-6) is composed of a clamping rack (2-3-6-1), an annular clamping device (2-3-6-2) and an opening and closing knob (2-3-6-3), the clamping rack (2-3-6-1) is fixed on the inner wall of a groove of the speed regulating seat (2-3-6), the annular clamping device (2-3-6-2) is installed on the outer side of the limiting rod (2-3-5), and the opening and closing knob (2-3-6-3) is arranged on the outer side of the speed regulating seat (2-3-6) to adjust the position of the annular clamping device (2-3-6-2).
8. The intelligent shellfish rushing flow impurity removing device according to claim 1, characterized in that: the impurity detection mechanism (3-2) is composed of a mechanical arm (3-2-1) and a sand detector (3-2-2) in meat; a manipulator (3-2-1) is installed on one side of a cross beam of the shellfish meat conveyor belt (3-1), and the manipulator (3-2-1) is embedded in the shellfish meat sand detector (3-2-2); a signal output integration is arranged in the meat sand-in-meat detector (3-2-2), and the detection result of impurities in the shellfish meat is fed back to the separation device (1) and the impurity removal device (2) in a signal form.
9. The intelligent shellfish rushing flow impurity removing device according to claim 1, characterized in that: the controller (2-5) is provided with a control panel, and the control panel is provided with a switch (A), a rotating speed control knob (B), a grabbing time control knob (C), a display screen (D) and an air pressure control knob (E).
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115055259A (en) * | 2022-08-16 | 2022-09-16 | 福建省泉州市海珍食品有限公司 | Oyster meat crushed aggregates processingequipment |
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