CN113916106A - Device and method for accurately detecting parallelism and verticality of end base planes of multiple groups of holes - Google Patents

Device and method for accurately detecting parallelism and verticality of end base planes of multiple groups of holes Download PDF

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Publication number
CN113916106A
CN113916106A CN202111248806.9A CN202111248806A CN113916106A CN 113916106 A CN113916106 A CN 113916106A CN 202111248806 A CN202111248806 A CN 202111248806A CN 113916106 A CN113916106 A CN 113916106A
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China
Prior art keywords
hole
parallelism
perpendicularity
mandrel
core rod
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CN202111248806.9A
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Chinese (zh)
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赵琴
叶剑
吴远
孙涛
龙艳
李勇
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Cintec Heavy Equipment Co ltd
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Cintec Heavy Equipment Co ltd
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Priority to CN202111248806.9A priority Critical patent/CN113916106A/en
Publication of CN113916106A publication Critical patent/CN113916106A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/24Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/0002Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
    • G01B5/0004Supports
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/24Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
    • G01B5/245Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing perpendicularity

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention discloses a device and a method for accurately detecting parallelism and verticality of end base surfaces of a plurality of groups of holes, wherein the device comprises a fixed seat, a core rod is rotatably connected on the fixed seat, and a plurality of dial indicators are movably connected on the core rod; during detection, a core rod which is well matched with the workpiece to be detected is inserted into the shaft hole of the workpiece to be detected, the core rod and the hole can not have a measurable gap while the core rod can rotate freely, a dial indicator head connected to the core rod is in contact with the end base surface of the hole, and the core rod is rotated at a constant speed, so that the parallelism and the verticality of the end base surface of the hole can be detected. This application simple structure, the cost is little, realizes easily that during the detection, plug and hole are in the laminating state all the time, can the point defect of automatic filtration pore face manufacturing, avoid because of the misjudgement that "three-coordinate" probe contact surface is little and cause, the suitability is strong, the accuracy is high, the result is reliable.

Description

Device and method for accurately detecting parallelism and verticality of end base planes of multiple groups of holes
Technical Field
The invention relates to a device and a method for accurately detecting parallelism and perpendicularity of end base surfaces of multiple groups of holes, and belongs to the technical field of mechanical part detection.
Background
At present, in the conventional detection of the straight-through multi-hole and multi-layer end face with high requirements and the angle between the hole and a part installation reference belt, three-coordinate measurement is basically adopted or a yaw instrument is used for detection. The method has the advantages of accurate detection result; however, the following disadvantages also exist:
(1) the three-coordinate system has the advantages of great capital investment, professional training requirement of operators, strict requirement on the use environment, due supporting guarantee facilities, high maintenance cost and low cost-effectiveness ratio to conventional micro enterprises, and is necessary to ensure;
(2) the three-coordinate system belongs to a high-precision detecting instrument, the outsourcing inspection and detection cost is high, the system is basically only used for carrying out sampling inspection on parts, the detection period is long, all parts cannot be inspected in time and are influenced by the work arrangement of a detection unit, and the comprehensiveness and the timeliness are not enough.
(3) The three-coordinate system is limited by the probe and can not carry out internal detection on small holes and deep holes; the 'deflection instrument' is limited by size, shape and size, and has limited applicability.
Disclosure of Invention
In view of the above, the present invention provides an apparatus and a method for accurately detecting parallelism and verticality of a plurality of groups of hole end base planes, which can overcome the defects of the prior art.
The purpose of the invention is realized by the following technical scheme:
the utility model provides an accurate device that detects multiunit hole end base face depth of parallelism and straightness that hangs down, includes the fixing base, rotates on the fixing base and is connected with the plug, a plurality of percentage tables of swing joint on the plug.
The upper surface of the fixing seat is provided with an arc-shaped groove, steel balls are arranged in the arc-shaped groove, and a central hole matched with the steel balls is formed in the axis of one end of the core rod, so that the core rod is rotatably connected with the fixing seat through the steel balls.
The dial indicator is magnetically and fixedly connected on the core rod through a magnetic indicator frame.
The magnetic force meter frame comprises a magnetic force block, a cross rod is connected to the magnetic force block through a first fine adjustment mechanism, and the dial indicator is perpendicular to the cross rod and is connected with the cross rod in a sliding mode through a second fine adjustment mechanism.
The magnetic attraction surface of the magnetic block is provided with an arc-shaped notch matched with the core rod, so that the magnetic block is in contact with the surface of the core rod through the arc-shaped notch.
The roughness of the surface of the core rod is not lower than Ra1.6; the hardness is not lower than 40 HRC;
the roughness of the inner surface of the arc-shaped groove on the fixed seat and the outer surface of the steel ball is not lower than Ra1.6; and the hardness of the two is not lower than 45 HRC.
A method for accurately detecting parallelism and verticality of end faces of multiple groups of holes is characterized in that the parallelism and verticality of the end faces of the holes are detected by taking a shaft hole of a workpiece to be detected as a reference, and rotating a dial indicator with a gauge head in contact with the end faces of the holes around the reference shaft hole.
Inserting a core rod which is well matched with the workpiece to be measured into the shaft hole of the workpiece to be measured, ensuring that the core rod can freely rotate and simultaneously cannot have a measurable gap, contacting a hole end base surface by a dial indicator head connected on the core rod, rotating the core rod for a circle at a constant speed, and directly reading by the dial indicator to obtain the verticality of the outlet hole and the end surface; and detecting the upper end surface and the lower end surface or the plurality of end surfaces of the workpiece to be detected through the dial indicator according to the operation, respectively reading numerical values, and obtaining the parallelism of the two end surfaces or the plurality of end surfaces through reading difference.
During measurement, a workpiece to be measured is placed in an inclined mode, the core rod penetrates through a shaft hole of the workpiece to be measured, the bottom center hole is naturally placed on the steel ball, the steel ball is bound by the hole inclination angle of the center hole, the core rod rotates at a high speed, the phenomenon of vertical movement is avoided, and accurate detection is achieved.
During measurement, the end face is measured from inside to outside for multiple times, and the maximum value is taken as a measured value.
Compared with the prior art, the device and the method for accurately detecting the parallelism and the perpendicularity of the end base surfaces of the multiple groups of holes disclosed by the invention comprise a fixed seat, wherein a core rod is rotatably connected on the fixed seat, and a plurality of dial indicators are movably connected on the core rod; during detection, a core rod which is well matched with the workpiece to be detected is inserted into the shaft hole of the workpiece to be detected, the core rod and the hole can not have a measurable gap while the core rod can freely rotate, a dial indicator head connected to the core rod is in contact with a hole end base surface, the core rod rotates for a circle at a constant speed, and the dial indicator directly reads to obtain the verticality of the outlet hole and the end surface; and detecting the upper end surface and the lower end surface or the plurality of end surfaces of the workpiece to be detected through the dial indicator according to the operation, respectively reading numerical values, and obtaining the parallelism of the two end surfaces or the plurality of end surfaces through reading difference. The method and the device use the finish machining hole of the workpiece to be detected as a reference, so that the reference hole and the core rod are always in a good matching state, the hole end base surface is processed at 90 degrees relative to the reference hole, the detection condition can be reflected when the end surface rotates along with the core rod, and the method and the device are high in applicability, high in accuracy and reliable in result.
The invention has the beneficial effects that:
(1) the structure is simple, the cost is low, and the implementation is easy;
(2) during detection, the core rod and the hole are always in a fit state, so that point defects generated by processing and manufacturing the hole surface can be automatically filtered, and misjudgment caused by small contact surface of the three-coordinate probe is avoided;
(3) the detection is convenient and fast, the adjustment is simple, the requirement on operators is low, and the applicability is wide;
(4) the full-coverage of hole end face part detection can be carried out, no dead angle is left, the detection precision is high, the use risk is reduced, and the process data control is enhanced.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention may be realized and attained by the means of the instrumentalities and combinations particularly pointed out hereinafter.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings, in which:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partially enlarged structural diagram of a portion a in fig. 1.
Fig. 3 is a partially enlarged structural diagram of part B in fig. 1.
Fig. 4 is a schematic structural diagram of a first fine adjustment mechanism on a magnetic force meter stand.
Fig. 5 is a schematic structural diagram of a second fine adjustment mechanism on the magnetic force meter stand.
Detailed Description
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the preferred embodiments are illustrative of the invention only and are not limiting upon the scope of the invention.
As shown in figures 1-5 of the drawings,
the invention discloses a device for accurately detecting parallelism and verticality of end base surfaces of a plurality of groups of holes, which comprises a fixed seat 1, wherein a core rod 2 is rotatably connected on the fixed seat 1, and a plurality of dial indicators 3 are movably connected on the core rod 2.
The upper surface of the fixed seat 1 is provided with an arc-shaped groove 101, a steel ball 4 is arranged in the arc-shaped groove 101, and a central hole 201 matched with the steel ball 4 is arranged at the axis of one end of the core rod 2, so that the core rod 2 is rotatably connected with the fixed seat 1 through the steel ball 4.
The dial indicator 3 is magnetically attracted and fixedly connected on the core rod 2 through a magnetic indicator frame 5.
The magnetometer stand 5 comprises a magnetometer block 501, a cross bar 503 is connected to the magnetometer block 501 through a first fine adjustment mechanism 502, and the dial indicator 3 is perpendicular to the cross bar 503 and is connected with the cross bar 503 in a sliding mode through a second fine adjustment mechanism 504.
The first fine adjustment mechanism 502 is a screw mechanism. Specifically, screw rod mechanism is equipped with the screw rod including seting up the vertical spout on magnetic block in the spout, is equipped with the slider in the spout, and slider and screw rod spiro union, the horizontal pole links firmly with the slider, rotates the screw rod, makes the slider remove along the spout, and then drives horizontal pole 503 motion and realize vertical fine setting.
The second fine adjustment mechanism 504 is a screw tightening mechanism. The screw tightening mechanism comprises a clamping sleeve clamped on the cross rod 503, the bottom of the clamping sleeve is fixedly connected with the dial indicator 3, the top of the clamping sleeve is provided with a screw hole, and a tightening screw with the top end abutting against the cross rod 503 is arranged in the screw hole.
The magnetic attraction surface of the magnetic block 501 is provided with an arc-shaped notch 5011 matched with the core rod 2, so that the magnetic block 501 is in surface contact with the core rod 2 through the arc-shaped notch 5011, and the magnetic attraction firmness is good.
According to the measuring surface of the workpiece 6 to be measured, the dial indicators 3 are arranged in two or more than two blocks.
The core rod 2 is arranged in various specifications according to the shaft hole of the workpiece 6 to be measured.
The roughness of the surface of the core rod 2 is not lower than Ra1.6; the hardness is not lower than 40 HRC.
The roughness of the inner surface of the arc-shaped groove 101 of the fixed seat and the outer surface of the steel ball 4 is not lower than Ra1.6, and the hardness of the inner surface and the outer surface of the steel ball is not lower than 45 HRC.
The method for accurately detecting the parallelism and the perpendicularity of the end base surfaces of the multiple groups of holes based on the device takes the shaft hole of the workpiece 6 to be detected as a reference, and the dial indicator 3 with the gauge head contacted on the end base surfaces of the holes rotates around the reference shaft hole to detect the parallelism and the perpendicularity of the end surfaces of the holes.
Specifically, a core rod 2 which is well matched with a workpiece 6 to be measured is inserted into an axle hole of the workpiece, the core rod 2 and the hole can not have a measurable gap while the core rod 2 can freely rotate, a dial indicator 3 connected to the core rod 2 contacts a hole end base surface, the core rod 2 rotates for a circle at a constant speed, and the dial indicator 3 directly reads to obtain the verticality of a hole and an end surface; according to the operation, the upper end surface and the lower end surface or the end surfaces of the workpiece 6 to be detected are detected through the dial indicator 3, the numerical values are respectively read, and the parallelism of the two end surfaces or the multiple end surfaces is obtained through the reading difference.
And simultaneously installing corresponding dial indicators 3 on each end face of the workpiece 6 to be measured, driving each dial indicator 3 to rotate around the shaft hole of the workpiece 6 to be measured at a constant speed through the mandrel 2, and directly reading the number difference to obtain the parallelism of two end faces or multiple end faces.
During measurement, a workpiece 6 to be measured is obliquely placed, the core rod 2 penetrates through a shaft hole of the workpiece 6 to be measured, a bottom center hole is naturally arranged on the steel ball 4, the steel ball 4 is bound by utilizing a hole inclination angle of the center hole, the core rod 2 rotates at a high speed, the phenomenon of vertical movement is avoided, and the detection accuracy is ensured.
The inclination angle of the workpiece 6 to be measured is 10-20 degrees.
During measurement, the end face is measured from inside to outside for multiple times, and the maximum value is taken as a measured value.
And a lubricating film layer is coated on the surface of the core rod 2 or in the shaft hole of the workpiece 6 to be detected, so that the good matching of the core rod and the workpiece can be further ensured, and the detection precision is ensured.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any simple modification, equivalent change and modification made to the above embodiment according to the technical spirit of the present invention without departing from the technical spirit of the present invention are within the scope of the present invention.

Claims (10)

1.一种精确检测多组孔端基面平行度及垂直度的装置,其特征在于:包括固定座(1),在固定座(1)上转动连接有芯棒(2),在芯棒(2)上活动连接多个百分表(3)。1. A device for accurately detecting the parallelism and perpendicularity of the end base surfaces of multiple groups of holes, characterized in that: it comprises a fixing seat (1), a mandrel (2) is rotatably connected to the fixing seat (1), and a mandrel (2) is rotatably connected to the fixing seat (1). (2) Multiple dial indicators (3) on active connections. 2.根据权利要求1所述的精确检测多组孔端基面平行度及垂直度的装置,其特征在于:所述固定座(1)上表面设有弧形凹槽(101),在弧形凹槽(101)内设有钢珠(4),在芯棒(2)一端轴线处设有与钢珠(4)适配的中心孔(201),使芯棒(2)通过钢珠(4)与固定座(1)转动连接。2. The device for accurately detecting the parallelism and perpendicularity of the base surfaces of multiple groups of holes according to claim 1, characterized in that: the upper surface of the fixing seat (1) is provided with an arc-shaped groove (101), A steel ball (4) is arranged in the groove (101), and a central hole (201) adapted to the steel ball (4) is arranged at the axis of one end of the mandrel (2), so that the mandrel (2) passes through the steel ball (4) It is rotatably connected with the fixing seat (1). 3.根据权利要求2所述的精确检测多组孔端基面平行度及垂直度的装置,其特征在于:所述百分表(3)通过磁力表架(5)磁吸固连在芯棒(2)上。3. The device for accurately detecting the parallelism and perpendicularity of the base surfaces of multiple groups of holes according to claim 2, characterized in that: the dial indicator (3) is magnetically connected to the core through a magnetic gauge stand (5). Stick (2) on. 4.根据权利要求3所述的精确检测多组孔端基面平行度及垂直度的装置,其特征在于:所述磁力表架(5)包括磁力块(501),在磁力块(501)上通过第一微调机构(502)连接有横杆(503),百分表(3)与横杆(503)垂直设置且通过第二微调机构(504)与横杆(503)滑动连接。4. The device for accurately detecting the parallelism and perpendicularity of multiple groups of hole end base surfaces according to claim 3, characterized in that: the magnetic force meter frame (5) comprises a magnetic force block (501), and the magnetic force block (501) A crossbar (503) is connected with the first fine adjustment mechanism (502), the dial indicator (3) is vertically arranged with the crossbar (503) and is slidably connected to the crossbar (503) through the second fine adjustment mechanism (504). 5.根据权利要求4所述的精确检测多组孔端基面平行度及垂直度的装置,其特征在于:所述磁力块(501)的磁吸面设有与芯棒(2)适配的弧形缺口(5011),使磁力块(501)通过弧形缺口(5011)与芯棒(2)面接触。5. The device for accurately detecting the parallelism and perpendicularity of the base surfaces of multiple groups of holes according to claim 4, characterized in that: the magnetic attraction surface of the magnetic block (501) is provided with a matching core rod (2). The arc-shaped gap (5011) makes the magnetic block (501) come into surface contact with the mandrel (2) through the arc-shaped gap (5011). 6.根据权利要求2-5任一所述的精确检测多组孔端基面平行度及垂直度的装置,其特征在于:所述芯棒(2)表面的粗糙度不低于Ra1.6;硬度不低于40HRC;6. The device for accurately detecting the parallelism and perpendicularity of multiple groups of hole end bases according to any one of claims 2-5, wherein the surface roughness of the mandrel (2) is not lower than Ra1.6 ; Hardness not less than 40HRC; 所述固定座上的弧形凹槽(101)内表面及钢珠(4)外表面的粗糙度不低于Ra1.6;且二者的硬度不低于45HRC。The roughness of the inner surface of the arc-shaped groove (101) on the fixed seat and the outer surface of the steel ball (4) is not lower than Ra1.6; and the hardness of the two is not lower than 45HRC. 7.一种精确检测多组孔端基面平行度及垂直度的方法,其特征在于:其与待测工件(6)的轴孔为基准,使表头接触在孔端基面上的百分表(3)绕基准轴孔转动,进行孔端面平行度及垂直度检测。7. A method for accurately detecting the parallelism and perpendicularity of multiple groups of hole end base surfaces, characterized in that: it is based on the shaft hole of the workpiece to be measured (6), so that the meter head is in contact with the hole end base surface of the hole. The sub-table (3) rotates around the reference shaft hole to detect the parallelism and perpendicularity of the end face of the hole. 8.根据权利要求7所述的精确检测多组孔端基面平行度及垂直度的方法,其特征在于:在待测工件(6)的轴孔内插入与之配合良好的芯棒(2),芯棒(2)与孔在保证芯棒(2)能自由转动的同时不能有可测间隙,芯棒(2)上相接的百分表(3)表头接触孔端基面,芯棒(2)匀速旋转一周,百分表(3)直接读数即得出孔与端面的垂直度;按上述操作,通过百分表(3)检测待测工件(6)上下端面或多个端面,并分别读取数值,读数差即得出两端面或多端面的平行度。8. The method for accurately detecting the parallelism and perpendicularity of the end base surfaces of multiple groups of holes according to claim 7, characterized in that: inserting a mandrel (2) that is well matched to the shaft hole of the workpiece (6) to be measured ), the mandrel (2) and the hole cannot have a measurable gap while ensuring that the mandrel (2) can rotate freely. The mandrel (2) rotates at a constant speed for one cycle, and the dial indicator (3) can directly read the perpendicularity between the hole and the end face; according to the above operation, use the dial indicator (3) to detect the upper and lower end faces of the workpiece (6) or multiple End faces, and read the values respectively, the difference between the readings can get the parallelism of the two end faces or multiple end faces. 9.根据权利要求8所述的精确检测多组孔端基面平行度及垂直度的方法,其特征在于:测量时,使待测工件(6)倾斜放置,芯棒(2)穿入待测工件(6)的轴孔,且底端中心孔自然安放在钢珠(4)上,利用中心孔的孔倾角束缚钢珠(4),实现芯棒(2)速旋转且不会有上下窜动现象,实现精确检测。9. The method for accurately detecting the parallelism and perpendicularity of multiple groups of hole end base planes according to claim 8, characterized in that: when measuring, the workpiece (6) to be measured is placed obliquely, and the mandrel (2) penetrates into the to-be-measured workpiece (6). Measure the shaft hole of the workpiece (6), and the center hole at the bottom end is naturally placed on the steel ball (4), and the steel ball (4) is bound by the hole inclination of the center hole, so that the mandrel (2) can rotate at a high speed without moving up and down. phenomenon, to achieve accurate detection. 10.根据权利要求7-9任一所述的精确检测多组孔端基面平行度及垂直度的方法,其特征在于:测量时,按端面从里到外进行多次测量,以最大值为测量值。10. The method for accurately detecting the parallelism and perpendicularity of multiple groups of hole end bases according to any one of claims 7-9, wherein: during measurement, multiple measurements are performed from the inside to the outside according to the end face, and the maximum value is obtained. is the measured value.
CN202111248806.9A 2021-10-26 2021-10-26 Device and method for accurately detecting parallelism and verticality of end base planes of multiple groups of holes Pending CN113916106A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990022980U (en) * 1997-12-02 1999-07-05 이원 Holder for shaft alignment of the rotating device
CN102269559A (en) * 2011-04-29 2011-12-07 陈硕 Tool and method for measuring perpendicularity of blind hole to end surface
CN203396308U (en) * 2013-08-06 2014-01-15 江苏苏铃精工机械有限公司 Inspection device for measuring inner cone jumping of small precise main shaft
CN212300228U (en) * 2020-07-15 2021-01-05 南京仁乔机电有限公司 Tool for rapidly detecting verticality between inner hole of double-screw cylinder and end face
CN216049625U (en) * 2021-10-26 2022-03-15 贵州成智重工科技有限公司 Device for accurately detecting parallelism and verticality of end base surfaces of multiple groups of holes

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990022980U (en) * 1997-12-02 1999-07-05 이원 Holder for shaft alignment of the rotating device
CN102269559A (en) * 2011-04-29 2011-12-07 陈硕 Tool and method for measuring perpendicularity of blind hole to end surface
CN203396308U (en) * 2013-08-06 2014-01-15 江苏苏铃精工机械有限公司 Inspection device for measuring inner cone jumping of small precise main shaft
CN212300228U (en) * 2020-07-15 2021-01-05 南京仁乔机电有限公司 Tool for rapidly detecting verticality between inner hole of double-screw cylinder and end face
CN216049625U (en) * 2021-10-26 2022-03-15 贵州成智重工科技有限公司 Device for accurately detecting parallelism and verticality of end base surfaces of multiple groups of holes

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