CN113899319B - Device, method, equipment and medium for measurement and verification of underwater bending and torsional deformation of fuel assembly - Google Patents
Device, method, equipment and medium for measurement and verification of underwater bending and torsional deformation of fuel assembly Download PDFInfo
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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Abstract
Description
技术领域technical field
本发明属于核辐射安全与检测技术领域,具体地,是一种燃料组件水下弯扭变形测量验证装置、方法、设备及介质。The invention belongs to the technical field of nuclear radiation safety and detection, in particular to a device, method, equipment and medium for measuring and verifying underwater bending and torsional deformation of a fuel assembly.
背景技术Background technique
核安全是核电发展的生命线,目前大多数商业运行的核电站是采用技术比较成熟、经济效益较好、安全可靠性较高的压水堆,压水堆堆芯由燃料组件及其他相关设备构成。其中燃料组件是堆芯中最重要的部分,组件变形严重时会影响燃料棒正常插入,导致燃料棒卡棒,危及反应堆安全运行。为避免发生卡棒危险,需要在一段合理的时间间隔内,对组件变形情况进行定期检测,通过检测结果评定变形是否处于安全范围内,提醒工作人员及时地更换燃料组件。Nuclear safety is the lifeline of nuclear power development. At present, most commercial nuclear power plants use pressurized water reactors with relatively mature technology, good economic benefits, and high safety and reliability. The core of pressurized water reactors is composed of fuel assemblies and other related equipment. Among them, the fuel assembly is the most important part in the core. When the assembly is seriously deformed, it will affect the normal insertion of the fuel rods, resulting in the sticking of the fuel rods and endangering the safe operation of the reactor. In order to avoid the danger of sticking rods, it is necessary to regularly check the deformation of the components within a reasonable time interval, and to assess whether the deformation is within a safe range through the detection results, and remind the staff to replace the fuel components in time.
目前,核电站普遍采用的是水下摄像头的方式进行组件变形检测,通过安装在组件四周的摄像装置,在外利用监视屏观察组件的变形情况,这样的方式只能通过人的肉眼粗略的判断组件的变形,不能做到以模型和精确的测量数据量化地反映变形情况,而且一般的摄像装置所用的CCD等感光器件在反应堆的特殊环境中特别容易损坏,由核电厂的反馈中可知,摄像装置的更换是相当频繁的。At present, nuclear power plants generally use underwater cameras to detect the deformation of components. Through the camera devices installed around the components, the deformation of the components can be observed on the monitor screen outside. This method can only roughly judge the deformation of the components with the naked eye. The deformation cannot be quantitatively reflected by the model and accurate measurement data, and the CCD and other photosensitive devices used in general camera devices are particularly vulnerable to damage in the special environment of the reactor. It can be seen from the feedback of the nuclear power plant that the Replacements are fairly frequent.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的缺陷,本发明的目的是提供一种燃料组件水下弯扭变形测量验证装置、方法、电子设备及介质,能够快速准确测量燃料组件的弯扭变形。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a verification device, method, electronic device and medium for measuring and verifying the bending and torsional deformation of a fuel assembly, which can quickly and accurately measure the bending and torsional deformation of the fuel assembly.
根据本发明的一个方面,提供一种燃料组件水下弯扭变形测量验证装置,包括:According to one aspect of the present invention, a device for measuring and verifying underwater bending and torsional deformation of a fuel assembly is provided, comprising:
连接部,所述连接部用于实现集成安装;a connecting part, the connecting part is used to realize integrated installation;
测量部,所述测量部安装于所述连接部,用于实现对燃料组件的测量;a measuring part, the measuring part is mounted on the connecting part and is used to measure the fuel assembly;
旋转部,所述旋转部与连接部连接,其控制连接部进行旋转,从而带动测量部实现旋转;a rotating part, the rotating part is connected with the connecting part, and the rotating part controls the connecting part to rotate, thereby driving the measuring part to realize the rotation;
升降部,所述升降部与旋转部连接,其控制旋转部进行升降,从而带动测量部实现升降;a lifting part, the lifting part is connected with the rotating part, and controls the rotating part to lift and lower, thereby driving the measuring part to achieve lifting;
所述旋转部结合升降部,使得测量部升降和旋转,实现对燃料组件上、下、左、右全方位测量。The rotating part is combined with the lifting part, so that the measuring part is lifted and rotated, so as to realize the omnidirectional measurement of the fuel assembly up, down, left and right.
所述连接部包括连接杆;the connecting portion includes a connecting rod;
所述测量部包括两组相同的测量单元,所述两组测量单元沿着所述连接杆上下布置;每组测量单元包括一个相机模块和一个激光模块;所述相机模块和激光模块安装于所述连接杆上;The measuring part includes two sets of identical measuring units, the two sets of measuring units are arranged up and down along the connecting rod; each set of measuring units includes a camera module and a laser module; the camera module and the laser module are installed in the on the connecting rod;
所述旋转部包括旋转调整座,安装于所述连接杆顶部,控制连接杆旋转;The rotating part includes a rotating adjustment seat, which is installed on the top of the connecting rod and controls the rotation of the connecting rod;
所述升降部包括升降调整座,安装于所述旋转调整座顶部,控制旋转调整座升降,从而带动所述连接杆升降。The lifting part includes a lifting adjusting seat, which is installed on the top of the rotating adjusting seat, and controls the lifting and lowering of the rotating adjusting seat, thereby driving the connecting rod to rise and fall.
优选地,所述相机模块包括:Preferably, the camera module includes:
工业相机,所述工业相机用于采集图像;an industrial camera for capturing images;
镜头,所述镜头与工业相机连接;a lens, which is connected to the industrial camera;
相机安装板,所述相机安装板上安装连接镜头后的工业相机;a camera mounting plate, on which an industrial camera connected with a lens is mounted;
相机模块外壳,所述相机模块外壳将拼装完成的工业相机、镜头和相机安装板包在其内部;所述相机模块外壳的靠近镜头的一端为相机模块窗口玻璃,另一端为密封板;a camera module housing, the camera module housing wraps the assembled industrial camera, lens and camera mounting plate inside; one end of the camera module housing close to the lens is the camera module window glass, and the other end is a sealing plate;
相机模块窗口玻璃,所述相机模块窗口玻璃与相机模块外壳固定密封,光线从所述玻璃窗口进入相机;a camera module window glass, the camera module window glass is fixed and sealed with the camera module housing, and light enters the camera from the glass window;
密封板,所述密封板与相机模块外壳通过耐高温防水胶固定密封;a sealing plate, the sealing plate and the camera module shell are fixed and sealed by high temperature resistant waterproof glue;
数据线通过耐高温防水胶进行固定密封后外接与电源直接相连;The data cable is fixed and sealed with high temperature resistant waterproof glue, and then the external connection is directly connected to the power supply;
优选地,所述激光模块包括:Preferably, the laser module includes:
激光器,所述激光器用于发射激光;a laser for emitting laser light;
激光器安装板,所述激光器安装板内部安装两个激光器,两个激光器间距30mm;Laser mounting plate, two lasers are installed inside the laser mounting plate, and the distance between the two lasers is 30mm;
激光模块窗口玻璃,所述激光模块窗口玻璃与激光器安装板固定密封;激光从所述玻璃窗口投出。A laser module window glass, the laser module window glass is fixed and sealed with the laser mounting plate; the laser light is projected from the glass window.
数据线通过耐高温防水胶进行固定密封后外接与电源直接相连。The data cable is fixed and sealed with high temperature resistant waterproof glue, and then the external connection is directly connected to the power supply.
一个所述工业相机和两个所述激光器构成双光刀线激光三角测量。采用双光刀线激光三角测量原理,每组测量单元集成两个激光器,两组测量单元集成四个激光器,三维重建后,得到四束点云数据。One of the industrial cameras and two of the lasers constitute a double-knife line laser triangulation. Using the principle of double-knife line laser triangulation, each group of measurement units integrates two lasers, and the two groups of measurement units integrate four lasers. After three-dimensional reconstruction, four beams of point cloud data are obtained.
根据本发明的第二个方面,提供一种燃料组件水下弯扭变形测量验证方法,包括:According to a second aspect of the present invention, a method for measuring and verifying underwater bending and torsional deformation of a fuel assembly is provided, comprising:
通过上、下两组测量单元,采集燃料组件的两组三维重建点云数据;Two sets of 3D reconstructed point cloud data of the fuel assembly are collected through the upper and lower sets of measurement units;
对所述点云数据进行筛选拟合处理,获得燃料组件重建外侧点及重建外侧点的拟合平面,对拟合平面进行三面求交获得求交结果;Screening and fitting processing is performed on the point cloud data to obtain the reconstructed outer point of the fuel assembly and the fitting plane of the reconstructed outer point, and the fitting plane is intersected on three sides to obtain the intersection result;
基于所述求交结果,完成燃料组件弯扭变形测量。Based on the intersection results, the bending-torsional deformation measurement of the fuel assembly is completed.
优选地,所述通过上、下两组测量单元,采集燃料组件的两组三维重建点云数据,包括:Preferably, the two sets of three-dimensional reconstruction point cloud data of the fuel assembly are collected by the upper and lower sets of measurement units, including:
S101,对上、下两组测量单元进行空气和水中多姿态标定,辨识相机参数;S101, performing multi-attitude calibration on the upper and lower two groups of measurement units in air and water, and identifying camera parameters;
S102,对上、下两组测量单元进行光平面标定,计算上、下两组测量单元的光平面参数;S102, performing light plane calibration on the upper and lower two groups of measuring units, and calculating the light plane parameters of the upper and lower two groups of measuring units;
S103,对上、下两组测量单元进行全局标定。S103, perform global calibration on the upper and lower two groups of measurement units.
优选地,所述点云数据进行筛选拟合,获得燃料组件重建外侧点及重建外侧点的拟合平面,对拟合平面进行三面求交获得求交结果,包括:Preferably, the point cloud data is screened and fitted to obtain the reconstructed outer point of the fuel assembly and the fitting plane of the reconstructed outer point, and the fitting plane is intersected on three sides to obtain the intersection result, including:
S201,选用一组测量单元三维重建获得的两束点云数据,根据左上、左下、右上、右下四个方向,将上述两束点云拆分成左上、左下、右上、右下四段点云数据,并采用最小二乘法原理,拟合获得相应的四条直线方程;S201, select two sets of point cloud data obtained by three-dimensional reconstruction of a measuring unit, and divide the above two point clouds into four points of upper left, lower left, upper right and lower right according to four directions: upper left, lower left, upper right and lower right Cloud data, and adopt the principle of least squares to fit the corresponding four straight line equations;
将四段点云数据依次分别代入所述四条直线方程,通过方程的正负判断该点是否位于相应直线外侧;筛选获得四条直线外侧的点云数据;Substitute the four segments of point cloud data into the four straight line equations in turn, and judge whether the point is located outside the corresponding straight line through the positive or negative of the equation; filter and obtain the point cloud data outside the four straight lines;
S202,设定相邻点之间距离的阈值,通过比较相邻两点之间的距离和阈值的大小关系,将同一直线外侧点云数据拆分为多个不同椭圆弧的点云数据;S202, setting a threshold value of the distance between adjacent points, and dividing the point cloud data outside the same straight line into point cloud data of multiple different elliptical arcs by comparing the distance between two adjacent points and the magnitude relationship of the threshold value;
通过比较每段椭圆弧不同外侧点到该拟合直线的距离,确定每段椭圆弧距离拟合直线的外侧最远点;By comparing the distances from different outer points of each elliptic arc to the fitted straight line, determine the outermost point of each elliptic arc from the fitted straight line;
S203,基于最小二乘法原理,将四段拟合直线的所有外侧最远点,根据上、下、左、右四个方向,分别拟合成上、下、左、右四个平面,将左平面、右平面、上下平面分中面(上平面和下平面之间的中间平面)进行三面求交,计算相应的边缘点;S203, based on the principle of the least squares method, fit all the outermost points of the four-segment fitted straight line into four planes of up, down, left and right according to the four directions of up, down, left and right respectively, and the left The plane, the right plane, and the upper and lower planes are divided into the middle plane (the middle plane between the upper plane and the lower plane) for three-sided intersection, and the corresponding edge points are calculated;
S204,将S201的两束点云数据,根据左、右两个方向,拆分左、右两段点云,分别沿S203拟合的左平面、右平面法线方向进行整体偏移,对偏移后的点云数据,按照S201-S203方法,基于最小二乘法原理,进行上、下、左、右四平面拟合,将左平面、右平面、上下平面分中面进行三面求交,计算相应的中心点;S204, split the point cloud data of the two beams of S201 into left and right segments according to the left and right directions, and perform an overall offset along the normal directions of the left plane and the right plane fitted by S203, respectively, to align the offsets. The shifted point cloud data, according to the S201-S203 method, based on the principle of least squares, fit four planes of upper, lower, left, and right, and divide the left plane, right plane, and upper and lower planes into three planes for intersection, and calculate the corresponding center point;
S205,另一组测量单元三维重建获得的两束点云数据作与S201-S204相同处理,获得相应的边缘点和中心点。In S205, the two beams of point cloud data obtained by the three-dimensional reconstruction of another group of measurement units are processed in the same manner as in S201-S204 to obtain corresponding edge points and center points.
优选地,所述根据所述边缘点和中心点,获得燃料组件弯扭变形量,包括:以上测量单元的中心点为弯扭变形计算坐标系原点构建坐标系,以下测量单元中心点相较于上测量单元中心点的距离(BowX、BowY)作为弯曲变形数值;Preferably, the obtaining of the bending and torsional deformation of the fuel assembly according to the edge points and the center point includes: the center point of the above measurement unit is the origin of the bending and torsional deformation calculation coordinate system to construct a coordinate system, and the center point of the following measurement unit is compared to The distance (BowX, BowY) of the center point of the upper measurement unit is used as the bending deformation value;
以下测量单元的边缘点和中心点矢量相较于上测量单元的边缘点和中心点矢量的夹角(Twist)作为扭曲变形数值,规定逆时针方向为正方向。The angle (Twist) between the edge point and center point vector of the following measurement unit compared with the edge point and center point vector of the upper measurement unit is used as the distortion value, and the counterclockwise direction is defined as the positive direction.
根据本发明的第三个方面,提供一种电子设备,所述电子设备包括处理器和存储器,所述存储器中存储有至少一条指令、至少一段程序、代码集或指令集,所述至少一条指令、所述至少一段程序、所述代码集或指令集由所述处理器加载并执行以实现上述的燃料组件水下弯扭变形测量验证方法。According to a third aspect of the present invention, there is provided an electronic device, the electronic device includes a processor and a memory, the memory stores at least one instruction, at least a piece of program, code set or instruction set, the at least one instruction . The at least one piece of program, the code set or the instruction set is loaded and executed by the processor to implement the above-mentioned method for measuring and verifying the underwater bending and torsional deformation of a fuel assembly.
根据本发明的第四个方面,提供一种计算机可读存储介质,所述存储介质中存储有至少一条指令、至少一段程序、代码集或指令集,所述至少一条指令、所述至少一段程序、所述代码集或指令集由处理器加载并执行上述的燃料组件水下弯扭变形测量验证方法。According to a fourth aspect of the present invention, a computer-readable storage medium is provided, wherein the storage medium stores at least one instruction, at least one piece of program, code set or instruction set, the at least one instruction, the at least one piece of program . The code set or instruction set is loaded by the processor and executes the above-mentioned method for measuring and verifying the underwater bending and torsional deformation of the fuel assembly.
与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明上述的燃料组件水下弯扭变形测量验证装置和方法,具有抗干扰能力强、稳定性高、精度高、速度快的优点,可以实现燃料组件弯扭变形的实时在线测量,具备一定的水密性能。The above-mentioned device and method for measuring and verifying the bending and torsional deformation of the fuel assembly of the present invention have the advantages of strong anti-interference ability, high stability, high precision and high speed, and can realize the real-time online measurement of the bending and torsional deformation of the fuel assembly. Water tightness.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本发明一实施例的燃料组件水下弯扭变形测量验证装置的结构示意图;1 is a schematic structural diagram of a device for measuring and verifying underwater bending and torsional deformation of a fuel assembly according to an embodiment of the present invention;
图2为本发明一实施例的燃料组件水下弯扭变形测量验证装置的结构正视图;2 is a front view of the structure of a device for measuring and verifying underwater bending and torsional deformation of a fuel assembly according to an embodiment of the present invention;
图3为本发明一实施例的燃料组件水下弯扭变形测量验证装置的结构左视图;FIG. 3 is a left side view of the structure of a device for measuring and verifying underwater bending and torsional deformation of a fuel assembly according to an embodiment of the present invention;
图4为本发明一较优实施例的燃料组件水下弯扭变形测量验证装置的相机模块结构示意图;4 is a schematic structural diagram of a camera module of a device for measuring and verifying underwater bending and torsional deformation of a fuel assembly according to a preferred embodiment of the present invention;
图5为本发明一较优实施例的燃料组件水下弯扭变形测量验证装置的激光模块结构示意图;5 is a schematic structural diagram of a laser module of a device for measuring and verifying underwater bending and torsional deformation of a fuel assembly according to a preferred embodiment of the present invention;
图6为本发明一较优实施例的燃料组件水下弯扭变形测量验证方法的数据处理流程图;6 is a data processing flow chart of a method for measuring and verifying underwater bending and torsional deformation of a fuel assembly according to a preferred embodiment of the present invention;
图7为本发明一较优实施例的燃料组件水下弯扭变形测量验证方法的坐标系传递链示意图;7 is a schematic diagram of a coordinate system transmission chain of a method for measuring and verifying underwater bending and torsional deformation of a fuel assembly according to a preferred embodiment of the present invention;
图8为本发明一较优实施例的燃料组件水下弯扭变形测量验证方法的燃料组件弯扭计算示意图。FIG. 8 is a schematic diagram of the bending and torsion calculation of the fuel assembly of the method for measuring and verifying the underwater bending and torsional deformation of the fuel assembly according to a preferred embodiment of the present invention.
图中:1为升降调整座、2为旋转调整座、3为相机模块、31为相机模块外壳、32为相机模块固定板、33为工业相机、34为镜头、35为密封板、36为相机安装板、37为相机模块窗口玻璃、4为激光模块、41为激光模块固定板、42为激光器、43为激光模块窗口玻璃、44为激光器安装板、5为连接杆。In the figure: 1 is the lift adjustment seat, 2 is the rotation adjustment seat, 3 is the camera module, 31 is the camera module housing, 32 is the camera module fixing plate, 33 is the industrial camera, 34 is the lens, 35 is the sealing plate, 36 is the camera The mounting plate, 37 is the camera module window glass, 4 is the laser module, 41 is the laser module fixing plate, 42 is the laser, 43 is the laser module window glass, 44 is the laser mounting plate, and 5 is the connecting rod.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
核燃料组件的工作环境及自身特点决定了其变形情况的测量只能选择非接触式测量方法。非接触式测量能够测工作环境特殊或表面忌伤痕的物体,被广泛应用于生产检测。基于此,本发明实施例提供一种燃料组件水下弯扭变形测量验证装置和方法,采用非接触式测量,可以实现燃料组件弯扭变形的实时在线测量。The working environment and its own characteristics of nuclear fuel assemblies determine that only non-contact measurement methods can be selected for the measurement of their deformation. Non-contact measurement can measure objects with special working environment or surface scratches, and is widely used in production testing. Based on this, the embodiments of the present invention provide a device and method for measuring and verifying the bending and twisting deformation of a fuel assembly under water, which can realize real-time online measurement of the bending and twisting deformation of the fuel assembly by adopting non-contact measurement.
具体的,本发明提供一个实施例,即燃料组件水下弯扭变形测量验证装置,包括:连接部、测量部、旋转部和升降部,其中:连接部具备集成安装功能;测量部安装于连接部,用于实现对燃料组件的测量;旋转部与连接部连接,其控制连接部进行旋转,从而带动测量部实现旋转;升降部与旋转部连接,其控制旋转部进行升降,从而带动测量部实现升降;旋转部结合升降部,使得测量部升降和旋转,实现对燃料组件上、下、左、右全方位测量。Specifically, the present invention provides an embodiment, namely, an underwater bending and torsional deformation measurement and verification device of a fuel assembly, comprising: a connecting part, a measuring part, a rotating part and a lifting part, wherein: the connecting part has an integrated installation function; the measuring part is installed in the connecting part. The rotating part is connected with the connecting part, which controls the connecting part to rotate, thereby driving the measuring part to rotate; the lifting part is connected with the rotating part, and controls the rotating part to move up and down, thereby driving the measuring part Realize lifting; the rotating part is combined with the lifting part, so that the measuring part can be lifted and rotated, so as to realize the omnidirectional measurement of the fuel assembly up, down, left and right.
参照图1、图2和图3所示,作为一个优选实施例,连接部包括连接杆5。测量部包括两组相同的测量单元,两组测量单元沿着连接杆5上下布置,两组测量单元间距500mm;其中,每组测量单元包括一个相机模块3和一个激光模块4,相机模块3和激光模块4安装于连接杆5上。旋转部包括旋转调整座2,固定于连接杆5顶部,控制连接杆5旋转;升降部包括升降调整座1,设置于旋转调整座2顶部,控制旋转调整座2升降,从而控制连接杆5升降。如图1中所示,两组测量单元的相机模块3和激光模块4分别通过相机模块固定板32和激光模块固定板41固定于连接杆5,相机模块3和激光模块4之间保持一定的夹角和距离。升降调整座1可升降连接杆5,旋转调整座2可旋转连接杆5,二者搭配使用,可保证连接杆5上的相机模块3和激光模块4进行升降和旋转,实现对燃料组件的上、下、左、右全方位检测。Referring to FIG. 1 , FIG. 2 and FIG. 3 , as a preferred embodiment, the connecting portion includes a connecting
具体的,本实施例中的连接杆5为一根竖向放置的杆件,可以采用8080铝合金型材,总长1500mm。当然,在其他实施例中,也可以采用其他材料制成其他长度。Specifically, the connecting
具体的,本实施例中的相机模块3和激光模块4之间夹角27°,间距300mm。当然,在其他实施例中,也可以采用其他的夹角和间距。Specifically, the angle between the
参照图4所示,为本发明一较优实施例的燃料组件水下弯扭变形测量验证装置的相机模块结构示意图。本实施例中,相机模块包括:相机模块外壳31、工业相机33、镜头34、密封板35、相机安装板36以及相机模块窗口玻璃37,其中:工业相机33用于采集图像;镜头34与工业相机33连接;相机安装板36用于安装连接镜头34后的工业相机33;相机模块外壳31将拼装完成的工业相机33、镜头34和相机安装板36包在其内部,且相机模块外壳31的靠近镜头34的一端为相机模块窗口玻璃37,另一端为密封板35。相机模块窗口玻璃37、密封板35均使用耐高温防水胶与相机模块外壳31实现固定密封,数据线通过耐高温防水胶进行固定密封后外接与电源直接相连。Referring to FIG. 4 , it is a schematic structural diagram of a camera module of a device for measuring and verifying underwater bending and torsional deformation of a fuel assembly according to a preferred embodiment of the present invention. In this embodiment, the camera module includes: a
参照图5所示,为本发明一较优实施例的燃料组件水下弯扭变形测量验证装置的激光模块结构示意图。本实施例中,激光模块包括:激光器42、激光模块窗口玻璃43和激光器安装板44,激光器42用于发射激光;激光器安装板44内部安装两个激光器42。可见,将2个激光器42置于激光器安装板44,激光模块窗口玻璃43通过耐高温防水胶进行固定密封,数据线通过耐高温防水胶进行固定密封后外接与电源直接相连。基于激光扫描测量的燃料组件非接触式测量方式,具有抗干扰能力强、稳定性高、精度高、速度快的优点,不需要外加其他照明设施,可扫描测量燃料组件轮廓的精确值。Referring to FIG. 5 , it is a schematic structural diagram of a laser module of a device for measuring and verifying underwater bending and torsional deformation of a fuel assembly according to a preferred embodiment of the present invention. In this embodiment, the laser module includes: a
具体的,本实施例中的两个激光器42间距30mm。当然,在其他实施例中,也可以采用其他的间距。Specifically, the distance between the two
基于上述的优选实施例,将实施例中的燃料组件水下弯扭变形测量验证装置通过吊装方式搭放在燃料井上平面,然后吊装燃料组件进入测量区域,通过调整升降调整座1和旋转调整座2,保证线激光投射燃料组件多根燃料棒表面,然后通过计算机控制测量单元进行图像获取,并通过计算机进行后续计算。Based on the above preferred embodiment, the device for measuring and verifying the underwater bending and torsional deformation of the fuel assembly in the embodiment is placed on the upper plane of the fuel well by hoisting, and then the fuel assembly is hoisted into the measurement area. 2. Ensure that the line laser projects the surface of multiple fuel rods of the fuel assembly, and then controls the measurement unit through the computer for image acquisition and subsequent calculation through the computer.
在本发明另一实施例中,还提供一种燃料组件水下弯扭变形测量验证方法,该方法采用图1-5的任一项燃料组件水下弯扭变形测量验证装置进行。具体的,该验证方法包括:通过上、下两组测量单元,采集燃料组件的两组三维重建点云数据;对点云数据进行筛选处理,获得燃料组件重建外侧点,基于燃料组件重建外侧点进行平面拟合,基于拟合平面进行三面求交;根据求交结果获得燃料组件弯扭变形量。In another embodiment of the present invention, a method for measuring and verifying underwater bending and torsional deformation of a fuel assembly is also provided. Specifically, the verification method includes: collecting two sets of three-dimensional reconstructed point cloud data of the fuel assembly through the upper and lower two sets of measurement units; screening the point cloud data to obtain the reconstructed outer point of the fuel assembly, and reconstructing the outer point based on the fuel assembly Plane fitting is performed, and three-sided intersection is performed based on the fitted plane; the bending and torsional deformation of the fuel assembly is obtained according to the result of the intersection.
图6为本发明一较优实施例的燃料组件水下弯扭变形测量验证方法的数据处理流程图。如图6所示,本优选实施例中,燃料组件水下弯扭变形测量验证方法包括如下步骤:6 is a data processing flow chart of a method for measuring and verifying underwater bending and torsional deformation of a fuel assembly according to a preferred embodiment of the present invention. As shown in FIG. 6 , in this preferred embodiment, the method for measuring and verifying the underwater bending and torsional deformation of a fuel assembly includes the following steps:
S1,基于相机标定结果,三维数据重建获取点云数据;S1, based on the camera calibration result, reconstruct the 3D data to obtain point cloud data;
S2,基于S1得到的点云数据,拟合左上、左下、右上、右下四条直线,定义直线外侧方向;S2, based on the point cloud data obtained in S1, fit four straight lines of upper left, lower left, upper right and lower right, and define the outer direction of the line;
S3,基于S2得到的四条直线,求解每条直线上每段椭圆弧距离该直线的外侧最远点;S3, based on the four straight lines obtained by S2, solve the point where each ellipse arc on each straight line is farthest from the outside of the straight line;
S4,基于S3得到的外侧最远点拟合上、下、左、右四个平面;S4, fit four planes of upper, lower, left and right based on the outer farthest point obtained in S3;
S5,对S4拟合的四个平面求交,计算边缘点和中心点;S5, find the intersection of the four planes fitted by S4, and calculate the edge point and the center point;
S6,基于S5得到的边缘点和中心点,进行坐标归一化,计算燃料棒变形。S6, based on the edge point and the center point obtained in S5, perform coordinate normalization, and calculate the fuel rod deformation.
具体的,上述S1,基于相机标定结果,三维数据重建获取点云数据,包括:Specifically, in the above S1, based on the camera calibration result, the three-dimensional data is reconstructed to obtain point cloud data, including:
S101,对上、下两组测量单元进行空气和水中多姿态标定,辨识相机参数;S101, performing multi-attitude calibration on the upper and lower two groups of measurement units in air and water, and identifying camera parameters;
S102,对上、下两组测量单元进行光平面标定,计算上、下两组测量单元的光平面参数;S102, performing light plane calibration on the upper and lower two groups of measuring units, and calculating the light plane parameters of the upper and lower two groups of measuring units;
S103,对上、下两组测量单元进行全局标定。S103, perform global calibration on the upper and lower two groups of measurement units.
本实施例完成相机标定后,启动硬件设备,采集获取燃料组件的三维重建点云数据。After the camera calibration is completed in this embodiment, the hardware device is started, and the three-dimensional reconstructed point cloud data of the fuel assembly is acquired.
在一实施例中,为了更好实现相机标定,S101中,对上、下两组测量单元进行空气和水中多姿态标定,辨识相机参数,优选在空气中,采用基于张正友标定原理进行标定。具体的:In one embodiment, in order to better realize the camera calibration, in S101, the upper and lower two groups of measurement units are calibrated in air and water with multiple attitudes, and the camera parameters are identified, preferably in the air, and the calibration based on Zhang Zhengyou's calibration principle is used for calibration. specific:
在空气中,采用镜头三阶畸变模型,对上、下2组测量单元分别进行多姿态标定,采集多张不同视角的图片,利用Levenberg-Marquardt算法求解标定相机的非线性模型,根据单应性矩阵辨识求解相机内参。In the air, the lens third-order distortion model is used to perform multi-attitude calibration for the upper and lower two groups of measurement units respectively, and multiple pictures from different perspectives are collected, and the Levenberg-Marquardt algorithm is used to solve the nonlinear model of the calibration camera. Matrix identification solves the camera intrinsic parameters.
在水下,基于如下式所示的水下多介质折射模型数学表达式,忽略玻璃厚度影响,利用Levenberg-Marquardt算法,求解相机旋转矩阵和平移矩阵等外参。Under water, based on the mathematical expression of the underwater multi-media refraction model as shown in the following formula, ignoring the influence of glass thickness, the Levenberg-Marquardt algorithm is used to solve the external parameters such as the rotation matrix and translation matrix of the camera.
其中,k是系数因子,[u v]是像素坐标系的像素坐标,[sx sy]是图像坐标系单位距离上的像素数,[u0 v0]是图像坐标系原点在像素坐标系下的坐标,nwater是水折射率,nair是空气折射率,n0=nwater/nair,f是相机焦距,[xu yu]是图像坐标系的坐标,d是相机光心到玻璃介质距离,R表示世界坐标系到相机坐标系的旋转变换矩阵,T表示世界坐标系到相机坐标系的平移变换矩阵,[xw yw zw]是世界坐标系的三维坐标。where k is the coefficient factor, [uv] is the pixel coordinate of the pixel coordinate system, [s x s y ] is the number of pixels per unit distance of the image coordinate system, and [u 0 v 0 ] is the origin of the image coordinate system in the pixel coordinate system where n water is the refractive index of water, n air is the refractive index of air, n 0 =n water /n air , f is the focal length of the camera, [x u y u ] is the coordinate of the image coordinate system, d is the distance from the camera optical center to the glass medium, R represents the rotation transformation matrix from the world coordinate system to the camera coordinate system, T represents the translation transformation matrix from the world coordinate system to the camera coordinate system, [x w y w z w ] is the world coordinate system three-dimensional coordinates.
本实施例在空气中通过采用张正友标定原理,能够保证内参标定精度,从而为后续相机标定工作结果的准确性提供前提。In this embodiment, by using Zhang Zhengyou's calibration principle in the air, the internal parameter calibration accuracy can be ensured, thereby providing a prerequisite for the accuracy of the subsequent camera calibration results.
本实施例在水下通过采用水下多介质折射模型,能够保证外参标定精度,从而为后续相机重建工作结果的准确性提供保障。In this embodiment, the underwater multi-medium refraction model is adopted to ensure the calibration accuracy of external parameters, thereby providing a guarantee for the accuracy of subsequent camera reconstruction results.
在另一实施例中,为了更好实现全局标定,S103中,对上、下两组测量单元进行全局标定可以优选以下方法实现:In another embodiment, in order to better realize the global calibration, in S103, the global calibration of the upper and lower two groups of measurement units may preferably be realized by the following method:
对上、下2组测量单元进行全局标定,如图7所示,上加工块坐标系为{U},下加工块坐标系为{D},上测量单元工业相机坐标系为{US},下测量单元工业相机坐标系为{DS}。基于如下数学表达式的坐标系传递链关系,建立下加工块坐标系{D}在下测量单元工业相机坐标系{DS}的位姿转换矩阵上加工块坐标系{U}在下加工块坐标系{D}的位姿转换矩阵上测量单元工业相机坐标系{US}在上加工块坐标系{U}的位姿转换矩阵继而计算出上测量单元工业相机坐标系{US}在下测量单元工业相机坐标系{DS}下的位姿转换矩阵 The upper and lower two groups of measurement units are globally calibrated. As shown in Figure 7, the coordinate system of the upper processing block is {U}, the coordinate system of the lower processing block is {D}, and the industrial camera coordinate system of the upper measurement unit is {US}. The coordinate system of the industrial camera of the lower measuring unit is {DS}. Based on the coordinate system transfer chain relationship of the following mathematical expressions, the pose transformation matrix of the coordinate system {D} of the lower processing block coordinate system {D} of the lower measuring unit industrial camera coordinate system {DS} is established The pose transformation matrix of the upper processing block coordinate system {U} and the lower processing block coordinate system {D} The pose transformation matrix of the upper measurement unit industrial camera coordinate system {US} and the upper processing block coordinate system {U} Then calculate the pose transformation matrix of the upper measurement unit industrial camera coordinate system {US} under the lower measurement unit industrial camera coordinate system {DS}
本实施例通过采用上述方法进行全局标定,能进一步保证后续2组测量单元数据的准确性,为更好实现燃料组件水下弯扭变形测量验证提供了保证。In this embodiment, by using the above method for global calibration, the accuracy of the data of the subsequent two sets of measurement units can be further ensured, and a guarantee is provided for better realization of the measurement and verification of the underwater bending and torsional deformation of the fuel assembly.
在相机标定完成后,通过三维重建获取点云数据,然后执行S2,拟合左上、左下、右上、右下四条直线,定义直线外侧方向。具体的,在一实施例中,选用一组测量单元三维重建获得的两束点云数据,根据左上、左下、右上、右下四个方向,将上述两束点云拆分成左上、左下、右上、右下四段点云数据,并采用最小二乘法原理,拟合获得相应的四条直线方程;将四段点云数据依次分别代入所述四条直线方程,通过方程的正负判断该点是否位于相应直线外侧,筛选获得四条直线外侧的点云数据。After the camera calibration is completed, the point cloud data is obtained through 3D reconstruction, and then S2 is performed to fit four straight lines: upper left, lower left, upper right, and lower right, and define the outer direction of the line. Specifically, in an embodiment, a set of two beams of point cloud data obtained by three-dimensional reconstruction of a measuring unit is selected, and the above two beams of point clouds are divided into upper left, lower left, The upper right and lower right four segments of point cloud data, and the principle of least squares are used to fit the corresponding four straight line equations; the four segments of point cloud data are substituted into the four straight line equations in turn, and the positive and negative of the equations are used to determine whether the point is It is located outside the corresponding straight line, and the point cloud data outside the four straight lines is obtained by filtering.
在上述实施例基础上,执行S3,求解每条直线上每段椭圆弧距离该直线的外侧最远点,可以采用如下方法:设定相邻点之间距离的阈值,将同一直线外侧的点云数据排序后,依序比较相邻点之间的距离,若两点之间距离小于阈值,则认为该两相邻点属于同一椭圆弧,若两点之间距离大于阈值,则认为该两相邻点属于不同椭圆弧,从而将同一直线外侧点云数据拆分为多个不同椭圆弧的点云数据,通过比较每段椭圆弧不同外侧点到该拟合直线的距离,确定每段椭圆弧距离拟合直线的外侧最远点。即每条拟合直线的外侧有多段椭圆弧,则对应得到多个外侧最远点。On the basis of the above-mentioned embodiment, perform S3 to solve the point where each segment of elliptic arc on each straight line is farthest from the outside of the straight line. After sorting the cloud data, compare the distance between adjacent points in order. If the distance between two points is less than the threshold, it is considered that the two adjacent points belong to the same elliptical arc. If the distance between the two points is greater than the threshold, it is considered that the two Adjacent points belong to different elliptical arcs, so the point cloud data outside the same line is divided into point cloud data of multiple different elliptical arcs, and each ellipse is determined by comparing the distances from different outer points of each elliptical arc to the fitted line. The arc is the farthest point outside the fitted line. That is to say, there are multiple elliptical arcs on the outer side of each fitted straight line, and then multiple outermost points are correspondingly obtained.
在上述实施例基础上,S4中,基于外侧最远点拟合上、下、左、右四个平面,即基于最小二乘法原理,将四段拟合直线的所有外侧最远点,根据上、下、左、右四个方向,分别拟合成上、下、左、右四个平面。On the basis of the above embodiment, in S4, four planes of upper, lower, left and right are fitted based on the outermost points, that is, based on the principle of least squares, all outermost points of the four-segment fitted straight line are fitted according to the above , down, left, and right four directions are fitted into four planes, up, down, left, and right, respectively.
具体地,S5拟合平面求交,计算边缘点和中心点,包括:Specifically, S5 fits the plane to find the intersection, and calculates the edge point and the center point, including:
将S4中的左平面、右平面、上下平面分中面进行三面求交,计算相应的边缘点;The left plane, right plane, and upper and lower planes in S4 are divided into middle planes for three-sided intersection, and the corresponding edge points are calculated;
将S2的两束点云数据,根据左、右两个方向,拆分左、右两段点云,分别沿S4拟合的左平面、右平面法线方向进行整体偏移燃料组件宽度/厚度的一半,本实施例中偏移100mm。对偏移后的点云数据,按照S2-S4方法,基于最小二乘法原理,进行上、下、左、右四平面拟合,将左平面、右平面、上下平面分中面进行三面求交,计算相应的中心点。Split the point cloud data of the two beams of S2 into the left and right segments according to the left and right directions, and perform an overall offset along the normal directions of the left and right planes fitted by S4. The width/thickness of the fuel assembly half, offset 100mm in this embodiment. For the offset point cloud data, according to the S2-S4 method, based on the principle of the least squares method, the upper, lower, left and right planes are fitted, and the left plane, the right plane, and the upper and lower planes are divided into three planes. , calculate the corresponding center point.
图8为本发明一较优实施例的燃料组件水下弯扭变形测量验证方法的燃料组件弯扭计算示意图。如图8所示,S6中,坐标归一化,计算燃料棒变形,可以采用如下方法:以上测量单元的中心点为弯扭变形计算坐标系原点构建坐标系,以下测量单元中心点相较于上测量单元中心点的距离(BowX、BowY)作为弯曲变形数值。以下测量单元的边缘点和中心点矢量相较于上测量单元的边缘点和中心点矢量的夹角(Twist)作为扭曲变形数值,规定逆时针方向为正方向。从而得到燃料组件弯扭变形情况,后续可利用该装置以及上述方法对燃料组件进行水下弯扭变形的多次测量工作,用以验证该装置以及上述方法的可靠性和实用性。FIG. 8 is a schematic diagram of the bending and torsion calculation of the fuel assembly of the method for measuring and verifying the underwater bending and torsional deformation of the fuel assembly according to a preferred embodiment of the present invention. As shown in Figure 8, in S6, the coordinates are normalized to calculate the deformation of the fuel rod, and the following method can be used: the center point of the above measurement unit is the origin of the bending and torsional deformation calculation coordinate system to construct a coordinate system, and the center point of the following measurement unit is compared with The distance (BowX, BowY) of the center point of the upper measurement unit is used as the bending deformation value. The angle (Twist) between the edge point and center point vector of the following measurement unit compared with the edge point and center point vector of the upper measurement unit is used as the distortion value, and the counterclockwise direction is defined as the positive direction. Thus, the bending and torsional deformation of the fuel assembly is obtained, and the device and the above method can be used to measure the underwater bending and torsional deformation of the fuel assembly for multiple times to verify the reliability and practicability of the device and the above method.
基于与上述方法的相同构思,本发明另一实施例中还提供一种电子设备,电子设备包括处理器和存储器,存储器中存储有至少一条指令、至少一段程序、代码集或指令集,至少一条指令、至少一段程序、代码集或指令集由处理器加载并执行以实现上述任一项实施例中的燃料组件水下弯扭变形测量验证方法。Based on the same concept as the above method, another embodiment of the present invention further provides an electronic device, the electronic device includes a processor and a memory, and the memory stores at least one instruction, at least a program, a code set or an instruction set, at least one The instructions, at least one piece of program, code set or instruction set are loaded and executed by the processor to implement the method for measuring and verifying the underwater bending and torsional deformation of the fuel assembly in any one of the above embodiments.
基于与上述方法的相同构思,本发明另一实施例中还提供一种计算机可读存储介质,存储介质中存储有至少一条指令、至少一段程序、代码集或指令集,至少一条指令、至少一段程序、代码集或指令集由处理器加载并执行上述任一项实施例中的燃料组件水下弯扭变形测量验证方法。Based on the same concept as the above method, another embodiment of the present invention further provides a computer-readable storage medium, where the storage medium stores at least one instruction, at least one segment of program, code set or instruction set, at least one instruction, at least one segment of The program, code set or instruction set is loaded by the processor and executes the method for measuring and verifying the underwater bending and torsional deformation of the fuel assembly in any one of the above embodiments.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。上述各优选特征在互不冲突的情况下,可以任意组合使用。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various variations or modifications within the scope of the claims, which do not affect the essential content of the present invention. The above-mentioned preferred features can be used in any combination as long as they do not conflict with each other.
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