CN113896053B - Multiple looping device - Google Patents
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- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 3
- 238000009940 knitting Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 14
- 238000010586 diagram Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H69/00—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
- B65H69/04—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device by knotting
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
- D01D13/02—Elements of machines in combination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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Abstract
本发明公开了一种多次成圈装置,用于对丝线进行打结的打结机,多次成圈装置包括:机架;送线机构,用于将丝线稳定在预定位置;传动机构,用于进行多次成圈装置中的力的传动;成圈机构,设于传动机构上且用于多次勾住丝线进行成圈;驱动机构,设于机架上且对送线机构和成圈机构进行驱动。根据本发明提供的多次成圈装置,解决了人工打结效率低且不可控因素多的问题,提高了工厂的生产效率。
The invention discloses a multi-time loop forming device, which is a knotting machine for knotting silk thread. The multiple loop forming device includes: a frame; a wire feeding mechanism for stabilizing the silk thread at a predetermined position; a transmission mechanism, It is used to transmit the force in the loop forming device for multiple times; the loop forming mechanism is set on the transmission mechanism and is used to hook the silk thread for multiple times to form loops; the driving mechanism is set on the frame and controls the wire feeding mechanism and the forming mechanism. The ring mechanism is driven. According to the multi-time loop forming device provided by the invention, the problems of low manual knotting efficiency and many uncontrollable factors are solved, and the production efficiency of the factory is improved.
Description
技术领域technical field
本发明涉及丝饼处理领域,尤其涉及一种多次成圈装置。The invention relates to the field of silk cake processing, in particular to a multi-time loop forming device.
背景技术Background technique
在纺织领域,当前通常以人工来进行丝饼的找头、剥丝、打结等工序。然而,存在很多不便之处,例如有的丝车仅车头横梁就高达一米七,个子稍矮一些的操作员在最上一层进行丝饼的剥丝、打结和检验毛丝等工作时十分不便。操作员人工操作的精度因人而异,无法保证非常高的精度。特别是年纪大的操作员在体力不支时,精度进一步下降。In the field of textiles, processes such as head finding, stripping and knotting of silk cakes are usually performed manually at present. However, there are many inconveniences. For example, some silk cars only have a head beam as high as 1.7 meters, and it is very difficult for operators who are slightly shorter to perform work such as stripping, knotting and inspecting wool on the uppermost floor. inconvenient. The accuracy of the manual operation of the operator varies from person to person, and very high accuracy cannot be guaranteed. Especially when older operators are physically exhausted, the accuracy is further reduced.
卷装丝剥完丝之后,需要送入仓库存储,以便进行包装或是送入下一道工序继续加工。卷装丝饼的丝头若未固定,在运输的过程中则会出现丝头散落的情况。散落的丝头易缠绕到其他物体上,且缠绕的丝头杂乱,对下道工序造成操作不便的影响,所以打结是纺丝工艺中必不可少的一部分。After the coiled wire is stripped, it needs to be sent to the warehouse for storage, so as to be packaged or sent to the next process for further processing. If the silk ends of the packaged silk cake are not fixed, the silk ends will be scattered during transportation. Scattered silk ends are easy to be entangled on other objects, and the entangled silk ends are messy, which will cause inconvenience to the next process, so knotting is an indispensable part of the spinning process.
目前纺织行业中,丝线打结主要使用无结头的空气捻结器,还有一种是自紧结打结器,丝线的结头由两个不完整的结组成自紧结。但是,工厂目前对于单根丝线的打结还是依靠人工完成,并没有对单根丝线进行自动打结的设备。人工打结的步骤如下:At present, in the textile industry, knotless air splicers are mainly used for knotting silk threads, and there is also a self-tightening knotter. The knots of silk threads are composed of two incomplete knots. However, the factory currently still relies on manual knotting for single silk threads, and there is no automatic knotting equipment for single silk threads. The steps for manual knotting are as follows:
1、左手拎起丝线的一端,手捏住的位置距离线头20-30mm,同时高度与打结端面齐平。1. Pick up one end of the silk thread with your left hand, and hold the position 20-30mm away from the end of the thread, while the height is flush with the knotted end.
2、右手沿着拎起的线圈旋转一周挑起一圈,挑起的线圈呈倒V形,距离打结端面10-15mm,同时挑起的线圈开口方向与打结端面平行。2. Turn your right hand along the picked-up coil for a circle and pick it up once. The picked-up coil is in an inverted V shape, 10-15mm away from the knotted end face, and the opening direction of the picked-up coil is parallel to the knotted end face.
3、右手旋转270°成圈,线圈开口方向与打结端垂直。3. Rotate the right hand 270° to form a circle, and the coil opening direction is perpendicular to the knotted end.
4、左手将捏住的丝线穿过旋转形成的线圈,右手从旋转形成的线圈抽出,然后勾住左手送进来的丝线,同时沿着左手送线的方向拉线成+形成线圈1。4. Pass the pinched silk thread with the left hand through the coil formed by the rotation, pull out the coil formed by the rotation with the right hand, then hook the silk thread sent in by the left hand, and at the same time pull the thread along the direction of the thread fed by the left hand to form a + coil 1.
5、右手再次去勾左手扯住的丝线,从线圈1内穿过,形成线圈2,此时线圈1、2呈交叉状。5. The right hand hooks the silk thread held by the left hand again, and passes through coil 1 to form
6、左手收紧,右手食指勾住线圈2,右手中指与无名指不断拉扯线圈2,使得丝线向着丝头方向收紧。6. Tighten the left hand, hook the
7、直到打结端面有结点形成,打结完成。7. Until knots are formed on the end face of the knot, the knot is completed.
可以看出人工打结步骤较复杂,劳动强度大,劳动效率低,且质量难以保证,而且打成的结具有不确定性,在后续的称重,外观检测环节,很容易造成松动的结散开不仅对外观检测造成一定的影响。It can be seen that the steps of manual knotting are complicated, labor-intensive, low-efficiency, and the quality is difficult to guarantee, and the knots are uncertain. In the subsequent weighing and appearance inspection, it is easy to cause loose knots. Opening not only has a certain impact on appearance inspection.
由此可见,单根丝线打结由人工向自动化的转变是迫切需要的,自动打结机在实现对丝线自动打结的同时,模拟人工多次成圈工艺,能否基于现有技术中的不足,提供一种改进的多次成圈装置,实现可以取代人工多次成圈,同时保证成圈的过程具有很高的稳定性,确保打结的顺利完成,成为本领域技术人员亟待解决的技术难题。It can be seen that the transformation of single silk thread knotting from manual to automatic is urgently needed. While the automatic knotting machine realizes automatic knotting of silk thread, it can simulate the manual loop forming process for many times. Can it be based on the existing technology? Insufficient, providing an improved multiple loop forming device, which can replace manual multiple loop forming, and at the same time ensure that the loop forming process has high stability, and ensure the smooth completion of knotting, has become an urgent problem to be solved by those skilled in the art. technical challenge.
发明内容Contents of the invention
为了解决现有技术的不足,本发明的主要目的在于提供一种多次成圈装置,克服人工打结质量参差不齐、线圈尺寸不稳定影响后续外观检测工序、生产效率低等问题,根据不同规格纱线的打结要求,可以根据成圈数目的差异做出调整,增加或者减少成圈次数,从而适应不同规格纱线的打结。In order to solve the deficiencies of the prior art, the main purpose of the present invention is to provide a multiple loop forming device to overcome the problems of uneven quality of manual knotting, unstable coil size affecting the subsequent appearance inspection process, and low production efficiency. The knotting requirements of the specification yarn can be adjusted according to the difference in the number of loops, increasing or decreasing the number of loops, so as to adapt to the knotting of yarns of different specifications.
为了实现上述目的,本发明的第一实施方式的技术方案如下:In order to achieve the above object, the technical solution of the first embodiment of the present invention is as follows:
多次成圈装置,用于对丝线进行打结的打结机,该自动锁紧打结的特征在于,包括:A multi-time loop forming device, a knotting machine for knotting silk threads, the feature of the automatic locking knotting is that it includes:
机架;frame;
送线机构,用于将丝线稳定在预定位置;A wire feeding mechanism for stabilizing the wire at a predetermined position;
传动机构,用于进行多次成圈装置中的力的传动;The transmission mechanism is used to transmit the force in the multiple loop forming device;
成圈机构,设于传动机构上且用于多次勾住丝线进行成圈;The loop forming mechanism is set on the transmission mechanism and is used to hook the silk thread multiple times to form loops;
驱动机构,设于机架上且对送线机构和成圈机构进行驱动。The driving mechanism is arranged on the frame and drives the wire feeding mechanism and the loop forming mechanism.
根据本发明所提供的多次成圈装置,降低人力成本,提高生产效率和自动化生产,具有相当大的经济效益。According to the multi-time loop forming device provided by the present invention, labor costs are reduced, production efficiency is improved and automatic production is achieved, and considerable economic benefits are obtained.
附图说明Description of drawings
图1是本发明的多次成圈装置的示意图。Fig. 1 is a schematic diagram of a multi-time knitting device of the present invention.
图2是图1中的A处的放大图。FIG. 2 is an enlarged view of A in FIG. 1 .
图3是图1中的送线机构处的示意图。Fig. 3 is a schematic diagram of the wire feeding mechanism in Fig. 1 .
图4是成圈完成的示意图。Fig. 4 is a schematic diagram of completion of loop formation.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only Some, but not all, embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1所示,第一实施方式的多次成圈装置用于打结机,打结机对丝饼上的丝线进行打结,多次成圈装置包括:机架1、送线机构2、传动机构(未图示)、成圈机构、以及驱动机构(未图示)。另外,在本实施例中示出的是二次成圈的情况,但是本发明并不限于此,本实施方式的多次成圈装置的成圈方式也可以不是二次成圈而是三次成圈、四次成圈等等。送线机构2将丝线稳定在预定位置。如图3所示,在送线机构2上设有第一送线杆21和第二送线杆22(如果成圈次数更多则要设置更多的送线杆),第一送线杆21和第二送线杆22对于对丝线进行找头,由于丝线需要在多个机构间来回滑动,为避免丝线从机构上滑落造成打结失败,故而在送线机构2上还设有固线杆23以防止丝线滑落。传动机构进行多次成圈装置中的力的传动,实现驱动源与执行元件之间力的传动。成圈机构设于传动机构上且多次勾住丝线进行成圈。在成圈机构上设有第一叉杆3和第二叉杆4(如果成圈次数更多则要设置更多的叉杆),第一叉杆3进行第一次成圈以形成第一线圈,第二叉杆4进行第多次成圈以形成第二线圈,第一线圈与第二线圈交叉。如图2所示,在第二叉杆4上设有凹槽(第一叉杆3上也与此相同),由此卡住丝线,同时控制成圈机构的尺寸,减少成圈过程中丝线的有效工作行程,进一步减小丝线滑落的可能性。驱动机构机架上且对送线机构2和成圈机构进行驱动,即带动下方组件完成送线、成圈。As shown in Figure 1, the multiple loop forming device of the first embodiment is used in a knotting machine, and the knotting machine knots the silk thread on the silk cake. The multiple loop forming device includes: a frame 1, a
具体的成圈过程为,第一叉杆3勾住丝线前进形成第一线圈即线圈1,然后第二叉杆4从第一叉杆3右侧倾斜方向(例如倾斜约30°)将丝线推进线圈1,形成第二线圈即线圈2,此时线圈1、2呈交叉状,从而方便后续拉紧成结,图4为成圈完成的示意图。The specific loop forming process is that the
由于机构在工作过程中会产生一定的运动精度误差,导致送线机构2很难将丝线送到理论位置。丝线的实际位置与理论位置具有一定偏差,可能导致第一叉杆3、第二叉杆4无法勾住丝线。为避免此问题,第一叉杆3、第二叉杆4的前端开口预留出足够的空间,如果丝线高于或者低于理论位置,第一叉杆3、第二叉杆4仍然可以勾住丝线。同时开口处为具有一定锥度的斜面,也是为了避免偏离理论位置,使丝线顺利滑进凹槽,减少与第一叉杆3、第二叉杆4的表面的摩擦,降低丝线被拉断的可能性。Because the mechanism will produce a certain movement accuracy error during the working process, it is difficult for the
如图3所示为送线位置的示意图,送线杆1有上下端面,丝线卡在上下端面后被送到叉杆1的正前方,丝线的中心与叉杆1开口中心重合,减少勾线位置误差;固线杆3抵住送线杆1上面的丝线,防止送线杆2将送线杆1上面的丝线带偏;随后送线杆2勾住送线杆1上端的丝线,并将丝线送到叉杆2正前方,同样丝线的中心与叉杆2的中心重合。在送线过程中丝线在送线机构2上的摩擦力有可能导致丝线断裂,故而送线机构2设为表面光滑的导轮。As shown in Figure 3, it is a schematic diagram of the wire feeding position. The wire feeding rod 1 has upper and lower end faces. After the wire is stuck on the upper and lower end faces, it is sent to the front of the fork rod 1. The center of the wire coincides with the center of the opening of the fork rod 1 to reduce hooking. position error; the
如上所述,根据第一实施方式的多次成圈装置,相对以往技术而言,多次成圈装置可以代替人工完成打结,提高打结的可行性,同时解决人工打结效率低且不可控因素多的问题。人工打结的过程中,从整个动作上来看,人手需要的动作有抬起放下伸缩以及旋转等动作,参照人手的动作而采用了多自由度的分体开口拉紧机构,同样可以实现人手的复杂动作,且在质量,速度,稳定性等方面要比人手更加优异。基于丝线成圈的需要,采用送线机构,将丝线送到指定位置,同时固线杆确保丝线在送线机构上的稳定性,保证后续的多个叉杆叉杆能够勾住丝线,从而完成成圈。丝线在送线机构、成圈机构滑动时容易因为丝线本身表面光滑以及机构运动精度的误差,造成丝线滑落或者断裂,本装置在送线机构、成圈机构均加入辅助设计,保证丝线所受张力以及摩擦力在合理范围内。本装置根据人工多次成圈存在的问题,在此基础上进行改进,打结质量整齐、线圈尺寸稳定、提高了打结的效率,实现对丝饼的自动化处理,降低人力成本,提高生产效率和自动化生产,实现对丝饼的智能处理。As mentioned above, according to the multi-time knitting device of the first embodiment, compared with the prior art, the multi-time knitting device can replace manual knotting, improve the feasibility of knotting, and solve the problem of low efficiency and impossibility of manual knotting. A problem with many controlling factors. In the process of manual knotting, from the perspective of the entire movement, the movements required by the human hand include lifting, lowering, stretching, and rotation. Referring to the movement of the human hand, a multi-degree-of-freedom split opening tensioning mechanism is adopted, which can also realize the human hand. Complicated movements, and are superior to human hands in terms of quality, speed, and stability. Based on the needs of wire looping, the wire feeding mechanism is used to send the wire to the designated position. At the same time, the wire fixing rod ensures the stability of the wire on the wire feeding mechanism, ensuring that the subsequent fork levers can hook the wire, thus completing into circles. When the silk thread slides in the thread feeding mechanism and the loop forming mechanism, it is easy to cause the thread to slip or break due to the smooth surface of the thread itself and the error of the movement accuracy of the mechanism. This device adds auxiliary design to the thread feeding mechanism and the loop forming mechanism to ensure the tension of the thread And the friction force is within a reasonable range. This device is improved on the basis of the problems existing in manual loop formation many times. The knotting quality is neat, the coil size is stable, the knotting efficiency is improved, the automatic processing of the silk cake is realized, the labor cost is reduced, and the production efficiency is improved. And automatic production, realize the intelligent processing of silk cake.
需要说明的是,本发明各设备实施方式中提到的各单元都是逻辑单元,在物理上,一个逻辑单元可以是一个物理单元,也可以是一个物理单元的一部分,还可以以多个物理单元的组合实现,这些逻辑单元本身的物理实现方式并不是最重要的,这些逻辑单元所实现的功能的组合才是解决本发明所提出的技术问题的关键。此外,为了突出本发明的创新部分,本发明上述各设备实施方式并没有将与解决本发明所提出的技术问题关系不太密切的单元引入,这并不表明上述设备实施方式并不存在其它的单元。It should be noted that each unit mentioned in each device embodiment of the present invention is a logical unit. Physically, a logical unit may be a physical unit, or a part of a physical unit, or may be a plurality of physical units. The combination of units, the physical implementation of these logic units is not the most important, the combination of functions realized by these logic units is the key to solve the technical problems raised by the present invention. In addition, in order to highlight the innovative part of the present invention, the above-mentioned equipment implementations of the present invention do not introduce units that are not closely related to solving the technical problems proposed by the present invention. unit.
需要说明的是,在本专利的权利要求和说明书中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in the claims and description of this patent, relative terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or Any such actual relationship or order between such entities or operations is implied. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the statement "comprising a" does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
虽然通过参照本发明的某些优选实施方式,已经对本发明进行了图示和描述,但本领域的普通技术人员应该明白,可以在形式上和细节上对其作各种改变,而不偏离本发明的精神和范围。Although the present invention has been illustrated and described with reference to certain preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the present invention. The spirit and scope of the invention.
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