CN113895066A - Plastic bottle production process - Google Patents
Plastic bottle production process Download PDFInfo
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- CN113895066A CN113895066A CN202111280884.7A CN202111280884A CN113895066A CN 113895066 A CN113895066 A CN 113895066A CN 202111280884 A CN202111280884 A CN 202111280884A CN 113895066 A CN113895066 A CN 113895066A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D22/00—Producing hollow articles
- B29D22/003—Containers for packaging, storing or transporting, e.g. bottles, jars, cans, barrels, tanks
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/18—Liquid substances or solutions comprising solids or dissolved gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
- B08B9/32—Rotating conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/20—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
- B29B13/022—Melting the material to be shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/28—Blow-moulding apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/17—Combination with washing or cleaning means
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/23—Containers, e.g. vials, bottles, syringes, mail
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Epidemiology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Thermal Sciences (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The invention belongs to the field of plastic bottle production equipment, and particularly relates to a plastic bottle production process which is completed by matching plastic bottle production equipment. The invention can melt plastic material quickly, and improve production efficiency; carry out cleaning and disinfecting and carry out the burring to the bottleneck to the plastic bottle and polish, improve the machining precision of plastic bottle.
Description
Technical Field
The invention belongs to the field of plastic bottle production equipment, and particularly relates to a plastic bottle production process.
Background
The plastic bottle usually adopts two-step method in process of production, heats the bottle embryo promptly and carries out the bottle blowing processing to the bottle embryo, and the bottle blowing operation divide into and blows with high pressure two steps in advance, and the operation of blowing in advance directly influences the off-the-shelf quality of plastic bottle, if the operation of blowing in advance handles improperly, can increase the off-the-shelf disability rate of plastic bottle, influences the production efficiency of plastic bottle. The current plastic bottle production equipment does not carry out cleaning and disinfection treatment on the plastic bottle mouth and the bottle body, and the plastic bottle mouth is easy to fluff and prick and needs to be treated and removed in time.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a plastic bottle production process which can rapidly melt plastic materials, perform blanking blow molding and improve the production efficiency; carry out cleaning and disinfecting and carry out the burring to the bottleneck to the plastic bottle and polish, improve the machining precision of plastic bottle.
The purpose of the invention can be realized by the following technical scheme: a plastic bottle production process comprises the following steps:
s1, putting the material, namely putting the plastic material into a processing box through a feeding hopper;
s2, rotating to melt, and melting the plastic material by rotating and heating;
s3: blow molding, namely blanking the plastic solution, and blow molding in a mold;
s4: cooling and taking out, cooling and forming the plastic bottle, and dropping the plastic bottle onto a conveying mechanism;
s5: conveying, namely conveying the plastic bottles into a processing part through a conveying mechanism for processing;
s6: processing, namely polishing, cleaning and disinfecting the plastic bottle mouth and cleaning the bottle body;
s7, storing the plastic bottles in a cover-mounting manner;
s8: taking out for use, namely taking out the processed plastic bottle for use;
the steps S1-S8 are completed by matching plastic bottle production equipment, the plastic bottle production equipment comprises a processing box, a feeding funnel is fixedly arranged at one end above the inside of the processing box, a melting part is arranged below the feeding funnel and is used for quickly melting plastic materials, a blow molding part is arranged below the melting part and is used for blow molding plastic solution, a conveying part is arranged below the blow molding part and is used for conveying plastic bottles, a processing part is arranged above one end, away from the blow molding part, of the conveying part and is used for processing the plastic bottles, and a cap loading and storing part is arranged in the direction, away from the melting part, of the processing part and is used for loading and storing the plastic bottles.
Preferably, melt the part including melting the case, melt the case and be located the feed hopper below, melt the case and fix on the processing case, melt the case upper end and slide and be equipped with two sliding seal boards, melt the case below and have set firmly first motor, first motor upper end has set firmly first linkage post, and first linkage post rotates on melting the case to be connected, and first linkage post upper end has set firmly the rotation heating post, and it is equipped with a plurality of heater bars to rotate to slide on the heating post circumferencial direction.
Preferably, the blowing part includes the lower material piece, and the lower material piece is located melts the case below, and the lower material piece is fixed and is melted terminal surface under the case, has set firmly the blowing piece in the lower material piece, and the internal slip of blowing piece is equipped with slip blowing pole, and slip blowing pole upper end has set firmly the air pump in the blowing piece, and the passageway of ventilating in the slip blowing pole is equipped with a plurality of ventholes with slip blowing pole outer joint, and the lower extreme of lower material piece is equipped with the blowing mouth, and the blowing mouth is equipped with the unloading passageway with melting case internal connection.
Preferably, the lower feed block below is equipped with the fixed block, and the fixed block is fixed on the processing case, and the fixed block is kept away from processing case one end and is rotated and be equipped with the axis of rotation, and the fixed block one end is kept away from to the axis of rotation has set firmly two mould pieces, and mould piece upper end is rotated and is equipped with first shearing group, and first shearing group below is equipped with the second shearing group, and the second shearing group rotates in the mould piece to be connected, has set firmly the cooling water course around the plastic bottle mould in the mould piece.
Preferably, the conveying part comprises a second motor, the second motor is located on one side outside the processing box, a first conveying mechanism is fixedly arranged on the second motor in the direction towards the inside of the processing box, the first conveying mechanism is connected to the processing box in a rotating mode, a second conveying mechanism is arranged on the first conveying mechanism in the direction away from the fixed block, the second conveying mechanism is connected to the processing box in a rotating mode, a linkage belt is arranged between the first conveying mechanism and the second conveying mechanism in a connecting mode, and a moving plate is fixedly arranged on the second conveying mechanism.
Preferably, the processing part comprises a processing barrel, the processing barrel is located above the second conveying mechanism, the processing barrel is connected on the processing box in a rotating mode, the processing barrel is provided with a third motor towards one side of the second motor in a fixed mode, a processing block is arranged inside the processing barrel in a fixed mode, four processing groups are arranged in the processing block and comprise a fourth motor, the fourth motor is fixed in the processing block, one end, far away from the processing block, of the fourth motor is provided with a second linkage column in a fixed mode, the second linkage column is connected in the processing block in a rotating mode, one end, far away from the fourth motor, of the second linkage column is provided with a polishing block in a fixed mode, the polishing block is connected in the processing block in a rotating mode, one side of the second linkage column is provided with a heating cavity, a heating block is arranged in the heating cavity, an air inlet channel is arranged inside the polishing block and connected with the heating cavity, an air outlet channel is arranged inside and connected with the processing box in an outer mode, and two bottleneck polishing blocks are arranged on two sides of the upper end inside of the polishing block in a sliding mode.
Preferably, a fifth motor is fixedly arranged on one side inside the polishing block, a third linkage column is fixedly arranged on the fifth motor in the direction away from the bottle mouth polishing block, the third linkage column is rotationally connected in the polishing block, a polishing disc is fixedly arranged on the outer circumferential surface of one end, away from the fifth motor, of the third linkage column, a cleaning disc is fixedly arranged on the outer circumferential surface of the third linkage column in the direction towards the fifth motor, the cleaning disc is fixedly arranged on the outer circumferential surface of the fifth linkage column in the direction towards the fifth motor, a cleaning cavity is arranged on one side of the cleaning disc, a sliding pressure valve in the cleaning disc is connected with the cleaning cavity, a sterilizing disc is fixedly arranged on the outer circumferential surface of the third linkage column in the direction towards the fifth motor, the sterilizing disc consists of a sterilizing cavity and a sterilizing rotating column, a sterilizing cavity is arranged on one side of the sterilizing disc and is connected with the sterilizing cavity in the sterilizing disc, a wind drying disc is fixedly arranged on the outer circumferential surface of the third linkage column in the direction towards the fifth motor, and the wind drying disc consists of a plurality of rotating drying columns and drying cavities.
Preferably, it is equipped with eight sliding splint to slide on the processing piece, it is equipped with a plurality of washing rotation posts to rotate on eight sliding splint, it goes out the water cavity to wash to be equipped with in the rotation post, it is equipped with a plurality of water spray pieces to wash to rotate to be equipped with on the post, water spray piece and play water cavity connection, it is equipped with a plurality of rotation brushing groups to wash even the rotation of circumference array on the rotation post, it comprises motor and rotation brush to rotate brushing group, it is equipped with interface channel with water spray piece connection to rotate the washing cavity of brushing group, sliding splint keep away from the processing piece direction and rotate on the processing section of thick bamboo and be equipped with a plurality of pivots, the dwang has set firmly in the pivot, be equipped with the blowdown export in pivot and the dwang, the blowdown export is equipped with a plurality of blowdown passageways with dwang external connection.
Preferably, dress lid storage unit includes the sliding block, the sliding block is located the processing part and keeps away from the part direction that melts, the sliding block slides on the processing case, the sliding block lower extreme has set firmly and has rotated and inhale the group, it inhales the group by the motor to rotate, flexible post, the sucking disc is constituteed, it is equipped with a plurality of bottle lids to rotate to inhale the group below, the bottle lid is kept away from to rotate and is inhaled one side and be equipped with the ejector pad, the ejector pad slides on the processing case, the bottle lid below is equipped with flexible piece, flexible piece is the rotation of stretching out and drawing back in the processing case, flexible piece below is equipped with the storage chamber, the storage chamber is kept away from conveying part one side and is equipped with the export, it is equipped with the export sliding plate to slide in the export.
Has the advantages that:
1. through melting the part and blow molding part setting, melt plastics material fast, unloading blow molding improves production efficiency.
2. Through processing unit and dress lid storage unit setting, carry out cleaning and disinfecting and carry out the burring to the bottleneck and polish to the plastic bottle, improve the machining precision of plastic bottle.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a process flow diagram of the present invention.
Fig. 2 is a schematic isometric view of the present invention.
Fig. 3 is a schematic structural view in front view of the present invention.
Fig. 4 is a schematic sectional view at a-a in fig. 3.
Fig. 5 is a schematic view of a portion B in fig. 4.
Fig. 6 is a schematic view of a portion C in fig. 4.
Fig. 7 is a schematic view of a portion D in fig. 4.
Fig. 8 is a schematic view of a portion at E in fig. 4.
Fig. 9 is a schematic view of a portion at F in fig. 4.
In the figure, a processing box 10, a melting part 11, a blow molding part 12, a conveying part 13, a processing part 14, a capping storage part 15, a feeding hopper 16, a melting box 17, a sliding sealing plate 18, a first motor 19, a first linkage column 20, a rotating heating column 21, a heating rod 22, a blanking block 23, a blow molding block 24, a blanking channel 25, a blow molding opening 26, a sliding blow molding rod 27, an air pump 28, an air outlet hole 29, a fixing block 30, a rotating shaft 31, a mold block 32, a first shearing group 33, a second shearing group 34, a cooling water channel 35, a first conveying mechanism 36, a second conveying mechanism 37, a second motor 38, a linkage belt 39, a moving plate 40, a third motor 41, a processing cylinder 42, a processing block 43, a processing group 44, a fourth motor 45, a second linkage column 46, a grinding block 47, an air inlet channel 48, a heating cavity 49, a heating opening 50, an air outlet channel 51, a grinding block 52, a fifth motor 53, a feeding hopper 53, a blowing hopper 16, a blowing box 17, a sliding sealing plate, a sliding plate, a sliding plate, a sliding, The device comprises a third linkage column 54, a grinding disc 55, a cleaning disc 56, a cleaning cavity 57, a sterilizing disc 58, a sterilizing cavity 59, an air drying disc 60, a sewage discharging cavity 61, a sliding clamping plate 62, a cleaning rotating column 63, a water outlet cavity 64, a water spraying block 65, a rotating brushing group 66, a connecting channel 67, a rotating shaft 68, a rotating rod 69, a sewage discharging channel 70, a sewage discharging outlet 71, a sliding block 72, a rotating suction group 73, a bottle cap 74, a pushing block 75, a telescopic block 76, a storage cavity 77, an outlet 78 and an outlet sliding plate 79.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
With reference to fig. 1-9, a process for producing plastic bottles comprises the following steps:
s1, putting the material, namely putting the plastic material into a processing box through a feeding hopper;
s2, rotating to melt, and melting the plastic material by rotating and heating;
s3: blow molding, namely blanking the plastic solution, and blow molding in a mold;
s4: cooling and taking out, cooling and forming the plastic bottle, and dropping the plastic bottle onto a conveying mechanism;
s5: conveying, namely conveying the plastic bottles into a processing part through a conveying mechanism for processing;
s6: processing, namely polishing, cleaning and disinfecting the plastic bottle mouth and cleaning the bottle body;
s7, storing the plastic bottles in a cover-mounting manner;
s8: taking out for use, namely taking out the processed plastic bottle for use;
steps S1-S8 are completed by matching plastic bottle production equipment, the plastic bottle production equipment comprises a processing box 10, a feeding funnel 16 is fixedly arranged at one end above the inside of the processing box 10, a melting part 11 is arranged below the feeding funnel 16 to quickly melt plastic materials, a blow molding part 12 is arranged below the melting part 11 to blow mold plastic solutions, a conveying part 13 is arranged below the blow molding part 12 to convey plastic bottles, a processing part 14 is arranged above one end, far away from the blow molding part 12, of the conveying part 13 to process the plastic bottles, and a cap storage part 15 is arranged in the direction, far away from the melting part 11, of the processing part 14 to store caps of the plastic bottles.
Further, with reference to fig. 1-9, the melting unit 11 includes a melting box 17, the melting box 17 is located below the feeding funnel 16, the melting box 17 is fixed on the processing box 10, the upper end of the melting box 17 is slidably provided with two sliding sealing plates 18, a first motor 19 is fixedly arranged below the melting box 17, the upper end of the first motor 19 is fixedly provided with a first linkage column 20, the first linkage column 20 is rotatably connected to the melting box 17, the upper end of the first linkage column 20 is fixedly provided with a rotating heating column 21, and the rotating heating column 21 is slidably provided with a plurality of heating rods 22 in the circumferential direction.
Further, with reference to fig. 1-9, the blow molding part 12 includes a lower material block 23, the lower material block 23 is located below the melting box 17, the lower material block 23 is fixed on the lower end surface of the melting box 17, a blow molding block 24 is fixedly disposed in the lower material block 23, a sliding blow molding rod 27 is slidably disposed in the blow molding block 24, an air pump 28 is fixedly disposed in the blow molding block 24 at the upper end of the sliding blow molding rod 27, a plurality of air outlets 29 are disposed in the sliding blow molding rod 27 in an air passage manner and outside the sliding blow molding rod 27, a blow molding opening 26 is disposed at the lower end of the lower material block 23, and a lower material passage 25 is disposed in the blow molding opening 26 and the melting box 17 in an internal connection manner.
Further, referring to fig. 1-9, a fixing block 30 is arranged below the blanking block 23, the fixing block 30 is fixed on the processing box 10, a rotating shaft 31 is rotatably arranged at one end of the fixing block 30, which is far away from the processing box 10, two mold blocks 32 are fixedly arranged at one end of the rotating shaft 31, which is far away from the fixing block 30, a first shearing set 33 is rotatably arranged at the upper end of each mold block 32, a second shearing set 34 is arranged below each first shearing set 33, the second shearing set 34 is rotatably connected with the mold blocks 32, and cooling water channels 35 are fixedly arranged around plastic bottle molds in the mold blocks 32.
Further, with reference to fig. 1 to 9, the conveying component 13 includes a second motor 38, the second motor 38 is located on one side of the outside of the processing box 10, the second motor 38 is fixedly provided with a first conveying mechanism 36 towards the inside of the processing box 10, the first conveying mechanism 36 is rotatably connected to the processing box 10, the first conveying mechanism 36 is provided with a second conveying mechanism 37 away from the fixed block 30, the second conveying mechanism 37 is rotatably connected to the processing box 10, a linkage belt 39 is connected between the first conveying mechanism 36 and the second conveying mechanism 37, and the second conveying mechanism 37 is fixedly provided with a moving plate 40.
Further, referring to fig. 1 to 9, the processing unit 14 includes a processing cylinder 42, the processing cylinder 42 is located above the second conveying mechanism 37, the processing cylinder 42 is rotatably connected to the processing box 10, a third motor 41 is fixedly disposed on the processing cylinder 42 towards one side of the second motor 38, a processing block 43 is fixedly disposed inside the processing cylinder 42, four processing groups 44 are disposed in the processing block 43, each processing group 44 includes a fourth motor 45, the fourth motor 45 is fixed in the processing block 43, a second linkage column 46 is fixedly disposed on one end of the fourth motor 45 away from the processing block 43, the second linkage column 46 is rotatably connected to the processing block 43, a polishing block 47 is fixedly disposed on one end of the second linkage column 46 away from the fourth motor 45, the polishing block 47 is rotatably connected to the processing block 43, a heating cavity 49 is disposed on one side of the second linkage column 46, a heating block 50 is fixedly disposed in the heating cavity 49, an air inlet channel 48 is disposed inside the polishing block 47 and connected to the heating cavity 49, an air outlet channel 51 is arranged inside the polishing block 47 and outside the processing box 10 in a connected mode, and two bottleneck polishing blocks 52 are arranged on two sides of the upper end inside the polishing block 47 in a sliding mode.
Further, referring to fig. 1-9, a fifth motor 53 is fixedly arranged on one side inside the grinding block 47, a third linkage column 54 is fixedly arranged on the fifth motor 53 in the direction away from the bottle mouth grinding block 52, the third linkage column 54 is rotatably connected in the grinding block 47, a grinding disc 55 is fixedly arranged on the outer circumferential surface of one end of the third linkage column 54 away from the fifth motor 53, a cleaning disc 56 is fixedly arranged on the outer circumferential surface of the third linkage column 54 in the direction of the fifth motor 53 by the grinding disc 55, a cleaning cavity 57 is arranged on one side of the cleaning disc 56, a sliding pressure valve in the cleaning disc 56 is connected with the cleaning cavity 57, a sterilizing disc 58 is fixedly arranged on the outer circumferential surface of the third linkage column 54 of the cleaning disc 56 in the direction of the fifth motor 53, the sterilizing disc 58 is composed of a sterilizing cavity and a sterilizing rotation column, a sterilizing cavity 59 is arranged on one side of the sterilizing disc 58, the sterilizing cavity 59 is connected with the sterilizing cavity in the sterilizing disc 58, an outer circumferential drying disc 60 is fixedly arranged on the third linkage column 54 in the direction of the fifth motor 53 by the sterilizing disc 58, the air-drying tray 60 is composed of a plurality of rotary drying cylinders and drying chambers.
Further, with reference to fig. 1-9, eight sliding clamping plates 62 are slidably disposed on the processing block 43, a plurality of cleaning rotating columns 63 are rotatably disposed on the eight sliding clamping plates 62, water outlet cavities 64 are disposed in the cleaning rotating columns 63, a plurality of water spraying blocks 65 are disposed on the cleaning rotating columns 63, the water spraying blocks 65 are connected to the water outlet cavities 64, a plurality of rotating brushing groups 66 are uniformly rotatably disposed on the cleaning rotating columns 63 in a circumferential array manner, each rotating brushing group 66 is composed of a motor and a rotating brush, a connecting channel 67 is disposed between each cleaning cavity in each rotating brushing group 66 and each water spraying block 65, a plurality of rotating shafts 68 are rotatably disposed on the processing cylinder 42 in a direction away from the processing block 43 by the sliding clamping plates 62, rotating rods 69 are fixedly disposed on the rotating shafts 68, sewage discharge outlets 71 are disposed in the rotating shafts 68 and the rotating rods 69, and a plurality of sewage discharge channels 70 are disposed outside the rotating shafts 71 and the rotating rods 69.
Further, with reference to fig. 1-9, the cover-loading storage component 15 includes a sliding block 72, the sliding block 72 is located in a direction away from the melting component 11 of the processing component 14, the sliding block 72 slides on the processing box 10, a rotary suction group 73 is fixedly arranged at a lower end of the sliding block 72, the rotary suction group 73 is composed of a motor, a telescopic column and a suction cup, a plurality of bottle caps 74 are arranged below the rotary suction group 73, a push block 75 is arranged on one side of the bottle caps 74 away from the rotary suction group 73, the push block 75 slides on the processing box 10, a telescopic block 76 is arranged below the bottle caps 74, the telescopic block 76 rotates in the processing box 10 in a telescopic manner, a storage cavity 77 is arranged below the telescopic block 76, an outlet 78 is arranged on one side of the storage cavity 77 away from the conveying component 13, and an outlet sliding plate 79 is slidably arranged in the outlet 78.
Principle of operation
S1, putting the plastic material into the processing box 10 through the feeding hopper 16, sliding the sliding sealing plate 18 on the melting box 17 to open, dropping the plastic material into the melting box 17, and sliding the sliding sealing plate 18 to seal and close the melting box 17.
And S2, rotating to melt, starting the first motor 19, driving the rotating heating column 21 to rotate through the rotation of the first linkage column 20, driving the heating rod 22 to slide out and rotate through the rotation of the rotating heating column 21, and heating and matching the rotating heating column 21 to rotate to fully heat and melt the plastic material.
S3: in the blow molding process, the rotating shaft 31 rotates to drive the two mold blocks 32 to close, the plastic solution is discharged into the blow molding opening 26 through the discharging channel 25 and then falls into the two mold blocks 32, the sliding blow molding rod 27 slides into the plastic solution in the blow molding block 24, and the air pump 28 is started to blow mold the plastic through the air outlet holes 29.
S4: and (3) cooling and taking out, feeding water into a cooling water channel 35 for cooling and forming, rotating the first shearing group 33 to cut off plastics at the upper end of the plastic bottle, rotating the second shearing group 34 to take out redundant plastics at the bottom of the plastic bottle, and dropping the plastic bottle to the upper end of the first conveying mechanism 36.
S5: and during transmission, the second motor 38 is started to drive the plastic bottles to be transmitted to the upper end of the movable plate 40 through the first transmission mechanism 36, the first transmission mechanism 36 rotates to drive the second transmission mechanism 37 to rotate through the linkage belt 39, the second transmission mechanism 37 rotates to drive the linkage belt 39 to ascend, and the plastic bottles are transmitted into the processing cylinder 42.
S6: processing, the two sliding clamping plates 62 slide out in the processing cylinder 42 to clamp the plastic bottle, the rotating shaft 68 rotates to drive the rotating rod 69 to rotate, water in the water outlet cavity 64 contacts the plastic bottle through the water spraying block 65, the water is sprayed onto the plastic bottle through the water spraying block 65 to match with the rotation of the rotating brushing group 66 to disinfect and clean the outside of the plastic bottle, sewage on the plastic bottle enters the sewage discharge outlet 71 through the sewage discharge channel 70 to be discharged, the cleaning rotating column 63 rotates to drive the plastic bottle mouth to enter the polishing block 47, the fourth motor 45 starts to drive the polishing block 47 to rotate through the second linkage column 46 to rotate to drive the plastic bottle mouth to rotate into the polishing block 47, the polishing block 47 rotates to polish and deburr the bottle mouth, while the plastic bottle mouth enters the polishing block 47, the fifth motor 53 starts to drive the polishing disc 55 to rotate through the third linkage column 54 to polish the groove of the plastic bottle mouth, water in the cleaning cavity 57 enters the cleaning disc 56, the third linkage column 54 rotates to drive the cleaning disc 56 to rotate to clean the bottle mouth, sewage enters the sewage discharging cavity 61, the disinfection solution in the disinfection cavity 59 enters the disinfection disc 58, the third linkage column 54 rotates to drive the disinfection disc 58 to rotate, the disinfection cavity in the disinfection disc 58 sprays the disinfection solution onto the rotation column, the rotation column contacts the bottle mouth to wipe and disinfect the bottle mouth, the third linkage column 54 rotates to drive the air drying disc 60 to rotate, the air in the drying cavity in the air drying disc 60 is sprayed onto the rotation column, the air on the rotation column is sprayed onto the bottle mouth after being heated, the bottle mouth is dried, when the bottle mouth rotates to contact the bottle mouth grinding block 52, the grinding block 47 rotates to drive the bottle mouth grinding block 52 to rotate to polish and deburr the upper end of the bottle mouth, the heating block 50 heats the air in the heating cavity 49, the air enters the plastic bottle through the air inlet channel 48, the air blows out particles in the plastic bottle through the air outlet channel 51 in the plastic bottle, the third motor 41 is started to drive the processing barrel 42 to rotate, the processing barrel 42 rotates the plastic bottle to one side of the cap storage part 15, the rotating shaft 68 rotates to drive the rotating rod 69 to rotate and open, the fourth motor 45 is started to drive the polishing block 47 to rotate through the rotation of the second linkage column 46, the bottle mouth rotates out of the polishing block 47, and the cleaning rotating column 63 rotates to move the plastic bottle into the cap storage part 15.
S7, storing caps, enabling the plastic bottles to slide obliquely and vertically to slide to the upper end of an expansion block 76, enabling a sliding block 72 to slide to the upper end of a bottle cap 74 on the processing box 10, sucking the bottle cap 74 through a suction disc in a rotary suction group 73, enabling the sliding block 72 to move to drive the bottle cap 74 to move to the upper end of the plastic bottle, enabling an expansion column in the rotary suction group 73 to stretch and push the bottle cap 74 to contact with a bottle opening, enabling a motor in the rotary suction group 73 to be started to drive the bottle cap 74 to rotate to cap the plastic bottle, enabling the expansion block 76 to stretch and descend on the processing box 10, and placing the plastic bottle in a storage cavity 77 for storage.
S8: when the plastic bottle is taken out for use, the outlet slide plate 79 is slid open, and the processed plastic bottle is taken out for use through the outlet 78.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. A plastic bottle production process is characterized by comprising the following steps:
s1, putting the material, namely putting the plastic material into a processing box through a feeding hopper;
s2, rotating to melt, and melting the plastic material by rotating and heating;
s3: blow molding, namely blanking the plastic solution, and blow molding in a mold;
s4: cooling and taking out, cooling and forming the plastic bottle, and dropping the plastic bottle onto a conveying mechanism;
s5: conveying, namely conveying the plastic bottles into a processing part through a conveying mechanism for processing;
s6: processing, namely polishing, cleaning and disinfecting the plastic bottle mouth and cleaning the bottle body;
s7, storing the plastic bottles in a cover-mounting manner;
s8: taking out for use, namely taking out the processed plastic bottle for use;
steps S1-S8 adopt a plastic bottle production facility cooperation to accomplish, and this plastic bottle production facility includes processing case (10), processing case (10) inside top one end has set firmly feed hopper (16), feed hopper (16) below is equipped with melts part (11) and melts plastic material fast, it is equipped with blow molding part (12) to melt part (11) below and carries out blow molding to plastic solution, blow molding part (12) below is equipped with transport unit (13) and conveys the plastic bottle, transport unit (13) keep away from blow molding part (12) one end top and are equipped with processing part (14) and carry out processing to the plastic bottle, processing part (14) keep away from melting part (11) direction and are equipped with dress lid storage component (15) and carry out dress lid storage to the plastic bottle.
2. The process for the production of plastic bottles of claim 1, wherein: melt part (11) including melting case (17), it is located feed hopper (16) below to melt case (17), it fixes on processing case (10) to melt case (17), it slides and is equipped with two sliding seal board (18) to melt case (17) upper end, it has set firmly first motor (19) to melt case (17) below, first motor (19) upper end has set firmly first linkage post (20), first linkage post (20) is rotating connection on melting case (17), first linkage post (20) upper end has set firmly rotation heating post (21), it is equipped with a plurality of heating rods (22) to rotate on heating post (21) circumferencial direction.
3. A process for the production of plastic bottles according to claim 2, wherein: blow molding part (12) are including unloading piece (23), unloading piece (23) are located and melt case (17) below, unloading piece (23) are fixed and are being melted terminal surface under case (17), unloading piece (23) internal fixation has blow molding piece (24), it is equipped with slip blow molding pole (27) to slide in blow molding piece (24), slip blow molding pole (27) upper end has air pump (28) at blow molding piece (24) internal fixation, the passageway of ventilating in slip blow molding pole (27) is equipped with a plurality of ventholes (29) with slip blow molding pole (27) external connection, unloading piece (23) lower extreme is equipped with blow molding mouth (26), blow molding mouth (26) are equipped with unloading passageway (25) with melting case (17) internal connection.
4. A process for the production of plastic bottles according to claim 3, wherein: lower material piece (23) below is equipped with fixed block (30), fixed block (30) are fixed on processing case (10), processing case (10) one end rotation is kept away from in fixed block (30) and is equipped with axis of rotation (31), fixed block (30) one end is kept away from in axis of rotation (31) has set firmly two mould pieces (32), mould piece (32) upper end is rotated and is equipped with first shearing group (33), first shearing group (33) below is equipped with the second and shears group (34), second is sheared group (34) and is connected at mould piece (32) internal rotation, cooling water course (35) have set firmly around the plastic bottle mould in mould piece (32).
5. A process for the production of plastic bottles according to claim 4, wherein: conveying part (13) include second motor (38), second motor (38) are located processing case (10) outside one side, second motor (38) have set firmly first transport mechanism (36) to processing case (10) inside direction, first transport mechanism (36) rotate on processing case (10) and connect, fixed block (30) direction is kept away from in first transport mechanism (36) is equipped with second transport mechanism (37), second transport mechanism (37) rotate on processing case (10) and connect, it is equipped with linkage area (39) to connect between first transport mechanism (36) and second transport mechanism (37), movable plate (40) have set firmly on second transport mechanism (37).
6. A process for the production of plastic bottles according to claim 5, wherein: the processing part (14) comprises a processing barrel (42), the processing barrel (42) is located above the second conveying mechanism (37), the processing barrel (42) is connected to the processing box (10) in a rotating mode, a third motor (41) is fixedly arranged on one side of the processing barrel (42) to the second motor (38), a processing block (43) is fixedly arranged inside the processing barrel (42), four processing groups (44) are arranged in the processing block (43), each processing group (44) comprises a fourth motor (45), the fourth motor (45) is fixed in the processing block (43), one end, far away from the processing block (43), of the fourth motor (45) is fixedly provided with a second linkage column (46), the second linkage column (46) is connected to the processing block (43) in a rotating mode, one end, far away from the fourth motor (45), of the second linkage column (46) is fixedly provided with a polishing block (47), and the polishing block (47) is connected to the processing block (43) in a rotating mode, second linkage post (46) one side is equipped with heating chamber (49), heating chamber (49) internal fixation has heating piece (50), it is equipped with inlet channel (48) to polish piece (47) inside and heating chamber (49) are connected, polish piece (47) inside and processing case (10) external connection are equipped with outlet channel (51), polish piece (47) inside upper end both sides slide and be equipped with two bottleneck abrasive bricks (52).
7. The process for the production of plastic bottles of claim 6, wherein: a fifth motor (53) is fixedly arranged on one side inside the polishing block (47), a third linkage column (54) is fixedly arranged in the direction of the fifth motor (53) far away from the bottle mouth polishing block (52), the third linkage column (54) is rotationally connected in the polishing block (47), a polishing disc (55) is fixedly arranged on the outer circumferential surface of one end, far away from the fifth motor (53), of the third linkage column (54), a cleaning disc (56) is fixedly arranged on the outer circumferential surface of the third linkage column (54) towards the fifth motor (53), a cleaning cavity (57) is arranged on one side of the cleaning disc (56), a sliding pressure valve in the cleaning disc (56) is connected with the cleaning cavity (57), a disinfection disc (58) is fixedly arranged on the outer circumferential surface of the third linkage column (54) towards the fifth motor (53) of the cleaning disc (56), and the disinfection disc (58) consists of a disinfection cavity and a disinfection rotating column, disinfection dish (58) one side is equipped with disinfection chamber (59), disinfection chamber (59) are connected with the disinfection chamber in the disinfection dish (58), disinfection dish (58) set firmly on third linkage post (54) outer periphery to fifth motor (53) direction and dry dish (60), dry dish (60) comprise a plurality of rotation drying post and stoving chamber.
8. The process for the production of plastic bottles of claim 7, wherein: processing piece (43) go up the slip and are equipped with eight slip splint (62), rotate on eight slip splint (62) and be equipped with a plurality of washing and rotate post (63), it goes up to wash and is equipped with out water cavity (64) in rotating post (63), it is equipped with a plurality of water spray piece (65) on rotation post (63) to wash, water spray piece (65) are connected with play water cavity (64), it evenly rotates to be equipped with a plurality of rotation brush washing group (66) to wash to rotate circumference array on post (63), it comprises motor and rotation brush to rotate brush washing group (66), it is equipped with connecting channel (67) to rotate the washing cavity in the brush washing group (66) and be connected with water spray piece (65), slip splint (62) are kept away from processing piece (43) direction and are rotated on processing section of thick bamboo (42) and are equipped with a plurality of pivots (68), dwang (69) have set firmly in pivot (68), be equipped with blowdown export (71) in pivot (68) and (69), the blowdown outlet (71) and the rotating rod (69) are externally connected with a plurality of blowdown channels (70).
9. The process for the production of plastic bottles of claim 8, wherein: dress lid storage part (15) includes sliding block (72), sliding block (72) are located processing part (14) and keep away from melting part (11) direction, sliding block (72) slide on processing case (10), sliding block (72) lower extreme has set firmly and has rotated and inhale group (73), it inhales group (73) and comprises motor, flexible post, sucking disc to rotate, it is equipped with a plurality of bottle lids (74) to rotate to inhale group (73) below, bottle lid (74) are kept away from to rotate and are inhaled group (73) one side and be equipped with ejector pad (75), ejector pad (75) slide on processing case (10), bottle lid (74) below is equipped with flexible piece (76), flexible piece (76) stretch out and draw back in processing case (10) and rotate, flexible piece (76) below is equipped with storage chamber (77), storage chamber (77) keep away from conveying part (13) one side and be equipped with export (78), an outlet sliding plate (79) is arranged in the outlet (78) in a sliding mode.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111280884.7A CN113895066A (en) | 2021-11-01 | 2021-11-01 | Plastic bottle production process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111280884.7A CN113895066A (en) | 2021-11-01 | 2021-11-01 | Plastic bottle production process |
Publications (1)
Publication Number | Publication Date |
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CN113895066A true CN113895066A (en) | 2022-01-07 |
Family
ID=79027937
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202111280884.7A Withdrawn CN113895066A (en) | 2021-11-01 | 2021-11-01 | Plastic bottle production process |
Country Status (1)
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CN (1) | CN113895066A (en) |
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2021
- 2021-11-01 CN CN202111280884.7A patent/CN113895066A/en not_active Withdrawn
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Application publication date: 20220107 |