CN113894216A - Continuous punch forming system and method for communication equipment shell - Google Patents
Continuous punch forming system and method for communication equipment shell Download PDFInfo
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- CN113894216A CN113894216A CN202111311319.2A CN202111311319A CN113894216A CN 113894216 A CN113894216 A CN 113894216A CN 202111311319 A CN202111311319 A CN 202111311319A CN 113894216 A CN113894216 A CN 113894216A
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- plate
- substrate
- hydraulic cylinder
- die assembly
- upper die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/02—Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
- B30B15/18—Control arrangements for fluid-driven presses controlling the reciprocating motion of the ram
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a communication equipment shell continuous punch forming system and a method, comprising a frame; the forming method comprises the steps of firstly, punching and impressing; step two, punching and trimming; step three, trimming and bending; step four, bending left and right; step five, punching and bending; step six, bending up and down; the invention is safe and reliable, realizes the purpose of continuous punch forming by matching the upper die assembly, the lower die assembly and the feeding assembly, has high automation degree, and is convenient for producing a plurality of integrated shell parts with complex structures at one time; the purpose of producing different types of parts can be achieved by replacing different upper die seats, upper clamping plates, back stripping plates, upper stripping plates, lower die plates, first lower base plates, second lower base plates and lower die seats; when the continuous punch forming device is used for producing different shell parts, the machining speed of the device can be regulated and controlled through the machining speed regulating and controlling module according to the thicknesses of different substrates, and the purpose of improving the production speed is achieved.
Description
Technical Field
The invention relates to the technical field of punch forming, in particular to a continuous punch forming system and a continuous punch forming method for a communication equipment shell.
Background
The single-station die used in the punch forming process has a single structure and low production efficiency, and the formed parts cannot be too complex, so that in order to improve the production efficiency and process the parts of a more complex communication equipment shell, a plurality of single dies are combined to form a continuous die, and the continuous punch forming process of the shell parts can be completed; therefore, certain requirements are placed on the market for the continuous punch forming system and method for the communication equipment shell; however, the existing continuous punch forming system for the shell is simple in structure, manual work is needed to participate in feeding and discharging in the processing process, the automation degree is low, potential safety hazards exist, the use is influenced, when the shell of the communication equipment is produced, the base plate needs to be bent for multiple times, and most of the existing continuous punch forming devices cannot realize continuous multiple bending work and influence the use; the existing continuous punch forming method for the communication equipment shell is simple, the production efficiency is low, and the machining speed cannot be adjusted according to needs; therefore, it is necessary to invent a continuous punch forming system and method for communication equipment housing.
Disclosure of Invention
The invention aims to provide a continuous punch forming system and a continuous punch forming method for a communication equipment shell, and aims to solve the problems that manual participation is needed, the automation degree is low, multiple bending machining cannot be realized, the forming method is simple, and the machining speed cannot be adjusted according to needs in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a communication equipment shell continuous punch forming system comprises a rack, wherein a first hydraulic cylinder is fixedly arranged at the top end of the rack in a distributed mode, a lower die assembly is arranged inside the bottom end of the rack and comprises a lower supporting plate, lower pad feet, a lower die plate, a first lower pad plate, a second lower pad plate and a lower die holder, a feeding assembly is arranged on the rack and comprises a second hydraulic cylinder, a first mounting plate, a first connecting shaft, a mandril, a third hydraulic cylinder, a guide rail, a fourth hydraulic cylinder, a sliding block, a second connecting shaft, a second mounting plate, a fifth hydraulic cylinder, an upper pressing plate and a lower pressing plate, second hydraulic cylinders are fixedly arranged on the left side and the right side of the lower supporting plate, the output end of each second hydraulic cylinder is fixedly connected with the first mounting plate, a first connecting shaft is arranged on the first mounting plate, the upper end of the first connecting shaft penetrates through the lower die plate and is fixedly connected with the mandril, and a third hydraulic cylinder is arranged on the rack, the symmetry is provided with the guide rail in the frame, and the bottom fixed connection of frame and guide rail is passed to the output of third pneumatic cylinder, the left end fixedly connected with fourth pneumatic cylinder of guide rail, the output fixedly connected with slider of fourth pneumatic cylinder, and slider and guide rail sliding connection, the top fixedly connected with second connecting axle of slider, the one end fixedly connected with second mounting panel of second connecting axle, fixed mounting has the fifth pneumatic cylinder on the second mounting panel, the below sliding connection who corresponds the second mounting panel on the second connecting axle has the top board, and the output and the top board fixed connection of fifth pneumatic cylinder, the below fixedly connected with holding down plate that corresponds the top board on the slider.
Preferably, the output end of the first hydraulic cylinder is fixedly connected with an upper die assembly, and the upper die assembly comprises an upper cover plate, an upper beating plate, an upper pad foot, an upper die base, an upper base plate, an upper clamping plate, a back stripping plate and an upper stripping plate.
Preferably, the output and the upper die base fixed connection of first pneumatic cylinder, the top fixedly connected with of upper die base is gone up and is filled up the foot, and one side that the top of upper die base corresponds and is filled up the foot is provided with the upper knockout plate, the upper end fixedly connected with upper cover plate of going up and filling up the foot, and the bottom of upper die base is provided with the upper padding plate, and the bottom of upper padding plate is provided with the back and takes off the board, and the bottom that the back takes off the board is provided with and takes off the board.
Preferably, the upper clamping plate is respectively provided with a pressing step punch, a circular punch pin, a folding punch, a folding insert, a pressing step insert, a folding bevel edge insert, a line pressing insert, a mouth shearing insert and a pressing sign insert, and the back stripping plate is respectively provided with a corresponding abdicating groove.
Preferably, the bottom fixedly connected with bottom plate of frame, fixedly connected with lower bolster on the bottom plate, the top fixedly connected with lower bolster of lower bolster, the top of lower bolster is provided with first lower bolster, and the top of first lower bolster is provided with the second lower bolster, and the top of second lower bolster is provided with the die holder.
Preferably, be provided with the controller in the frame, be provided with display screen and control button on the controller respectively, be provided with control module in the controller respectively, the debugging module, the start module, machining speed regulation and control module and processing quantity statistics module, electric connection between start module and the control module, control module respectively with first pneumatic cylinder, the second pneumatic cylinder, the third pneumatic cylinder, the fourth pneumatic cylinder, fifth pneumatic cylinder control connection, pass through signal connection between control module and the debugging module, the debugging module respectively with machining speed regulation and control module, pass through signal connection between the processing quantity statistics module.
A continuous punch forming method for a communication equipment shell comprises the steps of punching and stamping; step two, punching and trimming; step three, trimming and bending; step four, bending left and right; step five, punching and bending; step six, bending up and down;
firstly, respectively installing a pressing step punch, a round punch pin, a folding punch, a folding insert, a pressing step insert, a folding bevel edge insert, a line pressing insert, a shearing insert and a pressing symbol insert on corresponding positions on an upper clamping plate, then guiding a substrate between an upper die and a lower die through a feeding assembly, and starting a first hydraulic cylinder to drive an upper die assembly to move downwards when the substrate is guided to a punching and impressing station, so that the upper die assembly is matched with the lower die assembly to punch and imprint the substrate;
in the second step, after the substrate finishes punching and stamping work, the substrate is moved to the punching and trimming station through the feeding assembly again, the first hydraulic cylinder is started again to drive the upper die assembly to move downwards, so that the upper die assembly is matched with the lower die assembly, and punching and trimming are carried out on the substrate;
in the third step, after the punching and trimming work of the substrate is finished, the substrate is moved to the trimming and bending station through the feeding assembly again, the first hydraulic cylinder is started again, the upper die assembly is driven to move downwards, the upper die assembly is matched with the lower die assembly, and trimming and bending are carried out on the substrate;
in the fourth step, after the substrate finishes trimming and bending work, the substrate is moved to the next left-right bending station through the feeding assembly again, the first hydraulic cylinder is started again, the upper die assembly is driven to move downwards, the upper die assembly is matched with the lower die assembly, and the left side and the right side of the substrate are bent;
in the fifth step, after the substrate is bent, the substrate is moved to the next punching and bending station through the feeding assembly again, the first hydraulic cylinder is started again, the upper die assembly is driven to move downwards, the upper die assembly is matched with the lower die assembly, and punching and bending are carried out on the substrate;
and in the sixth step, after the substrate is bent, the substrate is moved to the next upper and lower bending station through the feeding assembly again, the first hydraulic cylinder is started again to drive the upper die assembly to move downwards, so that the upper die assembly is matched with the lower die assembly to bend the upper side and the lower side of the substrate, and the continuous punch forming work of the communication equipment shell is completed.
Preferably, in the first step, before the continuous press forming processing of the communication device housing is performed, a debugging module is used to perform debugging operation.
Compared with the prior art, the invention has the beneficial effects that: the invention is safe and reliable, realizes the purpose of continuous punch forming by matching the upper die assembly, the lower die assembly and the feeding assembly, has high automation degree, and is convenient for producing a plurality of integrated shell parts with complex structures at one time; the purpose of producing different types of parts can be achieved by replacing different upper die seats, upper clamping plates, back stripping plates, upper stripping plates, lower die plates, first lower base plates, second lower base plates and lower die seats; when the continuous punch forming device is used for producing different shell parts, the machining speed of the device can be regulated and controlled through the machining speed regulating and controlling module according to the thicknesses of different substrates, and the purpose of improving the production speed is achieved.
Drawings
Fig. 1 is a schematic overall perspective structure of the present invention.
Fig. 2 is a schematic perspective view of the rack of the present invention.
Fig. 3 is an enlarged view of the structure of the area a in fig. 2 according to the present invention.
Fig. 4 is a schematic perspective view of the upper die assembly according to the present invention.
Fig. 5 is a schematic perspective view of a lower die assembly according to the present invention.
Fig. 6 is a schematic diagram of a system module structure according to the present invention.
FIG. 7 is a system flow diagram of the present invention.
FIG. 8 is a flow chart of the production process of the present invention.
FIG. 9 is a flow chart of a method of the present invention.
In the figure: 1. a frame; 2. a first hydraulic cylinder; 3. an upper die assembly; 4. a lower die assembly; 5. a feeding assembly; 6. a controller; 7. a display screen; 8. a control button; 31. an upper cover plate; 32. putting a beating plate; 33. a foot pad is arranged; 34. an upper die holder; 35. an upper base plate; 36. an upper splint; 37. a back stripping plate; 38. an upper stripping plate; 41. a lower supporting plate; 42. a lower foot pad; 43. a lower template; 44. a first lower backing plate; 45. a second lower backing plate; 46. a lower die holder; 51. a second hydraulic cylinder; 52. a first mounting plate; 53. a first connecting shaft; 54. a top rod; 55. a third hydraulic cylinder; 56. a guide rail; 57. a fourth hydraulic cylinder; 58. a slider; 59. a second connecting shaft; 510. a second mounting plate; 511. a fifth hydraulic cylinder; 512. an upper pressure plate; 513. a lower pressing plate; 61. a control module; 62. a debugging module; 63. a starting module; 64. a processing speed regulation module; 65. a processing quantity counting module; 361. pressing step punching; 362. circular punching needle; 363. punching a folded edge; 364. folding the edge of the insert; 365. pressing the step insert; 366. folding edge inserts; 367. pressing the line insert; 368. a shearing insert; 369. and pressing the symbol insert.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, an embodiment of the present invention is shown: a continuous punch forming system for a communication equipment shell comprises a rack 1, first hydraulic cylinders 2 are distributed and fixedly installed at the top end of the rack 1, a lower die assembly 4 is arranged inside the bottom end of the rack 1, the lower die assembly 4 comprises a lower supporting plate 41, lower pad feet 42, a lower die plate 43, a first lower pad plate 44, a second lower pad plate 45 and a lower die base 46, a feeding assembly 5 is arranged on the rack 1, the feeding assembly 5 comprises a second hydraulic cylinder 51, a first mounting plate 52, a first connecting shaft 53, a mandril 54, a third hydraulic cylinder 55, a guide rail 56, a fourth hydraulic cylinder 57, a sliding block 58, a second connecting shaft 59, a second mounting plate 510, a fifth hydraulic cylinder 511, an upper pressing plate 512 and a lower pressing plate 513, second hydraulic cylinders 51 are fixedly installed on the left side and the right side of the lower supporting plate 41, a first mounting plate 52 is fixedly connected with the output ends of the second hydraulic cylinders 51, a first connecting shaft 53 is arranged on the first mounting plate 52, the upper end of the first connecting shaft 53 passes through the lower template 43 and is fixedly connected with the mandril 54, the frame 1 is provided with a third hydraulic cylinder 55, the frame 1 is symmetrically provided with guide rails 56, the output end of the third hydraulic cylinder 55 penetrates through the frame 1 to be fixedly connected with the bottom of the guide rail 56, the left end of the guide rail 56 is fixedly connected with a fourth hydraulic cylinder 57, the output end of the fourth hydraulic cylinder 57 is fixedly connected with a slide block 58, the sliding block 58 is connected with the guide rail 56 in a sliding way, the top end of the sliding block 58 is fixedly connected with a second connecting shaft 59, one end of the second connecting shaft 59 is fixedly connected with a second mounting plate 510, a fifth hydraulic cylinder 511 is fixedly mounted on the second mounting plate 510, an upper pressure plate 512 is connected on the second connecting shaft 59 in a sliding way below the second mounting plate 510, the output end of the fifth hydraulic cylinder 511 is fixedly connected with the upper pressing plate 512, and a lower pressing plate 513 is fixedly connected to the lower part of the sliding block 58 corresponding to the upper pressing plate 512; the output end of the first hydraulic cylinder 2 is fixedly connected with an upper die assembly 3, and the upper die assembly 3 comprises an upper cover plate 31, an upper beating plate 32, an upper pad 33, an upper die base 34, an upper pad 35, an upper clamping plate 36, a back stripping plate 37 and an upper stripping plate 38; the output end of the first hydraulic cylinder 2 is fixedly connected with an upper die base 34, the top of the upper die base 34 is fixedly connected with an upper pad 33, one side, corresponding to the upper pad 33, of the top of the upper die base 34 is provided with an upper beating plate 32, the upper end of the upper pad 33 is fixedly connected with an upper cover plate 31, the bottom of the upper die base 34 is provided with an upper padding plate 35, the bottom of the upper padding plate 35 is provided with an upper clamping plate 36, the bottom of the upper clamping plate 36 is provided with a back stripping plate 37, and the bottom of the back stripping plate 37 is provided with an upper stripping plate 38; the upper clamping plate 36 is respectively provided with a pressing step punch 361, a round punch pin 362, a folding punch 363, a folding insert 364, a pressing step insert 365, a folding bevel edge insert 366, a line pressing insert 367, a mouth shearing insert 368 and a pressing mark insert 369, and the back stripping plate 37 is respectively provided with a corresponding abdicating groove; the bottom end of the frame 1 is fixedly connected with a lower supporting plate 41, the lower supporting plate 41 is fixedly connected with a lower cushion foot 42, the top end of the lower cushion foot 42 is fixedly connected with a lower template 43, the top of the lower template 43 is provided with a first lower cushion plate 44, the top of the first lower cushion plate 44 is provided with a second lower cushion plate 45, and the top of the second lower cushion plate 45 is provided with a lower die seat 46; be provided with controller 6 in the frame 1, be provided with display screen 7 and control button 8 on the controller 6 respectively, be provided with control module 61 in the controller 6 respectively, debug module 62, start-up module 63, processing speed regulation and control module 64 and processing quantity statistics module 65, electric connection between start-up module 63 and the control module 61, control module 61 respectively with first pneumatic cylinder 2, second pneumatic cylinder 51, third pneumatic cylinder 55, fourth pneumatic cylinder 57, fifth pneumatic cylinder 511 control connection, pass through signal connection between control module 61 and the debugging module 62, debug module 62 respectively with processing speed regulation and control module 64, pass through signal connection between the processing quantity statistics module 65.
Referring to fig. 8-9, an embodiment of the present invention is shown: a continuous punch forming method for a communication equipment shell comprises the steps of punching and stamping; step two, punching and trimming; step three, trimming and bending; step four, bending left and right; step five, punching and bending; step six, bending up and down;
in the first step, firstly, a press step punch 361, a round punch pin 362, a folding punch 363, a folding insert 364, a press step insert 365, a folding edge insert 366, a line pressing insert 367, a shearing insert 368 and a pressing insert 369 are respectively installed at corresponding positions on an upper clamping plate 36, debugging work is firstly carried out through a debugging module 62, then a substrate is led into a position between an upper die and a lower die through a feeding assembly 5, and when the substrate is led into a punching and stamping station, a first hydraulic cylinder 2 is started to drive an upper die assembly 3 to move downwards, so that the upper die assembly 3 is matched with the lower die assembly 4 to punch and stamp the substrate;
in the second step, after the substrate finishes punching and stamping work, the substrate is moved to the punching and trimming station through the feeding assembly 5 again, the first hydraulic cylinder 2 is started again to drive the upper die assembly 3 to move downwards, so that the upper die assembly 3 is matched with the lower die assembly 4, and punching and trimming are carried out on the substrate;
in the third step, after the punching and trimming work of the substrate is finished, the substrate is moved to the trimming and bending station through the feeding assembly 5 again, the first hydraulic cylinder 2 is started again, the upper die assembly 3 is driven to move downwards, the upper die assembly 3 is matched with the lower die assembly 4, and trimming and bending are carried out on the substrate;
in the fourth step, after the substrate finishes trimming and bending work, the substrate is moved to the next left-right bending station through the feeding assembly 5 again, the first hydraulic cylinder 2 is started again, the upper die assembly 3 is driven to move downwards, the upper die assembly 3 is matched with the lower die assembly 4, and the left side and the right side of the substrate are bent;
in the fifth step, after the substrate is bent, the substrate is moved to the next punching and bending station through the feeding assembly 5 again, the first hydraulic cylinder 2 is started again, the upper die assembly 3 is driven to move downwards, the upper die assembly 3 is matched with the lower die assembly 4, and punching and bending are carried out on the substrate;
and in the sixth step, after the substrate is bent, the substrate is moved to the next upper and lower bending station through the feeding assembly 5 again, the first hydraulic cylinder 2 is started again to drive the upper die assembly 3 to move downwards, so that the upper die assembly 3 is matched with the lower die assembly 4 to bend the upper side and the lower side of the substrate, and the continuous punch forming work of the communication equipment shell is completed.
Based on the above, the present invention has the advantages that when the present invention is used, firstly, the press step punch 361, the round punch pin 362, the folding punch 363, the folding insert 364, the press step insert 365, the folding edge insert 366, the line pressing insert 367, the cut insert 368 and the pressing insert 369 are respectively installed at corresponding positions on the upper clamp plate 36, before the communication equipment housing is continuously press-formed and processed, firstly, the debugging module 62 is used for debugging, and the processing speed is regulated and controlled by the processing speed regulating and controlling module 64 according to the thickness of the substrate, after the debugging is completed, the fifth hydraulic cylinder 511 in the feeding assembly 5 is started to drive the upper clamp plate 512 to move downwards, the substrate is clamped by the cooperation of the upper clamp plate 512 and the lower clamp plate 513, then the second hydraulic cylinder 51 is started to drive the first installing plate 52 and the first connecting shaft 53 to move upwards, further drive the ejector rod 54 to move upwards, and simultaneously the third hydraulic cylinder 55 is started, the guide rail 56 is driven to rise, the clamped substrate is driven to rise to the same height as the ejector rod 54, then the fourth hydraulic cylinder 57 is started, the sliding block 58 is driven to move for a certain distance, the substrate is inserted into the ejector rod 54 between the upper die component 3 and the lower die component 4, then the second hydraulic cylinder 51 and the third hydraulic cylinder 55 are simultaneously started, the ejector rod 54 and the guide rail 56 are driven to fall, the substrate is tightly attached to the lower die component 4, at the moment, the base material is guided into a punching and stamping station, then the first hydraulic cylinder 2 is started, the upper die component 3 is driven to move downwards, the upper die component 3 is matched with the lower die component 4, and punching and stamping are carried out on the substrate; in the second step, after the substrate finishes punching and stamping work, the substrate is moved to the punching and trimming station through the feeding assembly 5 again, the first hydraulic cylinder 2 is started again to drive the upper die assembly 3 to move downwards, so that the upper die assembly 3 is matched with the lower die assembly 4, and punching and trimming are carried out on the substrate; after the punching and trimming operation of the substrate is finished, the substrate is moved to the trimming and bending station through the feeding assembly 5 again, the first hydraulic cylinder 2 is started again, the upper die assembly 3 is driven to move downwards, the upper die assembly 3 is matched with the lower die assembly 4, and trimming and bending are carried out on the substrate; after the trimming and bending operation of the substrate is finished, the substrate is moved to the next left-right bending station through the feeding assembly 5 again, the first hydraulic cylinder 2 is started again, the upper die assembly 3 is driven to move downwards, the upper die assembly 3 is matched with the lower die assembly 4, and the substrate is bent; after the substrate is bent, the substrate is moved to the next punching and bending station through the feeding assembly 5 again, the first hydraulic cylinder 2 is started again, the upper die assembly 3 is driven to move downwards, the upper die assembly 3 is matched with the lower die assembly 4, and punching and bending are carried out on the substrate; after the substrate is bent, the substrate is moved to the next upper and lower bending station through the feeding assembly 5 again, the first hydraulic cylinder 2 is started again to drive the upper die assembly 3 to move downwards, so that the upper die assembly 3 is matched with the lower die assembly 4 to bend the substrate, and the continuous punch forming work of the communication equipment shell is completed; when different types of parts need to be produced, different upper die holders 34, upper clamping plates 36, back stripping plates 37, upper stripping plates 38, lower die plates 43, first lower backing plates 44, second lower backing plates 45 and lower die holders 46 are replaced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a communication equipment casing continuous stamping forming system, includes frame (1), its characterized in that: the top end of the rack (1) is fixedly provided with first hydraulic cylinders (2), the bottom end of the rack (1) is internally provided with a lower die assembly (4), the lower die assembly (4) comprises a lower supporting plate (41), lower cushion feet (42), a lower die plate (43), a first lower cushion plate (44), a second lower cushion plate (45) and a lower die holder (46), the rack (1) is provided with a feeding assembly (5), the feeding assembly (5) comprises a second hydraulic cylinder (51), a first mounting plate (52), a first connecting shaft (53), a top rod (54), a third hydraulic cylinder (55), a guide rail (56), a fourth hydraulic cylinder (57), a sliding block (58), a second connecting shaft (59), a second mounting plate (510), a fifth hydraulic cylinder (511), an upper pressing plate (512) and a lower pressing plate (513), the left side and the right side of the lower supporting plate (41) are both fixedly provided with the second hydraulic cylinder (51), the output end of the second hydraulic cylinder (51) is fixedly connected with a first mounting plate (52), a first connecting shaft (53) is arranged on the first mounting plate (52), the upper end of the first connecting shaft (53) penetrates through a lower die plate (43) to be fixedly connected with a mandril (54), a third hydraulic cylinder (55) is arranged on the rack (1), guide rails (56) are symmetrically arranged on the rack (1), the output end of the third hydraulic cylinder (55) penetrates through the rack (1) to be fixedly connected with the bottoms of the guide rails (56), the left end of the guide rail (56) is fixedly connected with a fourth hydraulic cylinder (57), the output end of the fourth hydraulic cylinder (57) is fixedly connected with a sliding block (58), the sliding block (58) is slidably connected with the guide rails (56), the top end of the sliding block (58) is fixedly connected with a second connecting shaft (59), one end of the second connecting shaft (59) is fixedly connected with a second mounting plate (510), a fifth hydraulic cylinder (511) is fixedly mounted on the second mounting plate (510), an upper pressing plate (512) is connected to the second connecting shaft (59) in a sliding mode and corresponds to the lower portion of the second mounting plate (510), the output end of a fifth hydraulic cylinder (511) is fixedly connected with the upper pressing plate (512), and a lower pressing plate (513) is fixedly connected to the sliding block (58) and corresponds to the lower portion of the upper pressing plate (512).
2. The continuous press molding system of the communication device housing according to claim 1, wherein: the output end of the first hydraulic cylinder (2) is fixedly connected with an upper die assembly (3), and the upper die assembly (3) comprises an upper cover plate (31), an upper beating plate (32), an upper pad foot (33), an upper die base (34), an upper pad plate (35), an upper clamping plate (36), a back stripping plate (37) and an upper stripping plate (38).
3. The continuous press molding system for the communication device housing according to claim 2, wherein: the output and the upper die base (34) fixed connection of first pneumatic cylinder (2), the top fixedly connected with of upper die base (34) is gone up and is filled up foot (33), one side that the top of upper die base (34) corresponds upper pad foot (33) is provided with upper knockout plate (32), upper end fixedly connected with upper cover plate (31) of upper pad foot (33), the bottom of upper die base (34) is provided with upper padding plate (35), the bottom of upper padding plate (35) is provided with punch holder (36), the bottom of punch holder (36) is provided with back of the body and takes off board (37), the bottom that takes off board (37) on the back is provided with and takes off board (38).
4. The continuous press molding system of claim 3, wherein: the upper clamping plate (36) is provided with a pressing step punch (361), a round punch pin (362), a folding edge punch (363), a folding edge insert (364), a pressing step insert (365), a folding edge insert (366), a line pressing insert (367), a shearing insert (368) and a pressing mark insert (369) respectively, and the back stripping plate (37) is provided with a corresponding abdicating groove respectively.
5. The continuous press molding system of the communication device housing according to claim 1, wherein: the bottom fixedly connected with bottom plate (41) of frame (1), fixedly connected with bottom pad foot (42) on bottom plate (41), the top fixedly connected with lower bolster (43) of bottom pad foot (42), the top of lower bolster (43) is provided with first lower bolster (44), the top of first lower bolster (44) is provided with second lower bolster (45), the top of second lower bolster (45) is provided with die holder (46).
6. The continuous press molding system of the communication device housing according to claim 1, wherein: be provided with controller (6) on frame (1), be provided with display screen (7) and control button (8) on controller (6) respectively, be provided with control module (61) in controller (6) respectively, debug module (62), start module (63), machining speed regulation and control module (64) and processing quantity statistics module (65), electric connection between start module (63) and control module (61), control module (61) respectively with first pneumatic cylinder (2), second pneumatic cylinder (51), third pneumatic cylinder (55), fourth pneumatic cylinder (57), fifth pneumatic cylinder (511) control connection, pass through signal connection between control module (61) and debug module (62), debug module (62) respectively with machining speed regulation and control module (64), pass through signal connection between processing quantity statistics module (65).
7. A continuous punch forming method for a communication equipment shell comprises the steps of punching and stamping; step two, punching and trimming; step three, trimming and bending; step four, bending left and right; step five, punching and bending; step six, bending up and down; the method is characterized in that:
in the first step, firstly, a pressing step punch (361), a round punch pin (362), a folding edge punch (363), a folding edge insert (364), a pressing step insert (365), a folding edge insert (366), a line pressing insert (367), a shearing edge insert (368) and a pressing mark insert (369) are respectively installed at corresponding positions on an upper clamping plate (36), then a substrate is led into a position between an upper die and a lower die through a feeding assembly (5), and when the substrate is led into a punching and stamping station, a first hydraulic cylinder (2) is started to drive an upper die assembly (3) to move downwards, so that the upper die assembly (3) is matched with a lower die assembly (4) to punch and stamp the substrate;
in the second step, after the substrate finishes punching and stamping work, the substrate is moved to the punching and trimming station through the feeding assembly (5) again, the first hydraulic cylinder (2) is started again to drive the upper die assembly (3) to move downwards, so that the upper die assembly (3) is matched with the lower die assembly (4) to punch and trim the substrate;
in the third step, after the punching and trimming work of the substrate is finished, the substrate is moved to the trimming and bending station through the feeding assembly (5), the first hydraulic cylinder (2) is started again, the upper die assembly (3) is driven to move downwards, the upper die assembly (3) is matched with the lower die assembly (4), and trimming and bending are carried out on the substrate;
in the fourth step, after the substrate finishes trimming and bending work, the substrate is moved to the next left-right bending station through the feeding assembly (5), the first hydraulic cylinder (2) is started again, the upper die assembly (3) is driven to move downwards, the upper die assembly (3) is matched with the lower die assembly (4), and the left side and the right side of the substrate are bent;
in the fifth step, after the substrate is bent, the substrate is moved to the next punching and bending station through the feeding assembly (5), the first hydraulic cylinder (2) is started again, the upper die assembly (3) is driven to move downwards, the upper die assembly (3) is matched with the lower die assembly (4), and punching and bending are carried out on the substrate;
and in the sixth step, after the substrate is bent, the substrate is moved to the next upper and lower bending station through the feeding assembly (5), the first hydraulic cylinder (2) is started again, the upper die assembly (3) is driven to move downwards, the upper die assembly (3) is matched with the lower die assembly (4), the upper side and the lower side of the substrate are bent, and the continuous punch forming work of the communication equipment shell is completed.
8. The continuous press molding method of a communication device case according to claim 7, wherein: in the first step, before the continuous punch forming processing of the communication equipment shell is carried out, debugging work is firstly carried out through a debugging module (62).
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Cited By (1)
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CN116552046A (en) * | 2023-05-08 | 2023-08-08 | 珠海稻盛科技有限公司 | Continuous die stamping production device for step-by-step distance adjustable thin structural part |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116552046A (en) * | 2023-05-08 | 2023-08-08 | 珠海稻盛科技有限公司 | Continuous die stamping production device for step-by-step distance adjustable thin structural part |
CN116552046B (en) * | 2023-05-08 | 2023-10-31 | 珠海稻盛科技有限公司 | Continuous die stamping production device for step-by-step distance adjustable thin structural part |
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Application publication date: 20220107 |