CN113892501B - Noodle residue recycling device in noodle processing - Google Patents

Noodle residue recycling device in noodle processing Download PDF

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Publication number
CN113892501B
CN113892501B CN202111126891.1A CN202111126891A CN113892501B CN 113892501 B CN113892501 B CN 113892501B CN 202111126891 A CN202111126891 A CN 202111126891A CN 113892501 B CN113892501 B CN 113892501B
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wall
fixedly connected
noodle
box body
dough
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CN113892501A (en
Inventor
王后俊
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Anhui Guanhuai Foods Co ltd
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Anhui Guanhuai Foods Co ltd
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00Mixing or kneading machines for the preparation of dough
    • A21C1/14Structural elements of mixing or kneading machines; Parts; Accessories
    • A21C1/145Controlling; Testing; Measuring
    • A21C1/146Measuring properties of the dough, e.g. moisture, electrical conductivity, temperature
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00Mixing or kneading machines for the preparation of dough
    • A21C1/08Mixing or kneading machines for the preparation of dough with rollers
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00Mixing or kneading machines for the preparation of dough
    • A21C1/14Structural elements of mixing or kneading machines; Parts; Accessories
    • A21C1/142Feeding mechanisms, e.g. skip lifting mechanisms
    • A21C1/1435Feeding mechanisms, e.g. skip lifting mechanisms for liquids
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C1/00Mixing or kneading machines for the preparation of dough
    • A21C1/14Structural elements of mixing or kneading machines; Parts; Accessories
    • A21C1/145Controlling; Testing; Measuring
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C14/00Machines or equipment for making or processing dough, not provided for in other groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/42Driving mechanisms; Roller speed control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The invention discloses a noodle residue recycling device in noodle processing, and relates to the technical field of noodle processing; the problem that the water adding amount cannot be regulated according to actual conditions is solved; the noodle making machine comprises a fine dried noodle processing mechanism fixed on the outer wall of the top of a box body, wherein a dough kneading chamber is arranged on the inner wall of the bottom of the box body; the box body comprises a crushing part, a dough kneading part and a water adding part, wherein the dough kneading part consists of a dough hardness detection structure, a dough kneading roller and a motor B, and the outer wall of the bottom of the motor B is fixed on the outer wall of one side of the box body through a support plate; one end of the dough kneading roller is rotatably connected to the inner wall of the dough kneading chamber through a rotating shaft, and the input end of the dough kneading roller is connected with the output end of the motor B through a connecting shaft; the dough hardness detecting structure comprises an expansion piece. The invention adds a little water each time to mix and stir the flour with the recycled flour, and the detection is carried out frequently during the process, so as to ensure the moderate hardness of the dough, thereby ensuring the quality of the dried noodles produced again.

Description

Noodle residue recycling device in noodle processing
Technical Field
The invention relates to the technical field of fine dried noodle processing, in particular to a noodle residue recycling device in fine dried noodle processing.
Background
In the production process of the dried noodles, a large amount of section residues are generated by the intermediate ring joint, and most of the section residues are used as feed or even directly discarded because the section residues cannot be sold as products, so that the waste of production raw materials is caused. In the prior art, the fracture surface residue in the production process of fine dried noodles is mainly recovered in two ways of crushing and soaking, and the crushing method for treating the broken noodle heads has the defects that: the dry section residue is crushed into powder for direct recycling, the damage to the gluten is large, the process performance is poor, and the quality of the fine dried noodles is influenced; the disadvantages of the soaking method for treating the section residues are as follows: the immersion time is too long during the pretreatment of the broken noodles, the broken noodles are easy to become sour and flavor, the moisture is not easy to control when the broken noodles are kneaded after being recovered, and the 'raw flour' is easy to wrap, so that the integrity of a gluten network in the tabletting process is influenced.
In order to solve the problems, through retrieval, the patent with the Chinese patent application number of CN201420231388.1 discloses a crushed noodle head recycling system in fine dried noodle production, which comprises a pre-crusher, a separating device, a crushing and mixing device, a recycling device and a material conveying device, wherein the pre-crusher, the separating device, the crushing and mixing device and the recycling device are sequentially arranged from left to right and are connected through the material conveying device, and the crushing and mixing device comprises a feeding auger, a crusher, a quick mixer and a stirring slurry tank which are sequentially connected from top to bottom. The dough crushing head is crushed twice and then enters a fast mixer to be mixed with the sprayed salt solution at a high speed for a short time to form slurry, and then the slurry flows into a stirring slurry tank with slow stirring, and the dough crushing head is quickly stirred into slurry after being crushed, so that the dough crushing head is not easy to agglomerate and agglomerate, and gluten is not damaged. The broken noodle head recycling system in the production of the fine dried noodles in the patent has the following defects: the flour recovered in the fine dried noodle processing has humidity, so when water is added for kneading the noodles for recycling, the water adding amount cannot be regulated according to actual conditions, the unqualified rate of the hardness of the recovered dough is high, and the fine dried noodles cannot be directly processed.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a noodle residue recycling device in noodle processing.
In order to achieve the purpose, the invention adopts the following technical scheme:
a noodle residue recycling device in noodle processing comprises a noodle processing mechanism fixed on the outer wall of the top of a box body, wherein a noodle kneading chamber is arranged on the inner wall of the bottom of the box body; the box body comprises a crushing part, a dough kneading part and a water adding part, wherein the dough kneading part consists of a dough hardness detection structure, a dough kneading roller and a motor B, and the outer wall of the bottom of the motor B is fixed on the outer wall of one side of the box body through a support plate; one end of the dough kneading roller is rotatably connected to the inner wall of the dough kneading chamber through a rotating shaft, and the input end of the dough kneading roller is connected with the output end of the motor B through a connecting shaft; the dough hardness detection structure comprises a telescopic piece, an elastic piece, a J-shaped pressing plate, a movable plate, a pressure sensor, a warning indicator and a collision sensor, wherein the top end of the telescopic piece is fixedly connected to the inner wall of the top of the dough kneading chamber; the top end of the pressure plate is fixedly connected with the extension end of the telescopic piece; the outer wall of one side of the collision sensor is fixedly connected with the outer wall of one side of the pressing plate; the outer wall of the top of the pressure sensor is fixedly connected with the outer wall of the bottom of the pressure plate; the bottom end of the movable plate is arranged on the outer wall of the top of the pressure plate; two ends of the elastic piece are respectively and fixedly connected with the outer wall of one side of the movable plate and the outer wall of the top of the pressing plate; one end of the warning indicator is fixedly connected to the outer wall of one side of the box body.
Preferably: the crushing part comprises a motor A, a crushing roller and a supporting seat, and the outer wall of one side of the supporting seat is fixedly connected with the inner wall of one side of the box body; the outer wall of the bottom of the motor A is fixedly connected with the inner wall of the top of the box body; the bottom of crushing roller rotates to be connected in the top outer wall of supporting seat, and the crushing roller input is connected with motor A's output through the synchronizing shaft.
Preferably: the outer wall of the top of the box body is fixedly connected with a flour cylinder; the bottom outer wall fixedly connected with of supporting seat sieves the feed opening of screen form, the bottom inner wall fixedly connected with buffer of supporting seat, the top fixedly connected with of buffer and supporting seat inner wall form sliding fit's sieve of crossing, cross the bottom outer wall fixedly connected with weighing transducer of sieve.
Preferably: the water adding part comprises a first water inlet, a second water inlet, a fresh brine chamber, a cold water chamber, a spray head and a water outlet, wherein one end of the first water inlet is fixedly connected to the outer wall of one side of the box body; one end of the water inlet II is fixedly connected to the outer wall of one side of the box body; the fresh salt water chamber positioned below the material guide cavity is arranged on the inner wall of one side of the box body; the cold water chamber is arranged on the inner wall of one side of the box body attached to the fresh salt water chamber; one end of the spray head is fixedly connected to the inner wall of the dough kneading chamber, and the circumferential outer wall of the spray head is fixedly connected with a flow valve; one end of the water outlet is fixedly connected to the inner wall of the dough kneading chamber, the other end of the water outlet is connected with a traction column in a sliding mode, and one end of the traction column is fixedly connected with a blocking cover.
Preferably: the inner wall of one side of the cold water chamber is fixedly connected with a supporting piece, the extending end of the supporting piece is fixedly connected with a sealing plate which forms sliding fit with the inner wall of the cold water chamber, the outer wall of one side of the sealing plate and the output end of the water inlet II are fixedly connected with the same contraction hose, and the inner wall of the other side of the cold water chamber is fixedly connected with a distance measuring sensor.
Preferably: a feeding hole is formed in the outer wall of the top of the box body; the outer wall of one side of the box body below the feeding hole is provided with a material guide cavity, the bottom of the material guide cavity is in an inclined shape, the inner walls of the bottom of the material guide cavity, which are close to the two sides, are provided with material guide grooves, and the inner wall of the top of the material guide cavity is fixedly connected with an electric expansion plate.
Preferably: the inner wall of one side of guide chamber is fixedly connected with fan, back to the fan box one side outer wall fixedly connected with dehumidification filter.
Preferably: the box body is characterized in that a box door and a perspective discharging door are sequentially arranged on the outer wall of one side of the box body, and a storage chamber is arranged on the inner wall of the bottom, back to the box door, of the box body.
Preferably: the utility model discloses a feed inlet, including the feed inlet, the installation frame is connected with the impeller that is cascaded range all through the pivot rotation, the installation frame that is located the impeller below all inner walls all around all through the pivot rotation be connected with the cleaning brush, be located the impeller top the equal fixedly connected with of inner wall all around of installation frame keeps off the cover.
The beneficial effects of the invention are as follows:
1. the invention adds a small amount of water into a dough kneading chamber through a water adding part, a motor B is started to drive a dough kneading roller to rotate at a high speed, further flour is kneaded and doped, after a certain time of operation, the motor B is closed and a telescopic part is started to drive a pressing plate and a lower structural part thereof to move downwards, when the pressing plate is contacted until the pressing plate is deep into dough, a pressure sensor detects the extrusion force in real time, one side of the movable plate is extruded by a dough block and then compresses an elastic part and rotates until one end of the movable plate is contacted with a collision sensor, the collision sensor transmits a signal to a control module which controls the telescopic part to be closed to drive the pressing plate and the lower structural part thereof to move upwards and return, the pressure sensor transmits the detected pressure value to the control module, if the extrusion force applied to the dough is greater than a set threshold value, the hardness of the dough reaches the standard, a warning device is controlled to be started, the dough is taken by workers to remind the dough, the dough kneading chamber, the structure is compact and simple, the dough kneading chamber is mixed and uniformly stirred with the recycled flour by adding a small amount of water each time, the dough is frequently detected, so as to ensure the moderate hardness of the dough kneading chamber, and further produce fine dried noodles.
2. The recycled residue broken flour blocks enter the sieve plate, quantitative dry flour is introduced to the supporting seat by opening the outlet switch of the flour cylinder, the motor A is started to drive the crushing roller to rotate, and then the recycled flour blocks and the dry flour are mixed, stirred and crushed, so that the humidity in the recycled flour blocks is effectively reduced, the problem that the later cleaning is inconvenient due to the fact that the fabric is adhered to the crushing roller is avoided, when the crushing roller rotates, the flour blocks can drive the sieve plate to repeatedly lift through the buffer, the speed of the flour with the standard particle size falling into the dough making chamber from the feed opening after passing through the sieve plate is increased, and meanwhile, the leakage hole blockage is avoided.
3. When the whole flour after being recovered and crushed falls into the dough kneading chamber, the flow valve is firstly opened to lead out quantitative weak brine from the spray head into the dough kneading chamber, then the jacking piece is started to push the sealing plate to move forwards, the extrusion water enters the water outlet, the water pressure jacks the baffle cover to move forwards, so that one end of the water outlet is leaked out, the low-temperature water is led into the dough kneading chamber, the moving distance of the sealing plate is detected, so that the addition amount of the weak brine and the low-temperature water is automatically and flexibly controlled, the phenomenon that the forming quality is influenced by excessive liquid addition is prevented, and the low-temperature water and weak brine are added to be combined, so that the toughness of the recovered dough after being crushed, and the quality of the fine dried noodle is ensured.
4. Waste residues generated during operation of the fine dried noodle processing mechanism directly fall into the material guide cavity through the material inlet and are collected in the material guide groove, the electric expansion plate and the fan are started, air which is externally treated by the dehumidifying filter plate is extracted to enter the material guide cavity, the inclined material guide groove is blown to recycle the fabrics to the supporting seat, and the recycled fabrics are conveyed conveniently.
5. Waste residues generated during operation of the fine dried noodle processing mechanism drop onto the impeller and are overturned again, so that the fabrics on the impeller drop into the material guide cavity, the outer wall of the impeller is in contact with the cleaning brush during overturning of the impeller, the flour on the surface of the impeller is cleaned, and when the fine dried noodle processing mechanism is not used, the four folding retaining covers are pulled to shield the feeding hole, so that dust, impurities and the like are prevented from entering the material guide cavity.
Drawings
Fig. 1 is a left side view schematic structural diagram of a noodle residue recycling device in noodle processing according to the present invention;
FIG. 2 is a schematic sectional view of the front view of the noodle residue recycling device in noodle processing according to the present invention;
FIG. 3 is a schematic diagram of a right-view cross-sectional structure of a noodle residue recycling device in noodle processing according to the present invention;
fig. 4 is a schematic top view of a noodle residue recycling device in noodle processing according to the present invention;
FIG. 5 is a schematic side view of a supporting seat of the noodle residue recycling device in noodle processing according to the present invention;
FIG. 6 is an enlarged schematic view of part A of the noodle residue recycling device in noodle processing according to the present invention;
fig. 7 is a schematic view of a bottom view of a pressing plate of the noodle residue recycling device in noodle processing according to the present invention;
fig. 8 is a schematic circuit flow diagram of a noodle residue recycling device in noodle processing according to the present invention.
In the figure: the device comprises a box body 1, a flour cylinder 2, a noodle processing mechanism 3, a dehumidifying filter plate 4, a water inlet I5, a water inlet II 6, a box door 7, a perspective discharging door 8, a cleaning brush 9, an electric expansion plate 10, a motor A11, a crushing roller 12, a dough mixing chamber 13, a dough mixing roller 14, a dough mixing roller 15, a distance measuring sensor 16, a cold water chamber 17, a sealing plate 18, a fresh salt water chamber 19, a top supporting piece 20, a fan 21, a guide chute 22, a storage chamber 23, a folding baffle cover 24, a mounting frame 25, an impeller 26, a motor B27, a buffer 28, a weight sensor 29, a sieving plate 30, a feeding port 31, a supporting seat 32, a water outlet 33, a spray nozzle 34, an elastic piece 35, a pressing plate 36, a baffle cover 37, a movable plate 38, a pressure sensor 39 and a collision sensor 40.
Detailed Description
The technical solution of the present patent will be further described in detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1:
a noodle residue recycling device in noodle processing is disclosed, as shown in figures 1-3 and 6-8, comprising a noodle processing mechanism 3 fixed on the outer wall of the top of a box body 1, wherein the noodle processing mechanism 3 can be a noodle cutting machine or a tablet press, etc., and the prior art is cited here, so the details are not repeated; the inner wall of the bottom of the box body 1 is provided with a dough kneading chamber 13 of which the inner wall is an arc-shaped surface; the box body 1 comprises a crushing part, a dough kneading part and a water adding part, wherein the dough kneading part comprises a dough hardness detection structure, a dough kneading roller 14 and a motor B27, the outer wall of the bottom of the motor B27 is fixed on the outer wall of one side of the box body 1 through a support plate, and the switch control end of the motor B27 is electrically connected with a control module; one end of the dough kneading roller 14 is rotatably connected to the inner wall of the dough kneading chamber 13 through a rotating shaft, and the input end of the dough kneading roller 14 is connected with the output end of the motor B27 through a connecting shaft; the dough hardness detection structure comprises an expansion piece 15, an elastic piece 35, a J-shaped pressing plate 36, a movable plate 38, a pressure sensor 39, a warning device and a collision sensor 40, wherein the top end of the expansion piece 15 is fixed on the inner wall of the top of the dough kneading chamber 13 through bolts, the switch control end of the expansion piece 15 is electrically connected with a control module, and the expansion piece 15 is one of an air cylinder, an electric push column and the like; the top end of the pressure plate 36 is welded to the extension end of the telescopic member 15; the outer wall of one side of the collision sensor 40 is fixed on the outer wall of one side of the pressing plate 36 through bolts, the signal output end of the collision sensor 40 is electrically connected with the control module, and the model of the collision sensor 40 is DFROBOT; the top outer wall of the pressure sensor 39 is fixed on the bottom outer wall of the pressure plate 36 through bolts, the signal output end of the pressure sensor 39 is electrically connected with the control module, and the model of the pressure sensor 39 is JYB-KB-CW2000; the bottom end of the movable plate 38 is hinged on the top outer wall of the pressing plate 36; two ends of the elastic member 35 are respectively welded to the outer wall of one side of the movable plate 38 and the outer wall of the top of the pressing plate 36, and the elastic member 35 is convenient to ensure that the movable plate 38 can be reset by itself when not pressed; one end of the warning indicator is fixed on the outer wall of one side of the box body 1 through a bolt, and the switch control end of the warning indicator is electrically connected with the control module. The flour crushed by the crushing part falls into a dough kneading chamber 13, then a small amount of water is added into the dough kneading chamber 13 through a water adding part, a motor B27 is started to drive a dough kneading roller 14 to rotate at a high speed, and further, the flour is kneaded and doped, after a certain time of operation, the motor B27 is closed, a telescopic piece 15 is started to drive a pressing plate 36 and a lower structural piece to move downwards, when the pressing plate 36 contacts and penetrates into the dough, a pressure sensor 39 detects the extrusion force in real time, one side of a movable plate 38 is extruded by a dough piece and then compresses an elastic piece 35 and rotates until one end of the movable plate 38 contacts a collision sensor 40, the collision sensor 40 transmits a signal to a control module, the telescopic piece 15 is controlled to be closed, the pressing plate 36 and the lower structural piece move upwards and return, the pressure sensor 39 transmits the detected pressure value to the control module, if the extrusion force of the dough is greater than a set threshold value, the hardness of the dough is indicated, the control module is electrically connected with a controller to start, a dough obtaining alarm is used for workers to obtain dough reminding, the dough, the structure is compact and simple, and the flour is uniformly mixed with the recovered flour by adding a small amount of water each time, so as well as to ensure the regular mixing, and the quality of the dough is ensured, and the dough can be produced again.
To prevent the recycled fabric from becoming too moist, it adheres to the crushing roller 12; as shown in fig. 1 to 5 and 8, the crushing part includes a motor a11, a crushing roller 12 and a support base 32, and one outer wall of the support base 32 is fixed to one inner wall of the case 1 by bolts; the outer wall of the bottom of the motor A11 is fixed on the inner wall of the top of the box body 1 through bolts; the bottom end of the crushing roller 12 is rotatably connected to the outer wall of the top of the supporting seat 32, and the input end of the crushing roller 12 is connected with the output end of the motor A11 through a synchronizing shaft; a flour cylinder 2 is fixed on the outer wall of the top of the box body 1 through bolts; the bottom outer wall of supporting seat 32 has mesh screen form feed opening 31 through the bolt fastening, the bottom inner wall welding of supporting seat 32 has four buffers 28, the top welding of four buffers 28 has same and forms sliding fit's board 30 that sieves with supporting seat 32 inner wall, the board 30 top outer wall that sieves that is located the middle part position is the small opening form, make things convenient for the qualified flour unloading of particle diameter, the bottom outer wall of the board 30 that sieves has weight sensor 29 through the bolt fastening, weight sensor 29's signal output part and control module electric connection, weight sensor 29's model is xtl-2dc. The recovered residue broken flour blocks enter the sieve plate 30, the weight sensor 29 detects the net weight of the flour on the residue broken flour blocks in real time, when the net weight of the flour blocks reaches a set value, a signal is transmitted to the control module, the inlet end is closed, the outlet switch of the flour cylinder 2 is opened, quantitative dry flour is introduced to the supporting seat 32 through the weight sensor 29 through real-time detection, finally the motor A11 is started to drive the crushing roller 12 to rotate, the recovered flour blocks and the dry flour are mixed, stirred and crushed, the humidity in the recovered flour blocks is effectively reduced, the problem that the flour is adhered to the crushing roller 12 to cause later-stage cleaning inconvenience is avoided, when the crushing roller 12 rotates, the flour blocks can drive the sieve plate 30 to repeatedly lift through the buffer 28, the speed of the flour with the standard particle size falling from the feed opening 31 to the flour mixing chamber 13 after passing through the sieve plate 30 is accelerated, and meanwhile, and the leakage hole blockage is avoided.
In order to control the water adding amount of dough kneading; as shown in fig. 1-3 and 6, the water adding part comprises a first water inlet 5, a second water inlet 6, a fresh salt water chamber 19, a cold water chamber 17, a spray head 34 and a water outlet 33, wherein one end of the first water inlet 5 is fixed on the outer wall of one side of the box body 1 through a bolt; one end of the water inlet II 6 is fixed on the outer wall of one side of the box body 1 through a bolt; the dilute brine chamber 19 positioned below the material guide cavity is arranged on the inner wall of one side of the box body 1; the cold water chamber 17 is arranged on the inner wall of one side of the box body 1 attached to the fresh salt water chamber 19; one end of the spray head 34 is fixed on the inner wall of the dough kneading chamber 13 through a bolt, a flow valve is fixed on the circumferential outer wall of the spray head 34 through a bolt, and the signal input end of the flow valve is electrically connected with the control module; one end of the water outlet 33 is fixed on the inner wall of the dough kneading chamber 13 through a bolt, the other end of the water outlet 33 is connected with two traction columns in a sliding manner, and one end of each of the two traction columns is welded with the same blocking cover 37; the inner wall of one side of the cold water chamber 17 is fixed with a top support piece 20 through a bolt, the top support piece 20 can be an electric push column, a hydraulic cylinder and the like, the switch control end of the top support piece 20 is electrically connected with the control module, the extending end of the top support piece 20 is fixed with a sealing plate 18 which forms sliding fit with the inner wall of the cold water chamber 17 through a bolt, the outer wall of one side of the sealing plate 18 and the output end of the water inlet II 6 are welded with the same shrinkage hose, the inner wall of the other side of the cold water chamber 17 is fixed with a distance measuring sensor 16 through a bolt, the signal output end of the distance measuring sensor 16 is electrically connected with the control module, and the model of the distance measuring sensor 16 is KHF3-CJ-1B. The fresh salt water and the low-temperature cold water with the temperature less than or equal to 30 ℃ are respectively introduced into the fresh salt water chamber 19 and the cold water chamber 17 through the water inlet I5 and the water inlet II 6 in advance, when all the recycled and crushed flour falls into the dough kneading chamber 13, the flow valve is firstly opened to lead out quantitative fresh salt water from the spray nozzle 34 into the dough kneading chamber 13, then the top support piece 20 is started to push the sealing plate 18 to move forwards, the extruded water enters the water outlet 33, the water pressure pushes the baffle cover 37 to move forwards, so that one end of the water outlet 33 is leaked, the low-temperature water is led into the dough kneading chamber 13, the distance between the distance measuring sensor 16 and the sealing plate 18 is detected in real time when the sealing plate 18 moves, the top support piece 20 is regulated and closed through the control module after a set value is reached, on the contrary, when the top support piece 20 moves reversely, the baffle cover 37 is driven by negative pressure to automatically close the port of the water outlet 33, so that the addition amount of the fresh salt water and the low-temperature water can be automatically and flexibly controlled, the excessive addition of the liquid is prevented from influencing the forming quality, and the excessive addition of the fine dried noodles after the crushed tissue is improved by adding the combination of the low-temperature water and the low-temperature water.
The recycled fabric is convenient to automatically convey; as shown in fig. 1-3 and 8, a feed inlet is formed in the outer wall of the top of the box body 1; a material guide cavity is formed in the outer wall of one side of the box body 1 below the feeding hole, the bottom of the material guide cavity is inclined, material guide grooves 22 are formed in the inner walls of the bottom of the material guide cavity close to two sides, an electric telescopic plate 10 is fixed to the inner wall of the top of the material guide cavity through bolts, the switch control end of the electric telescopic plate 10 is electrically connected with the control module, two fans 21 are fixed to the inner wall of one side of the material guide cavity, opposite to the material guide grooves 22, through bolts, and two dehumidification filter plates 4 are fixed to the outer wall of one side of the box body 1, back to the fans 21, through bolts; the outer wall of one side of box 1 articulates in proper order has chamber door 7 and perspective discharge door 8, the bottom inner wall that box 1 leaned on chamber door 7 has seted up storage chamber 23. Waste residues generated during operation of the fine dried noodle processing mechanism 3 directly fall into the material guide cavity through the material inlet and are collected in the material guide groove 22, the electric expansion plate 10 and the fan 21 are started, the outside air treated by the dehumidifying filter plate 4 is extracted to enter the material guide cavity, the inclined material guide groove 22 is blown to recycle the fabric to the supporting seat 32, when the weight sensor 29 detects that the quantity of the materials on the sieve plate 30 reaches the standard, the control module controls the electric expansion plate 10 to be closed, the weight of the single processing recycled surfaces is strictly controlled, and the recycling quality is ensured. After dough kneading is finished, the perspective discharging door 8 is opened, and the dough is directly used or temporarily stored in the storage chamber 23.
Before the water cooling device is used, fresh brine and low-temperature cold water with the temperature of less than or equal to 30 ℃ are respectively introduced into the fresh brine chamber 19 and the cold water chamber 17 through the water inlet I5 and the water inlet II 6. During the use, waste residue that produces during the operation of vermicelli processing agency 3 directly falls to the guide intracavity through the feed inlet, collect in baffle box 22 again, start electronic expansion plate 10 and fan 21, the outside wind that is handled through dehumidification filter 4 of extraction gets into the guide chamber, blow and retrieve the surface fabric in the baffle box 22 of slope form to supporting seat 32, after weight sensor 29 detected the volume on the sieve 30 up to standard, control module control electronic expansion plate 10 is closed, detect in real time through weight sensor 29 and introduce quantitative dry flour to supporting seat 32, start motor A11 at last and drive crushing roller 12 rotation, and then mix the stirring and smash the face piece of retrieving and dry flour, effectively reduce the humidity in retrieving the face piece, when crushing roller 12 rotates, the face piece can drive the sieve 30 and rise repeatedly through buffer 28, and then accelerate the up to standard flour pass through sieve 30 after from feed opening 31 to the speed in the flour mixing chamber 13, avoid the small opening to block up simultaneously.
When all the recovered and crushed flour falls into the dough kneading chamber 13, firstly opening a flow valve to lead quantitative weak brine out of a spray head 34 into the dough kneading chamber 13, then starting a top support member 20 to push a sealing plate 18 to move forwards, extruding water enters a water outlet 33, pushing a baffle cover 37 to move forwards through water pressure, so that one end of the water outlet 33 leaks out, so that low-temperature water is led into the dough kneading chamber 13, detecting the distance between the low-temperature water and the sealing plate 18 in real time by a distance measuring sensor 16 when the sealing plate 18 moves, regulating and controlling the top support member 20 to close by a control module when a set value is reached, and otherwise, when the top support member 20 moves reversely, the baffle cover 37 is driven by negative pressure to automatically close a port of the water outlet 33 so as to automatically and flexibly control the addition amounts of the weak brine and the low-temperature water; starting a motor B27 to drive a dough kneading roller 14 to rotate at a high speed so as to knead and mix flour, after a certain time of operation, closing the motor B27 and starting a telescopic piece 15 to drive a pressing plate 36 and a lower structural part thereof to move downwards, when the pressing plate 36 is contacted until the pressing plate is deep into the dough, detecting the extrusion force in real time by a pressure sensor 39, compressing an elastic piece 35 and rotating after one side of a movable plate 38 is extruded by a dough piece until one end of the movable plate 38 is contacted with a collision sensor 40, transmitting a signal to a control module by the collision sensor 40, controlling the telescopic piece 15 to close, driving the pressing plate 36 and the lower structural part thereof to move upwards and return, transmitting the detected pressure value to the control module by the pressure sensor 39, if the extrusion force received by the dough is greater than a set threshold value, indicating that the hardness of the dough reaches the standard, electrically connecting the control module to start a control alarm, reminding workers of taking the dough, opening a perspective discharging door 8 by later people, and directly using or placing the dough in a storage chamber 23 for temporary storage.
Example 2:
a noodle residue recycling device in noodle processing is disclosed, as shown in fig. 2 and 4, in order to prevent dust, impurities and the like from entering a material guiding cavity; the present embodiment is modified from embodiment 1 as follows: one side inner wall of feed inlet has mounting bracket 25 through the bolt fastening, and mounting bracket 25 inner wall all around all is connected with a plurality of through the pivot rotation and is cascaded impeller 26 of arranging, and the mounting bracket 25 inner wall all around that is located impeller 26 below all is connected with cleaning brush 9 through the pivot rotation, is located impeller 26 top mounting bracket 25 inner wall all around all has folding fender cover 24 through the bolt fastening. Waste residue that produces during the operation of vermicelli processing agency 3 drops to impeller 26 on to receive the repeated upset of giving birth to, make the surface fabric on it to drop to the guide intracavity, in addition during impeller 26 upset, its outer wall and the contact of clearance brush 9, and then clean its surperficial flour, when not using, pull four folding fender covers 24, shelter from the feed inlet, prevent that dust impurity etc. from getting into the guide intracavity.
This embodiment is when using, and the waste residue that produces during the operation of fine dried noodle processing mechanism 3 drops to impeller 26 on to receive the regeneration upset, make the surface fabric on it fall to the guide intracavity, during the impeller 26 upset, its outer wall and the contact of clearance brush 9 in addition, and then clean the flour on its surface, when not using, pull four folding fender covers 24, shelter from the feed inlet, prevent that dust impurity etc. from getting into the guide intracavity.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (9)

1. A noodle residue recycling device in noodle processing comprises a noodle processing mechanism (3) fixed on the outer wall of the top of a box body (1), and is characterized in that a noodle mixing chamber (13) is arranged on the inner wall of the bottom of the box body (1); the box body (1) comprises a crushing part, a dough kneading part and a water adding part, wherein the dough kneading part consists of a dough hardness detection structure, a dough kneading roller (14) and a motor B (27), and the outer wall of the bottom of the motor B (27) is fixed on the outer wall of one side of the box body (1) through a support plate; one end of the dough kneading roller (14) is rotatably connected to the inner wall of the dough kneading chamber (13) through a rotating shaft, and the input end of the dough kneading roller (14) is connected with the output end of the motor B (27) through a connecting shaft; the dough hardness detection structure comprises an expansion piece (15), an elastic piece (35), a J-shaped pressing plate (36), a movable plate (38), a pressure sensor (39), a warning device and a collision sensor (40), wherein the top end of the expansion piece (15) is fixedly connected to the inner wall of the top of the dough kneading chamber (13); the top end of the pressure plate (36) is fixedly connected with the extension end of the telescopic piece (15); the outer wall of one side of the collision sensor (40) is fixedly connected with the outer wall of one side of the pressing plate (36); the top outer wall of the pressure sensor (39) is fixedly connected with the bottom outer wall of the pressure plate (36); the bottom end of the movable plate (38) is arranged on the outer wall of the top of the pressure plate (36); two ends of the elastic piece (35) are respectively and fixedly connected with the outer wall of one side of the movable plate (38) and the outer wall of the top of the pressing plate (36); one end of the warning indicator is fixedly connected to the outer wall of one side of the box body (1).
2. A noodle processing interrupt residue recycling apparatus according to claim 1, wherein the crushing section comprises a motor a (11), a crushing roller (12) and a support base (32), one side outer wall of the support base (32) is fixedly connected to one side inner wall of the box body (1); the outer wall of the bottom of the motor A (11) is fixedly connected with the inner wall of the top of the box body (1); the bottom of crushing roller (12) is rotated and is connected in the top outer wall of supporting seat (32), and crushing roller (12) input is connected with the output of motor A (11) through the synchronizing shaft.
3. The noodle residue recycling device in noodle processing according to claim 2, wherein the outer wall of the top of the box body (1) is fixedly connected with a noodle barrel (2); the bottom outer wall fixedly connected with of supporting seat (32) has feed opening (31) of mesh screen form, the bottom inner wall fixedly connected with buffer (28) of supporting seat (32), the top fixedly connected with of buffer (28) and supporting seat (32) inner wall form sliding fit's board (30) that sieves, the bottom outer wall fixedly connected with weighing transducer (29) of the board (30) that sieves.
4. The noodle residue recycling device in noodle processing according to claim 1, wherein the water adding part comprises a first water inlet (5), a second water inlet (6), a fresh salt water chamber (19), a cold water chamber (17), a spray head (34) and a water outlet (33), and one end of the first water inlet (5) is fixedly connected to one side outer wall of the box body (1); one end of the water inlet II (6) is fixedly connected to the outer wall of one side of the box body (1); the dilute brine chamber (19) positioned below the material guide cavity is arranged on the inner wall of one side of the box body (1); the cold water chamber (17) is arranged on the inner wall of one side of the box body (1) attached to the fresh salt water chamber (19); one end of the spray head (34) is fixedly connected to the inner wall of the dough kneading chamber (13), and the circumferential outer wall of the spray head (34) is fixedly connected with a flow valve; one end of the water outlet (33) is fixedly connected to the inner wall of the dough kneading chamber (13), the other end of the water outlet (33) is connected with a traction column in a sliding mode, and one end of the traction column is fixedly connected with a blocking cover (37).
5. The noodle residue recycling device in fine dried noodle processing according to claim 4, wherein a top support piece (20) is fixedly connected to the inner wall of one side of the cold water chamber (17), a sealing plate (18) which is in sliding fit with the inner wall of the cold water chamber (17) is fixedly connected to the extending end of the top support piece (20), the same shrinkage hose is fixedly connected to the outer wall of one side of the sealing plate (18) and the output end of the water inlet II (6), and a distance measuring sensor (16) is fixedly connected to the inner wall of the other side of the cold water chamber (17).
6. A recycling device of noodle scraps in noodle processing according to claim 3, characterized in that the outer wall of the top of the box body (1) is provided with a feed inlet; the outer wall of one side of the box body (1) below the feeding hole is provided with a material guide cavity, the bottom of the material guide cavity is in an inclined shape, the inner walls of the bottom of the material guide cavity, which are close to two sides, are provided with material guide grooves (22), and the inner wall of the top of the material guide cavity is fixedly connected with an electric expansion plate (10).
7. A noodle residue recycling device in noodle processing according to claim 6, wherein the inner wall of one side of the material guiding chamber is fixedly connected with a fan (21), and the outer wall of one side of the box (1) backing to the fan (21) is fixedly connected with a dehumidifying filter plate (4).
8. The noodle residue recycling device in noodle processing according to claim 5, wherein a box door (7) and a perspective discharging door (8) are sequentially arranged on the outer wall of one side of the box body (1), and a storage chamber (23) is arranged on the inner wall of the bottom of the box body (1) which is back to the box door (7).
9. The noodle residue recycling device in noodle processing according to claim 7, wherein a mounting rack (25) is fixedly connected to one side inner wall of the feeding port, impellers (26) arranged in a stepped manner are rotatably connected to the peripheral inner wall of the mounting rack (25) through a rotating shaft, cleaning brushes (9) are rotatably connected to the peripheral inner wall of the mounting rack (25) below the impellers (26), and folding baffles (24) are fixedly connected to the peripheral inner wall of the mounting rack (25) above the impellers (26).
CN202111126891.1A 2021-09-26 2021-09-26 Noodle residue recycling device in noodle processing Active CN113892501B (en)

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Denomination of invention: A device for recovering and reusing cross-sectional residues in noodle processing

Effective date of registration: 20231201

Granted publication date: 20221223

Pledgee: Huoqiu Branch of China Construction Bank Co.,Ltd.

Pledgor: ANHUI GUANHUAI FOODS Co.,Ltd.

Registration number: Y2023980068787