CN113885602B - Method and device for improving temperature control stability - Google Patents

Method and device for improving temperature control stability Download PDF

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Publication number
CN113885602B
CN113885602B CN202111055743.5A CN202111055743A CN113885602B CN 113885602 B CN113885602 B CN 113885602B CN 202111055743 A CN202111055743 A CN 202111055743A CN 113885602 B CN113885602 B CN 113885602B
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temperature
value
driving voltage
power supply
voltage
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CN113885602A (en
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陈晋龙
高春彦
胡瑜
谭帆
成俊杰
张金玲
杨寒旭
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Beijing Institute of Radio Metrology and Measurement
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Beijing Institute of Radio Metrology and Measurement
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Priority to PCT/CN2022/105192 priority patent/WO2023035765A1/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature

Abstract

The application discloses a method and a device for improving temperature control stability, which are used for measuring a temperature-controlled object to obtain a temperature measurement value, and obtaining an ideal value of a heater driving voltage through a temperature control algorithm according to the difference between the temperature measurement value and a temperature set value; setting a discrete sequence of driving voltage values, and directly setting the driving voltage value as a discrete value closest to the ideal value when the difference between the temperature set value and the temperature measured value is greater than a first set threshold value; when the temperature set value and the temperature measured value are smaller than a second set threshold value, two discrete values adjacent to the ideal value are taken, and the driving voltage value is changed in a PWM mode; and adjusting the temperature of the temperature-controlled object to enable the temperature measured value to approach the temperature set value. The method and the device can effectively reduce temperature control oscillation under the condition of ensuring less electromagnetic interference.

Description

Method and device for improving temperature control stability
Technical Field
The application relates to the technical field of temperature control, in particular to a method and a device for improving temperature control stability.
Background
The method of controlling the temperature by driving the heater based on the dc voltage generally includes fixing a voltage value of a dc power supply, starting heating when a temperature measurement value is lower than a temperature setting value, and stopping heating when the temperature measurement value is higher than the temperature setting value. The method is simple and is commonly used in the field with low requirement on temperature control and temperature stability. The second method is also a method for fixing the voltage value of a direct current power supply, but the average heating power is adjusted by adjusting the duty ratio of the on time of the direct current power supply in unit time (commonly known as a PWM method), and temperature control is realized by matching with a certain temperature control algorithm, so that the method has the advantages that the resolution and the stability of the adjustment of the heating power are higher compared with those of the first method, and the defects that more peak electromagnetic interference can be generated due to the fact that the direct current power supply is continuously switched on and off in a short time, and the method cannot be used in the field sensitive to the electromagnetic interference; the third method is to adopt a program-controlled direct-current power supply, change the magnitude of heating power by adjusting the magnitude of output voltage, and realize temperature control by matching with a certain temperature control algorithm, and the method has the advantages that electromagnetic interference is much smaller than that of the former two methods, and has the defect that when the heating current is larger, the method is limited by limited voltage resolution (generally 0.01V-0.1V), so that the temperature is difficult to be stabilized to a temperature set value, and larger jitter is generated near the temperature set value.
Disclosure of Invention
The embodiment of the application provides a method and a device for improving temperature control stability, and the method and the device can effectively reduce temperature control oscillation under the condition of ensuring small electromagnetic interference, and are particularly suitable for occasions requiring small electromagnetic interference and good temperature control stability.
First, an embodiment of the present application provides a method for improving temperature control stability, including the following steps:
measuring a temperature-controlled object to obtain a temperature measurement value, and obtaining an ideal value of the driving voltage of the heater through a temperature control algorithm according to the difference between the temperature measurement value and a temperature set value;
setting a discrete sequence of driving voltage values, and directly setting the driving voltage value as a discrete value closest to the ideal value when the difference between the temperature set value and the temperature measured value is greater than a first set threshold value;
when the difference between the temperature set value and the temperature measured value is smaller than a second set threshold value, two discrete values adjacent to the ideal value are taken, and the driving voltage value is changed in a PWM mode;
and adjusting the temperature of the temperature-controlled object to enable the temperature measured value to approach the temperature set value.
Preferably, the temperature control algorithm is a PID algorithm.
Preferably, when the driving voltage value is changed by the PWM method, the duty ratio of the two discrete values is changed so that the temperature measurement value approaches the temperature set value.
In a second aspect, the present application further provides a device for improving stability of temperature control, which is used to implement the method according to any one of the embodiments of the present application, and the device includes a dc power supply, a temperature controller, a heater, and a temperature sensor.
The temperature sensor is used for obtaining the temperature measurement value.
And the temperature controller is used for obtaining an ideal value of the driving voltage of the heater through a temperature control algorithm according to the difference between the temperature measured value and the temperature set value.
And the direct current power supply is used for outputting the driving voltage according to the discrete sequence of the driving voltage values.
Preferably, the direct current power supply is a program-controlled direct current power supply. And the temperature controller sets the output voltage of the program-controlled direct-current voltage source in a PWM mode.
Or, preferably, the dc power supply is a plurality of dc voltage source modules, and each dc voltage source module outputs one of the voltage values according to the discrete sequence of driving voltage values. And the temperature controller controls the multi-path selection switch in a PWM mode, respectively conducts the two direct-current voltage source modules and respectively outputs two discrete values adjacent to the ideal value.
The embodiment of the application adopts at least one technical scheme which can achieve the following beneficial effects:
the method can improve the resolution of the output voltage of the program-controlled direct-current power supply to a certain extent, thereby being convenient for realizing higher temperature control stability. When the so-called PWM method is used at the same time, switching is performed between two adjacent dc voltages, because the voltage variation is small and the electromagnetic interference introduced by the voltage variation is much smaller than in the conventional method.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a flow chart of an embodiment of the method of the present application;
FIG. 2 is a schematic view of an embodiment of the apparatus of the present application;
fig. 3 is a schematic view of another embodiment of the apparatus of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail and completely with reference to the following specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The technical solutions provided by the embodiments of the present application are described in detail below with reference to the accompanying drawings.
Fig. 1 is a flow chart of an embodiment of the method of the present application.
Step 11, measuring an object to be controlled in temperature to obtain a temperature measurement value, and obtaining an ideal value of the driving voltage of the heater through a temperature control algorithm according to the difference between the temperature measurement value and a temperature set value;
preferably, the temperature control algorithm is a PID algorithm. The algorithm in the prior art is generally realized in a temperature control algorithm, the output voltage is gradually adjusted by observing the change of the target temperature, so that the period is longer, the balance is not easy to adjust, and the disturbance is larger even if the balance is adjusted.
Step 12, setting a discrete sequence of driving voltage values, and directly setting the driving voltage values as discrete values closest to the ideal values when the difference between the temperature set value and the temperature measured value is greater than a first set threshold value;
here, when the difference is greater than the first set threshold, the distance is long, and if it is higher than the target temperature, heating is not performed, and if it is lower than the target temperature, heating is performed at full power. Even with the above adjustments, the results are the same.
The first set threshold here generally means a setting of ± 2K or more.
For example, a commonly used temperature control algorithm (e.g., PID algorithm) is first used to calculate a required temperature control voltage, and when the temperature measurement value is far from the temperature setting value, the voltage value that the program-controlled dc power supply can output is set according to a rounding method regardless of whether the program-controlled dc power supply can output the accuracy required for meeting the temperature control voltage.
Step 13, according to the set discrete sequence of the driving voltage values, when the temperature set value and the temperature measured value are smaller than a second set threshold value, two discrete values adjacent to the ideal value are taken, and the driving voltage values are changed in a PWM mode;
the PWM method is to control the on-time of a plurality of dc power supplies according to a set duty ratio, and the generated average voltage and current meet the target requirements. When the PWM method is used, two adjacent dc voltages are switched, and since the voltage variation is small, the electromagnetic interference introduced by the voltage variation is much smaller than that of the conventional method. In addition, because the difference value between the temperature set value and the temperature measured value is smaller than the second set threshold value, the difference between the two adjacent direct current voltages is smaller.
When the required temperature control voltage calculated by the temperature control algorithm is between two adjacent voltages which can be output by the program-controlled direct-current power supply, the percentage of the two adjacent voltages in unit time is controlled by referring to a PWM method, so that the average voltage in unit time is equal to the required temperature control voltage.
In a special case, when the temperature measurement value is close to the temperature set value, the voltage is set directly if the required voltage value calculated by the temperature controller can be output on the programmable dc power supply.
And step 14, controlling a heating or refrigerating device by using the driving voltage, and adjusting the temperature of the temperature-controlled object to enable the temperature measured value to approach the temperature set value.
It should be noted that the above steps 11 to 14 can be executed circularly.
Preferably, when the driving voltage value is changed by the PWM method, the duty ratio of the two discrete values is changed so that the temperature measurement value approaches the temperature set value.
Fig. 2 is a schematic view of an embodiment of the apparatus of the present application.
The present embodiment further provides a device for improving stability of temperature control, which is used to implement the method according to any embodiment of the present application, and the device includes a dc power supply, a temperature controller, a heater, and a temperature sensor.
In the application, an object needing temperature control is called as a temperature-controlled object;
the temperature sensor is used for cooperating with the temperature controller to obtain the temperature measurement value. For example, the temperature sensor is used for measuring the actual temperature of the temperature-controlled object in cooperation with the temperature controller and transmitting the measurement result to the temperature controller.
And the temperature controller is used for obtaining an ideal value of the driving voltage of the heater through a temperature control algorithm according to the difference between the temperature measured value and the temperature set value. For example, the temperature controller is used for calculating the required programmed direct current power supply set voltage according to the temperature set by the user and the temperature measured value. And when the temperature set value and the temperature measured value are smaller than a second set threshold value, the temperature controller sets the output voltage of the program-controlled direct-current voltage source in a PWM mode.
And the direct current power supply is used for outputting the driving voltage according to the discrete sequence of the driving voltage values. For example, in this embodiment, the dc power supply is a programmable dc power supply. Using a program-controlled direct-current power supply for outputting a direct-current voltage signal according to a voltage setting command of a temperature controller for driving a heater;
the heater is used for converting the electric energy provided by the program-controlled direct-current power supply into heat energy;
the embodiment aims at the current problem and establishes a system for improving the stability of temperature control. The temperature controller calculates the output voltage required by the program-controlled direct-current power supply according to the temperature set value and the temperature measured value, and when the temperature measured value is far away from the temperature set value, the voltage value which can be output by the program-controlled direct-current power supply is set according to a rounding method no matter whether the program-controlled direct-current power supply can output the voltage value with the required precision or not. When the temperature measured value is close to the temperature set value, if the required voltage value calculated by the temperature controller can be output on the program-controlled DC power supply, the voltage is directly set, and when the required voltage calculated by the temperature controller is between two adjacent voltages which can be output by the program-controlled DC power supply, the percentage of the two adjacent voltages in unit time is controlled by referring to a PWM method, so that the average voltage in unit time is equal to the required voltage. When the so-called PWM method is used at the same time, switching is performed between two adjacent dc voltages, because the voltage variation is small and the electromagnetic interference introduced by the voltage variation is much smaller than in the conventional method.
Fig. 3 is a schematic view of another embodiment of the apparatus of the present application.
The embodiment provides a system for improving the stability of temperature control aiming at the current problem. The device for improving the stability of temperature control provided by this embodiment is used to implement the method described in any one of the embodiments of this application, and the device includes a dc power supply, a temperature controller, a heater, and a temperature sensor. The temperature sensor is used for matching with the temperature controller to obtain the temperature measurement value. And the temperature controller is used for obtaining an ideal value of the driving voltage of the heater through a temperature control algorithm according to the difference between the temperature measured value and the temperature set value. And the direct current power supply is used for outputting the driving voltage according to the discrete sequence of the driving voltage values.
Different from the previous embodiment, in this embodiment, the dc power supply is a plurality of dc voltage source modules, and each dc voltage source module outputs one of the voltage values according to the discrete sequence of driving voltage values. And the temperature controller controls the multi-path selection switch in a PWM mode, respectively conducts the two direct-current voltage source modules and respectively outputs two discrete values adjacent to the ideal value.
For example, the system comprises a temperature controller, a first direct current power supply module 1, a second direct current power supply module 2, a multi-way selection switch, a heater, a temperature-controlled object and a temperature sensor, wherein,
and the temperature sensor is used for measuring the actual temperature of the temperature-controlled object in cooperation with the temperature controller and transmitting the measurement result to the temperature controller.
The heater is used for converting the electric energy provided by the direct current power supply module into heat energy;
the direct current power supply module 1 is used for driving a heater, and the output voltage of the direct current power supply module can ensure that the temperature of a temperature-controlled object can be higher than a temperature set value by the heater driven by the direct current power supply module;
the direct current power supply module 2 is used for driving a heater, and the output voltage of the direct current power supply module can ensure that the temperature of the object to be controlled is lower than a temperature set value by the heater driven by the direct current power supply module;
the temperature controller is used for calculating the gating position of the required multi-path selection switch according to the temperature set value and the temperature measured value of the user;
the temperature controller calculates a required heater driving voltage value according to the temperature set value and the temperature measured value, and controls the multi-way selection switch to gate the channel 1 when the required heater driving voltage value is higher than the voltage of the direct-current power supply module 1; when the voltage of the direct current power supply module 2 is lower than the voltage of the direct current power supply module, the temperature controller controls the multi-path selection switch to gate the 3 channel; when the voltage value of the direct current power supply module 1 is between the voltage value of the direct current power supply module 2, the percentage of the two voltages in unit time is controlled by referring to a PWM wave method, so that the average voltage of the two voltages in unit time is equal to the required voltage, and the higher temperature control stability is convenient to realize. When the so-called PWM method is used at the same time, switching is performed between two adjacent dc voltages, because the voltage variation is small and the electromagnetic interference introduced by the voltage variation is much smaller than in the conventional method.
The invention discloses a method for improving temperature control stability, and belongs to the technical field of temperature control. According to the method, by combining the direct-current power supply and the PWM control mode, the problem of large electromagnetic interference of the traditional PWM is solved, and meanwhile, the resolution of power control is improved by adjusting the time ratio of large voltage to small voltage in unit time, so that temperature control oscillation caused by insufficient voltage resolution of the program-controlled direct-current power supply is reduced. The invention not only utilizes the advantage of small interference of the programmed DC power supply in heating temperature control, but also overcomes the defect of temperature control oscillation under certain conditions caused by low voltage resolution of the programmed DC power supply.
Based on the method, the invention also proposes a computer-readable storage medium, on which a computer program is stored, which is characterized in that the program, when executed by a processor, implements the method according to any of the embodiments of the present application.
The present application further proposes an electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor executes the computer program to implement the method according to any of the embodiments of the present application
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
In a typical configuration, a computing device includes one or more processors (CPUs), input/output interfaces, network interfaces, and memory.
The memory may include forms of volatile memory in a computer readable medium, Random Access Memory (RAM) and/or non-volatile memory, such as Read Only Memory (ROM) or flash memory (flash RAM). Memory is an example of a computer-readable medium.
Computer-readable media, including both non-transitory and non-transitory, removable and non-removable media, may implement information storage by any method or technology. The information may be computer readable instructions, data structures, modules of a program, or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), Static Random Access Memory (SRAM), Dynamic Random Access Memory (DRAM), other types of Random Access Memory (RAM), Read Only Memory (ROM), Electrically Erasable Programmable Read Only Memory (EEPROM), flash memory or other memory technology, compact disc read only memory (CD-ROM), Digital Versatile Discs (DVD) or other optical storage, magnetic cassettes, magnetic tape magnetic disk storage or other magnetic storage devices, or any other non-transmission medium that can be used to store information that can be accessed by a computing device. As defined herein, a computer readable medium does not include a transitory computer readable medium such as a modulated data signal and a carrier wave.
It should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement or the like made within the spirit and principle of the present application shall be included in the scope of the claims of the present application.

Claims (8)

1. A method for improving temperature control stability, comprising the steps of:
measuring a temperature-controlled object to obtain a temperature measurement value, and obtaining an ideal value of the driving voltage of the heater through a temperature control algorithm according to the difference between the temperature measurement value and a temperature set value;
setting a discrete sequence of driving voltage values, and directly setting the driving voltage value as a discrete value closest to the ideal value when the difference between the temperature set value and the temperature measured value is greater than a first set threshold value;
when the temperature set value and the temperature measured value are smaller than a second set threshold value, two discrete values adjacent to the ideal value are taken, and the driving voltage value is changed in a PWM mode;
when the PWM method is used for changing the driving voltage value, the duty ratio of two discrete values is changed, and the temperature of the temperature-controlled object is adjusted, so that the temperature measured value approaches the temperature set value.
2. The method of claim 1, wherein the temperature control algorithm is a PID algorithm.
3. An apparatus for improving the stability of temperature control, which is used for implementing the method of claim 1 or 2, and is characterized by comprising a direct current power supply, a temperature controller, a heater and a temperature sensor;
the temperature sensor is used for obtaining the temperature measurement value;
the temperature controller is used for obtaining an ideal value of the driving voltage of the heater through a temperature control algorithm according to the difference between the temperature measured value and the temperature set value;
and the direct current power supply is used for outputting the driving voltage according to the discrete sequence of the driving voltage values.
4. The apparatus of claim 3, wherein the apparatus is further characterized by
The direct current power supply is a program-controlled direct current power supply;
and the temperature controller sets the output voltage of the program-controlled direct-current voltage source in a PWM mode.
5. The apparatus of claim 3,
the direct current power supply is provided with a plurality of direct current voltage source modules, and each direct current voltage source module outputs one voltage value according to the discrete sequence of the driving voltage values.
6. The apparatus of claim 5,
and the temperature controller controls the multi-path selection switch in a PWM mode, respectively conducts the two direct-current voltage source modules and respectively outputs two discrete values adjacent to the ideal value.
7. A computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the method of claim 1 or 2.
8. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the processor implements the method according to claim 1 or 2 when executing the computer program.
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