CN113885455A - Interconnection and intercommunication system for traditional Chinese medicine production equipment - Google Patents

Interconnection and intercommunication system for traditional Chinese medicine production equipment Download PDF

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Publication number
CN113885455A
CN113885455A CN202111181692.0A CN202111181692A CN113885455A CN 113885455 A CN113885455 A CN 113885455A CN 202111181692 A CN202111181692 A CN 202111181692A CN 113885455 A CN113885455 A CN 113885455A
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data
equipment
platform
traditional chinese
chinese medicine
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Chinese (zh)
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罗日康
黎焕弟
徐媛
杨雄
叶锦成
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Guangdong Zhongsheng Pharmaceutical Co Ltd
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Guangdong Zhongsheng Pharmaceutical Co Ltd
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Priority to CN202111181692.0A priority Critical patent/CN113885455A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/12Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Health & Medical Sciences (AREA)
  • Computing Systems (AREA)
  • General Health & Medical Sciences (AREA)
  • Medical Informatics (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Signal Processing (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The application provides a system for interconnection and intercommunication of traditional Chinese medicine production equipment, which comprises the traditional Chinese medicine production equipment, an interface conversion platform, a data acquisition platform and a workshop management and control platform; the traditional Chinese medicine production equipment is connected with the data acquisition platform through an interface conversion platform, and the data acquisition platform is connected with the workshop management and control platform; the traditional Chinese medicine production equipment is used for producing corresponding traditional Chinese medicines according to production tasks of the workshop management and control platform; the data acquisition platform is used for receiving interactive data of the traditional Chinese medicine production equipment through the interface conversion platform and sending the interactive data to the workshop management and control platform; the workshop management and control platform is used for determining the state and the working information of the traditional Chinese medicine production equipment according to the interactive data so as to reasonably arrange production tasks. In the application, the system realizes interconnection and intercommunication of traditional Chinese medicine equipment, realizes uniform acquisition, transmission and integration of production data, eliminates 'information islands', and lays a foundation for the construction of digital workshops and intelligent factories.

Description

Interconnection and intercommunication system for traditional Chinese medicine production equipment
Technical Field
The application relates to the technical field of networks, in particular to a system for interconnection and intercommunication of traditional Chinese medicine production equipment.
Background
The construction of traditional Chinese medicine production digital workshops and intelligent factories is developed in large and medium-sized traditional Chinese medicine pharmaceutical enterprises in China, and in the implementation and construction process, traditional Chinese medicine production equipment cannot complete information acquisition and integration due to the complex traditional Chinese medicine production process, numerous types of related equipment instruments, different types of instrument interface protocols and the like, so that an information island is caused. Therefore, the realization of the interconnection and intercommunication of the equipment is the basis of data integration and equipment integration and is a necessary link for building a traditional Chinese medicine digital workshop and an intelligent factory.
In view of this, overcoming the deficiencies of the prior art products is an urgent problem to be solved in the art.
Disclosure of Invention
The technical problem that this application mainly solved provides a system of traditional chinese medicine production facility interconnection, realizes traditional chinese medicine equipment's interconnection, realizes the unified collection of production data, transmission and integration, eliminates "information island", establishes the basis for the construction of digital workshop and intelligent factory.
In order to solve the technical problem, the application adopts a technical scheme that: the system comprises traditional Chinese medicine production equipment, an interface conversion platform, a data acquisition platform and a workshop management and control platform; the traditional Chinese medicine production equipment is connected with the data acquisition platform through an interface conversion platform, and the data acquisition platform is connected with the workshop management and control platform;
the traditional Chinese medicine production equipment is used for producing corresponding traditional Chinese medicines according to production tasks of the workshop management and control platform;
the data acquisition platform is used for receiving interactive data of the traditional Chinese medicine production equipment through the interface conversion platform and sending the interactive data to the workshop management and control platform;
the workshop management and control platform is used for determining the state and the working information of the traditional Chinese medicine production equipment according to the interactive data so as to reasonably arrange production tasks.
Preferably, the traditional Chinese medicine production equipment comprises equipment with a communication interface, equipment without a communication interface and a human-computer interaction interface, wherein the equipment with the communication interface is divided into general protocol equipment and special protocol equipment.
Preferably, the equipment without the communication interface adopts a mode of installing an intelligent sensor and an instrument and meter to realize interconnection and intercommunication of related data; the equipment with the communication interface adopts the communication interface to realize data interaction; wherein, intelligent sensor includes: temperature sensor, pressure sensor, humidity transducer, flow sensor, level sensor, pH sensor, electronic pen, electron tongue.
The instrument includes: thermometer, manometer, hygrometer, flowmeter, level gauge, pH meter.
The traditional Chinese medicine product comprises compound thrombus clearing capsules, Zhongsheng pills, Zhongsheng tablets, Zhongsheng capsules, heat clearing and dampness eliminating granules and brain thrombus clearing capsules.
Preferably, a human-computer interaction interface is adopted to directly transmit the operators and the production batches to the data acquisition platform through the industrial Ethernet.
Preferably, the data interaction interface between the traditional Chinese medicine production equipment and the interface conversion platform comprises an RS232 bus interface, an RS485 bus interface, an Ethernet interface, an RS422 interface and a CAN bus interface.
Preferably, the Chinese medicine production apparatus comprises: the device comprises a multifunctional extraction tank, a double-effect concentrator, an MVR concentrator, a water/alcohol precipitation tank, a capsule filling machine, a blister packaging machine, an aluminum-plastic packaging machine, a carrying robot, a code scanning gun, an electronic scale and a water chilling unit.
Preferably, the interaction data comprises device data and device parameter data,
wherein the device data includes: equipment number, equipment name, equipment type, equipment address and connection protocol;
wherein the device parameter data comprises: equipment number, parameter description, parameter type, parameter address and acquisition frequency;
wherein the parameter types include: temperature, pressure, liquid level, density, flow, conductivity, pH, valve opening, active substance content, solids content, moisture content, and alcohol concentration.
Preferably, the data acquisition platform comprises: the data acquisition platform receives data through the data acquisition interface, the data are classified and processed through the data processing server and then transmitted to the data storage server, and the data are backed up through the data backup server, so that data loss caused by power failure and network disconnection is avoided.
Preferably, the data acquisition platform transmits the acquired and stored data to the workshop management and control platform in a manner based on a Web Service, a Web browser, an OPC or a message middleware.
Preferably, the plant management and control platform comprises an Enterprise Resource Planning (ERP), a Manufacturing Execution System (MES), a Warehouse Management System (WMS) and a Laboratory Information Management System (LIMS).
The beneficial effect of this application is: the application provides a system for interconnection and intercommunication of traditional Chinese medicine production equipment, which comprises the traditional Chinese medicine production equipment, an interface conversion platform, a data acquisition platform and a workshop management and control platform; the traditional Chinese medicine production equipment is connected with the data acquisition platform through an interface conversion platform, and the data acquisition platform is connected with the workshop management and control platform; the traditional Chinese medicine production equipment is used for producing corresponding traditional Chinese medicines according to production tasks of a workshop management and control platform; the data acquisition platform is used for receiving interactive data of the traditional Chinese medicine production equipment through the interface conversion platform and sending the interactive data to the workshop management and control platform; the workshop management and control platform is used for determining the state and the working information of the traditional Chinese medicine production equipment according to the interaction data so as to reasonably arrange production tasks.
In the application, the system realizes interconnection and intercommunication of traditional Chinese medicine equipment, realizes uniform acquisition, transmission and integration of production data, eliminates 'information islands', and lays a foundation for the construction of digital workshops and intelligent factories.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments of the present application will be briefly described below. It is obvious that the drawings described below are only some embodiments of the application, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Fig. 1 is a system for interconnecting and intercommunicating traditional Chinese medicine production equipment provided by the embodiment of the application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the indicated orientations and positional relationships based on the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, the word "exemplary" is used to mean "serving as an example, instance, or illustration. Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. The following description is presented to enable any person skilled in the art to make and use the application. In the following description, details are set forth for the purpose of explanation. It will be apparent to one of ordinary skill in the art that the present application may be practiced without these specific details. In other instances, well-known structures and processes are not set forth in detail in order to avoid obscuring the description of the present application with unnecessary detail. Thus, the present application is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.
It should be noted that, since the method in the embodiment of the present application is executed in the electronic device, the processing objects of each electronic device exist in the form of data or information, for example, time, which is substantially time information, and it is understood that, if the size, the number, the position, and the like are mentioned in the following embodiments, all corresponding data exist so as to be processed by the electronic device, and details are not described herein.
Example 1:
referring to fig. 1, the embodiment provides a system for interconnection and intercommunication of traditional Chinese medicine production equipment, and the system includes traditional Chinese medicine production equipment, an interface conversion platform, a data acquisition platform and a workshop management and control platform; the traditional Chinese medicine production equipment is connected with the data acquisition platform through an interface conversion platform, and the data acquisition platform is connected with the workshop management and control platform; the traditional Chinese medicine production equipment is used for producing corresponding traditional Chinese medicines according to production tasks of the workshop management and control platform; the data acquisition platform is used for receiving interactive data of the traditional Chinese medicine production equipment through the interface conversion platform and sending the interactive data to the workshop management and control platform; the workshop management and control platform is used for determining the state and the working information of the traditional Chinese medicine production equipment according to the interactive data so as to reasonably arrange production tasks.
Specifically, the system comprises the following parts:
1. a traditional Chinese medicine production equipment interconnection device comprises traditional Chinese medicine production equipment, an interface conversion platform, a data acquisition platform and a workshop control platform;
2. the traditional Chinese medicine production equipment comprises equipment with a communication interface, equipment without a communication interface and other production data which cannot be collected; the equipment with communication interface is divided into general protocol equipment and special protocol equipment;
3. the interface conversion platform comprises an interface unit converter and an information acquisition and conversion unit;
4. the data acquisition platform comprises a data acquisition interface, a data uplink interface, a data processing server, a data storage server and a data backup server;
5. the workshop management and control platform comprises an Enterprise Resource Planning (ERP), a Manufacturing Execution System (MES), a Warehouse Management System (WMS), a Laboratory Information Management System (LIMS), other application systems and the like.
Wherein, data are collected from the traditional Chinese medicine production equipment to the interface conversion platform:
the equipment without the communication interface realizes interconnection of related data by adopting a mode of installing an intelligent sensor and an instrument; the equipment with the communication interface realizes data interaction by adopting the communication interface.
Wherein, intelligent sensor includes: temperature sensor, pressure sensor, humidity transducer, flow sensor, level sensor, pH sensor, electronic pen, electron tongue.
The instrument includes: thermometer, manometer, hygrometer, flowmeter, level gauge, pH meter.
The traditional Chinese medicine product comprises compound thrombus clearing capsules, Zhongsheng pills, Zhongsheng tablets, Zhongsheng capsules, heat clearing and dampness eliminating granules and brain thrombus clearing capsules.
The data interaction interface of the traditional Chinese medicine production equipment and the interface conversion platform comprises an RS232 bus interface, an RS485 bus interface, an Ethernet interface, an RS422 interface and a CAN bus interface, and the interactive data comprises equipment data and equipment parameter data.
Wherein the devices include but are not limited to: the multifunctional extraction tank, the double-effect concentrator, the MVR concentrator, the water/alcohol precipitation tank, the capsule filling machine, the blister packaging machine, the aluminum-plastic packaging machine, the carrying robot, the code scanning gun, the electronic scale, the water chilling unit and other traditional Chinese medicine production related equipment;
wherein the device data includes: equipment number, equipment name, equipment type, equipment address and connection protocol;
wherein the device parameter data comprises: equipment number, parameter description, parameter type, parameter address and acquisition frequency;
wherein the device parameter data types include: temperature, pressure, liquid level, density, flow rate, conductivity, pH, valve opening, active substance content, solid content, moisture content, alcohol concentration, and the like.
Other production data which cannot be collected comprise operators, production batches and the like, and a Human Machine Interface (HMI) is adopted to directly transmit the data to a data collection platform through an industrial Ethernet.
Further, the data is transmitted from the interface conversion platform to the data acquisition platform:
the interface conversion platform converts different data interaction interfaces into unified interface types including types of Modbus, Profibus, Profinet and the like, and uploads data to the data acquisition platform.
After the data acquisition platform receives data through the data acquisition interface, the data are classified and processed by the data processing server and then transmitted to the data storage server, and the data are backed up by the data backup server, so that data loss caused by power failure and network disconnection is avoided.
And finally, transmitting the data from the data acquisition platform to a workshop management and control platform:
and the data acquisition platform transmits the acquired and stored data to the workshop management and control platform in a mode based on Web Service, Web browser, OPC, message middleware and the like.
Example 2:
taking the compound thrombus-invigorating capsule as an example, the mode of interconnecting and intercommunicating production equipment is as follows:
1. data acquisition from production equipment to interface conversion platform
The method comprises the following steps of installing an intelligent sensor on equipment in a compound thrombus-invigorating capsule extraction workshop, wherein the equipment in the extraction workshop comprises a multifunctional extraction tank and a double-effect concentrator, wherein the multifunctional extraction tank is provided with a temperature sensor, a liquid level sensor, a pressure sensor, a liquid inlet flow sensor and a liquid outlet flow sensor, and the double-effect concentrator is provided with a temperature sensor, a liquid level sensor, a pressure sensor and a liquid inlet flow sensor;
the equipment in the preparation workshop comprises a boiling drying granulator, a capsule filling machine, a capsule polishing machine, a blister packaging machine, an aluminum-plastic packaging machine, a boxing machine, a box sealing machine and a marking machine, and all comprise data interfaces, so that an intelligent sensor and instrument acquisition data do not need to be additionally installed.
1) Device data
Forming a readable bar code or two-dimensional code by the equipment number, the equipment name, the equipment type, the equipment address and the connection protocol, scanning the bar code or the two-dimensional code on the equipment by a code scanning gun in the production operation, identifying the equipment number, the equipment name, the equipment type, the equipment address and the connection protocol in the equipment data, and transmitting the equipment number, the equipment name, the equipment type, the equipment address and the connection protocol to an interface conversion platform;
if the equipment data of a certain multifunctional extraction tank is as follows:
device numbering Device name Type of device Device address Connection protocol
T1002 Multifunctional extracting pot FFXST production facility 163.128.1.8 TCP/IP
2) Device parameter data
The device parameter data includes: equipment number, parameter description, parameter type, parameter address and acquisition frequency;
the device parameter data types include: temperature, pressure, liquid level, density, flow, conductivity, pH, valve opening, active substance content, solid content, alcohol concentration, etc.
If the temperature parameter data of a certain multifunctional extraction tank are as follows:
device parameter data Content providing method and apparatus
Device numbering T1002
Parameter numbering WD0001
Description of parameters Temperature in the tank
Type of parameter *℃
Parameter address 163.128.1.8
Acquisition frequency 2 minutes/time
3) Other production data which cannot be collected comprise operators, production batches and the like, and a human-machine interface (HMI) is adopted to directly transmit the data to a data collection platform through an industrial Ethernet.
2. The data conversion platform transmits the data to the data acquisition platform
The interface conversion platform converts different data interaction interfaces into unified interface types including types of Modbus, Profibus, Profinet and the like, and uploads data to the data acquisition platform.
After the data acquisition platform receives data through the data acquisition interface, the data are classified and processed by the data processing server and then transmitted to the data storage server, and the data are backed up by the data backup server, so that data loss caused by power failure and network disconnection is avoided.
And finally, transmitting the data from the data acquisition platform to a workshop management and control platform:
the data acquisition platform transmits acquired and stored data to a Manufacturing Execution System (MES) by adopting a mode based on Web Service, a Web browser, OPC, message middleware and the like, and the manufacturing execution system transmits related data to an Enterprise Resource Planning (ERP), a Warehouse Management System (WMS), a Laboratory Information Management System (LIMS) and other application systems through the enterprise internet.
The application provides a system for interconnection and intercommunication of traditional Chinese medicine production equipment, which comprises the traditional Chinese medicine production equipment, an interface conversion platform, a data acquisition platform and a workshop management and control platform; the traditional Chinese medicine production equipment is connected with the data acquisition platform through an interface conversion platform, and the data acquisition platform is connected with the workshop management and control platform; the traditional Chinese medicine production equipment is used for producing corresponding traditional Chinese medicines according to production tasks of the workshop management and control platform; the data acquisition platform is used for receiving interactive data of the traditional Chinese medicine production equipment through the interface conversion platform and sending the interactive data to the workshop management and control platform; the workshop management and control platform is used for determining the state and the working information of the traditional Chinese medicine production equipment according to the interactive data so as to reasonably arrange production tasks.
In the application, the system realizes interconnection and intercommunication of traditional Chinese medicine equipment, realizes uniform acquisition, transmission and integration of production data, eliminates 'information islands', solves the interconnection and intercommunication problems of the equipment in the traditional Chinese medicine production workshop in the face of different equipment levels, inconsistent brands, equipment types, communication protocols and other conditions, realizes acquisition, integration and storage of equipment data, and lays a foundation for establishing a traditional Chinese medicine digital workshop and an intelligent factory.
The above description is only an embodiment of the present application, and not intended to limit the scope of the present application, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the specification and the drawings of the present application, or which are directly or indirectly applied to other related technical fields, are also included in the scope of the present application.

Claims (10)

1. A system for interconnection and intercommunication of traditional Chinese medicine production equipment is characterized by comprising traditional Chinese medicine production equipment, an interface conversion platform, a data acquisition platform and a workshop management and control platform; the traditional Chinese medicine production equipment is connected with the data acquisition platform through an interface conversion platform, and the data acquisition platform is connected with the workshop management and control platform;
the traditional Chinese medicine production equipment is used for producing corresponding traditional Chinese medicines according to production tasks of the workshop management and control platform;
the data acquisition platform is used for receiving interactive data of the traditional Chinese medicine production equipment through the interface conversion platform and sending the interactive data to the workshop management and control platform;
the workshop management and control platform is used for determining the state and the working information of the traditional Chinese medicine production equipment according to the interactive data so as to reasonably arrange production tasks.
2. The system of claim 1, wherein the Chinese medicine production equipment comprises equipment with communication interface, equipment without communication interface and human-computer interaction interface, wherein the equipment with communication interface is divided into general protocol equipment and special protocol equipment.
3. The system of claim 2, wherein the equipment without the communication interface realizes interconnection of related data by installing intelligent sensors and instruments; the equipment with the communication interface realizes data interaction by adopting the communication interface.
4. The system of claim 2, wherein the human-machine interface is used to transmit the operator and the production lot directly to the data collection platform via the industrial ethernet.
5. The system of claim 1, wherein the data interaction interface between the Chinese medicine production equipment and the interface conversion platform comprises an RS232 bus interface, an RS485 bus interface, an Ethernet interface, an RS422 interface and a CAN bus interface.
6. The system of claim 1, wherein the chinese herb production facility comprises: the device comprises a multifunctional extraction tank, a double-effect concentrator, an MVR concentrator, a water/alcohol precipitation tank, a capsule filling machine, a blister packaging machine, an aluminum-plastic packaging machine, a carrying robot, a code scanning gun, an electronic scale and a water chilling unit.
7. The system of claim 1, wherein the interaction data includes device data and device parameter data,
wherein the device data includes: equipment number, equipment name, equipment type, equipment address and connection protocol;
wherein the device parameter data comprises: equipment number, parameter description, parameter type, parameter address and acquisition frequency;
wherein the parameter types include: temperature, pressure, liquid level, density, flow, conductivity, pH, valve opening, active substance content, solids content, moisture content, and alcohol concentration.
8. The system of claim 1, wherein the data acquisition platform comprises: the data acquisition platform receives data through the data acquisition interface, the data are classified and processed through the data processing server and then transmitted to the data storage server, and the data are backed up through the data backup server, so that data loss caused by power failure and network disconnection is avoided.
9. The system of claim 1, wherein the data collection platform transmits the collected and stored data to the workshop management and control platform in a manner based on Web Service, Web browser, OPC or message middleware.
10. The system of claim 1, wherein the plant management and control platform comprises an Enterprise Resource Planning (ERP), a Manufacturing Execution System (MES), a Warehouse Management System (WMS), and a Laboratory Information Management System (LIMS).
CN202111181692.0A 2021-10-11 2021-10-11 Interconnection and intercommunication system for traditional Chinese medicine production equipment Pending CN113885455A (en)

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CN114661016A (en) * 2022-05-20 2022-06-24 云南白药集团股份有限公司 Automatic control system for toothpaste production

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CN111667162A (en) * 2020-05-28 2020-09-15 广东工业大学 Traditional chinese medicine or natural plant extract intelligent manufacturing system based on industry internet
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114661016A (en) * 2022-05-20 2022-06-24 云南白药集团股份有限公司 Automatic control system for toothpaste production

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Application publication date: 20220104