CN113884373B - System and method for testing well completion and erosion test under field true triaxial loading condition - Google Patents
System and method for testing well completion and erosion test under field true triaxial loading condition Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及石油工程岩石力学现场大型实验领域,尤其涉及一种现场真三轴加载条件下完井及冲蚀试验系统和方法。The invention relates to the field of large-scale on-site experiments of rock mechanics in petroleum engineering, in particular to a well completion and erosion test system and method under on-site true triaxial loading conditions.
背景技术Background technique
随着油气工业的发展,全球油气新资源领域变革迅速,从陆上到海上、从国内到国外、从常规到非常规,油气钻井向着深井、超深井、特深井、海洋深水钻井等领域的转移。但是随着井深增加,随之带来机械钻速低、钻井周期长、钻井成本高等一系列问题。With the development of the oil and gas industry, the field of new oil and gas resources in the world is changing rapidly. From land to sea, from domestic to foreign countries, from conventional to unconventional, oil and gas drilling is shifting to deep wells, ultra-deep wells, ultra-deep wells, and marine deepwater drilling. . However, with the increase of well depth, a series of problems such as low mechanical penetration rate, long drilling cycle and high drilling cost are brought along.
高压水射流辅助破岩、聚能射孔完井和水力喷砂射孔完井、水力压裂增产措施等对于储层高效、安全钻进尤其重要。但是在现场实际施工过程中,当遇到施工参数或管柱组合不符合地层条件时,可能需要重新上提钻柱、更换管柱、下放钻柱,严重时甚至发生更为复杂的井下复杂事故,极大地加长了油气开发周期。High-pressure water jet-assisted rock breaking, energy-focused perforation completion and hydraulic sandblasting perforation completion, and hydraulic fracturing stimulation measures are especially important for efficient and safe reservoir drilling. However, in the actual construction process on site, when the construction parameters or the combination of pipe strings do not meet the formation conditions, it may be necessary to re-lift the drill string, replace the pipe string, and lower the drill string. In severe cases, even more complex downhole complex accidents may occur , greatly prolonging the oil and gas development cycle.
因此有效的还原地下储层环境进行室内实验,指导井下试验施工参数,优化试验管柱组合,缩短石油与天然气开发周期,节约生产成本,是油田现场亟待解决的技术问题。Therefore, effectively restoring the underground reservoir environment to carry out indoor experiments, guiding the construction parameters of downhole tests, optimizing the combination of test strings, shortening the development cycle of oil and natural gas, and saving production costs are technical problems that need to be solved urgently in the oil field.
发明内容Contents of the invention
针对上述问题,本发明的目的是提供一种本发明涉及一种现场真三轴加载条件下完井及冲蚀试验测试系统和方法,结合现场压裂泵车、三轴加载平台以及传感器检测装置进行多功能测试,适用于测试现场聚能射孔完井、水力喷砂射孔、压裂完井、亚克力块可视化压裂、冲蚀岩石等作业,进而能够对井下实验提供指导,有效缩短石油与天然气开发周期,节约生产成本。In view of the above problems, the object of the present invention is to provide a system and method for well completion and erosion test under the condition of true triaxial loading, combined with on-site fracturing pump truck, triaxial loading platform and sensor detection device. Conduct multi-functional tests, which are suitable for on-site concentrated energy perforation completion, hydraulic sandblasting perforation, fracturing completion, acrylic block visual fracturing, rock erosion and other operations, which can provide guidance for downhole experiments and effectively shorten oil production. With natural gas development cycle, save production cost.
为实现上述目的,本发明采取以下技术方案:To achieve the above object, the present invention takes the following technical solutions:
第一方面,一种现场真三轴加载条件下完井及冲蚀试验测试系统,包括:In the first aspect, a test system for well completion and erosion tests under true triaxial loading conditions on site, including:
压裂泵车、泵车管线及安装在所述泵车管线上的节流阀、带孔眼或喷嘴硬管线、底座、数据采集终端以及安装在所述底座上的真三轴加载机构和传感器检测装置;Fracturing pump truck, pump truck pipeline and throttle valve installed on the pump truck pipeline, hard pipeline with holes or nozzles, base, data acquisition terminal, true triaxial loading mechanism and sensor detection installed on the base device;
所述压裂泵车的一端与所述泵车管线的一端连接,所述泵车管线的另一端与所述带孔眼或喷嘴硬管线连接,所述压裂泵车用于为所述带孔眼或喷嘴硬管线提供带压流体或带固相流体;One end of the fracturing pump truck is connected to one end of the pipeline of the pump truck, and the other end of the pipeline of the pump truck is connected to the hard pipeline with holes or nozzles, and the fracturing pump truck is used for Or the hard pipeline of the nozzle provides fluid under pressure or fluid with solid phase;
所述真三轴加载机构包括X轴加载机构、Y轴加载机构以及Z轴加载机构,所述X轴加载机构、Y轴加载机构、Z轴加载机构与底座的上表面之间形成用于放置试样的试验台应力加载腔;The true three-axis loading mechanism includes an X-axis loading mechanism, a Y-axis loading mechanism, and a Z-axis loading mechanism, and the upper surface of the X-axis loading mechanism, the Y-axis loading mechanism, and the Z-axis loading mechanism is formed for placing Stress loading chamber of the test bench for the sample;
所述带孔眼或喷嘴硬管线用于将所述带压流体或带固相流体喷射在试样上,以形成射孔、压裂或冲蚀;The hard pipeline with perforations or nozzles is used to spray the pressurized fluid or solid phase fluid on the sample to form perforation, fracturing or erosion;
所述传感器检测装置用于检测试样在试验过程中所受的振动载荷和/或位于试样两侧流体的压力差,并将检测的结果发送给所述数据采集终端;The sensor detection device is used to detect the vibration load suffered by the sample during the test and/or the pressure difference of the fluid on both sides of the sample, and send the detection result to the data collection terminal;
所述数据采集终端与所述传感器检测装置电连接,用于显示所述检测的结果。The data collection terminal is electrically connected to the sensor detection device, and is used to display the detection result.
进一步地,所述X轴加载机构包括左侧加载机构和右侧加载机构,所述Y轴加载机构包括前侧加载机构和后侧加载机构,所述Z轴加载机构包括顶部加载机构;Further, the X-axis loading mechanism includes a left loading mechanism and a right loading mechanism, the Y-axis loading mechanism includes a front loading mechanism and a rear loading mechanism, and the Z-axis loading mechanism includes a top loading mechanism;
所述左侧加载机构包括左侧加载立柱以及与所述左侧加载立柱螺旋连接的至少一个左侧旋转螺杆;所述右侧加载机构包括右侧加载立柱以及与所述右侧加载立柱螺旋连接的至少一个右侧旋转螺杆;所述顶部加载机构包括顶部加载横梁以及与所述顶部加载横梁螺旋连接的至少一个顶部旋转螺杆,所述顶部加载横梁连接相对的左侧加载立柱和右侧加载立柱;所述前部加载机构包括前部加载立柱以及与所述前部加载立柱螺旋连接的至少一个前部旋转螺杆,所述后部加载机构包括后部加载立柱以及与所述后部加载立柱螺旋连接的至少一个后部旋转螺杆;The left loading mechanism includes a left loading column and at least one left rotating screw screw connected to the left loading column; the right loading mechanism includes a right loading column and is screwed to the right loading column at least one right side rotating screw; the top loading mechanism includes a top loading beam and at least one top rotating screw screw-connected with the top loading beam, and the top loading beam is connected to the opposite left loading column and right loading column The front loading mechanism includes a front loading column and at least one front rotating screw threadedly connected with the front loading column, and the rear loading mechanism includes a rear loading column and a screw threaded with the rear loading column at least one rear rotating screw attached;
位于同一侧的所述旋转螺杆的端部之间通过所述金属板进行连接。The ends of the rotating screws on the same side are connected by the metal plate.
进一步地,所述底座包括平行设置的顶板和底板,所述左侧加载立柱和右侧加载立柱均固定安装在所述底板上,顶部穿过所述顶板的上表面,所述左侧加载立柱、右侧加载立柱与所述顶板之间焊接,所述前部加载立柱、后部加载立柱的左右两侧分别与两侧的左侧加载立柱和右侧加载立柱之间可拆卸式连接;所述底座上还安装有硬管线定位桩,所述硬管线定位桩包括多个,多个所述硬管线定位桩分别位于试样的左右两侧,用于支撑所述带孔眼或喷嘴硬管线,所述带孔眼或喷嘴硬管线用于为所述带压流体或带固相流体提供通道且将带压流体或带固相流体喷射所述试样上。Further, the base includes a top plate and a bottom plate arranged in parallel, the left loading column and the right loading column are fixedly installed on the bottom plate, the top passes through the upper surface of the top plate, and the
进一步地,所述带孔眼或喷嘴硬管线上正对所述试样的位置安装有射流冲蚀喷嘴,用于将带压流体或带固相流体喷射在所述试样上,以形成冲蚀或射流喷砂射孔试验。Further, a jet erosion nozzle is installed at the position facing the sample on the hard pipeline with holes or nozzles, which is used to spray pressurized fluid or solid-phase fluid on the sample to form an erosion Or jet sandblasting perforation test.
进一步地,所述带孔或喷嘴硬管线上正对所述试样的位置设置有孔眼,硬管线通道的两边采用密封环密封,进而密封所述带孔硬管线与圆形通道之间环空区域,水流经所述孔眼进入至所述试样的射孔内进行水力压裂试验。Further, the hard pipeline with holes or nozzles is provided with holes at the position facing the sample, and the two sides of the hard pipeline channel are sealed with sealing rings, thereby sealing the annular space between the hard pipeline with holes and the circular channel. In the region, water flows through the perforations into the perforations of the sample for hydraulic fracturing tests.
进一步地,所述带孔眼或喷嘴硬管线上安装有射孔装置,所述射孔装置包括射孔枪以及安装在所述射孔枪内的聚能射孔弹,所述射孔弹用于对所述试样进行聚能射孔。Further, a perforating device is installed on the hard pipeline with holes or nozzles, and the perforating device includes a perforating gun and a shaped charge installed in the perforating gun, and the perforating charge is used for Focused perforation was performed on the sample.
进一步地,所述传感器检测装置包括三个方向的加速度传感器和两个压力传感器,所述加速度传感器固定安装在所述金属板上或所述试样的外表面上,三个方向的所述加速度传感器分别用于检测试样沿X、Y和Z轴方向的振动载荷,并将检测结果发送给所述数据检测终端,所述数据采集终端根据所述检测结果计算和评价射流及聚能射孔弹性能;Further, the sensor detection device includes an acceleration sensor in three directions and two pressure sensors, the acceleration sensor is fixedly installed on the metal plate or the outer surface of the sample, and the acceleration in three directions The sensors are respectively used to detect the vibration load of the sample along the X, Y and Z axis directions, and send the detection results to the data detection terminal, and the data collection terminal calculates and evaluates the jet flow and energy-concentrated perforation according to the detection results elastic energy;
两个所述压力传感器间隔安装在带孔眼或喷嘴硬管线内,且分别位于所述试样的两侧,用于检测所述带孔眼或喷嘴硬管线内试样两侧的压力,并且将检测的结果发送给所述数据采集终端,所述数据采集终端根据两侧的所述压力计算压力差,并根据所述压力差评价射流性能。The two pressure sensors are installed at intervals in the hard pipeline with holes or nozzles, and are respectively located on both sides of the sample, and are used to detect the pressure on both sides of the sample in the hard pipeline with holes or nozzles, and will detect The results are sent to the data collection terminal, and the data collection terminal calculates the pressure difference according to the pressure on both sides, and evaluates the jet performance according to the pressure difference.
进一步地,所述传感器检测装置还包括载荷传感器定位桩和载荷传感器,所述传感器定位桩固定安装在所述底座的上,且位于所述试样的带压流体流出的一侧,所述载荷传感器安装在所述载荷传感器定位桩上,所述带孔眼或喷嘴硬管线上正对所述载荷传感器的位置上安装有喷嘴,所述喷嘴将带孔眼或喷嘴硬管线内的带压流体喷射在所述载荷传感器上,以在试验前、试验时和试验后全时域进而检测冲蚀的射流性能,并且将检测的结果发送给所述数据采集终端,所述数据采集终端根据载荷冲击力计算和评价射流性能。Further, the sensor detection device also includes a load sensor positioning pile and a load sensor, the sensor positioning pile is fixedly installed on the base, and is located on the side where the pressurized fluid of the sample flows out, and the load The sensor is installed on the load sensor positioning pile, and a nozzle is installed on the position of the hard pipeline with holes or nozzles facing the load sensor, and the nozzle sprays the pressurized fluid in the hard pipeline with holes or nozzles on the On the load sensor, the jet performance of erosion is detected in the full time domain before, during and after the test, and the detection result is sent to the data collection terminal, which calculates according to the impact force of the load and evaluate jet performance.
第二方面,一种基于所述系统的现场真三轴加载条件下完井及冲蚀试验测试方法,用于模拟现场真三轴加载条件下喷砂射孔性能的试验测试,该测试方法包括:In the second aspect, a test method for well completion and erosion test under on-site true triaxial loading conditions based on the system is used to simulate the experimental test of sandblasting and perforation performance under on-site true triaxial loading conditions. The test method includes :
准备岩石试样并在岩石试样正中间钻取出圆形通道,将所述岩石试样放入至所述试验台应力加载腔;Prepare a rock sample and drill a circular passage in the middle of the rock sample, and put the rock sample into the stress loading chamber of the test bench;
向所述圆形通道内放入所述带孔眼或喷嘴硬管线,调节硬管线定位桩并保持所述带孔眼或喷嘴硬管线与岩石试样的圆形通道同轴线;Put the hard pipeline with holes or nozzles into the circular passage, adjust the hard pipeline positioning pile and keep the hard pipeline with holes or nozzles coaxial with the circular passage of the rock sample;
旋转X、Y和Z轴方向的旋转螺杆进行加载,推动金属板轴向运动,均匀挤压所述岩石试样,同时观察三个方向上加速度传感器,以使加载力达到地下最大、最小水平主应力和上覆岩层压力条件;Rotate the rotating screw in the directions of X, Y and Z axes to load, push the metal plate to move axially, squeeze the rock sample evenly, and observe the acceleration sensors in the three directions at the same time, so that the loading force can reach the maximum and minimum level of the main underground. Stress and overburden pressure conditions;
开泵,且保持排量稳定并加入射孔砂,开始水力喷砂射孔作业,并全程记录所述加速度传感器以及所述压力传感器的数据;Turn on the pump, keep the displacement stable and add perforating sand, start the hydraulic sandblasting and perforating operation, and record the data of the acceleration sensor and the pressure sensor in the whole process;
将岩石取出破坏,观察裂缝形态,评价水力喷砂射孔压裂完井性能。The rock was taken out and destroyed, the fracture morphology was observed, and the completion performance of hydraulic sandblasting and fracturing was evaluated.
第三方面,一种基于所述系统的现场真三轴加载条件下完井及冲蚀试验测试方法,用于模拟现场真三轴加载条件下聚能射孔性能的试验测试,该测试方法包括:In the third aspect, a well completion and erosion test method under on-site true triaxial loading conditions based on the system is used to simulate the experimental test of energy-concentrated perforation performance under on-site true triaxial loading conditions. The test method includes :
断开所述节流阀,同时取下所述带孔眼或喷嘴硬管线;Disconnect the throttle valve and remove the perforated or nozzled hard line at the same time;
准备岩石试样,并在所述岩石试样正中间钻取出圆形通道,下入套管,注入混凝土,候凝;Prepare the rock sample, and drill a circular channel in the middle of the rock sample, run it into the casing, inject concrete, and wait for it to set;
待混凝土完全凝固后,放入试验台应力加载腔;After the concrete is completely solidified, put it into the stress loading chamber of the test bench;
将射孔枪放入硬管线定位桩,且保持射孔枪与岩石试样圆形通道同轴线;Put the perforating gun into the hard pipeline positioning pile, and keep the coaxial line between the perforating gun and the circular channel of the rock sample;
将射孔弹放入至所述射孔枪内;placing a perforating charge into the perforating gun;
旋转X、Y和Z轴方向的旋转螺杆进行加载,推动金属板轴向运动,均匀挤压岩石试样,同时观察三个方向上的加速度传感器,以达到地下最大、最小水平主应力和上覆岩层压力条件;Rotate the rotating screw in the X, Y and Z axis directions to load, push the metal plate to move axially, squeeze the rock sample evenly, and observe the acceleration sensors in three directions at the same time to achieve the maximum and minimum horizontal principal stress and overlying underground Formation pressure conditions;
点火,同时记录整个过程中加速度传感器数据,评估聚能射孔弹性能和套管射孔完井效果。Ignition, while recording the acceleration sensor data during the whole process, to evaluate the performance of the shaped perforator and the completion effect of casing perforation.
第四方面,一种基于所述系统的现场真三轴加载条件下完井及冲蚀试验测试方法,用于模拟现场真三轴加载条件下射流冲蚀性能的试验测试,该测试方法包括:In the fourth aspect, a test method for well completion and erosion test under on-site true triaxial loading conditions based on the system is used to simulate the test and test of jet erosion performance under on-site true triaxial loading conditions. The test method includes:
准备岩石试样,且将所述岩石试样放入至所述试验台应力加载腔并固定;preparing a rock sample, and placing the rock sample into the stress loading chamber of the test bench and fixing it;
放入所述带孔眼或喷嘴硬管线,并保持带孔眼或喷嘴硬管线位于岩石试样的一侧;Put the perforated or nozzle hard pipeline, and keep the perforated or nozzle hard pipeline on one side of the rock sample;
旋转X、Y和Z轴方向的旋转螺杆进行加载,推动金属板轴向运动,均匀挤压岩石,同时观察三个方向上的加速度传感器,以达到地下最大、最小水平主应力和上覆岩层试样压力条件;Rotate the rotating screw in the direction of X, Y and Z axes to load, push the metal plate to move axially, squeeze the rock evenly, and observe the acceleration sensors in the three directions at the same time, so as to achieve the maximum and minimum horizontal principal stress of the underground and the test of the overlying rock layer. sample pressure conditions;
开泵,稳定排量或变排量开始冲蚀射流作业,并全程记录加速度传感器、压力传感器以及载荷传感器数据;Turn on the pump, start the erosive jet operation with stable displacement or variable displacement, and record the data of acceleration sensor, pressure sensor and load sensor in the whole process;
作业完成后,将岩石试样取出破坏,观察其裂缝形态,评价冲蚀射流性能。After the operation is completed, the rock sample is taken out and destroyed, and the fracture shape is observed to evaluate the erosion jet performance.
第五方面,一种基于所述系统的现场真三轴加载条件下完井及冲蚀试验测试方法,用于模拟现场真三轴加载条件下水力压裂完井性能的试验测试,该测试方法包括:In the fifth aspect, a test method for well completion and erosion test under on-site true triaxial loading conditions based on the system is used to simulate the test and test of hydraulic fracturing completion performance under on-site true triaxial loading conditions. The test method include:
准备岩石试样,并在所述岩石试样的正中间钻取出圆形通道,将所述岩石试样放入所述试验台应力加载腔;Prepare a rock sample, and drill a circular passage in the middle of the rock sample, and put the rock sample into the stress loading chamber of the test bench;
向所述圆形通道内放入所述带孔眼或喷嘴硬管线,并保持所述带孔眼或喷嘴硬管线与所述岩石试样的圆形通道同轴线,所述圆形通道两边采用密封环密封,进而密封所述带孔眼或喷嘴硬管线与所述圆形通道之间的环空区域;Put the hard pipeline with holes or nozzles into the circular passage, and keep the hard pipeline with holes or nozzles coaxial with the circular passage of the rock sample, and seal the two sides of the circular passage an annular seal, thereby sealing the annulus area between said perforated or nozzled hard line and said circular channel;
旋转X、Y和Z轴方向的旋转螺杆进行加载,推动金属板轴向运动,均匀挤压岩石,同时观察三个方向上的加速度传感器,以达到地下最大、最小水平主应力和上覆岩层压力条件;Rotate the rotating screw in the direction of X, Y and Z axes to load, push the metal plate to move axially, squeeze the rock evenly, and observe the acceleration sensors in three directions at the same time, so as to achieve the maximum and minimum horizontal principal stress underground and the pressure of the overlying strata condition;
向压裂泵车内液体加入示踪剂,开泵,稳定排量或变排量开始压裂作业,并全程记录加速度传感器和压力传感器数据;Add tracer to the liquid in the fracturing pump truck, turn on the pump, start the fracturing operation with a stable or variable displacement, and record the data of the acceleration sensor and pressure sensor throughout the process;
作业完成后,将所述岩石试样取出破坏,观察其裂缝形态,评价水力压裂完井性能。After the operation is completed, the rock sample is taken out and destroyed, the fracture shape is observed, and the hydraulic fracturing completion performance is evaluated.
本发明由于采取以上技术方案,其具有以下优点:The present invention has the following advantages due to the adoption of the above technical scheme:
1、本发明提供的现场真三轴加载条件下完井及冲蚀试验测试系统,能够结合现场压裂泵车、三轴加载平台以及传感器检测装置进行多功能测试,适用于测试现场聚能射孔完井、喷砂射孔、压裂完井、亚克力块可视化压裂、冲蚀岩石等多种作业,进而能够对井下实验提供指导,有效缩短石油与天然气开发周期,节约生产成本。1. The test system for well completion and erosion test under on-site true triaxial loading conditions provided by the present invention can perform multifunctional tests in combination with on-site fracturing pump trucks, triaxial loading platforms and sensor detection devices, and is suitable for testing on-site concentrated energy jets. Hole completion, sandblasting perforation, fracturing completion, acrylic block visual fracturing, rock erosion and other operations can provide guidance for downhole experiments, effectively shorten the oil and gas development cycle, and save production costs.
2、本发明提供的测试系统能够测试不同规格的连续油管与钻杆配合,能进行不同钻井液射流、压裂液、磨料射流性能等,不同试件尺寸的室内试验,探究不同射流管道结构,压裂,冲蚀,射孔等施工条件下裂缝扩展规律及射流性能,不同泵入压力条件下作业前后井筒内压差变化规律。结合压力、载荷、加速度等数据采集装置,能有效定量分析和评价射孔、冲蚀和压裂等施工效果好坏。2. The test system provided by the present invention can test the cooperation between coiled tubing and drill pipe of different specifications, and can conduct indoor tests of different drilling fluid jets, fracturing fluids, abrasive jet performance, etc., and different test piece sizes, and explore different jet pipeline structures. Fracturing, erosion, perforation and other construction conditions of fracture propagation law and jet performance, under different pumping pressure conditions before and after operation in the wellbore pressure difference change law. Combined with data acquisition devices such as pressure, load, and acceleration, it can effectively quantitatively analyze and evaluate the construction effects of perforation, erosion, and fracturing.
3、本发明采用了压裂泵车进行加压,排量可以选择0.15-1.45m3/min,一般优选0.20-0.35m3/min,选用泵车能与现场排量尺度完全贴合。此外,本发明通过螺杆机械螺旋加载提供岩石三轴加载平台,能完全符合井下储层岩石的原始地应力条件。3. The present invention uses a fracturing pump truck for pressurization. The displacement can be selected from 0.15-1.45m 3 /min, generally preferably 0.20-0.35m 3 /min. The selected pump truck can completely fit the displacement scale on site. In addition, the present invention provides a three-axis rock loading platform through screw mechanical helical loading, which can fully meet the original ground stress conditions of downhole reservoir rocks.
附图说明Description of drawings
图1为本发明一实施例提供的现场真三轴加载条件下完井及冲蚀试验测试系统的结构示意图;Fig. 1 is the structural schematic diagram of well completion and erosion test testing system under the condition of true triaxial loading on site provided by an embodiment of the present invention;
图2为图1中去除压裂泵车以及压裂泵车管线的结构示意图;Fig. 2 is a structural schematic diagram of removing the fracturing pump truck and the pipeline of the fracturing pump truck in Fig. 1;
图3为图2的仰视图;Fig. 3 is the bottom view of Fig. 2;
图4为图2的俯视图;Fig. 4 is the top view of Fig. 2;
图5为图4中沿A-A的剖面视图;Fig. 5 is a sectional view along A-A in Fig. 4;
图6为现场真三轴加载条件下完井及冲蚀试验测试系统用于喷砂射孔试验的步骤流程图;Fig. 6 is a flow chart of the steps of the completion and erosion test test system used for the sandblasting and perforation test under the condition of true triaxial loading on site;
附图标记说明:Explanation of reference signs:
1-底座、2-真三轴加载机构、3-传感器检测装置、4-数据采集终端、5-压裂泵车、6-泵车管线、7-节流阀、8-岩石试样、9-硬管线定位桩、10-带孔眼或喷嘴硬管线、101-射孔枪、102-密封环、11-顶板、12-底板、13-缩径孔、21-左侧加载机构、22-右侧加载机构、23-前侧加载机构、24-后侧加载机构、25-顶部加载机构、26-载荷传感器定位桩、31-加速度传感器、32-压力传感器、33-载荷传感器。1-base, 2-true triaxial loading mechanism, 3-sensor detection device, 4-data acquisition terminal, 5-fracturing pump truck, 6-pump truck pipeline, 7-throttle valve, 8-rock sample, 9 -Hard pipeline positioning pile, 10-Hard pipeline with holes or nozzles, 101-Perforating gun, 102-Sealing ring, 11-Top plate, 12-Bottom plate, 13-Reduced diameter hole, 21-Left loading mechanism, 22-Right Side loading mechanism, 23-front side loading mechanism, 24-rear side loading mechanism, 25-top loading mechanism, 26-load sensor positioning pile, 31-acceleration sensor, 32-pressure sensor, 33-load sensor.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的系统或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,使用术语“第一”、“第二”等词语来限定零部件,仅仅是为了便于对上述零部件进行区别,如没有另行声明,上述词语并没有特殊含义,不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer" and the like are based on the orientation or positional relationship shown in the accompanying drawings, and are only for It is convenient to describe the present invention and simplify the description, but does not indicate or imply that the system or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the present invention. In addition, the use of terms such as "first" and "second" to define components is only for the convenience of distinguishing the above-mentioned components. importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
本发明提供的测试系统在一定程度上推动脉冲射流、现场聚能射孔、射流喷射射孔、现场压裂等技术的发展进步;还为深井、超深井等复杂地层和复杂井况提供了钻完井实验的技术指导及施工参数优化,有效缩短石油与天然气钻完井周期,节约生产成本。The test system provided by the invention promotes the development and progress of technologies such as pulse jet, on-site energy-gathering perforation, jet jet perforation, and on-site fracturing to a certain extent; The technical guidance of well completion experiments and the optimization of construction parameters can effectively shorten the oil and gas drilling and completion cycle and save production costs.
实施例1Example 1
如图1所示,本发明的实施例一提供一种现场真三轴加载条件下完井及冲蚀试验测试系统,用于模拟现场真三轴加载条件下喷砂射孔性能的试验测试。所述试验测试系统包括:压裂泵车5、泵车管线6、安装在所述泵车管线6上的节流阀7、底座1、数据采集终端4以及安装在所述底座1上的真三轴加载机构2、硬管线定位桩9、带孔眼或喷嘴硬管线10和传感器检测装置3。As shown in FIG. 1 ,
如图2所示,所述压裂泵车5的一端与所述泵车管线6的一端连接,所述泵车管线6的另一端与所述带孔眼或喷嘴硬管线10连接,所述压裂泵车5用于为所述带孔眼或喷嘴硬管线10提供砂水混合物,所述砂水混合物用于射孔。所述真三轴加载机构包括X轴加载机构、Y轴加载机构以及Z轴加载机构。所述X轴加载机构包括左侧加载机构21和右侧加载机构22,所述Y轴加载机构包括前侧加载机构23和后侧加载机构24,所述Z轴加载机构包括顶部加载机构25,所述左侧加载机构21、右侧加载机构22、前侧加载机构23、后侧加载机构24、顶部加载机构25以及底座1的上表面之间形成用于放置试样的试验台应力加载腔。As shown in Figure 2, one end of the fracturing
所述左侧加载机构21包括左侧加载立柱211以及与所述左侧加载立柱211螺旋连接的至少一个左侧旋转螺杆212;所述右侧加载机构22包括右侧加载立柱221以及与所述右侧加载立柱221螺旋连接的至少一个右侧旋转螺杆222;所述顶部加载机构25包括顶部加载立柱251以及与所述顶部加载立柱251螺旋连接的至少一个顶部旋转螺杆252,所述前部加载机构23包括前部加载立柱231以及与所述前部加载立柱231螺旋连接的至少一个前部旋转螺杆232,所述后部加载机构24包括后部加载立柱241以及与所述后部加载立柱241螺旋连接的至少一个后部旋转螺杆242。The left loading mechanism 21 includes a
结合图2和图3所示,所述底座1包括上下平行设置的顶板11和底板12,所述左侧加载立柱211和右侧加载立柱221均通过缩径孔13固定安装在所述底板12上,顶部穿过所述顶板11的上表面,所述左侧加载立柱211、右侧加载立柱221与所述顶板11之间焊接固定连接,从而增强加载立柱的抗扭矩。As shown in FIG. 2 and FIG. 3 , the
为了方便放置岩石试样8,所述前部加载立柱231、所述后部加载立柱241的两侧分别与两侧的左侧加载立柱211和右侧加载立柱221之间可拆卸式连接。在放置试样时,先将前侧或后侧的加载立柱拆除,将试样放入所述应力加载腔内,在将前侧或后侧加载立柱与左侧加载立柱211和右侧加载立柱221固定。In order to place the
为了能够对岩石试样8进行均匀加载,位于同一侧的旋转螺杆的端部之间通过金属板(图中未示出)进行连接。In order to load the
所述硬管线定位桩9包括三个,其中一个所述硬管线定位桩9位于所述岩石试样8的左侧,另两个所述硬管线定位桩9位于所述岩石试样8的右侧,三个所述硬管线定位桩8用于支撑所述带孔眼或喷嘴硬管线10。The hard
所述带孔眼或喷嘴硬管线10的一端与所述泵车管线6连接,另一端穿过开设在所述岩石试样8上的圆形通孔,所述带孔眼或喷嘴硬管线10正对所述岩石试样8的一侧还设置有喷砂射孔喷嘴,用于岩石进行喷砂射孔。One end of the perforated or nozzle
所述传感器检测装置还包括三个方向上加速度传感器31和两个压力传感器32,三个方向上所述加速度传感器31分别用于检测岩石试样8沿X、Y和Z轴方向的振动载荷。三个所述加速度传感器31可以分别安装在三个方向的金属板上或者试样8的表面。The sensor detection device also includes an
两个所述压力传感器32间隔安装在带孔眼或喷嘴硬管线10内,两个所述压力里传感器32分别位于所述岩石试样8的两侧,用于检测岩石试样8两侧的压力,并且将检测的结果发送给所述数据采集终端4。所述数据采集终端4根据两侧的压力差值判断施工前后带压流体的压力损失,从而定量评价和分析压裂、射流射孔等效果好坏。The two
结合图4、图5和图6所示,基于所述试验测试系统的测试方法为:In conjunction with Fig. 4, Fig. 5 and shown in Fig. 6, the test method based on described experimental test system is:
1、首先准备岩石试样8,并在岩石试样8正中间钻取出圆形通道,将岩石试样8放入试验台应力加载腔;1. First prepare the
2、向所述圆形通道内放入带孔眼或喷嘴硬管线10,调节硬管线定位桩9并保持带孔眼或喷嘴硬管线10与岩石试样8的圆形通道同轴线;2. Put the
3、旋转螺杆螺旋转动加载,推动金属板轴向运动,均匀挤压岩石试样8,同时观察三个方向上加速度传感器31,达到地下最大、最小水平主应力和上覆岩层压力条件;3. The rotating screw rotates and loads, pushes the metal plate to move axially, squeezes the
4、开泵,保持排量稳定并加入射孔砂,稳定砂比在适当范围内,开始水力喷砂射孔作业,并全程记录加速度传感器31以及压力传感器32的数据;4. Turn on the pump, keep the displacement stable and add perforating sand. The stable sand ratio is within an appropriate range, start the hydraulic sandblasting and perforating operation, and record the data of the
5、作业完成后,将岩石取出机械或物理破坏,观察其裂缝形态,评价水力喷砂射孔压裂完井性能。5. After the operation is completed, take out the rock for mechanical or physical destruction, observe its fracture shape, and evaluate the completion performance of hydraulic sandblasting and fracturing.
实施例2Example 2
本发明的实施例二提供一种现场真三轴加载条件下完井及冲蚀试验测试系统,用于模拟现场真三轴加载条件下水力压裂完井性能的试验测试。与上述实施例1的不同之处在于,所述带孔眼或喷嘴硬管线10朝向岩石试样8的位置开设有压裂孔眼,基于所述试验测试系统的测试方法为:
1、首先准备岩石试样8,并在岩石试样8正中间钻取出圆形通道,将岩石试样8放入试样台应力加载腔;1. First prepare the
2、向所述圆形通道内放入带孔眼或喷嘴硬管线10,并保持带孔眼或喷嘴硬管线10与岩石试样8圆形通道同轴线,通道两边采用密封环102密封,进而密封带孔眼或喷嘴硬管线10与圆形通道环空区域;2. Put the
3、旋转螺杆螺旋转动加载,推动金属板轴向运动,均匀挤压岩石,同时观察三个方向上的加速度传感器31,达到地下最大、最小水平主应力和上覆岩层压力条件;3. The rotating screw rotates and loads, pushes the metal plate to move axially, squeezes the rock evenly, and observes the
4、压裂泵车内液体加入可加入红墨水或蓝墨水作为示踪剂,开泵,稳定排量或变排量开始压裂作业,并全程记录加速度传感器31和压力传感器32数据;4. When the liquid in the fracturing pump is added, red ink or blue ink can be added as a tracer, the pump is turned on, and the fracturing operation starts with a stable or variable displacement, and records the data of the
5、作业完成后,将岩石试样8取出机械或物理破坏,观察其裂缝形态,评价水力压裂完井性能。5. After the operation is completed, take out the
为了方便观测,作用一种替代的方式,所述方法中如将岩石试样8替换为亚克力块体,能便于可视化监测裂缝起裂及扩展,三维分析水力裂缝三维形态和产状。In order to facilitate observation, an alternative method is used. In the method, for example, the
实施例3Example 3
本发明的实施例三提供一种现场真三轴加载条件下完井及冲蚀试验测试系统,用于模拟现场真三轴加载条件下射流冲蚀性能的试验测试,所述带孔眼或喷嘴硬管线10朝向岩石试样8的位置设有冲蚀喷嘴,需要说明的是,所述冲蚀喷嘴与所述喷砂射孔喷嘴可以相同。本实施例3与实施例1的不同之处在于所述传感器检测装置还包括载荷传感器定位桩26和载荷传感器33,所述载荷传感器33安装在所述载荷传感器定位桩26上,所述带孔眼或喷嘴硬管线10上面对所述载荷传感器33的位置上安装有射流喷嘴,所述射流喷嘴将带孔眼或喷嘴硬管线10内的带压流体通过喷射在所述载荷传感器33上,进而检测冲蚀的射流性能,所述带孔眼或喷嘴硬管线10上面对所述试样的一侧安装有冲蚀喷嘴,用于将带压流体喷射在所述试样上。此外,本发明中中岩石试样仅需要实施例1中的岩石试样的一半,且不需要在岩石实验中钻圆形通道。基于所述试验测试系统的测试方法为:
1、首先准备岩石试样8,本类实验岩石尺寸能只采用上述岩心的一半,岩石尺寸范围从200mm×200mm×200mm到300mm×300mm×300mm,此外,本类实验不需要在岩石正中间钻取出圆形通道;1. First prepare the
2、将岩石试样8放入试验台应力加载腔并固定;2. Put the
3、放入带孔眼或喷嘴硬管线10,并保持带孔眼或喷嘴硬管线10位于岩石试样8的一侧;3. Put the
4、旋转螺杆螺旋转动加载,推动金属板轴向运动,均匀挤压岩石,同时观察三个方向上的加速度传感器31,达到地下最大、最小水平主应力和上覆岩层试样8压力条件;4. The rotating screw rotates and loads, pushes the metal plate to move axially, squeezes the rock evenly, and observes the
5、开泵,稳定排量或变排量开始冲蚀射流作业,并全程记录加速度传感器31以及载荷传感器33数据;5. Turn on the pump, start the erosive jet operation with a stable or variable displacement, and record the data of the
6、作业完成后,将岩石试样8取出机械或物理破坏,观察其裂缝形态,评价冲蚀射流性能。6. After the operation is completed, take out the
作为可以替代的方式,所述方法中如将岩石替换为亚克力块体,能便于可视化监测裂缝起裂及扩展,三维分析水力裂缝三维形态和产状。As an alternative, the method, such as replacing the rock with an acrylic block, can facilitate visual monitoring of fracture initiation and expansion, and three-dimensional analysis of the three-dimensional shape and occurrence of hydraulic fractures.
实施例4Example 4
本发明的实施例四提供一种现场真三轴加载条件下完井及冲蚀试验测试系统,用于模拟现场真三轴加载条件下聚能射孔性能的试验测试,其与实施例1的不同之处在于,所述实验测试系统还包括安装在所述带孔眼或喷嘴硬管线10上的射孔装置(图中为示出),且本实施例4在进行射孔实验时不需要提供流体,因此在试验时关闭节流阀。所述射孔装置包括射孔枪101以及安装在所述射孔枪101内的聚能射孔弹。基于所述试验测试系统的测试方法包括步骤:Embodiment 4 of the present invention provides a well completion and erosion test system under on-site true triaxial loading conditions, which is used to simulate the experimental test of energy-sharpening perforation performance under on-site true triaxial loading conditions, which is the same as that in
1、首先准备岩石试样8,并在岩石试样8正中间钻取出圆形通道,下入套管,注入混凝土,候凝;1. First prepare the
2、待混凝土完全凝固后,放入试验台应力加载腔;2. After the concrete is completely solidified, put it into the stress loading chamber of the test bench;
3、将射孔枪101放入硬管线定位桩,关闭立柱扣件,需保持射孔枪101与岩石试样8圆形通道同轴线;3. Put the perforating
所述射孔枪101上每组可设置为1~12个聚能射孔弹,根据射孔相位角而定,例:射孔相位角为60°,则两个相邻聚能射孔弹之间的夹角为60°,则每组可设置6个聚能射孔弹,相邻聚能射孔弹轴向间隔为L,聚能射孔弹个数可由下式(1)确定:Each group on the perforating
N=360°/θ (1)N=360°/θ
其中N表示聚能射孔弹个数,θ表示为相位角。Where N represents the number of shaped charges, and θ represents the phase angle.
4、旋转螺杆螺旋转动加载,推动金属板轴向运动,均匀挤压岩石试样8,同时观察三个方向上的加速度传感器31,达到地下最大、最小水平主应力和上覆岩层压力条件;4. The rotating screw rotates and loads, pushes the metal plate to move axially, squeezes the
5、点火,同时记录整个过程中加速度传感器31数据,评估聚能射孔弹性能和套管射孔完井效果。5. Ignite, and record the data of the
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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