CN113884256A - Equipment and method for detecting product sealing integrity and storage medium - Google Patents

Equipment and method for detecting product sealing integrity and storage medium Download PDF

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Publication number
CN113884256A
CN113884256A CN202111200560.8A CN202111200560A CN113884256A CN 113884256 A CN113884256 A CN 113884256A CN 202111200560 A CN202111200560 A CN 202111200560A CN 113884256 A CN113884256 A CN 113884256A
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China
Prior art keywords
detection
electromagnetic valve
product
gas
pipeline
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Chinese (zh)
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张儒锋
姜德志
李波
单金当
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Shangteng Technology Guangzhou Co ltd
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Shangteng Technology Guangzhou Co ltd
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Priority to CN202111200560.8A priority Critical patent/CN113884256A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
    • G01M3/2807Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
    • G01M3/2815Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes using pressure measurements

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  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The embodiment of the invention relates to the technical field of product detection, and discloses equipment for detecting the sealing integrity of a product, which comprises: a workbench is arranged on the rack, and an accommodating groove for accommodating a product to be detected is formed in the workbench; a vacuumizing pipeline, an air blowing pipeline and an exhaust pipeline are arranged at the accommodating groove; the gas detection instrument is communicated with the detection pipeline to detect the gas passing through the detection pipeline; the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve and the gas detection instrument are all electrically connected with the control module. The equipment for detecting the sealing integrity of the product in the embodiment of the invention controls each electromagnetic valve to be in different working states to carry out different detection state adjustments; through the mode of above-mentioned automatic switching, promoted the detection efficiency of whole equipment to guarantee the homogeneity of gas output in the testing process through blowing in corresponding volume's gas in the testing process, promote the accuracy of testing result.

Description

Equipment and method for detecting product sealing integrity and storage medium
Technical Field
The invention relates to the technical field of product detection, in particular to equipment, a method and a storage medium for detecting the sealing integrity of a product.
Background
When people judge whether the sealing performance of a target product meets a preset requirement by detecting the concentration of a volatile organic compound released by the target product, the release position of the volatile organic compound is variable in space, so that the concentration is uneven, and the detection result and reliability have larger deviation due to the frequent occurrence of large leakage pollution, small leakage undetected, poor detection repeatability and the like, so that the design of a method for accurately detecting the volatile organic compound with high repeatability becomes a technical problem to be solved urgently by technical personnel in the field.
Disclosure of Invention
Aiming at the defects, the embodiment of the invention discloses equipment, a method and a storage medium for detecting the sealing integrity of a product, which can realize the problem of more accurate leakage detection; and the method of the invention is more convenient for full automation.
The first aspect of the embodiment of the invention discloses a device for detecting the sealing integrity of a product, which comprises:
the detection device comprises a rack, wherein a workbench is arranged on the rack, and an accommodating groove for accommodating a product to be detected is formed in the workbench; when the detection device is in a detection state, a cover body is arranged in the accommodating groove to form a detection cavity; the detection cavity is used for accommodating a product to be detected;
a vacuumizing pipeline, an air blowing pipeline and an exhaust pipeline are arranged at the accommodating groove; the vacuum pipe is communicated with the detection pipe, a first electromagnetic valve for controlling the on-off of the vacuum pipe is arranged at the vacuum pipe, a second electromagnetic valve for controlling the on-off of the air blowing pipe is arranged at the air blowing pipe, a third electromagnetic valve for controlling the on-off of the air blowing pipe is sequentially arranged on the air discharging pipe, and a fourth electromagnetic valve for controlling the on-off of the detection pipe is arranged on the detection pipe;
the gas detection instrument is communicated with the detection pipeline to detect the gas passing through the detection pipeline;
and the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve and the gas detection instrument are electrically connected with the control module.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the apparatus further includes a heating device electrically connected to the control module, and the heating device is configured to heat the product to be detected in the accommodating groove;
and/or the device also comprises a flow sensor electrically connected with the control module, wherein the flow sensor is arranged at the blowing pipeline and is used for monitoring the flow of the blown gas;
and/or the gas detection instrument comprises a volatile organic compound detection instrument.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the detection device further includes a lifting mechanism, the lifting mechanism includes a cover body and a first driving device, the first driving device is electrically connected to the control module, the first driving device is configured to drive the cover body to move up and down along a vertical direction, and the cover body is configured to cooperate with the receiving groove to form a detection cavity.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the sliding mechanism further includes a guide rail and a second driving device, the second driving device is electrically connected to the control module, the guide rail is fixedly installed on the workbench along the horizontal direction, and a sliding block in sliding fit with the guide rail is arranged on the bottom surface of the accommodating groove; the second driving device drives the accommodating groove to slide on the guide rail along the horizontal direction.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the apparatus further includes a first pressure sensor electrically connected to the control module, where the first pressure sensor is disposed in the detection cavity and is used for detecting pressure data in the detection cavity;
and/or the device also comprises a second pressure sensor electrically connected with the control module, wherein the second pressure sensor is arranged in the detection pipeline and is used for detecting pressure data in the detection pipeline;
and/or the second electromagnetic valve and the fourth electromagnetic valve are both proportional regulating valves;
and/or, still include with control module electric connection's evacuating device and air supply unit, evacuating device passes through evacuation pipeline and detection cavity intercommunication, evacuating device is used for carrying out the evacuation operation to the detection cavity, the air supply unit passes through the pipeline of blowing and detects the cavity intercommunication, the air supply unit is used for blowing in the air of predetermineeing the flow to the detection cavity.
The second aspect of the embodiment of the invention discloses a method for detecting the sealing integrity of a product, which comprises the following steps:
controlling the electromagnetic valve assembly to be in a first state, wherein the first state comprises that the first electromagnetic valve is opened, and the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve are controlled to be closed;
controlling and starting a vacuumizing device to vacuumize the detection cavity until the pressure value in the detection cavity reaches a set value;
controlling the solenoid valve assembly to be in a second state, wherein the second state comprises the first solenoid valve being closed and the second solenoid valve and the third solenoid valve being open;
and controlling the starting gas source device to work so as to blow the gas separated out from the detection cavity into the detection channel for corresponding gas detection.
As an alternative implementation, in the second aspect of the embodiment of the present invention, the controlling and starting air supply device works, and includes:
controlling a starting air source device to blow air in at a constant flow rate;
or controlling the starting air source device to perform air blowing operation according to a preset flow curve.
As an optional implementation manner, in the second aspect of the embodiment of the present invention, the method further includes:
when the value detected by the gas detection instrument exceeds the alarm value, performing alarm operation;
and controlling to execute the cleaning operation after the value detected by the gas detection instrument exceeds the alarm value.
As an alternative implementation, in the second aspect of the embodiment of the present invention, the gas detection apparatus performs data calibration by:
carrying out sealing integrity detection on unqualified products;
obtaining the numerical value of the leakage amount of each product in the detection process through gas detection equipment;
and acquiring the gas quantity blown in by the gas source device in the detection process through the flow sensor, and storing the detected gas quantity and the leakage quantity in a correlation manner to obtain a data calibration result.
A third aspect of the embodiments of the present invention discloses a computer-readable storage medium storing a computer program, where the computer program enables a computer to execute the method for detecting the integrity of a seal of a product disclosed in the first aspect of the embodiments of the present invention.
Compared with the prior art, the embodiment of the invention has the following beneficial effects:
the equipment for detecting the sealing integrity of the product in the embodiment of the invention controls each electromagnetic valve to be in different working states to adjust different detection states, thereby realizing the automation of the detection process; by the automatic switching mode, the detection consistency of the whole equipment is improved, the efficiency is improved, and human errors are reduced; the tested target product can be accelerated to release the volatile organic compounds through the vacuumizing and heating device, so that the testing efficiency is improved; the volatile organic compounds released by the target product at different leakage positions can be uniformly mixed by blowing corresponding amount of gas in the detection process, and the detected concentration and the actual volatilization amount have a constant proportional relation, so that the accuracy of the detection result is improved; by adding the controllable electromagnetic valves into the exhaust pipeline and the detection pipeline, the detector can be automatically protected during vacuum or high-pressure blowing mixing, and the controllability and cleanability of gas sampling are further improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an apparatus for testing the integrity of a seal of a product according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart illustrating a method for testing the integrity of a product seal according to an embodiment of the present invention;
FIG. 3 is a schematic flow chart of calibration data acquisition according to an embodiment of the disclosure;
FIG. 4 is a schematic structural diagram of an apparatus for testing the integrity of a product seal according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of an electronic device according to an embodiment of the present invention.
Reference numerals: 1. a vacuum pipeline is pumped; 2. an air blowing pipeline; 3. an exhaust duct; 4. detecting a pipeline; 5. a first solenoid valve; 6. a second solenoid valve; 7. a third electromagnetic valve; 8. and a fourth solenoid valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first", "second", "third", "fourth", and the like in the description and the claims of the present invention are used for distinguishing different objects, and are not used for describing a specific order. The terms "comprises," "comprising," and any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
When people judge whether the tightness of a target product meets a preset requirement by detecting the concentration of a volatile organic compound released by the target product, the release position of the volatile organic compound is variable in space, so that the concentration is uneven, and the detection result and the reliability have larger deviation due to the conditions of large leakage pollution, small leakage undetected and poor detection repeatability, so that the embodiment of the invention discloses equipment, a method and a storage medium for detecting the tightness integrity of the product. And because the detection method is also provided with a cleaning step, the detection method is more convenient for automatic application.
Example one
Referring to fig. 2, fig. 2 is a schematic flow chart illustrating a method for detecting the integrity of a product seal according to an embodiment of the present invention. The execution main body of the method described in the embodiment of the present invention is an execution main body composed of software or/and hardware, and the execution main body can receive related information in a wired or/and wireless manner and can send a certain instruction. Of course, it may also have certain processing and storage functions. The execution body may control a plurality of devices, such as a remote physical server or a cloud server and related software, or may be a local host or a server and related software for performing related operations on a device installed somewhere. In some scenarios, multiple storage devices may also be controlled, which may be co-located with the device or located in a different location. As shown in fig. 1, the method for detecting the sealing integrity of a product comprises the following steps:
s101: the control solenoid valve assembly is in a first state, which comprises the first solenoid valve 5 being open and the second 6, third 7 and fourth 8 solenoid valves being controlled to be closed;
at the beginning, the state of each electromagnetic valve component is in a closed state; when the tightness of a product needs to be detected, the state of the switching solenoid valve assembly needs to be controlled; the scheme of the embodiment of the invention mainly aims at products which can volatilize organic matters, such as lithium batteries or chemical products or pharmaceutical products and the like; when the product is not tightly sealed, the organic volatile matter can overflow, namely leakage is generated; if the leakage of the products is more, the actual use of the products is greatly influenced; if the lithium battery has liquid leakage, the electricity safety is greatly influenced; this process needs to be checked.
S102: controlling and starting a vacuumizing device to vacuumize the detection cavity until the pressure value in the detection cavity reaches a set value;
when the electromagnetic valve component is switched to the first state, only the vacuumizing channel and the detection cavity are in a communicated state, and because the product to be detected is placed into the detection cavity in advance, the vacuumizing device is controlled to be started to vacuumize the detection cavity; the detection cavity is in a vacuum detection state, and if the product to be detected has cracks or is not sealed tightly, substances in the product to be detected can be separated out and enter the detection cavity due to the fact that the detection cavity is in the vacuum state, namely, the air pressure is relatively low. When carrying out concrete pressure setting, can be with the vacuum setting in the detection cavity relatively lower, can be better seal the detection like this.
When the vacuum degree in the detection cavity reaches a set value, the detection cavity is controlled to be started for pressure maintaining, so that the pressure in the detection cavity can be maintained for a certain time, and the leakage and precipitation of the product to be detected are more complete; when the detection is carried out specifically, the detection cavity can be heated to accelerate the precipitation of VOC substances.
S103: the control solenoid valve assembly is in a second state comprising the first solenoid valve 5 closed, the second solenoid valve 6 and the third solenoid valve 7 open;
when the time of the product to be detected in the detection cavity reaches the set time, the VOC substance of the product to be detected is volatilized relatively completely; at the moment, specific concentration detection can be carried out, and the switching electromagnetic valve assembly is controlled to be in the second state; specifically, the first electromagnetic valve 5 is controlled to be closed, the second electromagnetic valve 6 and the third electromagnetic valve 7 are controlled to be opened, the fourth electromagnetic valve 8 is subjected to proportion adjustment, and sampling pressure is built through the above steps, so that air at the detection cavity flows and is exhausted through an exhaust passage; in the specific implementation, the second solenoid valve 6 also uses a proportional regulating valve for pressure regulation.
S104: and controlling the starting gas source device to work so as to blow the gas separated out from the detection cavity into the detection channel for corresponding gas detection.
In the embodiment of the invention, nitrogen or clean air is injected through an air source device, so that the gas separated out from the detection cavity is driven to enter a subsequent detection channel; in the embodiment of the invention, the air source device performs active air blowing, and during specific implementation, the flow sensor arranged at the blowing pipeline 2 is used for performing real-time flow monitoring to ensure the dilution ratio. The gas blown in the embodiment of the invention can carry out uniform concentration on the VOC volatile matter on one hand, and prevent the nonuniform concentration distribution caused by local aggregation. Because if the step of blowing by an air source device is not set, leakage with the same size occurs at different positions, and the final detection result is different due to the reason of the position where the leakage occurs because the concentration distribution is uneven and the active air flow is not performed; for example, an already unqualified leak occurs near the VOC tester, although no active air is blown in, due to a certain pressure difference, the air flows into the VOC tester to realize corresponding gas detection, which can be detected more accurately; however, an already unacceptable leak occurs at a location remote from the VOC tester, and if the controlled concentration gas is not actively blown in, the concentration obtained at the VOC tester will be too small, resulting in erroneous judgment.
In specific implementation, there is another way to avoid the influence on the detection result caused by the position; although different positions generate different leakage, if the time for performing the VOC substance precipitation in the vacuum environment is long enough, the effect of uniform air mixing can be achieved; however, the method takes a long time, which improves the accuracy of detection but reduces the detection efficiency. The embodiment of the invention can improve the detection accuracy by means of air source ventilation on the premise of ensuring the detection efficiency.
More preferably, the control start air supply device works and comprises:
controlling a starting air source device to blow air in at a constant flow rate;
or controlling the starting air source device to perform air blowing operation according to a preset flow curve.
When the specific air flow control is carried out, two modes are available, one mode is that air is blown in according to a constant flow rate, and for the mode, the output of an air source device is relatively easy to control, and the air with the constant flow rate can be directly controlled and output; however, the situation that the output flow rate of the air supply device is not too large can be continuously changed at the exhaust end, so that the final result can generate corresponding fluctuation, and the VOC detection instrument at the rear end can perform accurate detection as long as the output flow rate of the air supply device is not too large. The other method is to adjust the amount of air blown in the air source by detecting the amount of air in real time through a flow sensor, and the mode is to ensure the stability of the air flow exhausted by the exhaust end and facilitate the detection of the concentration by a VOC detection instrument. In the other method, air is blown in according to a preset flow curve, because data of all aspects are constantly changed in the air flowing process, a large amount of flow output data of all aspects in the process to be detected are obtained in advance, and then a flow control curve is obtained to finally control the blowing of the air source according to the flow control curve.
More preferably, the method further comprises:
when the value detected by the gas detection instrument exceeds the alarm value, performing alarm operation;
and controlling to execute the cleaning operation after the value detected by the gas detection instrument exceeds the alarm value.
When the numerical value detected by the VOC detector exceeds the alarm value, the alarm value can also judge that the leakage quantity of the product to be detected exceeds the standard; the specific alarm operation comprises the steps of sounding a buzzer, lighting an indicator lamp or reminding information and the like, and the purpose is to remind a user of a product to be detected with leakage exceeding the standard. In order to realize better automatic processing, the embodiment of the invention is also provided with a cleaning step for cleaning residues in the detection cavity and the detection channel; particularly when a VOC leak is detected in the last product, cleaning must be performed. The specific cleaning step is to introduce nitrogen or clean air into the detection cavity and the detection channel, and then to perform vacuum pumping operation, so that the final cleaning is more thorough. More preferably, cleaning is performed once after each detection, so as to prevent certain errors of subsequent detection caused by continuous accumulation of the VOC.
More preferably, fig. 3 is a schematic flow chart of calibration data acquisition disclosed in the embodiment of the present invention, and as shown in fig. 3, the gas detection apparatus performs data calibration by the following steps:
carrying out sealing integrity detection on unqualified products;
obtaining the numerical value of the leakage amount of each product in the detection process through gas detection equipment;
and acquiring the gas quantity blown in by the gas source device in the detection process through the flow sensor, and storing the detected gas quantity and the leakage quantity in a correlation manner to obtain a data calibration result.
In the embodiment of the invention, in order to carry out more accurate detection, the data needs to be calibrated in advance; since this time corresponding air is blown in, the concentration at the time of the specific test is lower than usual, and therefore, in order to perform more accurate measurement, a prior leak calibration is required. In the process, a large number of unqualified products need to be obtained, and then data calibration detection is carried out on the unqualified products; during the detection, the output flow of the air source can be correspondingly adjusted, because if the output gas of the air source is too large, the concentration is too small, and thus the false detection condition is easily generated during the subsequent detection; therefore, when the specific design is carried out, products with different leakage amounts are detected and calibrated, and then more comprehensive data are obtained. In the event that the flow rate is determined, then different concentration data can be detected, and the concentration data can then be correlated with the orifice size, such that the user can determine the current orifice size after subsequent detection of the corresponding VOC concentration. On the premise of ensuring uniform concentration, the same amount of leakage is generated at different leakage positions, and the concentration of VOC substances volatilized from the leakage hole and the excrement and urine of the leakage hole have a corresponding relation. The method for controlling the concentration and uniformity of active blowing can improve the repeatability consistency of the test, ensure that the measured data can truly reflect the size of the leakage hole (the size of leakage) and further ensure that the collected data can be transversely compared, and further provide fine information for quality control, process improvement and the like.
The method for detecting the sealing integrity of the product ensures the dilution ratio of the product finally entering the detection pipeline 4 by controlling the amount of gas blown in by the gas source device, and the concentration of the volatile organic compounds is more uniform by adopting the active blowing mode of the gas source device, so that the gas detection instrument can perform more stable detection, the probability of false detection is reduced, and the detection method is more convenient for automatic application due to the cleaning step.
Example two
Fig. 1 is a schematic structural diagram of an apparatus for detecting product seal integrity, disclosed in an embodiment of the present invention, and as shown in fig. 1, the embodiment of the present invention discloses an apparatus for detecting product seal integrity, including:
the detection device comprises a rack, wherein a workbench is arranged on the rack, and an accommodating groove for accommodating a product to be detected is formed in the workbench; when the detection device is in a detection state, a cover body is arranged in the accommodating groove to form a detection cavity; the detection cavity is used for accommodating a product to be detected;
the accommodating groove is provided with a vacuumizing pipeline 1, an air blowing pipeline 2 and an exhaust pipeline 3; the exhaust pipeline 3 is communicated with the detection pipeline 4, a first electromagnetic valve 5 for controlling the on-off of the vacuum pipeline 1 is arranged at the vacuum pipeline 1, a second electromagnetic valve 6 for controlling the on-off of the air blowing pipeline 2 is arranged at the air blowing pipeline 2, a third electromagnetic valve 7 for controlling the on-off of the exhaust pipeline 3 is sequentially arranged on the exhaust pipeline 3, and a fourth electromagnetic valve 8 for controlling the on-off of the detection pipeline 4 is arranged on the detection pipeline 4;
a gas detection instrument for communicating with a detection conduit 4 to detect gas passing through the detection conduit 4;
and the first electromagnetic valve 5, the second electromagnetic valve 6, the third electromagnetic valve 7, the fourth electromagnetic valve 8 and the gas detection instrument are electrically connected with the control module.
The different electromagnetic valves are mainly used for controlling the on-off of the corresponding channels, and the different electromagnetic valves are controlled to be in different states, so that preparation is mainly made for subsequent vacuumizing or air blowing, and the tightness of products to be detected can be conveniently detected by equipment.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the apparatus further includes a heating device electrically connected to the control module, and the heating device is configured to heat the product to be detected in the accommodating groove; treat to detect the product through setting up heating device and carry out heat treatment, it is mainly in order to improve VOC's precipitation efficiency, and then promote holistic detection efficiency.
And/or the device also comprises a flow sensor electrically connected with the control module, wherein the flow sensor is arranged at the blowing pipeline 2 and is used for monitoring the flow of the blown gas; flow rate detection is carried out on the blown-in gas through the flow rate sensor, and the flow rate sensor feeds back the working state of the control end to control the gas source device, so that the blown-in gas is more uniform.
And/or the gas detection instrument comprises a volatile organic compound detection instrument. The VOC detecting instrument is also referred to herein as a VOC detecting instrument.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the detection device further includes a lifting mechanism, the lifting mechanism includes a cover body and a first driving device, the first driving device is electrically connected to the control module, the first driving device is configured to drive the cover body to move up and down along a vertical direction, and the cover body is configured to cooperate with the receiving groove to form a detection cavity.
In the embodiment of the invention, the lifting mechanism is further arranged to be matched with the cover body, the matching state of the cover body and the accommodating groove is controlled through the lifting mechanism, and when a product to be detected is placed into the accommodating groove, the lifting mechanism is controlled to enable the cover body to cover the accommodating groove downwards, so that a closed cavity is formed for detecting the product to be detected.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the sliding mechanism further includes a guide rail and a second driving device, the second driving device is electrically connected to the control module, the guide rail is fixedly installed on the workbench along the horizontal direction, and a sliding block in sliding fit with the guide rail is arranged on the bottom surface of the accommodating groove; the second driving device drives the accommodating groove to slide on the guide rail along the horizontal direction. The sliding mechanism is arranged to control the accommodating groove to move back and forth on the platform, so that the accommodating groove is convenient for placing a product to be detected.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the apparatus further includes a first pressure sensor electrically connected to the control module, where the first pressure sensor is disposed in the detection cavity and is used for detecting pressure data in the detection cavity; make the user know the pressure state in detecting the cavity through setting up first pressure sensor, when reaching preset pressure data, then control stops to carry out the evacuation operation and carries out the pressurize operation.
And/or the pressure sensor is electrically connected with the control module and arranged in the detection pipeline 4 for detecting pressure data in the detection pipeline 4;
and/or the second electromagnetic valve 6 and the fourth electromagnetic valve 8 are both proportional regulating valves;
and/or, still include with control module electric connection's evacuating device and air supply unit, evacuating device passes through evacuation pipeline 1 and detection cavity intercommunication, evacuating device is used for carrying out the evacuation operation to the detection cavity, the air supply unit is through blowing pipeline 2 and detection cavity intercommunication, the air supply unit is used for blowing in the air of predetermineeing the flow to the detection cavity.
The equipment for detecting the sealing integrity of the product in the embodiment of the invention controls each electromagnetic valve to be in different working states to carry out different detection state adjustments; through the mode of above-mentioned automatic switching, promoted the detection efficiency of whole equipment to guarantee the homogeneity of gas output in the testing process through blowing in corresponding volume's gas in the testing process, promote the accuracy of testing result.
EXAMPLE III
Referring to fig. 4, fig. 4 is a schematic structural diagram of an apparatus for detecting product seal integrity according to an embodiment of the disclosure. As shown in fig. 4, the apparatus for testing the sealing integrity of a product may include:
the first control module 21: the electromagnetic valve assembly is used for controlling the electromagnetic valve assembly to be in a first state, wherein the first state comprises that the first electromagnetic valve is opened, and the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve are controlled to be closed;
the second control module 22: controlling and starting a vacuumizing device to vacuumize the detection cavity until the pressure value in the detection cavity reaches a set value;
the third control module 23: controlling the solenoid valve assembly to be in a second state, wherein the second state comprises the first solenoid valve being closed and the second solenoid valve and the third solenoid valve being open;
the fourth control module 24: and controlling the starting gas source device to work so as to blow the gas separated out from the detection cavity into the detection channel for corresponding gas detection.
The method for detecting the sealing integrity of the product ensures the dilution ratio of the product finally entering the detection pipeline by controlling the amount of gas blown in by the gas source device, and the concentration of the volatile organic compounds is more uniform by adopting the active blowing mode of the gas source device, so that the gas detection instrument can perform more stable detection, the probability of false detection is reduced, and the detection method is more convenient for automatic application due to the cleaning step.
Example four
Referring to fig. 5, fig. 5 is a schematic structural diagram of an electronic device according to an embodiment of the disclosure. The electronic device may be a computer, a server, or the like, and may also be an intelligent device such as a mobile phone, a tablet computer, a monitoring terminal, or the like, and an image acquisition device having a processing function. As shown in fig. 5, the electronic device may include:
a memory 510 storing executable program code;
a processor 520 coupled to the memory 510;
wherein, the processor 520 calls the executable program code stored in the memory 510 to execute part or all of the steps of the method for detecting the product sealing integrity in the first embodiment.
The embodiment of the invention discloses a computer-readable storage medium which stores a computer program, wherein the computer program enables a computer to execute part or all of the steps in the method for detecting the sealing integrity of a product in the first embodiment.
The embodiment of the invention also discloses a computer program product, wherein when the computer program product runs on a computer, the computer is enabled to execute part or all of the steps in the method for detecting the sealing integrity of the product in the first embodiment.
The embodiment of the invention also discloses an application publishing platform, wherein the application publishing platform is used for publishing the computer program product, and when the computer program product runs on a computer, the computer is enabled to execute part or all of the steps in the method for detecting the sealing integrity of the product in the first embodiment.
In various embodiments of the present invention, it should be understood that the sequence numbers of the processes do not mean the execution sequence necessarily in order, and the execution sequence of each process should be determined by its function and inherent logic, and should not constitute any limitation on the implementation process of the embodiments of the present invention.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated units, if implemented as software functional units and sold or used as a stand-alone product, may be stored in a computer accessible memory. Based on such understanding, the technical solution of the present invention, which is a part of or contributes to the prior art in essence, or all or part of the technical solution, can be embodied in the form of a software product, which is stored in a memory and includes several requests for causing a computer device (which may be a personal computer, a server, a network device, or the like, and may specifically be a processor in the computer device) to execute part or all of the steps of the method according to the embodiments of the present invention.
In the embodiments provided herein, it should be understood that "B corresponding to a" means that B is associated with a from which B can be determined. It should also be understood, however, that determining B from a does not mean determining B from a alone, but may also be determined from a and/or other information.
Those of ordinary skill in the art will appreciate that some or all of the steps of the methods of the embodiments may be implemented by hardware instructions associated with a program, which may be stored in a computer-readable storage medium, such as a Read-Only Memory (ROM), a Random Access Memory (RAM), a Programmable Read-Only Memory (PROM), an Erasable Programmable Read-Only Memory (EPROM), a One-time Programmable Read-Only Memory (OTPROM), an Electrically Erasable Programmable Read-Only Memory (EEPROM), a Compact Disc Read-Only Memory (CD-ROM), or other Memory, a CD-ROM, or other disk, or a combination thereof, A tape memory, or any other medium readable by a computer that can be used to carry or store data.
The method, the apparatus, the electronic device and the storage medium for detecting the product sealing integrity disclosed in the embodiments of the present invention are described in detail above, and a specific example is applied in the present disclosure to explain the principle and the implementation of the present invention, and the description of the above embodiments is only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.

Claims (10)

1. An apparatus for testing the integrity of a seal on a product, comprising:
the detection device comprises a rack, wherein a workbench is arranged on the rack, and an accommodating groove for accommodating a product to be detected is formed in the workbench; when the detection device is in a detection state, a cover body is arranged in the accommodating groove to form a detection cavity; the detection cavity is used for accommodating a product to be detected;
a vacuumizing pipeline, an air blowing pipeline and an exhaust pipeline are arranged at the accommodating groove; the vacuum pipe is communicated with the detection pipe, a first electromagnetic valve for controlling the on-off of the vacuum pipe is arranged at the vacuum pipe, a second electromagnetic valve for controlling the on-off of the air blowing pipe is arranged at the air blowing pipe, a third electromagnetic valve for controlling the on-off of the air blowing pipe is sequentially arranged on the air discharging pipe, and a fourth electromagnetic valve for controlling the on-off of the detection pipe is arranged on the detection pipe;
the gas detection instrument is communicated with the detection pipeline to detect the gas passing through the detection pipeline;
and the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve and the gas detection instrument are electrically connected with the control module.
2. The apparatus for testing the sealing integrity of a product according to claim 1, further comprising a heating device electrically connected to the control module, the heating device being configured to heat the product to be tested in the receiving recess;
and/or the device also comprises a flow sensor electrically connected with the control module, wherein the flow sensor is arranged at the blowing pipeline and is used for monitoring the flow of the blown gas;
and/or the gas detection instrument comprises a volatile organic compound detection instrument.
3. The apparatus for testing the sealing integrity of a product according to claim 1, further comprising a lifting mechanism, wherein the lifting mechanism comprises a cover body and a first driving device, the first driving device is electrically connected to the control module, the first driving device is used for driving the cover body to move up and down along a vertical direction, and the cover body is used for cooperating with the accommodating groove to form a testing cavity.
4. The apparatus for testing the sealing integrity of a product according to claim 1, further comprising a sliding mechanism, wherein the sliding mechanism comprises a guide rail and a second driving device, the second driving device is electrically connected with the control module, the guide rail is fixedly installed on the worktable along a horizontal direction, and a sliding block in sliding fit with the guide rail is arranged on the bottom surface of the accommodating groove; the second driving device drives the accommodating groove to slide on the guide rail along the horizontal direction.
5. The apparatus for testing the sealing integrity of a product according to claim 1, further comprising a first pressure sensor electrically connected to the control module, the first pressure sensor being disposed in the test chamber for detecting pressure data within the test chamber;
and/or the device also comprises a second pressure sensor electrically connected with the control module, wherein the second pressure sensor is arranged in the detection pipeline and is used for detecting pressure data in the detection pipeline;
and/or the second electromagnetic valve and the fourth electromagnetic valve are both proportional regulating valves;
and/or, still include with control module electric connection's evacuating device and air supply unit, evacuating device passes through evacuation pipeline and detection cavity intercommunication, evacuating device is used for carrying out the evacuation operation to the detection cavity, the air supply unit passes through the pipeline of blowing and detects the cavity intercommunication, the air supply unit is used for blowing in the air of predetermineeing the flow to the detection cavity.
6. A method of testing the integrity of a seal on a product, comprising:
controlling the electromagnetic valve assembly to be in a first state, wherein the first state comprises that the first electromagnetic valve is opened, and the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve are controlled to be closed;
controlling and starting a vacuumizing device to vacuumize the detection cavity until the pressure value in the detection cavity reaches a set value;
controlling the solenoid valve assembly to be in a second state, wherein the second state comprises the first solenoid valve being closed and the second solenoid valve and the third solenoid valve being open;
and controlling the starting gas source device to work so as to blow the gas separated out from the detection cavity into the detection channel for corresponding gas detection.
7. The method of testing the integrity of a product seal according to claim 6 wherein said controlling activates the operation of the air supply means comprising:
controlling a starting air source device to blow air in at a constant flow rate;
or controlling the starting air source device to perform air blowing operation according to a preset flow curve.
8. The method of testing the seal integrity of a product as recited in claim 6, further comprising:
when the value detected by the gas detection instrument exceeds the alarm value, performing alarm operation;
and controlling to execute the cleaning operation after the value detected by the gas detection instrument exceeds the alarm value.
9. The method of testing product seal integrity according to claim 8 wherein said gas detection instrument is data calibrated by:
carrying out sealing integrity detection on unqualified products;
obtaining the numerical value of the leakage amount of each product in the detection process through gas detection equipment;
and acquiring the gas quantity blown in by the gas source device in the detection process through the flow sensor, and storing the detected gas quantity and the leakage quantity in a correlation manner to obtain a data calibration result.
10. A computer-readable storage medium, characterized in that the computer-readable storage medium stores a computer program, wherein the computer program causes a computer to perform the method of detecting product seal integrity of any of claims 6-9.
CN202111200560.8A 2021-10-14 2021-10-14 Equipment and method for detecting product sealing integrity and storage medium Pending CN113884256A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111200560.8A CN113884256A (en) 2021-10-14 2021-10-14 Equipment and method for detecting product sealing integrity and storage medium

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111200560.8A CN113884256A (en) 2021-10-14 2021-10-14 Equipment and method for detecting product sealing integrity and storage medium

Publications (1)

Publication Number Publication Date
CN113884256A true CN113884256A (en) 2022-01-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111200560.8A Pending CN113884256A (en) 2021-10-14 2021-10-14 Equipment and method for detecting product sealing integrity and storage medium

Country Status (1)

Country Link
CN (1) CN113884256A (en)

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