CN113882021A - Method for preparing calcium sulfate whisker by phosphogypsum high-temperature high-pressure method - Google Patents

Method for preparing calcium sulfate whisker by phosphogypsum high-temperature high-pressure method Download PDF

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CN113882021A
CN113882021A CN202111186913.3A CN202111186913A CN113882021A CN 113882021 A CN113882021 A CN 113882021A CN 202111186913 A CN202111186913 A CN 202111186913A CN 113882021 A CN113882021 A CN 113882021A
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phosphogypsum
calcium sulfate
pressure
temperature
composite system
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周登峰
杨瑞东
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Guizhou University
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Guizhou University
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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/10Inorganic compounds or compositions
    • C30B29/46Sulfur-, selenium- or tellurium-containing compounds
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/60Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape characterised by shape
    • C30B29/62Whiskers or needles
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B7/00Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions
    • C30B7/10Single-crystal growth from solutions using solvents which are liquid at normal temperature, e.g. aqueous solutions by application of pressure, e.g. hydrothermal processes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

The invention provides a method for preparing calcium sulfate whiskers by a phosphogypsum high-temperature high-pressure method. The calcium sulfate whisker prepared by the method is uniformly dispersed and regular in shape, has the average length of 20-30 mu m and the average length-diameter ratio of 3-10, provides theoretical support for comprehensive utilization and further industrialization of phosphogypsum, effectively solves the problem of environmental pollution caused by the phosphogypsum, improves the ecological environment, and has huge economic, social and environmental benefits; the invention combines the high-temperature and high-pressure technology with solid waste treatment, so as to open up a new road for the reasonable utilization of the phosphogypsum and other tailings and explore a new process, and has important significance for further improving the sustainable development of the phosphate fertilizer industry and the high utilization and environment-friendly development of the phosphogypsum industry.

Description

Method for preparing calcium sulfate whisker by phosphogypsum high-temperature high-pressure method
Technical Field
The invention relates to the technical field of waste resource utilization, in particular to a method for preparing calcium sulfate whiskers by a phosphogypsum high-temperature high-pressure method.
Background
Phosphogypsum is an industrial solid waste generated by preparing phosphoric acid by decomposing phosphate ore with sulfuric acid. According to incomplete statistics, the global accumulated phosphogypsum inventory is as high as 56 hundred million t and increases at a rate of 2 hundred million to 3 hundred million t per year. The annual output of phosphogypsum in China is about 7500 million t, and the accumulated stockpiling quantity is over 6 hundred million t. The large amount of stockpiling of the phosphogypsum not only occupies land resources, but also causes pollution to atmosphere, soil and water resources, and has generated serious environmental hazard. At present, the phosphogypsum is mainly applied to the aspects of preparing agricultural fertilizers, building materials, calcium sulfate whiskers and the like. However, only a small amount of phosphogypsum, about 15%, is recovered, as the technical and technological developments involved in the utilization of phosphogypsum are still incomplete. Therefore, the treatment of phosphogypsum is mainly stockpiling at present. Therefore, in order to ensure the healthy development of phosphorus chemical enterprises, an economical and feasible new way for recycling the phosphogypsum is explored, and the technical problem to be solved by the phosphorus chemical enterprises is urgently solved.
China has abundant diatomite resources and the reserves are the second world. Diatomite belongs to biogenic sedimentary rock, and has a well-developed microporous structure due to biogenic reasons, and has the characteristics of light weight, excellent heat insulation performance, strong plasticity and the like, so the diatomite is widely used in light heat insulation wall materials. Researches show that the diatomite is also an active admixture for preparing high-performance cement, and the action mechanism of the diatomite is as follows: active SiO in diatomaceous earth2Can be mixed with cement hydration products Ca (OH)2And a large amount of flocculent calcium silicate hydrate gel (C-S-H) is generated by reaction, so that a cement-diatomite mixed material system is more uniform and compact, and the mechanical property of slurry is improved.
The calcium sulfate whisker is fibrous single crystal of anhydrous calcium sulfate, is also called gypsum whisker, and is needle-shaped white fiber. The calcium sulfate whisker has the advantages of high strength, chemical corrosion resistance, high temperature resistance, good toughness, strong affinity with polymers such as rubber and the like, and can be widely applied to the fields of novel materials such as rubber, plastics, friction materials, coatings, paints, papermaking, catalysis, conductive powder and the like. However, the current domestic and foreign production methods not only have high production cost and complex procedures, but also have serious pollution and worry about development prospects. Therefore, the cheap and simple preparation method for preparing the gypsum whisker by using the industrial waste residue phosphogypsum can protect the environment and can greatly develop the social economy.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a method for preparing calcium sulfate whiskers by a phosphogypsum high-temperature high-pressure method.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a method for preparing calcium sulfate whiskers by a phosphogypsum high-temperature high-pressure method comprises the following steps:
s1: pretreating raw materials of phosphogypsum and diatomite;
s2: weighing a certain amount of raw materials, stirring for a period of time T1 and uniformly mixing to obtain a composite system A;
s3: adding water into the composite system A, and stirring for a period of time T2 to obtain a plastic composite system B;
s4: filling the plastic composite system B into a small polytetrafluoroethylene cap, and then sleeving and sealing the small polytetrafluoroethylene cap by using a large polytetrafluoroethylene cap to obtain a sample C;
s5: and (3) placing the sample C into a reaction kettle for high-temperature high-pressure reaction for a period of T3, relieving pressure, sampling and drying to obtain the calcium sulfate whisker.
Optionally, in step S1, the raw material pretreatment method includes: drying phosphogypsum in an oven at the temperature of (45 +/-3) DEG C to constant weight, and sieving the phosphogypsum by a sieve of 80 meshes; crushing and grinding the blocky diatomite, and sieving the blocky diatomite with a 200-mesh sieve.
Optionally, in step S2, the addition amount of the phosphogypsum is 85% to 95% of the mass of the composite system a, and the addition amount of the diatomite is 5% to 15% of the mass of the composite system a.
Optionally, in step S2, the stirring time T1 is 30-60 min.
Optionally, in step S3, the solid-to-liquid ratio of the plastic composite system B is 10: 1.
Optionally, in step S3, the stirring time T2 is 5-10 min.
Optionally, in step S4, the size of the small ptfe cap is: the inner diameter is 10mm, the outer diameter is 12mm, and the height is 12 mm; the size of the large polytetrafluoroethylene cap is as follows: 12mm inner diameter, 14mm outer diameter and 12mm height.
Optionally, in step S5, the reaction conditions are: the reaction temperature is 200-300 ℃, the reaction pressure is 200-300 MPa, and the reaction time T3 is 24 h.
Optionally, in step S5, the drying temperature during drying is 60 to 80 ℃.
Compared with the prior art, the invention has the beneficial effects that: (1) the method comprises the steps of pretreating phosphogypsum and kieselguhr, adding a certain amount of deionized water, and finally preparing the calcium sulfate whiskers by a high-temperature high-pressure method, wherein the prepared calcium sulfate whiskers are uniformly distributed, have the average length of 20-30 mu m and the average length-diameter ratio of 3-10, so that a new thought is provided for the comprehensive utilization of the phosphogypsum and the further industrial development of the phosphogypsum whiskers, the problem of environmental pollution caused by the phosphogypsum is effectively solved, the ecological environment is greatly improved, and great economic and environmental benefits are achieved for the society; (2) the phosphogypsum crystal whisker is prepared by taking phosphogypsum and diatomite as experimental raw materials, and no chemical crystallization promoter is added in the whole experimental process, so that the whole experimental process is green, environment-friendly, clean and pollution-free; (3) the diatomite used as the experimental raw material is abundant in China, and the phosphogypsum belongs to industrial waste, so that the preparation cost of the calcium sulfate whisker is greatly reduced, and enterprises can obtain low-cost raw materials to produce the calcium sulfate whisker with high benefit.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a process flow diagram of the high temperature and high pressure method for preparing calcium sulfate whisker by phosphogypsum;
fig. 2 is an SEM picture of calcium sulfate whiskers prepared in example 2 of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
Example one
As shown in fig. 1, the method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method in this embodiment specifically includes the following steps:
s1: pretreating raw materials of phosphogypsum and diatomite;
s2: weighing 4.5g of pretreated powdery phosphogypsum and 0.5g of diatomite powder, placing the mixture in an agate mortar, and stirring for 30min to fully and uniformly mix the mixture to prepare a composite system A with the mass of 5 g;
s3: weighing 0.5m L deionized water, pouring into the composite system A in the step S2, stirring for 5min, and obtaining a plastic composite system B after the stirring is finished;
s4: filling the plastic composite system B into a small polytetrafluoroethylene cap (with the inner diameter of 10mm, the outer diameter of 12mm and the height of 12mm), and then sleeving and sealing the small polytetrafluoroethylene cap (with the inner diameter of 12mm, the outer diameter of 14mm and the height of 12mm) to obtain a sample C;
s5: and putting the sample C into a high-temperature high-pressure reaction kettle, keeping the temperature and the pressure constant for 24h under the conditions of 300 ℃ and 300MPa, after the experiment is finished, releasing the pressure and sampling, and drying the pressed sample in a drying oven at 60 ℃ to obtain the calcium sulfate whisker, wherein the average length of the obtained calcium sulfate whisker is 21.51 mu m, and the average length-diameter ratio of the calcium sulfate whisker is 6.83.
Example two
As shown in fig. 1, the method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method in this embodiment specifically includes the following steps:
s1: pretreating raw materials of phosphogypsum and diatomite;
s2: weighing 4.5g of pretreated powdery phosphogypsum and 0.5g of diatomite powder, placing the mixture in an agate mortar, and stirring for 30min to fully and uniformly mix the mixture to prepare a composite system A with the mass of 5 g;
s3: weighing 0.5m L deionized water, pouring into the composite system A in the step S2, stirring for 5min, and obtaining a plastic composite system B after the stirring is finished;
s4: filling the plastic composite system B into a small polytetrafluoroethylene cap (with the inner diameter of 10mm, the outer diameter of 12mm and the height of 12mm), and then sleeving and sealing the small polytetrafluoroethylene cap (with the inner diameter of 12mm, the outer diameter of 14mm and the height of 12mm) to obtain a sample C;
s5: and putting the sample C into a high-temperature high-pressure reaction kettle, keeping the temperature and the pressure constant for 24h under the conditions of 200 ℃ and 200MPa, after the experiment is finished, releasing the pressure and sampling, drying the pressed sample in a drying oven at 60 ℃ to obtain the calcium sulfate whisker, wherein the average length of the obtained calcium sulfate whisker is 20.54 mu m, the average length-diameter ratio is 5.29, and an SEM picture of an experimental finished product is shown in figure 2.
EXAMPLE III
As shown in fig. 1, the method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method in this embodiment specifically includes the following steps:
s1: pretreating raw materials of phosphogypsum and diatomite;
s2: weighing 4.75g of pretreated powdery phosphogypsum and 0.25g of diatomite powder, placing the mixture in an agate mortar, and stirring for 30min to fully and uniformly mix the mixture to prepare a composite system A with the mass of 5 g;
s3: weighing 0.5m L deionized water, pouring into the composite system A in the step S2, stirring for 5min, and obtaining a plastic composite system B after the stirring is finished;
s4: filling the plastic composite system B into a small polytetrafluoroethylene cap (with the inner diameter of 10mm, the outer diameter of 12mm and the height of 12mm), and then sleeving and sealing the small polytetrafluoroethylene cap (with the inner diameter of 12mm, the outer diameter of 14mm and the height of 12mm) to obtain a sample C;
s5: and putting the sample C into a high-temperature high-pressure reaction kettle, keeping the temperature and the pressure constant for 24h under the conditions of 200 ℃ and 200MPa, after the experiment is finished, releasing the pressure and sampling, and drying the pressed sample in a drying oven at 60 ℃ to obtain the calcium sulfate whisker, wherein the average length of the obtained calcium sulfate whisker is 18.54 mu m, and the average length-diameter ratio of the obtained calcium sulfate whisker is 3.48.
Example four
As shown in fig. 1, the method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method in this embodiment specifically includes the following steps:
s1: pretreating raw materials of phosphogypsum and diatomite;
s2: weighing 4.25g of pretreated powdery phosphogypsum and 0.75g of diatomite powder, placing the mixture in an agate mortar, and stirring for 30min to fully and uniformly mix the mixture to prepare a composite system A with the mass of 5 g;
s3: weighing 0.5m L deionized water, pouring into the composite system A in the step S2, stirring for 5min, and obtaining a plastic composite system B after the stirring is finished;
s4: filling the plastic composite system B into a small polytetrafluoroethylene cap (with the inner diameter of 10mm, the outer diameter of 12mm and the height of 12mm), and then sleeving and sealing the small polytetrafluoroethylene cap (with the inner diameter of 12mm, the outer diameter of 14mm and the height of 12mm) to obtain a sample C;
s5: and putting the sample C into a high-temperature high-pressure reaction kettle, keeping the temperature and the pressure constant for 24h under the conditions of 200 ℃ and 200MPa, after the experiment is finished, releasing the pressure and sampling, and drying the pressed sample in a drying oven at 60 ℃ to obtain the calcium sulfate whisker, wherein the average length of the obtained calcium sulfate whisker is 20.84 mu m, and the average length-diameter ratio is 4.35.
EXAMPLE five
As shown in fig. 1, the method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method in this embodiment specifically includes the following steps:
s1: pretreating raw materials of phosphogypsum and diatomite;
s2: weighing 4.5g of pretreated powdery phosphogypsum and 0.5g of diatomite powder, placing the mixture in an agate mortar, and stirring for 45min to fully and uniformly mix the mixture to prepare a composite system A with the mass of 5 g;
s3: weighing 0.5m L deionized water, pouring into the composite system A in the step S2, stirring for 7.5min, and obtaining a plastic composite system B after stirring;
s4: filling the plastic composite system B into a small polytetrafluoroethylene cap (with the inner diameter of 10mm, the outer diameter of 12mm and the height of 12mm), and then sleeving and sealing the small polytetrafluoroethylene cap (with the inner diameter of 12mm, the outer diameter of 14mm and the height of 12mm) to obtain a sample C;
s5: and putting the sample C into a high-temperature high-pressure reaction kettle, keeping the temperature and the pressure constant for 24h under the conditions of 250 ℃ and 250MPa, after the experiment is finished, releasing the pressure and sampling, and drying the pressed sample in a drying oven at 70 ℃ to obtain the calcium sulfate whisker, wherein the average length of the obtained calcium sulfate whisker is 20.09 mu m, and the average length-diameter ratio of the obtained calcium sulfate whisker is 4.96.
EXAMPLE six
As shown in fig. 1, the method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method in this embodiment specifically includes the following steps:
s1: pretreating raw materials of phosphogypsum and diatomite;
s2: weighing 4.75g of pretreated powdery phosphogypsum and 0.25g of diatomite powder, placing the mixture in an agate mortar, and stirring for 60min to fully and uniformly mix the mixture to prepare a composite system A with the mass of 5 g;
s3: weighing 0.5m L deionized water, pouring into the composite system A in the step S2, stirring for 10min, and obtaining a plastic composite system B after the stirring is finished;
s4: filling the plastic composite system B into a small polytetrafluoroethylene cap (with the inner diameter of 10mm, the outer diameter of 12mm and the height of 12mm), and then sleeving and sealing the small polytetrafluoroethylene cap (with the inner diameter of 12mm, the outer diameter of 14mm and the height of 12mm) to obtain a sample C;
s5: and putting the sample C into a high-temperature high-pressure reaction kettle, keeping the temperature and the pressure constant for 24h under the conditions of 300 ℃ and 300MPa, after the experiment is finished, releasing the pressure and sampling, and drying the pressed sample in a drying oven at 80 ℃ to obtain the calcium sulfate whisker, wherein the average length of the obtained calcium sulfate whisker is 24.56 mu m, and the average length-diameter ratio is 9.17.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (9)

1. A method for preparing calcium sulfate whiskers by a phosphogypsum high-temperature high-pressure method is characterized by comprising the following steps:
s1: pretreating raw materials of phosphogypsum and diatomite;
s2: weighing a certain amount of raw materials, stirring for a period of time T1 and uniformly mixing to obtain a composite system A;
s3: adding water into the composite system A, and stirring for a period of time T2 to obtain a plastic composite system B;
s4: filling the plastic composite system B into a small polytetrafluoroethylene cap, and then sleeving and sealing the small polytetrafluoroethylene cap by using a large polytetrafluoroethylene cap to obtain a sample C;
s5: and (3) placing the sample C into a reaction kettle for high-temperature high-pressure reaction for a period of T3, relieving pressure, sampling and drying to obtain the calcium sulfate whisker.
2. The method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method according to claim 1, wherein in the step S1, the method for pretreating raw materials comprises the following steps: drying phosphogypsum in an oven at the temperature of (45 +/-3) DEG C to constant weight, and sieving the phosphogypsum by a sieve of 80 meshes; crushing and grinding the blocky diatomite, and sieving the blocky diatomite with a 200-mesh sieve.
3. The method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method according to claim 1, wherein in the step S2, the adding amount of the phosphogypsum is 85-95% of the mass of the composite system A, and the adding amount of the diatomite is 5-15% of the mass of the composite system A.
4. The method for preparing calcium sulfate whiskers through a phosphogypsum high-temperature high-pressure method according to claim 1, wherein in the step S2, the stirring time T1 is 30-60 min.
5. The method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method according to claim 1, wherein in the step S3, the solid-to-liquid ratio of the plastic composite system B is 10: 1.
6. The method for preparing calcium sulfate whiskers through a phosphogypsum high-temperature high-pressure method according to claim 1, wherein in the step S3, the stirring time T2 is 5-10 min.
7. The method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method according to claim 1, wherein in the step S4, the size of the small polytetrafluoroethylene cap is as follows: the inner diameter is 10mm, the outer diameter is 12mm, and the height is 12 mm; the size of the large polytetrafluoroethylene cap is as follows: 12mm inner diameter, 14mm outer diameter and 12mm height.
8. The method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method according to claim 1, wherein in the step S5, the reaction conditions are as follows: the reaction temperature is 200-300 ℃, the reaction pressure is 200-300 MPa, and the reaction time T3 is 24 h.
9. The method for preparing calcium sulfate whiskers by using the phosphogypsum high-temperature high-pressure method according to claim 1, wherein in the step S5, the drying temperature is 60-80 ℃ during drying.
CN202111186913.3A 2021-10-12 2021-10-12 Method for preparing calcium sulfate whisker by phosphogypsum high-temperature high-pressure method Pending CN113882021A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115572455A (en) * 2022-11-04 2023-01-06 贵州省材料产业技术研究院 Phosphogypsum whisker/fiber reinforced composite material and preparation method thereof

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