CN113881183A - Flame-retardant ABS resin composition with low infrared reflectivity and preparation method thereof - Google Patents

Flame-retardant ABS resin composition with low infrared reflectivity and preparation method thereof Download PDF

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CN113881183A
CN113881183A CN202111320095.1A CN202111320095A CN113881183A CN 113881183 A CN113881183 A CN 113881183A CN 202111320095 A CN202111320095 A CN 202111320095A CN 113881183 A CN113881183 A CN 113881183A
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parts
abs resin
resin composition
flame retardant
flame
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CN113881183B (en
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查超
辛敏强
郭东平
王正磊
李军宏
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Guangdong Kumho Sunny Polymer Material Co ltd
Shanghai Kumho Sunny Plastics Co Ltd
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Guangdong Kumho Sunny Polymer Material Co ltd
Shanghai Kumho Sunny Plastics Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L55/00Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
    • C08L55/02ABS [Acrylonitrile-Butadiene-Styrene] polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/08Polymer mixtures characterised by other features containing additives to improve the compatibility between two polymers

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  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
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Abstract

The invention relates to a flame-retardant ABS resin composition with low infrared reflectivity and a preparation method thereof, wherein the composition comprises the following components in parts by weight: 100 parts of ABS resin, 10-25 parts of brominated flame retardant, 3-6 parts of antimony compound, 10-38 parts of chlorinated polyethylene, 15-20 parts of poly-4-methylpentene, 0.1-0.5 part of anti-dripping agent, 0.2-1 part of antioxidant, 1-3 parts of lubricant and 2-8 parts of carbon black; adding the components into a high-speed mixer according to the parts by weight, fully mixing, then placing into a screw machine, carrying out melt extrusion at the extrusion temperature of 180-230 ℃ and the screw rotation speed of 200-500 r/min, cooling and granulating to obtain the low-reflectivity flame-retardant ABS resin composition. Compared with the prior art, the invention can obviously reduce the reflectivity of the flame-retardant ABS.

Description

Flame-retardant ABS resin composition with low infrared reflectivity and preparation method thereof
Technical Field
The invention relates to a resin composition, in particular to a flame-retardant ABS resin composition with low infrared reflectivity and a preparation method thereof.
Background
The smoke alarm is common safety equipment in modern life, and the working principle of the smoke alarm is that the infrared detector senses the change of smoke concentration, so that the alarm and prompt are realized, and the occurrence of fire is avoided. The smoke alarm mainly comprises an optical maze, an infrared generating and receiving electric tube, and the wavelength of infrared rays is generally in the range of 800-1500 nm. When no smoke exists in the environment, the receiving tube can not receive infrared light theoretically; when smoke exists in the environment, the particles of the smoke can enter the labyrinth to enable infrared light emitted by the generating tube to be scattered, the intensity of the scattered infrared light and the smoke concentration have a certain linear relation, and the receiver can prompt or give an alarm when receiving the change of the infrared light intensity. Smoke alarms, however, sometimes have false alarm behavior, which reduces the reliability of the device. One of the main reasons for false alarms is that the reflectivity of the optical maze itself is too large, resulting in infrared intensity fluctuations at the receiver. By reducing the infrared reflectivity of the surface of the optical labyrinth, the false alarm rate of the alarm can be effectively reduced.
The optical labyrinth is generally an injection molding part of the flame-retardant ABS, and in order to reduce the false alarm rate of the smoke alarm, the infrared light reflectivity of the flame-retardant ABS needs to be reduced. The factors that influence the reflectivity mainly include the reflectivity and color of the binder material. Among the different colors, the reflectance of black is the lowest. The infrared reflectivity of the black flame-retardant ABS of different flame-retardant systems at 800-1500nm is generally 8-15%, and if the reflectivity can be reduced to be below 3%, the false alarm rate of the smoke alarm can be greatly reduced.
The common flame retardant system of ABS is a halogen flame retardant and antimony trioxide synergistic system. In this system, the reflectance of antimony trioxide is the highest, and therefore, it is necessary to reduce the amount added as much as possible. If antimony trioxide is not added to ABS, more halogen flame retardant is required to be added, so that the cost is obviously increased, and meanwhile, the reflectivity can be reduced by about 1 percent, and the target of less than 3 percent still cannot be achieved. Reducing the reflectivity of flame retardant ABS is an industry problem, and no effective technology is available at present for reducing the reflectivity of flame retardant ABS.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a flame retardant ABS resin composition having a low infrared reflectance, which can significantly reduce the reflectance of flame retardant ABS.
The purpose of the invention can be realized by the following technical scheme:
a flame-retardant ABS resin composition with low infrared reflectivity comprises the following components in percentage by weight:
Figure BDA0003345288620000021
further, the ABS resin is acrylonitrile-butadiene-styrene copolymer.
Furthermore, the bromine flame retardant is one or a mixture of a plurality of tetrabromobisphenol A, decabromodiphenylethane, tri (bromophenyl) triazine, brominated epoxy, hexabromocyclododecane, tetrabromophenol and brominated styrene. The type of the flame retardant has little influence on the reflectivity of the final product, and all bromine flame retardants suitable for flame-retardant ABS can be used.
Further, the antimony compound is antimony trioxide. The content of antimony trioxide is not more than 6 parts because the reflectance of antimony trioxide is the highest, and further increasing the content of antimony trioxide leads to an increase in reflectance.
Further, the chlorinated polyethylene is abbreviated as CPE, and the chlorine content is 25-40%. CPE is essential in this flame retardant ABS system because CPE not only acts as a synergistic flame retardant, but is also a compatibilizer for ABS and TPX. Too high or too low chlorine content leads to poor compatibility with ABS and TPX, resulting in deterioration of flame retardancy and mechanical properties.
Further, the poly-4-methylpentene-1 (TPX for short) is a key component for reducing the infrared reflectivity.
Further, the anti-dripping agent is 300-500 ten thousand Polytetrafluoroethylene (PTFE).
Further, the antioxidant is a hindered phenol antioxidant or a phosphite antioxidant;
further, the lubricant is one or a mixture of a plurality of silicone oil, ethylene bis stearamide, magnesium stearate, polyethylene wax and ethylene-vinyl acetate copolymer.
The invention also provides a preparation method of the flame-retardant ABS resin composition with low infrared reflectivity, which comprises the following steps:
(1) weighing the following components in parts by weight: 100 parts of ABS resin, 10-25 parts of brominated flame retardant, 3-6 parts of antimony compound, 10-38 parts of chlorinated polyethylene, 15-20 parts of poly-4-methylpentene, 0.1-0.5 part of anti-dripping agent, 0.2-1 part of antioxidant, 1-3 parts of lubricant and 2-8 parts of carbon black;
(2) adding the components in the step (1) into a high-speed mixer according to the parts by weight, fully mixing, then placing into a screw machine, performing melt extrusion at the extrusion temperature of 230 ℃ and the screw rotation speed of 500 revolutions per minute of 200-.
Compared with the prior art, the invention has the following advantages:
1. TPX is introduced into the resin composition, and the resin is resin with the lowest refractive index, the highest transmittance and the lowest infrared reflectivity, so that the reflectivity of the flame-retardant ABS can be obviously reduced. Due to the poor compatibility between TPX and ABS, the flame retardance and mechanical properties of flame retardant ABS are significantly reduced by the addition of TPX. And the addition of CPE can improve the dispersion of TPX in ABS, so that the flame retardance and mechanical properties are maintained, and the infrared reflectivity of the flame-retardant ABS is effectively reduced.
2. After the compatibility is solved, the high dispersion of TPX in the flame-retardant ABS can be realized, the infrared reflectivity of the flame-retardant ABS is reduced from 15% to 1.3-3%, and the flame-retardant ABS resin composition with low reflectivity is obtained.
Drawings
FIG. 1 shows the reflectance curves (measured by a reflectometer) for examples 1 and 2 and comparative example 6.
Detailed Description
The present invention will be described in detail with reference to specific examples.
Example (b):
a preparation method of low-infrared-reflectivity flame-retardant ABS resin comprises the following steps:
according to the weight parts of the components in the formula shown in the table 1, the raw materials are added into a high-speed mixer to be fully mixed, then are placed into a screw machine to be subjected to melt extrusion under the conditions of extrusion temperature of 180-230 ℃ and screw rotation speed of 200-500 r/min, and are cooled and granulated to obtain the product.
Examples 1-5 are shown in Table 1, and the materials used are as follows:
ABS: ABS757, Taiwan Chimei Co
Flame retardant 1: tris (bromophenyl) triazine, FR245, dead sea bromine;
flame retardant 2: tetrabromobisphenol a, FR1524, dead sea bromine corporation;
flame retardant 3: brominated epoxy, kaimei chemical;
antimony trioxide: is commercially available
CPE 1: chlorine content 38%, commercially available
CPE 2: chlorine content 26%, commercially available
TPX: RT18, MI 26, Mitsui Chemicals, Japan
Anti-dripping agent: PTFE, Guangzhou entropy energy Convergence
Antioxidant: iranox 1076, Ciba
Lubricant: EBS (ethylene bis stearamide), commercially available
Carbon black: is commercially available
Table 1 examples formulation parts by weight
Example 1 Example 2 Example 3 Example 4 Example 5
ABS 100 100 100 100 100
Flame retardant 1 18 5
Flame retardant 2 25 15 13
Flame retardant 3 10 5
Antimony trioxide 3 6 5 4 3
CPE1 20 5 38
CPE2 35 5 30
TPX 10 20 5 16 18
PTFE 0.3 0.5 0.1 0.3 0.5
Iranox 1076 0.2 0.8 1 0.5 0.4
EBS 1 1 3 1 3
Carbon black 2 5 8 3 6
Comparative examples 1 to 8:
according to the weight percentage of the components in the formula shown in the table 2, the raw materials are added into a high-speed mixer to be fully mixed, then are placed into a screw machine to be subjected to melt extrusion under the conditions of extrusion temperature of 180-.
Wherein, the materials of table 2 are as follows:
CPE 3: chlorine content 20%, commercially available
CPE 4: commercially available with a chlorine content of 47%
TABLE 2 comparative example formulation parts by weight
Figure BDA0003345288620000051
Performance evaluation method and implementation standard thereof
And (3) testing mechanical properties:
the mechanical property test of the flame retardant ABS resin compositions prepared in examples 1-5 and comparative examples 1-6 shows that the results are shown in Table 3:
charpy notched impact strength: the impact energy is 4J and the test temperature is 23 ℃ according to the test of ISO 179-1:2010 (E);
tensile strength: testing according to ISO 527:2012(E) standard, wherein the testing condition is 50 mm/min;
flame retardancy: according to UL94, vertical burning, specimen thickness 1.5 mm;
infrared reflectance: a spectrophotometer with an infrared test waveband of 800-;
TABLE 3 comparison of comparative and example Properties
Figure BDA0003345288620000061
In comparative example 1, the amount of antimony trioxide was increased and the infrared reflectance was increased as compared with example 1.
Compared with the example 2, the consumption of the antimony trioxide is reduced, the flame retardance is unqualified, and the infrared reflectivity is reduced in the comparative example 2.
Comparative example 3 compared to example 1, all had CPE added, but comparative example 3 had no TPX added and the ir reflectance was significantly increased.
Comparative example 4 has TPX added as compared with example 4, but comparative example 4 has no CPE added, and has poor system compatibility, significantly reduced notched impact strength, unacceptable flame retardancy, and significantly increased ir reflectance.
Compared with example 5, the chlorine content of CPE is lower, the compatibility of the system is not good, the mechanical property of the system is reduced, the flame retardance is unqualified, and the infrared reflectivity is increased.
Compared with example 3, the chlorine content in CPE is higher, the system compatibility is not good, the impact strength of the system notch is reduced, the flame retardance is unqualified, and the infrared reflectivity is increased.
FIG. 1 is a reflectance curve (measured by a reflectance photometer) of examples 1 and 2 and comparative example 6, and it can be seen from FIG. 1 and Table 3 that the composition of the present invention reduces the IR reflectance of flame retardant ABS from 15% to 1.3-3% to obtain a flame retardant ABS resin composition with low reflectance.
The above embodiments are merely illustrative of the technical solutions of the present invention, and not restrictive, and those skilled in the art may make changes, substitutions, modifications, and simplifications in the spirit of the present invention and equivalent changes without departing from the spirit of the present invention, and shall fall within the protection scope of the claims of the present invention.

Claims (10)

1. The flame-retardant ABS resin composition with low infrared reflectivity is characterized by comprising the following components in parts by weight:
Figure FDA0003345288610000011
2. the flame retardant ABS resin composition of claim 1 wherein the ABS resin is acrylonitrile-butadiene-styrene copolymer.
3. The flame retardant ABS resin composition of claim 1 wherein the brominated flame retardant is one or a mixture of tetrabromobisphenol A, decabromodiphenylethane, tris (bromophenyl) triazine, brominated epoxy, hexabromocyclododecane, tetrabromophenol, and brominated styrene.
4. The flame retardant ABS resin composition of claim 1 wherein the antimony compound is antimony trioxide.
5. The flame retardant ABS resin composition with low infrared reflectivity of claim 1, wherein the chlorinated polyethylene has a chlorine content of 25-40%.
6. The flame retardant ABS resin composition with low infrared reflectivity as claimed in claim 1, wherein the anti-dripping agent is polytetrafluoroethylene with a weight ratio of 300-500 ten thousand.
7. The flame retardant ABS resin composition of claim 1 wherein the antioxidant is a hindered phenol antioxidant or a phosphite antioxidant.
8. The flame retardant ABS resin composition of claim 1 wherein the lubricant is one or more of silicone oil, ethylene bis stearamide, magnesium stearate, polyethylene wax, ethylene vinyl acetate copolymer.
9. A method for preparing the flame retardant ABS resin composition with low infrared reflectivity as claimed in any of claims 1-8, which comprises the following steps:
(1) weighing the following components in parts by weight: 100 parts of ABS resin, 10-25 parts of brominated flame retardant, 3-6 parts of antimony compound, 10-38 parts of chlorinated polyethylene, 15-20 parts of poly-4-methylpentene, 0.1-0.5 part of anti-dripping agent, 0.2-1 part of antioxidant, 1-3 parts of lubricant and 2-8 parts of carbon black;
(2) and (2) adding the components in the step (1) into a high-speed mixer according to the parts by weight, fully mixing, then putting into a screw machine for melt extrusion, cooling and granulating to obtain the low-reflectivity flame-retardant ABS resin composition.
10. The method for preparing the flame retardant ABS resin composition with low infrared reflectivity as claimed in claim 9, wherein the extrusion temperature of the screw machine is 180-230 ℃, and the screw rotation speed is 200-500 rpm.
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Publication number Priority date Publication date Assignee Title
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CN101538411A (en) * 2009-04-17 2009-09-23 北京化工大学 Catalysis carbon-forming type flame-retardant composite material and preparation method thereof
CN101787174A (en) * 2009-11-05 2010-07-28 上海锦湖日丽塑料有限公司 Low-L value inflaming retarding ABS modified resin and preparation method thereof
CN106380770A (en) * 2016-08-26 2017-02-08 青岛海尔新材料研发有限公司 Flame-retardant styrene resin composition and preparation method thereof
CN110945066A (en) * 2017-07-25 2020-03-31 弗劳恩霍弗应用研究促进协会 Halogen-free sulfonate and/or sulfinate esters as flame retardants, flame retardant synergists and free radical generators in plastics
WO2020108204A1 (en) * 2018-11-27 2020-06-04 金发科技股份有限公司 Abs composite material

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Publication number Priority date Publication date Assignee Title
CN1712199A (en) * 2004-06-24 2005-12-28 索尼株式会社 Method for recycling recovered discs, flame retardant resin composition and flame retardant resin molded products
US20070290172A1 (en) * 2006-06-19 2007-12-20 General Electric Company Infrared transmissive thermoplastic composition, and articles formed therefrom
CN101538411A (en) * 2009-04-17 2009-09-23 北京化工大学 Catalysis carbon-forming type flame-retardant composite material and preparation method thereof
CN101787174A (en) * 2009-11-05 2010-07-28 上海锦湖日丽塑料有限公司 Low-L value inflaming retarding ABS modified resin and preparation method thereof
CN106380770A (en) * 2016-08-26 2017-02-08 青岛海尔新材料研发有限公司 Flame-retardant styrene resin composition and preparation method thereof
CN110945066A (en) * 2017-07-25 2020-03-31 弗劳恩霍弗应用研究促进协会 Halogen-free sulfonate and/or sulfinate esters as flame retardants, flame retardant synergists and free radical generators in plastics
WO2020108204A1 (en) * 2018-11-27 2020-06-04 金发科技股份有限公司 Abs composite material

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