CN113881160A - Novel organic composite board for building and production process thereof - Google Patents

Novel organic composite board for building and production process thereof Download PDF

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Publication number
CN113881160A
CN113881160A CN202111126911.5A CN202111126911A CN113881160A CN 113881160 A CN113881160 A CN 113881160A CN 202111126911 A CN202111126911 A CN 202111126911A CN 113881160 A CN113881160 A CN 113881160A
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parts
expansion coefficient
thermal expansion
organic composite
stirring
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廖秀生
杨珍
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Fujian Yuanjin New Material Technology Co ltd
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Fujian Yuanjin New Material Technology Co ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/32Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof from compositions containing microballoons, e.g. syntactic foams
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0014Use of organic additives
    • C08J9/0028Use of organic additives containing nitrogen
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0014Use of organic additives
    • C08J9/0033Use of organic additives containing sulfur
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0085Use of fibrous compounding ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0095Mixtures of at least two compounding ingredients belonging to different one-dot groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2309/00Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08J2309/02Copolymers with acrylonitrile
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/06Polyethene
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    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/26Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
    • C08J2323/28Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment by reaction with halogens or halogen-containing compounds
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    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06Homopolymers or copolymers of vinyl chloride

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Abstract

The invention relates to the technical field of foaming plates, in particular to a novel organic composite plate for buildings and a production process thereof; the composition is characterized by comprising the following raw materials in parts by weight: 80-90 parts of composite resin, 45-60 parts of thermal expansion coefficient modifier, 5-10 parts of flame retardant, 30-40 parts of reinforcing filler, 0.5-1 part of ultraviolet-resistant auxiliary agent, 2-4 parts of anti-aging agent, 1-2 parts of coupling agent, 0.3-0.9 part of lubricant, 2-3 parts of plasticizer, 3-6 parts of foaming regulator ACR and 0.5-0.8 part of polyethylene wax. The thermal expansion coefficient modifier adopted by the invention has a negative expansion coefficient close to zero or very small, can reduce the linear thermal expansion coefficient of the polyvinyl chloride foam board, improves the molding shrinkage capacity of the polyvinyl chloride foam board, and improves the application range of the polyvinyl chloride foam board under the harsh temperature environment condition.

Description

Novel organic composite board for building and production process thereof
Technical Field
The invention relates to the technical field of foaming plates, in particular to a novel organic composite plate for a building and a production process thereof.
Background
In recent years, the nation has vigorously advocated the development of energy-saving and low-consumption products, and plastic templates are energy-saving and environment-friendly products, so that the popularization and application of the plastic templates are important measures for saving resources, saving energy consumption, replacing wood with plastic and replacing steel with plastic. The polyvinyl chloride foam material has the processing properties of sawing, nailing, planing, bonding and the like, has the characteristics of water resistance, fire resistance, moth-proofing, alkali resistance, corrosion resistance, sound insulation, good stability and weather resistance and the like, is well developed, and is widely applied to furniture boards, building boards, advertising boards and the like.
The polyvinyl chloride foam board has a higher thermal expansion coefficient than inorganic materials and metal materials, so that the application of the polyvinyl chloride foam board in some aspects is limited. The thermal expansion coefficient of the polyvinyl chloride foaming plate is reduced, and on one hand, the mismatching and assembly gaps with other assembly parts can be reduced; on the other hand, the mechanical stress between the assembly parts caused by thermal expansion can be reduced, so that microcracks generated by the mechanical stress are reduced, and the service life of the product is prolonged.
Therefore, a novel organic composite board for buildings and a production process thereof are provided.
Disclosure of Invention
The invention aims to provide a novel organic composite board for buildings and a production process thereof, so as to solve the problems in the prior art.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the novel organic composite board for the building is composed of the following raw materials in parts by weight: 80-90 parts of composite resin, 45-60 parts of thermal expansion coefficient modifier, 5-10 parts of flame retardant, 30-40 parts of reinforcing filler, 0.5-1 part of ultraviolet-resistant auxiliary agent, 2-4 parts of anti-aging agent, 1-2 parts of coupling agent, 0.3-0.9 part of lubricant, 2-3 parts of plasticizer, 3-6 parts of foaming regulator ACR and 0.5-0.8 part of polyethylene wax; the composite resin is prepared from the following components in percentage by mass (8-9): (0.5-1): (0.5-0.8): (0.1-0.2) of polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powdered butadiene acrylonitrile rubber, wherein the thermal expansion coefficient modifier comprises hollow glass microspheres, ZrV2O7 ceramic and glass fiber reinforced polyethylene in a mass ratio of (12-15) - (2-3) - (1-1.5).
Specifically, the flame retardant comprises one or more of antimony trioxide, magnesium hydroxide, aluminum hydroxide and borate.
Specifically, the reinforcing filler is talcum powder.
Specifically, the ultraviolet-resistant auxiliary agent consists of UV-360 and thiodipropionate in a weight ratio of 3:1.
Specifically, the anti-aging agent is RD.
Specifically, the coupling agent is a titanate coupling agent
Specifically, the plasticizer is D810.
Specifically, the lubricant is ZG 16.
Furthermore, the invention uses the thermal expansion coefficient modifier with a specific proportion, and the thermal expansion coefficient modifier consists of hollow glass microspheres, ZrV2O7 ceramic and glass fiber reinforced polyethylene, so that the linear thermal expansion coefficient of the polyvinyl chloride foam board can be reduced, the molding shrinkage capacity of the plastic sleeper is improved, and the application range of the plastic sleeper under the harsh temperature environment condition is improved.
The production process of the novel organic composite board for the building comprises the following steps:
s1: preparing composite resin, namely adding polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powder butadiene acrylonitrile rubber in corresponding parts by weight into a high-speed mixer, mixing uniformly for 30-40 min at a stirring speed of 1800-2400 r/min to obtain the composite resin;
s2: preparing a thermal expansion coefficient modifier, adding hollow glass beads, ZrV2O7 ceramic and glass fiber reinforced polyethylene in corresponding parts by weight into a high-speed mixer, mixing, and stirring uniformly at a stirring speed of 2700-3000 r/min for 10-15 min to obtain the thermal expansion coefficient modifier;
s3: adjusting the temperature of a hot mixing pot to 70-75 ℃, adding composite resin, a reinforcing filler, a coupling agent, a lubricant and polyethylene wax, stirring for 15-20 min at a stirring speed of 2700-3000 r/min, heating to 80-90 ℃, adding a thermal expansion coefficient modifier and a foaming regulator ACR, continuing stirring for 30-40 min, keeping the stirring speed unchanged, adding the rest small materials, continuing stirring, heating to 90-100 ℃, placing in a constant temperature chamber at 100 ℃, and standing for 6-8 min;
s4: putting the material after standing into a hot mixing pot again, naturally cooling, stirring for 10-15 min, and cooling to 40-50 ℃;
s5: and (3) placing the cooled material in a double-screw extruder, and performing injection molding at the temperature of 170-190 ℃.
The invention has the beneficial effects that:
(1) the invention adopts the matching of the formula and the production process to ensure the quality of the product and the continuity of the production, greatly improves the yield of the product and the working efficiency, and adopts the composite resin to greatly improve the hardness and the density compared with the traditional polyvinyl chloride foam board;
(2) according to the invention, the thermal expansion coefficient modifier and the foaming regulator ACR are added at the temperature of 80-90 ℃, so that on one hand, fine bubbles can be generated, the produced plate is finer and more uniform in foaming, and the product density and the production cost are obviously reduced; on the other hand, under the high temperature condition, the thermal expansion coefficient modifier adopted by the invention has a negative expansion coefficient close to zero or very small, can reduce the linear thermal expansion coefficient of the polyvinyl chloride foam board, improves the molding shrinkage capacity of the polyvinyl chloride foam board, and improves the application range of the polyvinyl chloride foam board under the harsh temperature environment condition;
(3) the invention has the advantages of easily obtained raw materials, low cost, high use value and good application prospect.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Real-time example 1
The novel organic composite board for the building is composed of the following raw materials in parts by weight: 80 parts of composite resin, 45 parts of thermal expansion coefficient modifier, 5 parts of flame retardant, 30 parts of reinforcing filler, 0.5 part of ultraviolet-resistant auxiliary agent, 2 parts of anti-aging agent, 1 part of coupling agent, 0.3 part of lubricant, 2 parts of plasticizer, 3 parts of foaming regulator ACR and 0.5 part of polyethylene wax; the composite resin is prepared from the following components in percentage by mass: 0.5: 0.5: 0.1 of polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powder butadiene acrylonitrile rubber, wherein the thermal expansion coefficient modifier is prepared from the following components in percentage by mass: 2:1 of hollow glass microspheres, ZrV2O7 ceramic and glass fiber reinforced polyethylene.
Specifically, the flame retardant is antimony trioxide.
Specifically, the reinforcing filler is talcum powder.
Specifically, the ultraviolet-resistant auxiliary agent consists of UV-360 and thiodipropionate in a weight ratio of 3:1.
Specifically, the anti-aging agent is RD.
Specifically, the coupling agent is a titanate coupling agent
Specifically, the plasticizer is D810.
Specifically, the lubricant is ZG 16.
The production process of the novel organic composite board for the building comprises the following steps:
s1: preparing composite resin, namely adding polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powder butadiene acrylonitrile rubber in corresponding parts by weight into a high-speed mixer, mixing uniformly for 30-40 min at a stirring speed of 1800-2400 r/min to obtain the composite resin;
s2: preparing a thermal expansion coefficient modifier, adding hollow glass beads, ZrV2O7 ceramic and glass fiber reinforced polyethylene in corresponding parts by weight into a high-speed mixer, mixing, and stirring uniformly at a stirring speed of 2700-3000 r/min for 10-15 min to obtain the thermal expansion coefficient modifier;
s3: adjusting the temperature of a hot mixing pot to 70-75 ℃, adding composite resin, a reinforcing filler, a coupling agent, a lubricant and polyethylene wax, stirring for 15-20 min at a stirring speed of 2700-3000 r/min, heating to 80-90 ℃, adding a thermal expansion coefficient modifier and a foaming regulator ACR, continuing stirring for 30-40 min, keeping the stirring speed unchanged, adding the rest small materials, continuing stirring, heating to 90-100 ℃, placing in a constant temperature chamber at 100 ℃, and standing for 6-8 min;
s4: putting the material after standing into a hot mixing pot again, naturally cooling, stirring for 10-15 min, and cooling to 40-50 ℃;
s5: and (3) placing the cooled material in a double-screw extruder, and performing injection molding at the temperature of 170-190 ℃.
Real-time example 2
The novel organic composite board for the building is composed of the following raw materials in parts by weight: 90 parts of composite resin, 60 parts of thermal expansion coefficient modifier, 10 parts of flame retardant, 40 parts of reinforcing filler, 1 part of ultraviolet-resistant auxiliary agent, 4 parts of anti-aging agent, 2 parts of coupling agent, 0.9 part of lubricant, 3 parts of plasticizer, 6 parts of foaming regulator ACR and 0.8 part of polyethylene wax; the composite resin is prepared from the following components in percentage by mass of 9: 0.5: 0.8: 0.2 of polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powdered nitrile butadiene rubber, wherein the thermal expansion coefficient modifier consists of hollow glass microspheres, ZrV2O7 ceramic and glass fiber reinforced polyethylene in a mass ratio of 15:3: 1.5.
Specifically, the flame retardant is magnesium hydroxide.
Specifically, the reinforcing filler is talcum powder.
Specifically, the ultraviolet-resistant auxiliary agent consists of UV-360 and thiodipropionate in a weight ratio of 3:1.
Specifically, the anti-aging agent is RD.
Specifically, the coupling agent is a titanate coupling agent
Specifically, the plasticizer is D810.
Specifically, the lubricant is ZG 16.
The production process of the novel organic composite board for the building comprises the following steps:
s1: preparing composite resin, namely adding polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powder butadiene acrylonitrile rubber in corresponding parts by weight into a high-speed mixer, mixing uniformly for 30-40 min at a stirring speed of 1800-2400 r/min to obtain the composite resin;
s2: preparing a thermal expansion coefficient modifier, adding hollow glass beads, ZrV2O7 ceramic and glass fiber reinforced polyethylene in corresponding parts by weight into a high-speed mixer, mixing, and stirring uniformly at a stirring speed of 2700-3000 r/min for 10-15 min to obtain the thermal expansion coefficient modifier;
s3: adjusting the temperature of a hot mixing pot to 70-75 ℃, adding composite resin, a reinforcing filler, a coupling agent, a lubricant and polyethylene wax, stirring for 15-20 min at a stirring speed of 2700-3000 r/min, heating to 80-90 ℃, adding a thermal expansion coefficient modifier and a foaming regulator ACR, continuing stirring for 30-40 min, keeping the stirring speed unchanged, adding the rest small materials, continuing stirring, heating to 90-100 ℃, placing in a constant temperature chamber at 100 ℃, and standing for 6-8 min;
s4: putting the material after standing into a hot mixing pot again, naturally cooling, stirring for 10-15 min, and cooling to 40-50 ℃;
s5: and (3) placing the cooled material in a double-screw extruder, and performing injection molding at the temperature of 170-190 ℃.
Example 3
The novel organic composite board for the building is composed of the following raw materials in parts by weight: 83 parts of composite resin, 48 parts of thermal expansion coefficient modifier, 6 parts of flame retardant, 33 parts of reinforcing filler, 0.7 part of ultraviolet-resistant auxiliary agent, 2.5 parts of anti-aging agent, 1.4 parts of coupling agent, 0.5 part of lubricant, 2.3 parts of plasticizer, 4 parts of foaming regulator ACR and 0.6 part of polyethylene wax; the composite resin is prepared from the following components in percentage by mass of 8.3: 0.7: 0.6: 0.12 of polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powdered nitrile butadiene rubber, wherein the thermal expansion coefficient modifier consists of hollow glass microspheres, ZrV2O7 ceramic and glass fiber reinforced polyethylene in a mass ratio of 13:2.1: 1.2.
Specifically, the flame retardant is aluminum hydroxide.
Specifically, the reinforcing filler is talcum powder.
Specifically, the ultraviolet-resistant auxiliary agent consists of UV-360 and thiodipropionate in a weight ratio of 3:1.
Specifically, the anti-aging agent is RD.
Specifically, the coupling agent is a titanate coupling agent
Specifically, the plasticizer is D810.
Specifically, the lubricant is ZG 16.
The production process of the novel organic composite board for the building comprises the following steps:
s1: preparing composite resin, namely adding polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powder butadiene acrylonitrile rubber in corresponding parts by weight into a high-speed mixer, mixing uniformly for 30-40 min at a stirring speed of 1800-2400 r/min to obtain the composite resin;
s2: preparing a thermal expansion coefficient modifier, adding hollow glass beads, ZrV2O7 ceramic and glass fiber reinforced polyethylene in corresponding parts by weight into a high-speed mixer, mixing, and stirring uniformly at a stirring speed of 2700-3000 r/min for 10-15 min to obtain the thermal expansion coefficient modifier;
s3: adjusting the temperature of a hot mixing pot to 70-75 ℃, adding composite resin, a reinforcing filler, a coupling agent, a lubricant and polyethylene wax, stirring for 15-20 min at a stirring speed of 2700-3000 r/min, heating to 80-90 ℃, adding a thermal expansion coefficient modifier and a foaming regulator ACR, continuing stirring for 30-40 min, keeping the stirring speed unchanged, adding the rest small materials, continuing stirring, heating to 90-100 ℃, placing in a constant temperature chamber at 100 ℃, and standing for 6-8 min;
s4: putting the material after standing into a hot mixing pot again, naturally cooling, stirring for 10-15 min, and cooling to 40-50 ℃;
s5: and (3) placing the cooled material in a double-screw extruder, and performing injection molding at the temperature of 170-190 ℃.
Example 4
The novel organic composite board for the building is composed of the following raw materials in parts by weight: 87 parts of composite resin, 52 parts of thermal expansion coefficient modifier, 8 parts of flame retardant, 36 parts of reinforcing filler, 0.8 part of ultraviolet-resistant auxiliary agent, 3.6 parts of anti-aging agent, 1.8 parts of coupling agent, 0.8 part of lubricant, 2.8 parts of plasticizer, 5 parts of foaming regulator ACR and 0.7 part of polyethylene wax; the composite resin is prepared from the following components in percentage by mass of 8.9: 0.9: 0.7: 0.18 of polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powdered nitrile butadiene rubber, wherein the thermal expansion coefficient modifier consists of hollow glass microspheres, ZrV2O7 ceramic and glass fiber reinforced polyethylene in a mass ratio of 14:2.7: 1.4.
Specifically, the flame retardant is borate.
Specifically, the reinforcing filler is talcum powder.
Specifically, the ultraviolet-resistant auxiliary agent consists of UV-360 and thiodipropionate in a weight ratio of 3:1.
Specifically, the anti-aging agent is RD.
Specifically, the coupling agent is a titanate coupling agent
Specifically, the plasticizer is D810.
Specifically, the lubricant is ZG 16.
Furthermore, the invention uses the thermal expansion coefficient modifier with a specific proportion, and the thermal expansion coefficient modifier consists of hollow glass microspheres, ZrV2O7 ceramic and glass fiber reinforced polyethylene, so that the linear thermal expansion coefficient of the polyvinyl chloride foam board can be reduced, the molding shrinkage capacity of the plastic sleeper is improved, and the application range of the plastic sleeper under the harsh temperature environment condition is improved.
The production process of the novel organic composite board for the building comprises the following steps:
s1: preparing composite resin, namely adding polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powder butadiene acrylonitrile rubber in corresponding parts by weight into a high-speed mixer, mixing uniformly for 30-40 min at a stirring speed of 1800-2400 r/min to obtain the composite resin;
s2: preparing a thermal expansion coefficient modifier, adding hollow glass beads, ZrV2O7 ceramic and glass fiber reinforced polyethylene in corresponding parts by weight into a high-speed mixer, mixing, and stirring uniformly at a stirring speed of 2700-3000 r/min for 10-15 min to obtain the thermal expansion coefficient modifier;
s3: adjusting the temperature of a hot mixing pot to 70-75 ℃, adding composite resin, a reinforcing filler, a coupling agent, a lubricant and polyethylene wax, stirring for 15-20 min at a stirring speed of 2700-3000 r/min, heating to 80-90 ℃, adding a thermal expansion coefficient modifier and a foaming regulator ACR, continuing stirring for 30-40 min, keeping the stirring speed unchanged, adding the rest small materials, continuing stirring, heating to 90-100 ℃, placing in a constant temperature chamber at 100 ℃, and standing for 6-8 min;
s4: putting the material after standing into a hot mixing pot again, naturally cooling, stirring for 10-15 min, and cooling to 40-50 ℃;
s5: and (3) placing the cooled material in a double-screw extruder, and performing injection molding at the temperature of 170-190 ℃.
Comparative example 1
The novel organic composite board for the building is composed of the following raw materials in parts by weight: 78 parts of composite resin, 40 parts of thermal expansion coefficient modifier, 3 parts of flame retardant, 29 parts of reinforcing filler, 0.4 part of ultraviolet-resistant auxiliary agent, 1.8 parts of anti-aging agent, 0.8 part of coupling agent, 0.2 part of lubricant, 1.9 parts of plasticizer, 2.5 parts of foaming regulator ACR and 0.4 part of polyethylene wax; the composite resin is prepared from the following components in percentage by mass of 7.8: 0.4: 0.3: 0.05 of polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powdered nitrile butadiene rubber, wherein the thermal expansion coefficient modifier consists of hollow glass microspheres, ZrV2O7 ceramic and glass fiber reinforced polyethylene in a mass ratio of 11:1.6: 0.9.
Wherein the flame retardant is antimony trioxide; the reinforcing filler is talcum powder; the ultraviolet-resistant auxiliary agent consists of UV-360 and thiodipropionate in a weight ratio of 2: 1; the anti-aging agent is RD; the coupling agent is a titanate coupling agent; the plasticizer is D810; the lubricant is ZG 16.
Comparative example 2
The novel organic composite board for the building is composed of the following raw materials in parts by weight: 92 parts of composite resin, 62 parts of thermal expansion coefficient modifier, 11 parts of flame retardant, 42 parts of reinforcing filler, 1.3 parts of ultraviolet-resistant auxiliary agent, 4.5 parts of anti-aging agent, 2.1 parts of coupling agent, 1 part of lubricant, 4 parts of plasticizer, 6.5 parts of foaming regulator ACR and 0.9 part of polyethylene wax; the composite resin is prepared from the following components in percentage by mass: 1.2: 0.9: 0.3 of polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powdered nitrile butadiene rubber, wherein the thermal expansion coefficient modifier consists of hollow glass microspheres, ZrV2O7 ceramic and glass fiber reinforced polyethylene in a mass ratio of 16:3.3: 2.
Wherein the flame retardant is a borate; the reinforcing filler is talcum powder; the ultraviolet-resistant auxiliary agent consists of UV-360 and thiodipropionate in a weight ratio of 3: 2; the anti-aging agent is RD; the coupling agent is a titanate coupling agent; the plasticizer is D810; the lubricant is ZG 16.
Performance testing
The polyvinyl chloride foamed sheets prepared in examples 1 to 4 and comparative examples 1 to 2 were respectively tested for performance tests, and the specific data were compared as follows:
numbering Smooth finish Ra Density g/cm3 Shore hardness HD Coefficient of linear thermal expansion (10-6 m.DEG C.)-1)
Example 1 Less than 0.4 0.35 58 33.9
Example 2 Less than 0.4 0.33 55 30.7
Example 3 Less than 0.4 0.34 56 31.2
Example 4 Less than 0.4 0.34 57 32.6
Comparative example 1 Greater than 3.2 0.42 40 83.1
Comparative example 2 Greater than 3.2 0.45 38 85.7
As can be seen from Table 1, the polyvinyl chloride foam board of the present application has a lower product density and a higher Shore hardness, and simultaneously, the linear thermal expansion coefficient of the prepared polyvinyl chloride foam board is greatly reduced.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.

Claims (9)

1. The novel organic composite board for the building is characterized by comprising the following raw materials in parts by weight: 80-90 parts of composite resin, 45-60 parts of thermal expansion coefficient modifier, 5-10 parts of flame retardant, 30-40 parts of reinforcing filler, 0.5-1 part of ultraviolet-resistant auxiliary agent, 2-4 parts of anti-aging agent, 1-2 parts of coupling agent, 0.3-0.9 part of lubricant, 2-3 parts of plasticizer, 3-6 parts of foaming regulator ACR and 0.5-0.8 part of polyethylene wax; the composite resin is prepared from the following components in percentage by mass (8-9): (0.5-1): (0.5-0.8): (0.1-0.2) of polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powder butadiene acrylonitrile rubber, wherein the thermal expansion coefficient modifier comprises hollow glass microspheres and ZrV in a mass ratio of (12-15) to (2-3) to (1-1.5)2O7Ceramic and glass fiber reinforced polyethylene.
2. The novel architectural organic composite board according to claim 1, wherein the flame retardant comprises one or more of antimony trioxide, magnesium hydroxide, aluminum hydroxide and borate.
3. The novel architectural organic composite panel according to claim 1, wherein the reinforcing filler is talc powder.
4. The novel architectural organic composite board according to claim 1, wherein the ultraviolet light resistant auxiliary agent consists of UV-360 and thiodipropionate in a weight ratio of 3:1.
5. The novel architectural organic composite board according to claim 1, wherein the antioxidant is RD.
6. The novel architectural organic composite panel according to claim 1, wherein the coupling agent is a titanate coupling agent.
7. The novel architectural organic composite panel according to claim 1, wherein the plasticizer is D810.
8. The novel architectural organic composite panel according to claim 1, wherein the lubricant is ZG 16.
9. The process for producing the novel architectural organic composite panel according to any one of claims 1 to 8, comprising the steps of:
s1: preparing composite resin, namely adding polyvinyl chloride resin SG8, a low-density polyethylene reclaimed material, a chlorinated polyethylene elastomer and powder butadiene acrylonitrile rubber in corresponding parts by weight into a high-speed mixer, mixing uniformly for 30-40 min at a stirring speed of 1800-2400 r/min to obtain the composite resin;
s2: preparing thermal expansion coefficient modifier by mixing hollow glass microsphere and ZrV in corresponding weight parts2O7Adding the ceramic and the glass fiber reinforced polyethylene into a high-speed mixer, mixing, and stirring uniformly for 10-15 min at a stirring speed of 2700-3000 r/min to obtain a thermal expansion coefficient modifier;
s3: adjusting the temperature of a hot mixing pot to 70-75 ℃, adding composite resin, a reinforcing filler, a coupling agent, a lubricant and polyethylene wax, stirring for 15-20 min at a stirring speed of 2700-3000 r/min, heating to 80-90 ℃, adding a thermal expansion coefficient modifier and a foaming regulator ACR, continuing stirring for 30-40 min, keeping the stirring speed unchanged, adding the rest small materials, continuing stirring, heating to 90-100 ℃, placing in a constant temperature chamber at 100 ℃, and standing for 6-8 min;
s4: putting the material after standing into a hot mixing pot again, naturally cooling, stirring for 10-15 min, and cooling to 40-50 ℃;
s5: and (3) placing the cooled material in a double-screw extruder, and performing injection molding at the temperature of 170-190 ℃.
CN202111126911.5A 2021-09-26 2021-09-26 Novel organic composite board for building and production process thereof Pending CN113881160A (en)

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Application publication date: 20220104