CN113878277A - Automatic change welding industrial robot - Google Patents
Automatic change welding industrial robot Download PDFInfo
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- CN113878277A CN113878277A CN202111400174.3A CN202111400174A CN113878277A CN 113878277 A CN113878277 A CN 113878277A CN 202111400174 A CN202111400174 A CN 202111400174A CN 113878277 A CN113878277 A CN 113878277A
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- 238000003466 welding Methods 0.000 title claims abstract description 129
- 230000008859 change Effects 0.000 title claims description 3
- 239000002893 slag Substances 0.000 claims abstract description 32
- 239000000428 dust Substances 0.000 claims abstract description 30
- 238000004140 cleaning Methods 0.000 claims description 68
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims 1
- 238000003780 insertion Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 210000001503 joint Anatomy 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 230000002265 prevention Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides an automatic welding industrial robot, which relates to the technical field of welding processing and comprises a placing frame, an assembling device and a welding device, wherein the assembling device is arranged at the upper end of the placing frame, the welding device is arranged at the upper end of the placing frame, and the welding device is positioned on the right side of the assembling device, and in addition, the invention can solve the following problems: a. the fixity that welding product was treated to current automatic welding industrial robot is poor, leads to it to take place to remove easily to current automatic welding industrial robot is to two when treating welding product and dock, and the degree of depth of its butt joint can't be adjusted, thereby influences the final result of use of product. b. When the existing automatic welding industrial robot carries out welding, the dust before welding and the welding slag after welding need to be cleaned through an operator on the surface of a product, and the using effect is poor.
Description
Technical Field
The invention relates to the technical field of welding processing, and particularly provides an automatic welding industrial robot.
Background
Welding, also known as butt fusion, the melt, be one kind with the heating, high temperature or highly compressed mode joint metal or other thermoplastic materials such as the manufacturing process and the technique of plastics, no matter where, the welding needs to adopt the heating, high temperature or highly compressed mode consequently all can bring danger for the operator, in order to avoid human injury, the welding robot takes place, the welding robot mainly is the removal of controlling welding equipment through automatic mode, thereby realize carrying out the precision welding to the target object, it can reduce artificial participation, thereby reduce workman's intensity of labour, improve welding quality and production efficiency, it uses widely gradually.
Present automatic welding mainly will treat two objects of welding to place fixing device through the manual work and go on welding after fixed, for example the welding of horizontal pipe and vertical pipe, it mainly realizes the reposition of redundant personnel effect of pipeline through the mode of butt joint, current welding to the pipe fitting is mainly fixed the horizontal pipe on the workstation through the mode of interior support, in placing the circular hole of seting up on the horizontal pipe with vertical pipe afterwards, treat that it welds it through welding set after fixed, though current welding method convenient to use, the welding is swift, but it still has following problem:
(1) the fixity that welding product was treated to current automatic welding industrial robot is poor, leads to it to take place to remove easily to current automatic welding industrial robot is to two when treating welding product and dock, and the degree of depth of its butt joint can't be adjusted, thereby influences the final result of use of product.
(2) When the existing automatic welding industrial robot carries out welding, the dust before welding and the welding slag after welding need to be cleaned through an operator on the surface of a product, and the using effect is poor.
Disclosure of Invention
In order to solve the technical problem, the invention provides an automatic welding industrial robot which comprises a placing frame, an assembling device and a welding device, wherein the assembling device is arranged at the upper end of the placing frame, the welding device is arranged at the upper end of the placing frame, and the welding device is positioned on the right side of the assembling device.
The assembling device comprises vertical plates, horizontal plates, strip-shaped grooves, fixed blocks, telescopic springs, supporting columns, limiting plates, supporting components and height adjusting components, the vertical plates are symmetrically arranged at the upper ends of the placing frames in a sliding mode, the number of the vertical plates is two, the horizontal plates are fixedly connected to the inner sides of the vertical plates, the two horizontal plates are mutually staggered and slidably connected up and down, the middle parts of the horizontal plates are penetrated and provided with strip-shaped grooves, the strip-shaped grooves are slidably arranged on the fixed blocks, the fixed blocks are fixedly arranged at the middle parts of the upper ends of the placing frames, the horizontal plates are fixedly connected with the fixed blocks through telescopic springs, supporting columns are arranged on one opposite sides of the two vertical plates, limiting plates are fixedly connected on the supporting columns, supporting components are arranged above the vertical plates, and height adjusting components are arranged on one sides of the limiting plates, the number of the height adjusting components is one, and the height adjusting components are installed on one supporting column.
The welding device comprises a traction column, a placing plate, a telescopic cylinder, a fixed plate, a fixed ring, an arc-shaped fixed block, a first gear ring, a second gear ring, a limiting groove, a limiting rod, an inner gear, an outer gear, a mounting plate, a driving motor, a welding gun, a welding slag cleaning assembly, a dust cleaning assembly, a guide assembly and an anti-deformation assembly, wherein the fixed plate is symmetrically and fixedly installed at the upper end of the placing frame, the traction column is symmetrically and fixedly connected to the fixed plate at the left side of the placing frame, the placing plate is arranged on the traction column in a sliding manner, the side end of the placing plate is connected with the side end of the fixed plate corresponding to the lower end of the placing plate through the telescopic cylinder, two fixed rings are arranged on the inner side of the placing plate, the placing plate is fixedly connected with the fixed ring arranged at the upper end of the inner side of the placing plate, the placing plate is slidably connected with the fixed ring at the lower end of the inner side of the placing plate, the arc-shaped fixed block is fixedly connected with the arc-shaped fixed block through a connecting rod, the lower end of the fixed ring below the two fixed rings is fixedly provided with a first gear ring at a position close to the inner side, the lower end of the fixed ring below the two fixed rings is rotatably provided with a second gear ring at a position close to the outer side, the lower end of the fixed ring below the two fixed rings is positioned at the position between the first gear ring and the second gear ring and is provided with a limiting groove, three limiting rods are sequentially and equidistantly arranged in the limiting groove in a sliding manner, the middle parts of the three limiting rods are rotatably connected with an inner gear through bearings, the inner gear is mutually meshed with the first gear ring and the second gear ring, the outer side of the second gear ring is meshed with an outer gear, the outer gear is rotatably arranged on a mounting plate, the mounting plate is fixedly arranged at the inner side of the fixed plates, the lower end of the mounting plate is fixedly connected with a driving motor, the output end of the driving motor slidably penetrates through the mounting plate to be connected with the outer gear, the lower end of the limiting rod at one side is provided with a welding slag cleaning component, the lower extreme of the gag lever post of opposite side is provided with the dust clearance subassembly, and the lower extreme of the gag lever post in the middle of is provided with the welding rifle, and the inboard of fixed ring is provided with the direction subassembly, and the side of fixed plate is provided with the subassembly of preapring for an unfavorable turn of events.
Preferably, the supporting component includes bracing piece, inclined plane board and supporting threaded rod, and the inside of support column is hollow structure, and the support column has seted up the support groove along the equidistant of circumferential direction, slides on the inner wall in support groove and is provided with the bracing piece, and the bracing piece is close to the inboard fixedly connected with inclined plane board of support column, and the side of inclined plane board is supported and is leaned on and be provided with supporting threaded rod, links to each other through reset spring between the inner wall of inclined plane board and support column, and supporting threaded rod passes through threaded connection's mode and sets up the side at perpendicular board.
Preferably, the altitude mixture control subassembly includes semicircular block, the flexible spring pole, electric putter, adjust the boss and adjust the rope, the front end fixedly connected with flexible spring pole of support column, the one end fixedly connected with semicircular block of support column is kept away from to flexible spring pole, the inside of semicircular block is hollow structure, the inside fixedly connected with electric putter of semicircular block, electric putter's output slides and runs through semicircular block and adjusts the boss and link to each other, it is located the top of semicircular block to adjust the boss, semicircular block is close to the one end fixedly connected with regulation rope of flexible spring pole, it slides and runs through the support column setting to adjust the rope.
Preferably, the guide assembly comprises a guide spring rod and a guide block, the inner side of the fixed ring is fixedly provided with the guide spring rod at equal intervals, one end of the guide spring rod, far away from the fixed ring, is fixedly connected with the guide block, and the upper end of the guide block is of an inclined plane structure.
Preferably, the dust cleaning assembly comprises a dust cleaning block, an elastic telescopic rod and a cleaning plate, the lower end of the limiting rod on one side is fixedly connected with the dust cleaning block, the side end of the dust cleaning block is fixedly connected with the elastic telescopic rod, the elastic telescopic rod is far away from the one end of the dust cleaning block and is fixedly connected with the cleaning plate, and a cleaning brush is arranged on the cleaning plate.
Preferably, the welding slag cleaning assembly comprises a welding slag cleaning block, an elastic cleaning column and a cleaning steel brush, the lower end of the limiting rod on the other side is fixedly connected with the welding slag cleaning block, the side end of the welding slag cleaning block is fixedly connected with the elastic cleaning column, and one end, far away from the welding slag cleaning block, of the elastic cleaning column is rotatably provided with the cleaning steel brush.
Preferably, the shape subassembly of preapring for an unfavorable turn of events includes the adjustment tank, prevent the deformation board, the shape arc piece of preapring for an unfavorable turn of events, the pawl, the stopper, the movable plate, peg graft post and supplementary rope, the adjustment tank has been seted up to the inboard of fixed plate, it is provided with the deformation board to slide in the adjustment tank, the middle part fixedly connected with of preapring for an unfavorable turn of events shape arc piece of preapring for an unfavorable turn of events shape board upper end, the equidistant symmetry of lateral wall that the fixed plate is close to the adjustment tank articulates and is provided with the pawl, the lower extreme of pawl is supported and is leaned on and is provided with the stopper, stopper fixed mounting is at the side of fixed plate, the supplementary rope of one end fixedly connected with of stopper is kept away from to the pawl, the one end that the pawl was kept away from to supplementary rope links to each other with the movable plate, the movable plate slides and sets up on the lateral wall of fixed plate, the fixed orifices has been seted up on the lateral wall of fixed plate, the activity is provided with the peg graft post in the fixed orifices.
Preferably, the fixed circular rings are fixedly connected through a telescopic connecting column, and the telescopic connecting column is mainly used for adjusting the distance between the two fixed cylinders.
The invention has the following beneficial effects: 1. the invention provides an automatic welding industrial robot.A welding device mainly automatically cleans dust at a welding position through a cleaning brush and automatically cleans welding slag at the welded position through a cleaning steel brush.
2. The invention provides an automatic welding industrial robot.A horizontal pipe is clamped and fixed by the assembly device through the matching of a support column and a limiting plate, the horizontal pipe is prevented from randomly rotating through the support of a support rod, and the vertical pipe can be assembled with the horizontal pipe vertically.
3. The invention provides an automatic welding industrial robot.A height adjusting assembly adjusts the depth of a vertical pipe inserted into a horizontal pipe by adjusting a round block, so that the positions of the horizontal pipe and the vertical pipe can be ensured to be in proper positions, and the phenomenon that the vertical pipe extends into the horizontal pipe beyond a certain reasonable range to cause the conveying effect of the horizontal pipe and the vertical pipe to be poor is avoided.
4. The invention provides an automatic welding industrial robot, wherein an anti-deformation assembly is mainly used for supporting the middle part of a horizontal pipe through an anti-deformation arc-shaped block, so that the situation that the middle part of the horizontal pipe is bent and deformed due to external force generated by the operation of welding construction of a vertical pipe under the condition that the middle part of the horizontal pipe is suspended for a long time is avoided.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a first perspective view of the assembling device and the welding device according to the present invention.
Fig. 3 is a partial enlarged view of the invention at C in fig. 2.
Fig. 4 is a second perspective view of the assembling device and the welding device of the present invention.
Fig. 5 is an upside-down view of a part of the structure of the welding apparatus of the present invention.
Fig. 6 is a partial enlarged view of the invention at D in fig. 5.
Fig. 7 is a transverse cross-sectional view of the present invention.
Fig. 8 is a partial enlarged view of the invention at E in fig. 7.
In the figure: A. a horizontal pipe A; B. a vertical tube B; 1. placing the frame; 2. an assembly device; 3. a welding device; 20. a vertical plate; 21. a horizontal plate; 22. a strip-shaped groove; 23. a fixed block; 24. a tension spring; 25. a support pillar; 26. a limiting plate; 27. a support assembly; 28. a height adjustment assembly; 30. a fixing plate; 31. fixing the circular ring; 32. an arc-shaped fixed block; 33. a first gear ring; 34. a second gear ring; 35. a limiting groove; 36. a limiting rod; 37. an internal gear; 38. an outer gear; 39. mounting a plate; 40. a drive motor; 41. welding a gun; 42. a slag cleaning assembly; 43. a dust cleaning assembly; 44. a guide assembly; 45. an anti-deformation component; 271. a support bar; 272. an inclined plane plate; 273. supporting the threaded rod; 281. a semicircular block; 282. a telescoping spring rod; 283. an electric push rod; 284. adjusting the round block; 285. adjusting the rope; 441. a guide spring rod; 442. a guide block; 431. a dust cleaning block; 432. an elastic telescopic rod; 433. cleaning the plate; 421. a welding slag cleaning block; 422. an elastic cleaning column; 423. cleaning the steel brush; 451. an adjustment groove; 452. an anti-deformation plate; 453. an anti-deformation arc block; 454. a pawl; 455. a limiting block; 456. moving the plate; 457. inserting the column; 458. an auxiliary rope; 311. a telescopic connecting column.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, an automatic welding industrial robot comprises a placing frame 1, an assembling device 2 and a welding device 3, wherein the assembling device 2 is arranged at the upper end of the placing frame 1, the welding device 3 is arranged at the upper end of the placing frame 1, and the welding device 3 is positioned at the right side of the assembling device 2; during specific work, the horizontal pipe A to be welded is firstly placed into the assembling device 2 by an operator for fixing, then the vertical pipe is assembled with the horizontal pipe A through the assembling device 2 by the operator, and then the butt joint position of the vertical pipe is welded through the welding device 3.
Referring to fig. 2, the assembling device 2 includes a vertical plate 20, horizontal plates 21, a strip-shaped groove 22, a fixing block 23, a telescopic spring 24, a supporting column 25, a limiting plate 26, a supporting component 27 and a height adjusting component 28, the upper end of the placement frame 1 is symmetrically and slidably provided with the vertical plate 20, the number of the vertical plates 20 is two, the horizontal plates 21 are fixedly connected to the inner sides of the vertical plates 20, the two horizontal plates 21 are mutually and vertically staggered and slidably connected together, the strip-shaped groove 22 is formed in the middle of the horizontal plate 21 in a penetrating manner, the strip-shaped groove 22 is slidably arranged on the fixing block 23, the fixing block 23 is fixedly installed in the middle of the upper end of the placement frame 1, the horizontal plate 21 and the fixing block 23 are fixedly connected through the telescopic spring 24, the supporting column 25 is installed on one opposite side of each of the two vertical plates 20, the limiting plate 26 is fixedly connected to the supporting column 25, the supporting component 27 is arranged above the vertical plate 20, one side of the limiting plate 26 is provided with a height adjusting assembly 28, the number of the height adjusting assemblies 28 is one, and the height adjusting assembly 28 is installed on one of the supporting columns 25; during specific work, firstly, the vertical plate 20 is pulled by an operator, the distance between the two vertical plates 20 is far larger than the length of the horizontal pipe A, then, the position of a round hole formed in the horizontal pipe A faces upwards, two ends of the round hole are aligned to the supporting columns 25 on the inner sides of the vertical plates 20, the supporting columns 25 are inserted into the supporting columns 25, two ends of the horizontal pipe A are abutted against the side walls of the limiting plates 26 through the limiting plates 26, then, the vertical plates 20 are loosened, at the moment, the horizontal pipe A is clamped and fixed by the vertical plates 20 through the fixing blocks 23 and the elasticity of the telescopic springs 24, then, the horizontal pipe A is internally supported through the supporting assembly 27, then, the vertical pipe B is fixedly installed in the round hole in the upper end of the horizontal pipe A, and meanwhile, the depth of the vertical pipe B inserted into the horizontal pipe A is adjusted through the height adjusting assembly 28.
Referring to fig. 7 and 8, the supporting assembly 27 includes a supporting rod 271, a slope plate 272 and a supporting threaded rod 273, the inside of the supporting column 25 is a hollow structure, supporting grooves are formed in the supporting column 25 at equal intervals along the circumferential direction, the supporting rod 271 is slidably disposed on the inner wall of the supporting groove, the slope plate 272 is fixedly connected to the inner side of the supporting rod 271 close to the supporting column 25, the supporting threaded rod 273 is disposed at the side end of the slope plate 272, the slope plate 272 is connected to the inner wall of the supporting column 25 through a return spring, and the supporting threaded rod 273 is disposed at the side of the vertical plate 20 through a threaded connection; during specific work, after the two ends of the horizontal pipe A are inserted into the supporting columns 25, the supporting threaded rod 273 is rotated, the supporting threaded rod 273 extrudes the inclined plane plate 272 on the supporting rod 271, the inclined plane plate 272 drives the supporting rod 271 to move outwards along the supporting groove gradually after being subjected to external force until the supporting rod 271 abuts against the inner wall of the horizontal pipe A, at the moment, the horizontal pipe A is fixed on the supporting columns 25, the horizontal pipe A coincides with the central line of the supporting columns 25, the supporting component 27 can effectively ensure that the round holes formed in the horizontal pipe A are arranged upwards, the situation that the horizontal pipe A rotates in the subsequent operation process is avoided, and therefore the round holes formed in the upper end of the horizontal pipe A deviate.
Referring to fig. 2 and 3, the deformation preventing assembly 45 includes an adjustment groove 451, a deformation preventing plate 452, a deformation preventing arc block 453, and a pawl 454, stopper 455, moving plate 456, peg 457 and auxiliary rope 458, adjustment tank 451 has been seted up to the inboard of fixed plate 30, it prevents the deformation board 452 to slide to be provided with in adjustment tank 451, the middle part fixedly connected with of the upper end of deformation board 452 prevents deformation arc 453, the equidistant symmetry of lateral wall that fixed plate 30 is close to adjustment tank 451 is provided with pawl 454, the lower extreme of pawl 454 is leaned on and is provided with stopper 455, stopper 455 fixed mounting is at the side of fixed plate 30, the one end fixedly connected with auxiliary rope 458 that stopper 455 is kept away from to pawl 454, the one end that auxiliary rope 458 kept away from pawl 454 links to each other with moving plate 456, moving plate 456 slides and sets up on the lateral wall of fixed plate 30, the fixed orifices has been seted up on the lateral wall of fixed plate 30, the activity is provided with peg 457 in the fixed orifices.
When the anti-deformation device works specifically, an operator lifts the anti-deformation plate 452 upwards, the pawl 454 is pressed in the process that the anti-deformation plate 452 moves upwards, the pawl 454 is limited by the limiting block 455, the pawl 454 can only rotate upwards around the hinge point in a one-way manner, the pawl 454 can ensure that the anti-deformation plate 452 smoothly moves upwards after rotating until the anti-deformation arc block 453 at the upper end of the anti-deformation plate 452 abuts against the middle position of the horizontal pipe A, the anti-deformation plate 452 is loosened, the anti-deformation plate 452 abuts against the pawl 454, the pawl 454 abuts against the limiting block 455, the anti-deformation plate 452 is fixed at the moment, when the anti-deformation plate 452 needs to move downwards, the anti-deformation plate 456 is firstly pulled outwards, the moving plate 456 drives the pawl 454 to move upwards around the hinge point through the auxiliary rope 458, and the plug-in column 457 is inserted into the fixed hole after the rotating angle of the pawl 454 exceeds the adjusting groove 451, at this moment, the movable plate 456 is fixed through the plug column 457, at this moment, the deformation-preventing plate 452 can be controlled through an operator to move downwards along the adjusting groove 451, the plug column 457 is then extracted from the fixed hole, the initial position of the movable plate 456 is automatically restored through a torsion spring arranged at the hinge point position of the pawl 454, the deformation-preventing assembly 45 mainly acts on the effect of supporting the middle part of the horizontal pipe A through the deformation-preventing arc block 453, the middle position of the horizontal pipe A is prevented from being suspended for a long time, and the bending deformation of the middle part of the horizontal pipe A is promoted due to the external force generated by the welding construction operation of the vertical pipe B.
Referring to fig. 4, the guide assembly 44 includes a guide spring rod 441 and a guide block 442, the guide spring rod 441 is fixedly installed at the inner side of the fixed ring 31 at equal intervals, the guide block 442 is fixedly connected to one end of the guide spring rod 441 far away from the fixed ring 31, and the upper end of the guide block 442 is of an inclined surface structure; during specific work, after the middle part of the horizontal pipe A is supported, the vertical pipe B is abutted against the inclined plane of the guide block 442 through an operator, then pressure is applied downwards, the guide block 442 is expanded to the outer side after being subjected to external force until the guide block 442 is abutted against the outer wall of the vertical pipe B, and then pressure is continuously applied downwards until the vertical pipe B is inserted into the round hole of the horizontal pipe A.
Referring to fig. 7, the height adjusting assembly 28 includes a semicircular block 281, a telescopic spring rod 282, an electric push rod 283, an adjusting circular block 284 and an adjusting rope 285, the front end of the supporting column 25 is fixedly connected with the telescopic spring rod 282, one end of the telescopic spring rod 282 far away from the supporting column 25 is fixedly connected with the semicircular block 281, the interior of the semicircular block 281 is of a hollow structure, the electric push rod 283 is fixedly connected with the interior of the semicircular block 281, the output end of the electric push rod 283 slides through the semicircular block 281 and is connected with the adjusting circular block 284, the adjusting circular block 284 is located above the semicircular block 281, one end of the semicircular block 281, which is close to the telescopic spring rod 282, is fixedly connected with the adjusting rope 285, and the adjusting rope 285 slides through the supporting column 25; during the specific operation, after the vertical pipe B is assembled, the adjusting rope 285 is pulled, the interior of the horizontal pipe A is observed through the hollow structure at the upper end of the vertical pipe B, the adjusting rope 285 drives the semicircular block 281 to move rightwards along the inner wall of the horizontal pipe A, meanwhile, the telescopic spring rod 282 is gradually contracted under the action of external force, when the semicircular block 281 is observed to move to the position of the circular hole on the horizontal pipe A through the hollow structure at the upper end of the vertical pipe B, the pulling of the adjusting rope 285 is stopped, the adjusting rope 285 is bound on the vertical plate 20 at one side, at the moment, the electric push rod 283 is started, the output end of the electric push rod 283 drives the adjusting round block 284 to move upwards, when the adjusting round block 284 moves upwards, the upper end of the adjusting round block abuts against the vertical pipe B, therefore, the depth of the vertical pipe B inserted into the horizontal pipe A is adjusted through the distance of the upward movement of the adjusting round block 284, and the depth of the vertical pipe B inserted into the horizontal pipe A is prevented from being too deep, thereby causing the use effect to be influenced when the utility model is used.
Referring to fig. 2, 4 and 5, the welding device 3 includes a traction column 46, a placing plate 47, a telescopic cylinder 48, a fixing plate 30, a fixing ring 31, an arc-shaped fixing block 32, a first gear ring 33, a second gear ring 34, a limiting groove 35, a limiting rod 36, an internal gear 37, an external gear 38, a mounting plate 39, a driving motor 40, a welding gun 41, a welding slag cleaning assembly 42, a dust cleaning assembly 43, a guide assembly 44 and an anti-deformation assembly 45, the fixing plate 30 is symmetrically and fixedly mounted on the upper end of the placing frame 1, the traction column 46 is symmetrically and fixedly connected to the fixing plate 30 on the left side of the placing frame 1, the placing plate 47 is slidably disposed on the traction column 46, the side end of the placing plate 47 is connected to the side end of the fixing plate 30 corresponding to the lower end thereof through the telescopic cylinder 48, the two fixing rings 31 are disposed on the inner side of the placing plate 47, the placing plate 47 is fixedly connected to the fixing ring 31 disposed on the inner side, the placing plate 47 is connected with the fixed ring 31 at the lower end of the inner side of the placing plate 47 in a sliding manner, the two sides of the fixed ring 31 at the lower end of the inner side of the placing plate 47 are fixedly connected with the arc-shaped fixed blocks 32 through connecting rods, the positions, close to the inner side, of the lower ends of the fixed rings 31 below the two fixed rings 31 are fixedly provided with the first gear ring 33, the positions, close to the outer side, of the lower ends of the fixed rings 31 below the two fixed rings 31 are rotatably provided with the second gear ring 34, the position, located between the first gear ring 33 and the second gear ring 34, of the lower ends of the fixed rings 31 below the two fixed rings 31 is provided with the limiting groove 35, the three limiting rods 36 are sequentially arranged in the limiting groove 35 in an equidistant sliding manner, the middle parts of the three limiting rods 36 are rotatably connected with 37 through bearings, the inner gear 37 is mutually meshed with the first gear ring 33 and the second gear ring 34, the outer gear 38 is arranged outside the second gear ring 34 in a meshing manner, the external gear 38 rotates and sets up on mounting panel 39, mounting panel 39 fixed mounting is in the inboard of fixed plate 30, the lower extreme fixedly connected with driving motor 40 of mounting panel 39, driving motor 40's output slides and runs through mounting panel 39 and links to each other with external gear 38, the lower extreme of the gag lever post 36 of one side is provided with welding slag clearance subassembly 42, the lower extreme of the gag lever post 36 of opposite side is provided with dust clearance subassembly 43, the lower extreme of the gag lever post 36 in the middle of is provided with welding gun 41, the inboard of fixed ring 31 is provided with guide assembly 44, the side of fixed plate 30 is provided with anti-deformation subassembly 45.
During specific work, before the horizontal pipe A is fixed, the telescopic cylinder 48 is in an extending state in an initial state, the prevention plate 47 is arranged at the upper end of the traction column 46, after the horizontal pipe A is fixed, the telescopic cylinder 48 begins to shrink until the arc-shaped fixing block 32 abuts against the upper end of the horizontal pipe A, then the deformation prevention assembly 45 abuts against the lower end of the horizontal pipe A, the deformation prevention assembly 45 can prevent the horizontal pipe A from being bent and deformed downwards at the middle position of the horizontal pipe A due to the action of gravity in the installation process of the horizontal pipe A, then the vertical pipe B is assembled, at the moment, the vertical pipe B is inserted into a round hole of the horizontal pipe A through the guide assembly 44 by an operator, then the depth of the vertical pipe B in the round hole of the horizontal pipe A is adjusted through the height adjusting assembly 28, the situation that the depth of the vertical pipe B extending into the round hole of the horizontal pipe A is prevented from being too deep, and the use of the horizontal pipe A and the vertical pipe B is influenced, after the vertical pipe B and the horizontal pipe A are assembled, the driving motor 40 is started, the driving motor 40 drives the external gear 38 to rotate, the external gear 38 drives the internal gear 37 arranged at equal intervals on the inner side to rotate at a constant speed around the central point of the fixed circular ring 31 through the second gear ring 34 when rotating, the dust cleaning component 43 arranged at the lower end of the internal gear 37 in the rotating process cleans the position to be welded for one circle firstly, then the position to be welded is welded through the welding gun 41, after the welding is finished, the welding position is still in a hot state, at the moment, after the internal gear 37 is cooled, welding slag at the welding position is cleaned through the welding slag cleaning component 42, the telescopic connecting column 311 mainly adjusts the distance between the two fixed circular rings 31 through telescopic adjustment, so that the guiding stability of the vertical pipe B is ensured, and meanwhile, the guiding component 44 can be ensured to fix the vertical pipe B, spacing groove 35 and gag lever post 36 are the sliding fit of laminating, and the shape that gag lever post 36 is located inside the spacing groove 35 is the arc structure, and it is mutually supported with spacing groove 35, and the part that gag lever post 36 kept away from spacing groove 35 is cylindrical structure, and when internal gear 37 rotated, gag lever post 36 can not take place to rotate through the structure of bearing and gag lever post 36 upper end.
Referring to fig. 5, the dust cleaning assembly 43 includes a dust cleaning block 431, an elastic telescopic rod 432 and a cleaning plate 433, the dust cleaning block 431 is fixedly connected to the lower end of the limiting rod 36 on one side, the elastic telescopic rod 432 is fixedly connected to the side end of the dust cleaning block 431, the cleaning plate 433 is fixedly connected to one end of the elastic telescopic rod 432 far away from the dust cleaning block 431, and a cleaning brush is arranged on the cleaning plate 433; during the operation, before the welding gun 41 welds the assembly position of the horizontal pipe A and the vertical pipe B, the cleaning brush on the cleaning plate 433 is ensured to be abutted against the assembly position of the horizontal pipe A and the vertical pipe B through the elastic telescopic rod 432, thus, when the inner gear 37 rotates, the cleaning brush can be ensured to clean the splicing position of the inner gear and the outer gear, the elastic telescopic rod 432 can ensure that the dust cleaning block 431 can be ensured to be abutted against the assembly position of the horizontal pipe A and the vertical pipe B through the elasticity of the dust cleaning block no matter how far away from the assembly position of the horizontal pipe A and the vertical pipe B, the position to be welded is first cleaned by the dust cleaning assembly 43 for one turn before welding, and then, after welding, the welding is completed, the welding position is still in a hot state, and the welding slag at the welding position is cleaned through the welding slag cleaning assembly 42 after the welding position is cooled.
Referring to fig. 5, the welding slag cleaning assembly 42 includes a welding slag cleaning block 421, an elastic cleaning column 422 and a cleaning steel brush 423, the lower end of the limiting rod 36 on the other side is fixedly connected with the welding slag cleaning block 421, the side end of the welding slag cleaning block 421 is fixedly connected with the elastic cleaning column 422, and one end of the elastic cleaning column 422, which is far away from the welding slag cleaning block 421, is rotatably provided with the cleaning steel brush 423; during specific work, treat welded position when welding rifle 41 and weld the back, guarantee through elasticity clearance post 422 that clearance steel brush 423 can support and lean on at the welded position, guarantee through the rotation of internal gear 37 afterwards that clearance steel brush 423 will comparatively hard welding slag clean up.
The invention comprises the following steps: the method comprises the following steps: firstly, an operator pulls the vertical plate 20, then the two ends of the horizontal tube A are aligned to the supporting columns 25 on the inner side of the vertical plate 20, the horizontal tube A is inserted into the supporting columns 25 and is abutted against the edge of the limiting plate 26 through the limiting plate 26, then the vertical plate 20 is loosened, the vertical plate 20 clamps and fixes the horizontal tube A through the fixing block 23 and the elasticity of the telescopic spring 24, then the supporting threaded rod 273 is rotated, the supporting threaded rod 273 extrudes the inclined plane plate 272 on the supporting rod 271, the inclined plane plate 272 gradually drives the supporting rod 271 to move outwards along the supporting groove after being subjected to external force until the supporting rod 271 abuts against the inner wall of the horizontal tube A, and at the moment, the horizontal tube A is fixed on the supporting columns 25.
Step two: the deformation preventing plate 452 is lifted upwards by an operator until the deformation preventing arc block 453 at the upper end of the deformation preventing plate 452 abuts against the middle position of the horizontal pipe A, the deformation preventing plate 452 is loosened at the moment, the deformation preventing plate 452 abuts against the pawl 454, the pawl 454 abuts against the limiting block 455, and the deformation preventing plate 452 is fixed at the moment.
Step three: after the middle part of the horizontal pipe A is supported, the vertical pipe B is abutted against the inclined plane of the guide block 442 by an operator, then pressure is applied downwards, at the moment, the guide block 442 is expanded to the outer side after being subjected to external force until the guide block 442 is abutted against the outer wall of the vertical pipe B, and then pressure is continuously applied downwards until the vertical pipe B is inserted into the round hole of the horizontal pipe A.
Step four: after the vertical pipe B is assembled, the adjusting rope 285 is pulled, the adjusting rope 285 drives the semicircular block 281 to move rightwards along the inner wall of the horizontal pipe A, when the semicircular block 281 moves to the position of the round hole in the horizontal pipe A, the pulling of the adjusting rope 285 is stopped at the moment, the adjusting rope 285 is bound on the vertical plate 20 on one side, the electric push rod 283 is started at the moment, the output end of the electric push rod 283 drives the adjusting round block 284 to move upwards, the upper end of the adjusting round block 284 abuts against the lower end of the vertical pipe B when moving upwards, and therefore the depth of the vertical pipe B inserted into the horizontal pipe A is adjusted by adjusting the distance of the upward movement of the round block 284.
Step five: after the position of vertical pipe B is fixed, treat welded position through the clearance brush and clear up the round earlier, welding gun 41 welds the position of welding after that, takes its cooling back to clear up the position that the welding is good through clearance steel brush 423 afterwards, the welding slag that produces after will welding is clean up.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automatic change welding industrial robot, is including placing frame (1), assembly quality (2) and welding set (3), its characterized in that: an assembling device (2) is arranged at the upper end of the placing frame (1), a welding device (3) is arranged at the upper end of the placing frame (1), and the welding device (3) is positioned on the right side of the assembling device (2);
the assembling device (2) comprises vertical plates (20), horizontal plates (21), strip-shaped grooves (22), fixing blocks (23), telescopic springs (24), supporting columns (25), limiting plates (26), supporting components (27) and height adjusting components (28), the vertical plates (20) are symmetrically arranged on the upper end of the placement frame (1) in a sliding mode, the number of the vertical plates (20) is two, the horizontal plates (21) are fixedly connected to the inner sides of the vertical plates (20), the two horizontal plates (21) are mutually staggered and slidably connected together up and down, the strip-shaped grooves (22) are formed in the middle of the horizontal plates (21) in a penetrating mode, the strip-shaped grooves (22) are slidably arranged on the fixing blocks (23), the fixing blocks (23) are fixedly installed in the middle of the placement frame (1), the horizontal plates (21) are fixedly connected with the fixing blocks (23) through the telescopic springs (24), the supporting columns (25) are installed on one opposite sides of the two horizontal plates (20), the supporting columns (25) are fixedly connected with limiting plates (26), supporting assemblies (27) are arranged above the vertical plate (20), height adjusting assemblies (28) are arranged on one side of each limiting plate (26), the number of the height adjusting assemblies (28) is one, and each height adjusting assembly (28) is arranged on one of the supporting columns (25);
the welding device (3) comprises a traction column (46), a placing plate (47), a telescopic cylinder (48), a fixing plate (30), a fixed ring (31), an arc-shaped fixing block (32), a first gear ring (33), a second gear ring (34), a limiting groove (35), a limiting rod (36), an internal gear (37), an external gear (38), a mounting plate (39), a driving motor (40), a welding gun (41), a welding slag cleaning assembly (42), a dust cleaning assembly (43), a guide assembly (44) and an anti-deformation assembly (45), wherein the fixing plate (30) is symmetrically and fixedly mounted at the upper end of the placing frame (1), the traction column (46) is symmetrically and fixedly connected to the fixing plate (30) at the left side of the placing frame (1), the placing plate (47) is arranged on the traction column (46) in a sliding manner, and the side end of the placing plate (47) is connected with the side end of the fixing plate (30) corresponding to the lower end of the placing plate (47) through the telescopic cylinder (48), two fixed rings (31) are arranged on the inner side of the placing plate (47), the placing plate (47) is fixedly connected with the fixed ring (31) arranged on the upper end of the inner side of the placing plate, the placing plate (47) is slidably connected with the fixed ring (31) arranged on the lower end of the inner side of the placing plate (47), two sides of the fixed ring (31) arranged on the lower end of the inner side of the placing plate (47) are fixedly connected with arc-shaped fixed blocks (32) through connecting rods, a first gear ring (33) is fixedly arranged on the position, close to the inner side, of the lower end of the fixed ring (31) below the two fixed rings (31), a second gear ring (34) is rotatably arranged on the position, close to the outer side, of the lower end of the fixed ring (31) below the two fixed rings (31), a limiting groove (35) is formed in the position, between the first gear ring (33) and the second gear ring (34), of the lower end of the fixed ring (31) below the two fixed rings (31), three limiting rods (36) are sequentially and equidistantly arranged in the limiting groove (35) in a sliding manner, the middle parts of the three limiting rods (36) are rotatably connected with an inner gear (37) through bearings, the inner gear (37) is meshed with a first gear ring (33) and a second gear ring (34), the outer side of the second gear ring (34) is meshed with an outer gear (38), the outer gear (38) is rotatably arranged on a mounting plate (39), the mounting plate (39) is fixedly arranged on the inner side of a fixing plate (30), the lower end of the mounting plate (39) is fixedly connected with a driving motor (40), the output end of the driving motor (40) penetrates through the mounting plate (39) in a sliding manner to be connected with the outer gear (38), a welding slag cleaning component (42) is arranged at the lower end of one limiting rod (36), a dust cleaning component (43) is arranged at the lower end of the other limiting rod (36), and a welding gun (41) is arranged at the lower end of the middle limiting rod (36), the inner side of the fixed ring (31) is provided with a guide assembly (44), and the side end of the fixed plate (30) is provided with an anti-deformation assembly (45).
2. An automated welding industrial robot according to claim 1, characterized in that: the supporting component (27) comprises a supporting rod (271), an inclined plane plate (272) and a supporting threaded rod (273), the inside of the supporting column (25) is of a hollow structure, supporting grooves are formed in the supporting column (25) at equal intervals along the circumferential direction, the supporting rod (271) is arranged on the inner wall of each supporting groove in a sliding mode, the supporting rod (271) is close to the inclined plane plate (272) of the inner side of the supporting column (25), the side end of the inclined plane plate (272) abuts against the supporting threaded rod (273), the inclined plane plate (272) is connected with the inner wall of the supporting column (25) through a reset spring, and the supporting threaded rod (273) is arranged on the side face of the vertical plate (20) in a threaded connection mode.
3. An automated welding industrial robot according to claim 1, characterized in that: height adjustment subassembly (28) are including semicircle piece (281), telescopic spring pole (282), electric putter (283), adjust circle piece (284) and regulation rope (285), the front end fixedly connected with telescopic spring pole (282) of support column (25), the one end fixedly connected with semicircle piece (281) of support column (25) are kept away from in telescopic spring pole (282), the inside of semicircle piece (281) is hollow structure, the inside fixedly connected with electric putter (283) of semicircle piece (281), the output slip of electric putter (283) is run through semicircle piece (281) and is linked to each other with regulation circle piece (284), it is located the top of semicircle piece (281) to adjust circle piece (284), the one end fixedly connected with regulation rope (285) that semicircle piece (281) is close to telescopic spring pole (282), it slides and runs through support column (25) and sets up to adjust rope (285).
4. An automated welding industrial robot according to claim 1, characterized in that: the guide assembly (44) comprises a guide spring rod (441) and a guide block (442), the guide spring rod (441) is fixedly mounted on the inner side of the fixed ring (31) at equal intervals, one end, far away from the fixed ring (31), of the guide spring rod (441) is fixedly connected with the guide block (442), and the upper end of the guide block (442) is of an inclined surface structure.
5. An automated welding industrial robot according to claim 1, characterized in that: dust clearance subassembly (43) include dust clearance piece (431), elasticity telescopic link (432) and cleaning plate (433), lower extreme fixedly connected with dust clearance piece (431) of gag lever post (36) of one side, the side fixed connection elasticity telescopic link (432) of dust clearance piece (431), one end fixedly connected with cleaning plate (433) of dust clearance piece (431) are kept away from in elasticity telescopic link (432), are provided with the clearance brush on cleaning plate (433).
6. An automated welding industrial robot according to claim 1, characterized in that: welding slag clearance subassembly (42) are including welding slag clearance piece (421), elasticity clearance post (422) and clearance steel brush (423), lower extreme fixedly connected with welding slag clearance piece (421) of gag lever post (36) of opposite side, the side fixedly connected with elasticity clearance post (422) of welding slag clearance piece (421), and the one end rotation that welding slag clearance piece (421) was kept away from in elasticity clearance post (422) is provided with clearance steel brush (423).
7. An automated welding industrial robot according to claim 1, characterized in that: the anti-deformation assembly (45) comprises an adjusting groove (451), an anti-deformation plate (452), an anti-deformation arc-shaped block (453), a pawl (454), a limiting block (455), a moving plate (456), an insertion column (457) and an auxiliary rope (458), the adjusting groove (451) is formed in the inner side of the fixing plate (30), the anti-deformation plate (452) is arranged in the adjusting groove (451) in a sliding mode, the anti-deformation arc-shaped block (453) is fixedly connected to the middle of the upper end of the anti-deformation plate (452), the pawls (454) are symmetrically hinged to the side wall, close to the adjusting groove (451), of the fixing plate (30) at equal intervals, the limiting block (455) is arranged at the lower end of the pawl (454) in a supporting mode, the limiting block (455) is fixedly installed at the side end of the fixing plate (30), the end, far away from the limiting block (455), of the pawl (454) is fixedly connected with the auxiliary rope (458), and the moving plate (456) is connected with the end, far away from the pawl (454), the moving plate (456) is arranged on the side wall of the fixed plate (30) in a sliding mode, a fixed hole is formed in the side wall of the fixed plate (30), and an inserting column (457) is movably arranged in the fixed hole.
8. An automated welding industrial robot according to claim 1, characterized in that: the fixed rings (31) are fixedly connected through a telescopic connecting column (311).
Priority Applications (1)
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CN202111400174.3A CN113878277A (en) | 2021-11-24 | 2021-11-24 | Automatic change welding industrial robot |
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CN202111400174.3A CN113878277A (en) | 2021-11-24 | 2021-11-24 | Automatic change welding industrial robot |
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CN202111400174.3A Withdrawn CN113878277A (en) | 2021-11-24 | 2021-11-24 | Automatic change welding industrial robot |
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Cited By (7)
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CN114367776A (en) * | 2022-01-12 | 2022-04-19 | 无锡市幸昌热能设备有限公司 | Automatic steel pipe welding machine |
CN114991703A (en) * | 2022-06-30 | 2022-09-02 | 铜陵有色金属集团股份有限公司 | Mine is visited water drilling crack and is used slip casting plugging device |
CN115139105A (en) * | 2022-08-05 | 2022-10-04 | 泰州汇品不锈钢有限公司 | Pipeline mount welding equipment |
CN116460507A (en) * | 2023-04-28 | 2023-07-21 | 茶陵县南国电力金具有限公司 | Low-voltage four-wire cross arm welding tool and automatic welding device and method |
CN117207241A (en) * | 2023-09-18 | 2023-12-12 | 江苏图灵智能机器人有限公司 | Welding robot with dustproof structure and welding method thereof |
CN117415546A (en) * | 2023-11-20 | 2024-01-19 | 广东航威金属制品有限公司 | Multi-station spot welder |
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- 2021-11-24 CN CN202111400174.3A patent/CN113878277A/en not_active Withdrawn
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Publication number | Priority date | Publication date | Assignee | Title |
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CN114367776A (en) * | 2022-01-12 | 2022-04-19 | 无锡市幸昌热能设备有限公司 | Automatic steel pipe welding machine |
CN114367776B (en) * | 2022-01-12 | 2023-09-12 | 无锡市幸昌热能设备有限公司 | Automatic steel pipe welding machine |
CN114991703A (en) * | 2022-06-30 | 2022-09-02 | 铜陵有色金属集团股份有限公司 | Mine is visited water drilling crack and is used slip casting plugging device |
CN114991703B (en) * | 2022-06-30 | 2023-09-19 | 安徽铜冠产业技术研究院有限责任公司 | Grouting plugging device for mine water exploration drilling cracks |
CN115139105A (en) * | 2022-08-05 | 2022-10-04 | 泰州汇品不锈钢有限公司 | Pipeline mount welding equipment |
CN115139105B (en) * | 2022-08-05 | 2023-10-13 | 泰州汇品不锈钢有限公司 | Pipeline fixing frame welding equipment |
CN116460507B (en) * | 2023-04-28 | 2023-10-10 | 茶陵县南国电力金具有限公司 | Low-voltage four-wire cross arm welding tool and automatic welding device and method |
CN116460507A (en) * | 2023-04-28 | 2023-07-21 | 茶陵县南国电力金具有限公司 | Low-voltage four-wire cross arm welding tool and automatic welding device and method |
CN117207241A (en) * | 2023-09-18 | 2023-12-12 | 江苏图灵智能机器人有限公司 | Welding robot with dustproof structure and welding method thereof |
CN117207241B (en) * | 2023-09-18 | 2024-10-15 | 江苏图灵智能机器人有限公司 | Welding robot with dustproof structure and welding method thereof |
CN117415546A (en) * | 2023-11-20 | 2024-01-19 | 广东航威金属制品有限公司 | Multi-station spot welder |
CN117415546B (en) * | 2023-11-20 | 2024-04-16 | 广东航威金属制品有限公司 | Multi-station spot welder |
CN117733391A (en) * | 2023-12-19 | 2024-03-22 | 无锡威易发精密机械股份有限公司 | Automatic welding equipment for turbocharger processing |
CN117733391B (en) * | 2023-12-19 | 2024-08-20 | 无锡威易发精密机械股份有限公司 | Automatic welding equipment for turbocharger processing |
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