CN113878108A - Safe and fast sand casting and shakeout integrated equipment - Google Patents

Safe and fast sand casting and shakeout integrated equipment Download PDF

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Publication number
CN113878108A
CN113878108A CN202111237613.3A CN202111237613A CN113878108A CN 113878108 A CN113878108 A CN 113878108A CN 202111237613 A CN202111237613 A CN 202111237613A CN 113878108 A CN113878108 A CN 113878108A
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China
Prior art keywords
fixedly connected
casting
column
shakeout
safe
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Granted
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CN202111237613.3A
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Chinese (zh)
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CN113878108B (en
Inventor
刘卫华
楚仁国
刘晓军
胡军胜
邱阳明
王慎行
刘超军
李焕涛
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Huizhou Chengshunxin Machinery Manufacturing Co ltd
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Huizhou Chengshunxin Machinery Manufacturing Co ltd
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Priority to CN202111237613.3A priority Critical patent/CN113878108B/en
Publication of CN113878108A publication Critical patent/CN113878108A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/02Vibratory apparatus specially designed for shaking out flasks
    • B08B1/12
    • B08B1/32
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings
    • B22D31/002Cleaning, working on castings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)

Abstract

The invention discloses safe and quick sand casting shakeout integrated equipment which comprises a fixed base, wherein four corners of the top of the fixed base are fixedly connected with springs, the center of the upper surface of the fixed base is fixedly connected with a pneumatic vibrator, one end of the pneumatic vibrator, which is far away from the fixed base, is fixedly connected with a vibrating table, the center of the top of the vibrating table is fixedly connected with a limiting column, the top of the vibrating table is provided with two half castings, the outer walls of the half castings are in threaded connection with threaded pull columns, and the top of the vibrating table is fixedly connected with an n-shaped support column; drive the shaking table vibration through pneumatic oscillator operation, the shaking table vibration drives half foundry goods vibration, need not to strike when making this equipment separation casting sand and foundry goods, and the foundry goods can not deform, and the life of foundry goods is prolonged, through the motor operation at the linkage gear, drive the cleaning brush rotation under the effect of cleaning the gear, electric telescopic handle operation drives the cleaning brush downstream simultaneously, makes this equipment can clear up remaining casting sand on the foundry goods surface.

Description

Safe and fast sand casting and shakeout integrated equipment
Technical Field
The invention relates to the field of sand casting, in particular to safe and quick sand casting and shakeout integrated equipment.
Background
Sand casting refers to a casting process that produces castings in sand, and castings of steel, iron, and most nonferrous alloys can be obtained using sand casting processes.
But need utilize vibration or impact to make foundry sand and foundry goods separation in the casting at the in-process of current production, current vibration and the mode of knocking, current vibrating device is mostly motor drive, make vibration noise great, the mode of knocking will lead to the fact certain deformation to the foundry goods, make the life of foundry goods reduce, can remain foundry sand on the surface of foundry goods after foundry sand and foundry goods separation simultaneously, current equipment can't clear up the remaining foundry sand on the foundry goods surface after foundry sand and foundry goods separation, the remaining foundry sand in foundry goods surface can cause the influence to the quality of foundry goods next time casting.
Disclosure of Invention
The invention aims to provide safe and quick sand casting and shakeout integrated equipment to solve the problems that the existing mode of separating sand from a casting, which is proposed in the background art, has high vibration noise, the service life of the casting is shortened by knocking, and the existing equipment cannot clean the residual casting sand on the surface of the casting.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an integrative equipment of safe swift sand casting shakeout, which comprises a fixed pedestal, the equal fixedly connected with spring in four corners at unable adjustment base top, the pneumatic oscillator of central fixedly connected with of unable adjustment base upper surface, unable adjustment base's one end fixedly connected with shaking table is kept away from to the pneumatic oscillator, the spacing post of central fixedly connected with at shaking table top, the shaking table top is provided with two half castings, the outer wall threaded connection of half casting has the screw thread to draw the post, the top fixedly connected with n shape support column of shaking table, the one end fixedly connected with electric telescopic handle of shaking table is kept away from to n shape support column, the inside fixedly connected with motor of electric telescopic handle output, the output fixedly connected with linkage gear of motor, the outer wall meshing of linkage gear has the cleaning gear, the outside fixedly connected with cleaning brush of cleaning gear.
Preferably, in the integrative equipment of safe swift sand casting shakeout, unable adjustment base's one end fixed connection is kept away from to the spring in the bottom of shaking table, the equal fixedly connected with rubber column in four corners at unable adjustment base top, and the rubber column setting is in the inside of spring.
Based on above-mentioned technical characteristics, can promote the vibrations of shaking table through the spring, the position that the rubber post can restrict the spring is simultaneously, and shaking table vibrations contact, the collision can not send the noise with the rubber post under the effect of spring.
Preferably, in the safe and fast sand casting and shakeout integrated equipment, the lower surface of the semi-casting is provided with a limiting groove, and the limiting groove is matched with the limiting column in specification.
Based on the technical characteristics, the limiting groove at the bottom of the semi-casting is placed outside the limiting column on the upper surface of the vibrating table, so that the surface of the semi-casting on the vibrating table is more stable.
Preferably, in the integrative equipment of safe swift sand casting knockout, the equal fixedly connected with engaging lug in both sides of half-casting, the outer wall sliding connection of engaging lug has the fixed connection piece.
Based on the technical characteristics, the two half castings are attached together and are connected to the outer parts of the connecting lugs in a sliding mode through the fixed connecting blocks, so that the two half castings are fixed together.
Preferably, in the integrative equipment of sand casting shakeout that above-mentioned safe swift, the screw thread draws the post to run through n shape support column, and screw thread draws post sliding connection in the outside of n shape support column, the inside wall of n shape support column and the outer wall specification phase-match of half-casting.
Based on the technical characteristics, the threaded pull column penetrates through the n-shaped support column and can be in threaded connection with the semi-casting piece, the threaded pull column can move to drive the semi-casting piece to move, and the semi-casting piece is attached to the inner wall of the n-shaped support column.
Preferably, in the safe and fast sand casting and shakeout integrated equipment, the electric telescopic rod is arranged in the center of the top of the n-shaped supporting column and penetrates through the top of the n-shaped supporting column.
Preferably, in the integrative equipment of safe swift sand casting shakeout, linkage gear rotates and connects in the inside of electric telescopic handle output, cleans the inside that gear revolve connects at the electric telescopic handle output, and the cleaning brush is close to the one end rotation of cleaning the gear and connects in the inside of electric telescopic handle output.
Based on above-mentioned technical characteristics, can drive the motor through linkage gear rotation and rotate, the motor can drive the cleaning brush and rotate.
Preferably, in the integrative equipment of sand casting knockout of a safe swift, clean the gear and have two, and clean the gear and be the symmetric distribution with electric telescopic handle central line, the cleaning brush has two, and the specification phase-match of cleaning brush and half foundry goods.
Based on the technical characteristics, the two cleaning brushes are driven to rotate through the rotation of the two cleaning gears, and the residual casting sand on the inner wall of the semi-casting piece can be removed through the rotation of the cleaning brushes.
Compared with the prior art, the invention has the beneficial effects that: drive the spring through the shaking table vibration and constantly stretch out and draw back at the outer wall of rubber column, the noise is less when making this equipment vibration, it vibrates to drive the shaking table through the operation of pneumatic oscillator, the shaking table vibration drives the vibration of half foundry goods, need not to strike when making this equipment separation casting sand and foundry goods, the foundry goods can not deform, the life of foundry goods is prolonged, through the motor operation at the linkage gear, drive the cleaning brush rotation under the effect of cleaning the gear, electric telescopic handle operation drives the cleaning brush downstream simultaneously, make this equipment can clear up remaining casting sand on the foundry goods surface, can not cause the influence to the off-the-shelf quality of casting next time.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic cross-sectional view of the vibration table and the n-shaped supporting column of the present invention;
FIG. 3 is a schematic view of the internal structure of the n-shaped support column of the present invention;
FIG. 4 is a schematic view of the positional relationship between the oscillating table and the semi-castings according to the present invention;
fig. 5 is a schematic diagram of the explosion structure of the vibrating table and the semi-casting of the invention.
In the figure: 1. a fixed base; 2. a spring; 3. a pneumatic vibrator; 4. a vibration table; 5. a rubber column; 6. a limiting column; 7. semi-casting; 8. a limiting groove; 9. connecting lugs; 10. fixing a connecting block; 11. pulling the column by screw thread; 12. an n-shaped support column; 13. an electric telescopic rod; 14. a motor; 15. a linkage gear; 16. cleaning the gear; 17. a cleaning brush.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an embodiment of the present invention is shown: a safe and fast sand casting and shakeout integrated device comprises a fixed base 1, springs 2 are fixedly connected with four corners of the top of the fixed base 1, a pneumatic vibrator 3 is fixedly connected with the center of the upper surface of the fixed base 1, one end, away from the fixed base 1, of the pneumatic vibrator 3 is fixedly connected with a vibrating table 4, a limiting column 6 is fixedly connected with the center of the top of the vibrating table 4, two half castings 7 are arranged at the top of the vibrating table 4, a threaded pull column 11 is connected with the outer wall of each half casting 7 in a threaded manner, an n-shaped support column 12 is fixedly connected with the top of the vibrating table 4, an electric telescopic rod 13 is fixedly connected with one end, away from the vibrating table 4, of each n-shaped support column 12, the electric telescopic rod 13 is arranged in the center of the top of the n-shaped support column 12, the threaded pull column 11 penetrates through the top of the n-shaped support column 12, and the threaded pull column 11 is slidably connected to the outer part of the n-shaped support column 12, the inner side wall of the n-shaped supporting column 12 is matched with the outer wall specification of the half casting 7, the n-shaped supporting column 12 is penetrated through the threaded pulling column 11 and can be in threaded connection with the half casting 7, the threaded pulling column 11 can move to drive the half casting 7 to move, the half casting 7 is attached to the inner wall of the n-shaped supporting column 12, the motor 14 is fixedly connected to the inner portion of the output end of the electric telescopic rod 13, the output end of the motor 14 is fixedly connected with the linkage gear 15, the outer wall of the linkage gear 15 is meshed with the cleaning gear 16, the cleaning brush 17 is fixedly connected to the outer portion of the cleaning gear 16, the linkage gear 15 is rotatably connected to the inner portion of the output end of the electric telescopic rod 13, the cleaning gear 16 is rotatably connected to the inner portion of the output end of the electric telescopic rod 13, one end, close to the cleaning gear 16, of the cleaning brush 17 is rotatably connected to the inner portion of the output end of the electric telescopic rod 13, and the motor 14 can be driven to rotate through the rotation of the linkage gear 15, motor 14 can drive cleaning brush 17 and rotate, and it has two to clean gear 16, and cleans gear 16 and be the symmetric distribution with electric telescopic handle 13 central line, and cleaning brush 17 has two, and cleaning brush 17 and the specification phase-match of half-casting 7, rotates through two cleaning gear 16 and drives two cleaning brush 17 rotations, and cleaning brush 17 rotates and to clear away the remaining casting sand of half-casting 7 inner wall.
Please refer to fig. 4 and 5 in the drawings of the specification: one end of the spring 2, which is far away from the fixed base 1, is fixedly connected to the bottom of the vibrating table 4, four corners of the top of the fixed base 1 are fixedly connected with rubber columns 5, the rubber columns 5 are arranged inside the spring 2, the vibration of the vibrating table 4 can be promoted through the spring 2, the rubber columns 5 can limit the position of the spring 2, meanwhile, the vibration of the vibrating table 4 is contacted with the rubber columns 5 under the action of the spring 2, no noise is generated due to collision, the lower surface of the half-casting 7 is provided with a limit groove 8, the limit groove 8 is matched with the specification of the limit column 6, the limit groove 8 at the bottom of the half-casting 7 is placed outside the limit column 6 on the upper surface of the vibrating table 4, so that the surface of the half-casting 7 on the vibrating table 4 is more stable, the two sides of the half-casting 7 are fixedly connected with connecting lugs 9, the outer wall of the connecting lugs 9 is connected with a fixed connecting block 10 in a sliding manner, and the two half-castings 7 are attached together, and is slidingly connected to the outside of the coupling lug 9 by means of a fixed connection block 10, so that the two half-castings 7 are fixed together.
The working principle is as follows: an operator firstly attaches two half castings 7 together, then places the attached half castings 7 in the center of the upper surface of a vibrating table 4, meanwhile, a limiting groove 8 at the bottom of the half casting 7 is arranged outside a limiting column 6, then the operator takes up a fixed connecting block 10 to slide the fixed connecting block 10 outside a connecting lug 9, so that the two half castings 7 are fixed together, next, the operator adds casting sand into the half casting 7, meanwhile, the operator controls a pneumatic vibrator 3 to operate, the pneumatic vibrator 3 operates to drive the vibrating table 4 to vibrate, the vibrating table 4 vibrates to drive the half casting 7 to vibrate, so that the casting sand inside the half casting 7 is more uniformly distributed and more closely contacted, meanwhile, the vibrating table 4 vibrates to drive a spring 2 to continuously stretch out and draw back on the outer wall of a rubber column 5, and the operator controls the pneumatic vibrator 3 to stop operating after filling casting sand into the half casting 7, and finally, casting is carried out, so that the noise is low when the equipment vibrates.
After casting, an operator firstly holds the fixed connecting block 10 and drives the fixed connecting block 10 to slide, the fixed connecting block 10 slides away from the connecting lug 9 and does not limit the movement of the two half castings 7 any more, then the operator controls the pneumatic vibrator 3 to operate, the pneumatic vibrator 3 operates to drive the vibration table 4 to vibrate, the vibration table 4 vibrates to drive the half castings 7 to vibrate, after the half castings 7 are separated from the casting sand formed inside, the operator controls the pneumatic vibrator 3 to stop operating, next, the operator takes the threaded pull column 11 to pass through the n-shaped support column 12 and is in threaded connection with the outer wall of the half castings 7, pulls the threaded pull column 11 to move, the threaded pull column 11 moves to drive the half castings 7 to move and enable the half castings 7 to be attached to the inner wall of the n-shaped support column 12, after the half castings 7 are separated, the operator takes away the formed casting sand, so that when the casting sand and the castings are separated in casting, the casting is not required to be knocked, the casting cannot be deformed, and the service life of the casting is prolonged.
Next step the operator control electric telescopic handle 13 and motor 14 move simultaneously, motor 14 moves and drives linkage gear 15 and rotate, linkage gear 15 rotates and drives cleaning gear 16 and rotates, cleaning gear 16 rotates and drives cleaning brush 17 and rotates, electric telescopic handle 13 operation extension drives cleaning brush 17 downstream, cleaning brush 17 rotates and contacts the inner wall of half casting 7 simultaneously of downstream, clean the remaining casting sand of inner wall of half casting 7, make this equipment after casting sand and casting separation, can clear up remaining casting sand on the casting surface after casting sand and casting separation, can not cause the influence to the off-the-shelf quality of next casting of this equipment.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (8)

1. The utility model provides an integrative equipment of safe swift sand casting shakeout, includes unable adjustment base (1), its characterized in that: the four corners of the top of the fixed base (1) are fixedly connected with springs (2), the center of the upper surface of the fixed base (1) is fixedly connected with a pneumatic vibrator (3), one end, far away from the fixed base (1), of the pneumatic vibrator (3) is fixedly connected with a vibrating table (4), the center of the top of the vibrating table (4) is fixedly connected with a limiting column (6), the top of the vibrating table (4) is provided with two half castings (7), the outer wall of each half casting (7) is in threaded connection with a threaded pull column (11), the top of the vibrating table (4) is fixedly connected with an n-shaped support column (12), one end, far away from the vibrating table (4), of the n-shaped support column (12) is fixedly connected with an electric telescopic rod (13), the inner part of the output end of the electric telescopic rod (13) is fixedly connected with a motor (14), the output end of the motor (14) is fixedly connected with a linkage gear (15), and the outer wall of the linkage gear (15) is engaged with a cleaning gear (16), a cleaning brush (17) is fixedly connected with the outside of the sweeping gear (16).
2. The safe and fast sand casting and shakeout integrated equipment as claimed in claim 1, is characterized in that: one end fixed connection that unable adjustment base (1) was kept away from in spring (2) is in the bottom of shaking table (4), the equal fixedly connected with rubber column (5) in four corners at unable adjustment base (1) top, and rubber column (5) set up the inside at spring (2).
3. The safe and fast sand casting and shakeout integrated equipment as claimed in claim 1, is characterized in that: and a limiting groove (8) is formed in the lower surface of the semi-casting piece (7), and the limiting groove (8) is matched with the limiting column (6) in specification.
4. The safe and fast sand casting and shakeout integrated equipment as claimed in claim 3, is characterized in that: equal fixedly connected with engaging lug (9) in both sides of half foundry goods (7), the outer wall sliding connection of engaging lug (9) has fixed connection piece (10).
5. The safe and fast sand casting and shakeout integrated equipment as claimed in claim 1, is characterized in that: the thread pull column (11) penetrates through the n-shaped support column (12), the thread pull column (11) is connected to the outer portion of the n-shaped support column (12) in a sliding mode, and the inner side wall of the n-shaped support column (12) is matched with the outer wall of the semi-casting piece (7) in specification.
6. A safe and fast sand casting and shakeout integrated equipment according to claim 5, which is characterized in that: the electric telescopic rod (13) is arranged in the center of the top of the n-shaped supporting column (12), and the electric telescopic rod (13) penetrates through the top of the n-shaped supporting column (12).
7. The safe and fast sand casting and shakeout integrated equipment as claimed in claim 1, is characterized in that: linkage gear (15) rotate to be connected in the inside of electric telescopic handle (13) output, clean gear (16) and rotate to be connected in the inside of electric telescopic handle (13) output, and cleaning brush (17) are close to the one end rotation connection at electric telescopic handle (13) output of cleaning gear (16).
8. A safe and fast sand casting and shakeout integrated equipment according to claim 7, which is characterized in that: the number of the cleaning gears (16) is two, the cleaning gears (16) are symmetrically distributed with the center line of the electric telescopic rod (13), the number of the cleaning brushes (17) is two, and the specifications of the cleaning brushes (17) and the semi-casting piece (7) are matched.
CN202111237613.3A 2021-10-25 2021-10-25 Safe and rapid sand casting shakeout integrated equipment Active CN113878108B (en)

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Application Number Priority Date Filing Date Title
CN202111237613.3A CN113878108B (en) 2021-10-25 2021-10-25 Safe and rapid sand casting shakeout integrated equipment

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Application Number Priority Date Filing Date Title
CN202111237613.3A CN113878108B (en) 2021-10-25 2021-10-25 Safe and rapid sand casting shakeout integrated equipment

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CN113878108A true CN113878108A (en) 2022-01-04
CN113878108B CN113878108B (en) 2023-08-29

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070034348A1 (en) * 2003-03-17 2007-02-15 Yoshitaka Aoyama Device for removing sand from casting
CN104454046A (en) * 2014-11-27 2015-03-25 浙江鸿峰重工机械有限公司 Cylinder block upper and lower half casting
CN207479077U (en) * 2017-09-20 2018-06-12 镇江颀龙科技有限公司 A kind of Gear Processing cleaning device
CN110918948A (en) * 2019-12-20 2020-03-27 六安七茗道机电科技有限公司 Be applied to fashioned sand mo (u) ld machine of cast member
KR102229858B1 (en) * 2019-10-01 2021-03-18 이재성 The manufacturing method for casting products
CN213981779U (en) * 2021-06-21 2021-08-17 新乡市高服机械股份有限公司 Novel combined vibration damping mechanism
CN214108747U (en) * 2020-12-30 2021-09-03 章丘晟佳机械有限公司 Large casting shakeout device
CN214263860U (en) * 2020-12-30 2021-09-24 佛山市高明利钢精密铸造有限公司 Separation device for casting product and casting sand

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070034348A1 (en) * 2003-03-17 2007-02-15 Yoshitaka Aoyama Device for removing sand from casting
CN104454046A (en) * 2014-11-27 2015-03-25 浙江鸿峰重工机械有限公司 Cylinder block upper and lower half casting
CN207479077U (en) * 2017-09-20 2018-06-12 镇江颀龙科技有限公司 A kind of Gear Processing cleaning device
KR102229858B1 (en) * 2019-10-01 2021-03-18 이재성 The manufacturing method for casting products
CN110918948A (en) * 2019-12-20 2020-03-27 六安七茗道机电科技有限公司 Be applied to fashioned sand mo (u) ld machine of cast member
CN214108747U (en) * 2020-12-30 2021-09-03 章丘晟佳机械有限公司 Large casting shakeout device
CN214263860U (en) * 2020-12-30 2021-09-24 佛山市高明利钢精密铸造有限公司 Separation device for casting product and casting sand
CN213981779U (en) * 2021-06-21 2021-08-17 新乡市高服机械股份有限公司 Novel combined vibration damping mechanism

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