Detailed Description
In order that the objects, technical solutions and advantages of the present invention will become more apparent, the present invention will be further described in detail with reference to the accompanying drawings in conjunction with the following specific embodiments.
The invention mainly aims to provide an optical film with high light transmittance and low haze and a preparation method thereof, and aims to solve the problems that the existing optical polyester film is low in light transmittance and yellow in color, and the display color is poor when the existing optical polyester film is applied to optical display.
FIG. 1 is a schematic structural diagram of a polyester film for optical display according to an embodiment of the present invention.
As shown in fig. 1, the present invention provides a polyester film 100 for optical display, including a substrate layer 20, a first anti-reflection coating 10 and a second anti-reflection coating 30 disposed on two sides of the substrate layer 20, the first anti-reflection coating 10 and the second anti-reflection coating 30 being used to increase light transmittance of the substrate layer 20; wherein T1/T2 is 0.92-1, T2/T3 is 0.93-1, T2 is more than or equal to 91%, T1 is the light transmittance of the polyester film 100 at a wavelength of 450nm, T2 is the light transmittance of the polyester film 100 at a wavelength of 550nm, and T3 is the light transmittance of the polyester film 100 at a wavelength of 650 nm.
In the embodiment of the invention, the first anti-reflection coating layer 10 and the second anti-reflection coating layer 30 are formed by coating anti-reflection coating layers on two sides of the substrate layer 20, and the reflectivity is reduced by utilizing the coherent cancellation of the reflected light of the incident light at different interfaces, so that the light transmittance of the film of the substrate layer 20 is improved.
The polyester film has a T1/T2 ratio of 0.92 to 1, and when T1/T2 is less than 0.92, the color of the polyester film is dark yellow, and T1/T2 is more than 1, which is difficult to achieve, and preferably, T1/T2 is 0.93 to 0.995.
The polyester film has a T2/T3 ratio of 0.93 to 1, and when T2/T3 is less than 0.93, the color of the polyester film is dark red, the color of the polyester film is dark, T2/T3 is more than 1, which is difficult to achieve, and T2/T3 is preferably 0.94 to 0.998.
When the polyester film is used for optical display, T2 is required to be 91% or more. When T2 is less than 91%, the overall transmittance of the film is reduced and the photosensitive effect is relatively dark, which is disadvantageous for the use of the film in optical displays.
According to the embodiment of the present invention, the crystal grain size of the base layer 20 is 0.3 to 13nm, preferably 1 to 10nm, for example, 0.3nm, 1nm, 5nm, 10nm, 13 nm.
According to an embodiment of the present invention, the crystal grain size of the base layer 20 is a crystal grain size of a (100) crystal plane. The crystal grain size of the substrate layer 20 is 0.3-13 nm, when the crystal grain size is 0.3-13 nm, the substrate layer 20 has good light transmittance, and meanwhile, the surface of the substrate layer 20 has good wettability to the coating and can also play a role in adjusting the light transmittance along with the wavelength distribution. The smaller the grain size, the smaller the influence of the crystal structure on the light transmittance of the base layer 20, and the better the wettability and adsorbability of the film surface of the base layer 20 to the antireflection coating, but it is not easy to achieve the case of achieving both high crystallinity and small grain size control in the actual processing. Therefore, the lower limit of the grain size of the base layer 20 is preferably 0.5 nm. The larger the crystal grain size, the higher the strength and heat resistance of the film, but the larger the crystal grain size, the more ineffective scattering, refraction, etc. of light in the film increase, which affects the dispersion characteristic of light transmittance with wavelength, and causes yellowing of the film, so the upper limit of the crystal grain size of the base layer 20 is preferably 10 nm.
According to the embodiment of the invention, the x-ray wide angle diffraction (WAXD) technology is adopted, and the grain size is calculated according to the half-height peak width of the crystal plane diffraction peak and the Scherrer formula. By peak fitting in calculating crystallinity, not only can the diffraction peak area A of the crystal be obtainedcAnd amorphous diffraction Peak area AaIt is also possible to obtain the full width at half maximum (FWHM) of diffraction peaks of different crystal planes such as the (010) crystal plane and the (100) crystal plane, the diffraction angle θ of each diffraction peak, and the x-ray wavelength. The grain sizes of different crystal planes can be obtained according to the scherrer formula, as shown in formula (1):
wherein S is(hkl)Crystal grain size of crystal faceI.e. S(010)Grain size, S, representing the (010) crystal plane(100)Represents the crystal grain size of the (100) crystal plane, k is 0.89, lambda is the x-ray wavelength, theta is the diffraction angle of the crystal plane at this wavelength, beta(hkl)Is the full width at half maximum (FWHM) of the diffraction peak of the crystal plane, b is the broadening factor of the device, here taken to be 0.15; b, beta(hkl)And θ are in degrees (°).
According to an embodiment of the present invention, the in-plane birefringence of the base layer 20 is 0.03 to 0.15, preferably 0.05 to 0.13, and may be, for example, 0.03, 0.05, 0.09, 0.13, 0.15.
The in-plane birefringence of the film characterizes the average degree of orientation of molecular chains in the film. According to the embodiment of the present invention, the in-plane birefringence of the substrate layer 20 is 0.03 to 0.15, and when the in-plane birefringence is less than 0.03, the orientation of the film is insufficient, which may result in a decrease in the mechanical strength of the substrate layer 20, and in particular, a decrease in the elongation at break of the substrate layer 20; when the in-plane birefringence is greater than 0.15, too high orientation of the film may cause poor wettability of first antireflection coating 10 or second antireflection coating 30 on the surface of substrate layer 20, and may cause peeling of the antireflection coating, and therefore the in-plane birefringence of substrate layer 20 is preferably 0.05 to 0.13.
According to embodiments of the present invention, the substrate layer 20 comprises polyethylene terephthalate, polyethylene terephthalate and polyethylene naphthalate, or polyethylene terephthalate-1, 4-cyclohexanedimethanol ester. Polyethylene terephthalate is preferably used as the material for forming the base layer 20, from the viewpoint of the overall performance, cost, and the like.
According to an embodiment of the present invention, the thickness of the base layer 20 is 30 to 300 μm, preferably 50 to 250 μm, and may be 30 μm, 50 μm, 150 μm, 250 μm, or 300 μm, for example. The base layer 20 needs to have a certain flexibility and strength, and the thinner the base layer 20 is, the higher the light transmittance is, but when the thickness of the base layer 20 is less than 30 μm, the strength of the polyester film is greatly reduced, which does not meet the strength requirement of the optical display film. When the thickness of the base layer 20 is greater than 300 μm, the base layer 20 has a greater strength, but the flexibility thereof becomes poor, which does not meet the requirement of thin film display, and therefore the thickness of the base layer 20 is 30 to 300 μm, preferably 50 to 250 μm.
According to an embodiment of the invention, first anti-reflection coating layer 10 or second anti-reflection coating layer 30 includes water-based polyester, acrylic resin, curing agent, refractive index adjusting particles, leveling agent, and defoaming agent.
According to an embodiment of the invention, first antireflective coating 10 or second antireflective coating 30 comprises: 10-50 parts by weight of water-based polyester, preferably 15-45 parts by weight; 40-90 parts by weight of acrylic resin, preferably 45-70 parts by weight; 0.1-3 parts by weight of a curing agent; 0.01 to 5 parts by weight of refractive index-adjusting particles, preferably 0.1 to 3 parts by weight; 0.01-0.5 parts by weight of a leveling agent; 0.01 to 0.5 parts by weight of a defoaming agent.
According to the embodiment of the invention, in order to improve wettability and bonding strength between first anti-reflection coating layer 10 or second anti-reflection coating layer 30 and substrate layer 20, and simultaneously not affect the effect of other anti-reflection components in the anti-reflection coating layer, the content of the water-based polyester is 10-50 parts by weight, and preferably 15-45 parts by weight.
According to the embodiment of the invention, the acrylic resin has a lower refractive index than that of the substrate layer 20, the acrylic resin is coated on the surface of the substrate layer 20 to reduce the reflectivity, and the acrylic resin can be used as the main part of the first anti-reflection coating layer 10 or the second anti-reflection coating layer 30 to perform anti-reflection modification on the substrate layer 20, wherein the acrylic resin content is 40-90 parts by weight, and preferably 45-70 parts by weight. When the acrylic resin content in first anti-reflection coating 10 or second anti-reflection coating 30 is less than 40 parts by weight, the acrylic resin cannot effectively reduce the refractive index of the anti-reflection coating, so that the effect of making the base layer anti-reflection cannot be achieved; when the acrylic resin content in first anti-reflection coating layer 10 or second anti-reflection coating layer 30 is greater than 90 parts by weight, a large-scale separation phase is generated between the acrylic resin and the water-based polyester during curing, the haze of the film is increased sharply, and the light transmittance is reduced.
According to the embodiment of the invention, refractive index adjusting particles are uniformly added in first anti-reflection coating layer 10 and second anti-reflection coating layer 30, so that the uniformity of the light transmittance of the polyester film in each wavelength band can be adjusted, and the yellowing phenomenon of the polyester film caused by large difference of the light transmittance at each wavelength can be reduced.
According to an embodiment of the present invention, the refractive index adjusting particles are particles having a higher refractive index, i.e. particles having a refractive index greater than 1.6, and the refractive index adjusting particles include one or more of zirconia, magnesia, alumina, titania, ammonium chloride, zinc oxide, barium sulfide, titan acid, chromic oxide, copper oxide, ferric oxide, and ferrous oxide.
According to the embodiment of the present invention, the size of the refractive index adjusting particles is 10 to 200nm, preferably 30 to 100nm, for example, 10nm, 30nm, 50nm, 100nm, 200 nm.
According to an embodiment of the present invention, refractive index adjusting particles are included in first antireflection coating 10 or second antireflection coating 30 in an amount of 0.01 to 5 parts by weight, preferably 0.1 to 3 parts by weight. When the amount of the refractive index adjusting particles added is too small, a sufficient refractive index adjusting effect cannot be provided, and when the amount of the additive is too high, dispersion unevenness in the antireflection coating is caused, not only is haze increased, but also unevenness in light transmittance at each wavelength section and the like at the plane of the film are caused.
According to the embodiment of the invention, the size of crystal grains in the film is designed, the refractive index adjusting particles are uniformly dispersed, the wavelength distribution of the transmitted light is adjusted by utilizing the difference of the refractive index of the dispersed refractive index adjusting particles to the light, so that the transmitted light has higher uniformity in the visible wavelength range, namely, the light transmittance is weaker in dispersion along with the wavelength, the yellowing degree of the film is reduced, the film is more transparent, and the film can be used as a base film of an optical film in liquid crystal display or organic light emitting display.
According to the embodiment of the invention, the first anti-reflection coating layer 10 or the second anti-reflection coating layer 30 comprises 0.01-0.5 part by weight of leveling agent and 0.01-0.5 part by weight of defoaming agent. The leveling agent and the defoaming agent are used for reducing the risks of bubbles, uneven spreading and the like which may occur in the anti-reflection coating liquid and the coating process.
According to the embodiment of the invention, the leveling agent can be selected from one or more of commercial brands such as BYK333, BYK3510, BYK358 and BYK 380.
According to the embodiment of the invention, the defoaming agent is selected by comprehensively considering defoaming effect and compatibility with a main solution, and can be selected from one or more of the trade marks of 901W, 2410AC, 352, 3055 and BYK 011.
According to the embodiment of the invention, in order to realize more excellent antireflection effect on base layer 20, first antireflection coating 10 or second antireflection coating 30 has a thickness of 10 to 300nm, preferably 50 to 180nm, for example, 10nm, 50nm, 100nm, 180nm, or 300 nm.
Based on the polyester film for optical display, the invention also provides a preparation method of the polyester film.
FIG. 2 is a flow chart of a method for preparing a polyester film for optical display according to an embodiment of the present invention.
As shown in fig. 2, the preparation method comprises: steps S10 to S30.
In step S10, a base layer 20 is prepared.
According to an embodiment of the present invention, preparing a substrate layer 20 includes: carrying out melt extrusion and tape casting on polyester resin to obtain a tape casting sheet; carrying out primary longitudinal stretching on the casting sheet to obtain a first stretched polyester film; performing a relaxation process on the first stretched polyester film; performing secondary transverse stretching on the first stretched polyester film to obtain a second stretched polyester film; the second stretched polyester film is heat-treated to obtain the base layer 20.
According to the embodiment of the invention, the first stretching ratio of the first longitudinal stretching is less than or equal to 4; and/or
The treatment amount of the relaxation treatment is 0.1 to 10 percent; and/or
The second stretching ratio of the second transverse stretching is 3-6.
According to an embodiment of the present invention, a process of melt extrusion casting a polyester resin to obtain a cast sheet comprises: fully drying a polyester resin raw material, and then feeding the polyester resin raw material into an extruder, taking a three-section single-screw extruder as an example, wherein the processing temperature of each section is as follows: the conveying section is at 150-240 deg.C, the compression section is at 250-280 deg.C, and the metering end is at 260-280 deg.C. The temperature of each section such as a melt pipe, a film head and the like is not lower than that of the previous section.
According to an embodiment of the present invention, a first longitudinal drawing of the cast sheet is performed to obtain a first drawn polyester film.
According to an embodiment of the present invention, the first longitudinal stretching direction is along the film casting wind-up direction, i.e., the longitudinal direction (machine traveling direction).
According to an embodiment of the present invention, the first stretching temperature of the first longitudinal stretching is not particularly limited herein as long as the cast sheet can be oriented by stretching, that is, the molecular chain direction in the cast sheet is aligned along the stretching direction.
According to the embodiment of the present invention, the first stretching temperature of the first longitudinal stretching is preferably higher than the glass transition temperature (Tg) of the cast sheet, because it is considered that the cast sheet is in a high elastic physical state and is more easily deformed after being slightly higher than Tg. Wherein the Tg of the cast sheet can be obtained using differential scanning calorimetry.
According to an embodiment of the present invention, the first draw ratio at the first longitudinal draw is provided to ensure that no draw-induced crystallization occurs after the first draw, i.e., the chains are oriented but not crystallized after the first longitudinal draw. Since the crystallization of the polymer depends not only on the stretching ratio but also on the stretching temperature, the stretching ratio can be selected by taking the influence of the temperature into consideration, and for example, the first stretching temperature may be 90 ℃ and the first stretching ratio may be 1.1 to 3.0.
According to the embodiment of the present invention, the first stretching ratio of the first longitudinal stretching is ≦ 4. The film may be stretched to a fixed stretch ratio for the first machine direction stretch in a discontinuous manner, for example, a stretch ratio of 3 may be required for the first machine direction stretch, the film may be continuously stretched even by a certain stretch factor of 3, or the film may be stretched in two or more stretches, each of which is 3 in sum relative to the stretch ratio when the film is unstretched.
According to an embodiment of the present invention, the first stretched polyester film is subjected to a relaxation treatment. In order to obtain small-sized and uniformly distributed grains, a relaxation treatment process is provided after the first longitudinal stretching. Specifically, the casting sheet after the first longitudinal stretching is relaxed by 0.1 to 10% in the stretching direction of the first longitudinal stretching, and when the relaxation treatment is less than 0.1%, the effect of controlling the grain size cannot be achieved, and when the relaxation exceeds 10%, wrinkling occurs in the film production, which affects the use. The amount of relaxation treatment is preferably 0.5 to 15%.
According to an embodiment of the invention, the relaxation temperature is set between Tg +30 ℃ and Tg +90 ℃. When the temperature is lower than the relaxation temperature, sufficient energy cannot be supplied for relaxation, and the relaxation effect cannot be achieved, and when the temperature is higher than the relaxation temperature, the grain size becomes large.
According to an embodiment of the present invention, the first stretched polyester film is subjected to the second transverse stretching to obtain the second stretched polyester film.
The second transverse stretching can endow the film with higher crystallinity and better thermal and mechanical properties and the like. The stretching direction is preferably perpendicular to the first stretching direction, so that better mechanical properties in different directions can be obtained. The stretching temperature of the second transverse stretching is in principle not subject to any restrictions, provided that it is ensured that the film is deformed uniformly under the action of external forces. From the viewpoint of improving the crystallinity and the magnitude of external force required for stretching, it is preferable to stretch the film 3 to 6 times at a second stretching temperature of Tg +30 ℃ to Tg +60 ℃.
According to an embodiment of the present invention, the second stretched polyester film is heat-treated to obtain the base layer 20. For the purpose of dimensional stability of the cured base layer 20, the heat treatment temperature is Tg +120 to Tg +180 ℃, Tg being the glass transition temperature of the polyester resin.
In step S20, an antireflective coating liquid is prepared.
According to the embodiment of the invention, the preparation of the anti-reflection coating liquid comprises the following steps: stirring and mixing 10-50 parts by weight of water-based polyester, 40-90 parts by weight of acrylic resin, 0.1-3 parts by weight of curing agent, 0.01-5 parts by weight of refractive index adjusting particles, 0.01-0.5 part by weight of flatting agent and 0.01-0.5 part by weight of defoaming agent, and then carrying out ultrasonic treatment to obtain the anti-reflection coating liquid.
In step S30, an antireflective coating solution is coated on both sides of the substrate 10 layer and thermally cured to obtain a polyester film 100.
According to the embodiment of the invention, after the anti-reflection coating liquid is coated on one side of the base layer 20, drying and curing are performed, then the anti-reflection coating liquid is coated on the other side, and drying and curing are performed, so that the polyester film with the anti-reflection coating layers on the two sides of the base layer is finally obtained. In addition, the two sides of the basal layer can be uniformly dried and solidified after being coated with anti-reflection coating liquid in sequence.
According to the embodiment of the invention, the anti-reflection coating liquid can be used for production online coating.
In the embodiment of the invention, the first anti-reflection coating layer and the second anti-reflection coating layer are formed by coating the anti-reflection coating layers on the two sides of the substrate layer, and the reflectivity is reduced by utilizing the coherent cancellation of the reflected light of the incident light at different interfaces, so that the light transmittance of the substrate layer film is improved.
According to the embodiment of the invention, the size of crystal grains in the film is designed, the refractive index adjusting particles are uniformly dispersed, the wavelength distribution of the transmitted light is adjusted by utilizing the difference of the refractive index of the dispersed refractive index adjusting particles to the light, so that the transmitted light has higher uniformity in the visible wavelength range, namely, the light transmittance is weaker in dispersion along with the wavelength, the yellowing degree of the film is reduced, the film is more transparent, and the film can be used as a base film of an optical film in liquid crystal display or organic light emitting display.
In order to more clearly illustrate the features of the present invention, examples of the present invention will be further described with reference to an example of a polyester film for optical display.
Example 1
Base layer 1
Drying polyethylene terephthalate (PET) slices with the intrinsic viscosity of 0.67dl/g at 160 ℃ to enable the water content to be less than 70ppm, putting the slices into a single-screw extruder, setting the temperature of a feeding section to be 265 ℃, the temperature of a compression section to be 275 ℃, the temperature of a homogenizing section to be 275 ℃, the temperature of a mouth mold to be 275 ℃, and adjusting the rotating speed of a screw and the rotating speed of a metering pump to enable the pressure after the pump to be stabilized at 1.2 MPa. And (3) pressing the melt flowing out of the neck mold on a cooling roller in an electrostatic adhesion mode for quenching, wherein the temperature of the cooling roller is constant at 30 ℃, and preparing amorphous casting sheets with different thicknesses by adjusting extrusion amount.
With the above cast sheet, the cast sheet was stretched 2.5 times at 103 ℃ in the first longitudinal stretching at a first stretching temperature of 103 ℃ followed by 5.5 times relaxation at 120 ℃ and then stretched 4.6 times at 105 ℃ in the second transverse stretching at a second stretching temperature of 105 ℃ followed by heat treatment at 245 ℃ to obtain a base layer 1, and the thickness, crystal grain size and in-plane birefringence of the base layer 1 were measured and filled in table 16.
Base layer 2
The cast sheet was stretched 2.8 times at the first longitudinal stretching and 4.3 times at the second transverse stretching, the other being the same as in the preparation of the substrate layer 1, to obtain a substrate layer 2, and the thickness, crystal grain size and in-plane birefringence of the substrate layer 2 were measured and filled in table 16.
Base layer 3
The cast sheet was stretched 1.3 times at the first longitudinal stretching and 4.5 times at the second transverse stretching, heat-treated at 238 c, and the same as in the preparation of the substrate layer 1, to obtain a substrate layer 3, and the thickness, crystal grain size and in-plane birefringence of the substrate layer 3 were measured and filled in the surface 16.
Base layer 4
The stretching temperature at the time of the first longitudinal stretching was adjusted to 85 ℃, the stretching was 5.2 times at the time of the second transverse stretching, heat treatment was performed at 240 ℃, the same as in the preparation of the substrate layer 1, to obtain a substrate layer 4, and the thickness, the crystal grain size, and the in-plane birefringence of the substrate layer 4 were measured and filled in table 16.
Base layer 5
The cast sheet was stretched 1.2 times at 60 ℃ in the first machine direction stretching and 4.1 times in the second transverse direction stretching, which were otherwise the same as in the preparation of the substrate layer 1, to obtain a substrate layer 5, and the thickness, crystal grain size and in-plane birefringence of the substrate layer 5 were measured and filled in the table 16.
Base layer 6
After the first longitudinal stretching, it was then relaxed by 0.4%, stretched 5.4 times at 110 ℃ and otherwise the same as in the preparation of the substrate layer 1, to obtain a substrate layer 6, and the thickness, grain size and in-plane birefringence of the substrate layer 6 were measured and filled in table 16.
Base layer 7
The relaxation treatment amount was adjusted to 16%, the heat treatment temperature was adjusted to 250 ℃, the other procedures were the same as those for the preparation of the base layer 1, to obtain a base layer 7, and the thickness, the crystal grain size and the in-plane birefringence of the base layer 7 were measured and filled in table 16.
Base layer 8
The temperature of the relaxation treatment was adjusted to 100 ℃ and the other steps were the same as in the preparation of the substrate layer 1 to obtain a substrate layer 8, and the thickness, crystal grain size and in-plane birefringence of the substrate layer 8 were measured and filled in table 16.
Base layer 9
In the first longitudinal stretching, the cast sheet was stretched 2.7 times at 90 ℃ and relaxed 1.5% at 130 ℃ in the same manner as in the preparation of the base layer 1 to obtain a base layer 9, and the thickness, crystal grain size and in-plane birefringence of the base layer 9 were measured and filled in table 16.
Base layer 10
In the first longitudinal stretching, the cast sheet was stretched 1.9 times at 86 ℃, relaxed 1.5% at 130 ℃, heat-treated at 245 ℃ and otherwise the same as in the preparation of the base layer 1 to obtain a base layer 10, and the thickness, crystal grain size and in-plane birefringence of the base layer 10 were measured and filled in the table 16.
Base layer 11
The second stretching temperature of the second transverse stretching was adjusted to 115 ℃, the other was the same as the preparation of the substrate layer 1, to obtain a substrate layer 11, and the thickness, the crystal grain size, and the in-plane birefringence of the substrate layer 11 were measured and filled in table 16.
Base layer 12
The temperature of the relaxation treatment was adjusted to 135 ℃, the other steps were the same as the preparation of the base layer 1, to obtain a base layer 12, and the thickness, the crystal grain size, and the in-plane birefringence of the base layer 12 were measured and filled in table 16.
Base layer 13
The cast sheet was stretched 3 times in the first longitudinal stretching, the second stretching temperature of the second transverse stretching was adjusted to 120 ℃, the other is the same as in the preparation of the substrate layer 1, to obtain a substrate layer 13, and the thickness, crystal grain size and in-plane birefringence of the substrate layer 13 were measured and filled in table 16.
Base layer 14
The polyester resin raw material was changed to polyethylene naphthalate, the first stretching temperature of the first longitudinal stretching was adjusted to 110 ℃, the temperature of the relaxation treatment was adjusted to 130 ℃, the other steps were the same as the preparation of the base layer 1, to obtain a base layer 14, and the thickness, the crystal grain size, and the in-plane birefringence of the base layer 14 were measured and filled in the surface 16.
Comparative substrate layer 1
A comparative substrate layer 1 was obtained without relaxation treatment after the first longitudinal stretching, otherwise the same as the preparation of the substrate layer 1, and the thickness, grain size and in-plane birefringence of the comparative substrate layer 1 were measured and filled in table 16.
Comparative base layer 2
Relaxation after the first longitudinal stretch of 0.1% other than the same as for the preparation of substrate layer 1, a comparative substrate layer 2 was obtained and the thickness, grain size and in-plane birefringence of comparative substrate layer 2 were tested and filled in table 16.
Contrast substrate layer 3
The temperature of the relaxation treatment was adjusted to 230 c, the other being the same as the preparation of the substrate layer 1, to obtain a comparative substrate layer 3, and the thickness, the crystal grain size and the in-plane birefringence of the comparative substrate layer 3 were measured and filled in table 16.
Contrast substrate layer 4
The temperature of the relaxation treatment was adjusted to 60 c, the other being the same as in the preparation of the substrate layer 1, to obtain a comparative substrate layer 4, and the thickness, crystal grain size and in-plane birefringence of the comparative substrate layer 4 were measured and filled in table 16.
Contrast substrate layer 5
The cast sheet was stretched 1 times in the first machine direction stretch otherwise the same as for the preparation of substrate layer 1 to give comparative substrate layer 5, and the thickness, grain size and in-plane birefringence of comparative substrate layer 5 were measured and filled in table 16.
Contrast substrate layer 6
The cast sheet was stretched 3.4 times in the first longitudinal stretching and 3.5 times in the second transverse stretching, otherwise the same as in the preparation of the substrate layer 1, to give a comparative substrate layer 6, and the thickness, grain size and in-plane birefringence of the comparative substrate layer 6 were measured and filled in table 16.
Anti-reflection coating liquid 1
194.2 parts by weight of dimethyl terephthalate, 29.6 parts by weight of sodium m-benzenedimethyl-5-sulfonate, 3.8 parts by weight of propylene glycol, 0.3 part by weight of tetrabutyl titanate, 62 parts by weight of ethylene glycol and 106 parts by weight of diethylene glycol were added to an autoclave, stirring was started at 160 ℃, and then the temperature was gradually raised to 240 ℃ within the following 5 hours, and the transesterification reaction was fully completed. Then gradually reducing the pressure to 60Pa, and reacting for 1.5-2 h at 235-245 ℃ to obtain the water-based polyester. And dispersing a certain amount of the prepared polyester in deionized water to prepare liquid with the solid content of 30% for later use.
Taking 18 parts by weight of acrylic acid, 18 parts by weight of hydroxyethyl acrylate, 88 parts by weight of methyl methacrylate, 176 parts by weight of n-butyl acrylate and 3 parts by weight of azobisisobutyronitrile to prepare a mixed monomer solution, adding 1/4 parts of mixed monomer into a three-neck flask filled with 118 parts by weight of isopropanol, heating and stirring, reacting at 70 ℃ for 25-35 minutes, then heating to 77 ℃, slowly dripping the residual mixed monomer solution within 2.5-3 hours, then reacting for 2-3 hours, cooling to 60 ℃, and then adding ammonia water for neutralization for 5-10 minutes to obtain the water-soluble acrylic emulsion. Taking a certain amount of the prepared water-based acrylic emulsion, and diluting the water-based acrylic emulsion by using deionized water until the solid content is 30 percent for later use.
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 1, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the anti-reflection coating liquid 1.
The term "parts by weight" refers to "dry" (non-aqueous) parts by weight of the components in each formulation, i.e., an effective part by weight, for example, 25 parts by weight of the aqueous polyester, which means an effective reagent solids content of 25 parts by weight, as a solid content equivalent.
TABLE 1 recipe of anti-reflection coating liquid 1
Anti-reflection coating liquid 2
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 2, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the anti-reflection coating liquid 2.
TABLE 2 recipe of anti-reflection coating liquid 2
Anti-reflection coating liquid 3
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 3, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the anti-reflection coating liquid 3.
TABLE 3 recipe of anti-reflection coating liquid 3
Anti-reflection coating liquid 4
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 4, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the anti-reflection coating liquid 4.
TABLE 4 recipe of anti-reflection coating liquid 4
Anti-reflection coating liquid 5
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 5, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the anti-reflection coating liquid 5.
TABLE 5 recipe of anti-reflection coating liquid 5
Anti-reflection coating liquid 6
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 6, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the anti-reflection coating liquid 6.
TABLE 6 recipe of anti-reflection coating liquid 6
Anti-reflection coating liquid 7
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 7, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the anti-reflection coating liquid 7.
TABLE 7 recipe of anti-reflection coating liquid 7
Anti-reflection coating liquid 8
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 8, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the anti-reflection coating liquid 8.
TABLE 8 recipe of anti-reflection coating liquid 8
Anti-reflection coating liquid 9
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 9, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the anti-reflection coating liquid 9.
TABLE 9 recipe of anti-reflection coating liquid 9
Anti-reflection coating liquid 10
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 10, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the anti-reflection coating liquid 10.
TABLE 10 recipe of anti-reflection coating liquid 10
Contrast anti-reflection coating liquid 1
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 11, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain a contrast anti-reflection coating liquid 1.
TABLE 11 COMPARATIVE ANTI-REFLECTIVE COATING LIQUID 1 FORMULATION
Contrast anti-reflection coating liquid 2
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in Table 12, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain a contrast anti-reflection coating liquid 2.
TABLE 12 comparative anti-reflection coating liquid 2 recipe
Contrast anti-reflection coating liquid 3
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in Table 13, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain a contrast anti-reflection coating liquid 3.
TABLE 13 comparative anti-reflection coating liquid 3 formulation
Contrast anti-reflection coating liquid 4
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 14, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain a contrast anti-reflection coating liquid 4.
TABLE 14 comparative anti-reflection coating liquid 4 recipe
Contrast anti-reflection coating liquid 5
The components are added into a container with a stirrer according to the proportion of parts at 25 ℃ according to the formula shown in the table 15, and the mixture is stirred for 2 hours at the rotating speed of 400r/min to obtain the contrast anti-reflection coating liquid 5.
TABLE 15 COMPARATIVE ANTI-REFLECTIVE COATING LIQUID 5 FORMULATION
Polyester film 1
Antireflection coating liquid 1 was applied to both sides of substrate layer 1, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 120nm, to obtain polyester film 1, which was measured for transmittance spectrum, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 2
Antireflection coating liquid 2 was applied to both sides of substrate layer 1, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 120nm to obtain polyester film 1, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 3
Antireflection coating liquid 3 was applied to both sides of substrate layer 1, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 100nm to obtain polyester film 1, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 4
Antireflection coating liquid 4 was applied to both sides of base layer 2, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the dried coating thickness became 200nm to obtain polyester film 1, which was subjected to transmission spectrum measurement, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 5
Antireflection coating liquid 5 was applied to both sides of base layer 3, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the dried coating thickness became 30nm to obtain polyester film 1, which was subjected to transmission spectrum measurement, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 6
Antireflection coating liquid 6 was applied to both sides of base layer 4, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the dried coating thickness became 100nm to obtain polyester film 1, which was subjected to transmission spectrum measurement, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 7
Antireflection coating liquid 7 was applied to both sides of substrate layer 5, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the dried coating thickness became 100nm to obtain polyester film 1, which was subjected to transmission spectrum measurement, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 8
Antireflection coating liquid 8 was applied to both sides of base layer 6, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the dried coating thickness became 160nm to obtain polyester film 1, which was subjected to transmission spectrum measurement, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 9
Antireflection coating liquid 9 was applied to both sides of the substrate layer 7, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 120nm to obtain a polyester film 1, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 10
Antireflection coating liquid 10 was applied to both sides of substrate layer 8, which was then cured at 150 ℃ for 2 minutes, the amount of application was controlled so that the thickness of the dried coating layer became 120nm, and polyester film 1 was obtained, the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 11
Antireflection coating liquid 1 was applied to both sides of substrate layer 9, which was then cured at 150 ℃ for 2 minutes, with the amount of application controlled so that the thickness of the dried coating was 120nm, to obtain polyester film 1, which was subjected to transmission spectrum measurement, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 12
Antireflection coating liquid 2 was applied to both sides of substrate layer 10, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 120nm, to obtain polyester film 1, which was measured for transmittance spectrum, counted for T (1), T (1)/T (2) and T (2)/T (3) and filled in Table 17.
Polyester film 13
Antireflection coating liquid 3 was applied to both sides of base layer 11, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 120nm to obtain polyester film 1, which was measured for transmittance spectrum, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 14
Antireflection coating liquid 4 was applied to both sides of base layer 12, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 120nm, to obtain polyester film 1, which was measured for transmittance spectrum, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 15
Antireflection coating liquid 5 was applied to both sides of base layer 13, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the dried coating thickness became 120nm to obtain polyester film 1, which was measured for transmittance spectrum, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 16
Antireflection coating liquid 6 was applied to both sides of base layer 14, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 120nm, to obtain polyester film 1, which was measured for transmittance spectrum, counted T (1), T (1)/T (2) and T (2)/T (3) and filled in Table 17.
Polyester film 17
Antireflection coating liquid 1 was applied to both sides of comparative substrate layer 1, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 120nm to obtain polyester film 1, which was measured for transmittance spectrum, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in table 17.
Polyester film 18
Antireflection coating liquid 1 was applied to both sides of comparative substrate layer 2, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the dried coating thickness became 120nm to obtain polyester film 1, which was measured for transmittance spectrum, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in table 17.
Polyester film 19
Antireflection coating liquid 1 was applied to both sides of comparative substrate layer 3, and then cured at 150 ℃ for 2 minutes, the application amount was controlled so that the thickness of the dried coating layer became 120nm, and polyester film 1 was obtained, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 20
Antireflection coating liquid 1 was applied to both sides of comparative base layer 4, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the dried coating thickness became 120nm to obtain polyester film 1, which was measured for transmittance spectrum, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 21
Antireflection coating liquid 1 was applied to both sides of comparative substrate layer 5, which was then cured at 150 ℃ for 2 minutes, the amount of application was controlled so that the thickness of the dried coating was 120nm, and polyester film 1 was obtained, the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 22
Antireflection coating liquid 1 was applied to both sides of comparative base layer 6, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the dried coating thickness became 120nm to obtain polyester film 1, which was measured for transmittance spectrum, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 23
The comparative anti-reflection coating liquid 1 was applied to both sides of the substrate layer 1, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 120nm to obtain a polyester film 1, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 24
The comparative anti-reflection coating liquid 2 was applied to both sides of the substrate layer 1, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer became 120nm to obtain a polyester film 1, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 25
The comparative anti-reflection coating liquid 3 was applied to both sides of the substrate layer 1, and then cured at 150 ℃ for 2 minutes, the amount of application was controlled so that the thickness of the dried coating layer became 120nm, and the polyester film 1 was obtained, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 26
The comparative anti-reflection coating liquid 4 was applied to both sides of the substrate layer 1, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer was 120nm to obtain a polyester film 1, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 27
A comparative anti-reflection coating liquid 5 was applied to both sides of the substrate layer 1, and then cured at 150 ℃ for 2 minutes, the application amount was controlled so that the thickness of the dried coating layer became 120nm, and a polyester film 1 was obtained, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 28
A comparative anti-reflection coating liquid 1 was applied to one side of a substrate layer 1, and then cured at 150 ℃ for 2 minutes with the amount of application controlled so that the thickness of the dried coating layer became 120nm to obtain a polyester film 1, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
Polyester film 29
The comparative anti-reflection coating liquid 1 was applied to both sides of the substrate layer 1, and then cured at 150 ℃ for 2 minutes with the coating amount controlled so that the thickness of the dried coating layer was 260nm to obtain a polyester film 1, and the transmission spectrum thereof was measured, and T (1), T (1)/T (2) and T (2)/T (3) were counted and filled in Table 17.
The thickness of the prepared polyester film was measured, wherein the film thickness was obtained using a micrometer test (hotte GL 25); the crystallinity and the grain size are obtained by statistics after the X-ray wide angle diffraction (WAXD) test with the wavelength of 0.154nm by the method; the in-plane birefringence was measured by a phase difference meter (RETS-100L); t (1), T (2) and T (3) can be obtained by testing an ultraviolet-visible spectrophotometer, and T (1)/T (2) and T (2)/T (2) can be obtained by light transmittance statistics at each wavelength.
FIG. 3 is a graph showing a distribution of transmittance with wavelength of a polyester film for optical display according to an embodiment of the present invention at a wavelength of 400nm to 800 nm.
As shown in FIG. 3, the transmittance of the polyester film prepared in the example of the present invention is greater than 90% at wavelengths of 400nm to 800 nm.
Fig. 4 is a wavelength distribution diagram of surface reflectance of the substrate layer without the anti-reflection coating layer and the substrate layer coated with the anti-reflection coating layer according to the embodiment of the present invention.
As shown in fig. 4, the surface reflectivity of the substrate layer coated with the anti-reflection coating layer prepared in the embodiment of the present invention is lower than the surface reflectivity of the substrate layer not coated with the anti-reflection coating layer, so that the light transmittance of the substrate layer coated with the anti-reflection coating layer prepared in the embodiment of the present invention is higher than the light transmittance of the substrate layer not coated with the anti-reflection coating layer.
The polyester film prepared in the example of the present invention was evaluated for display effect. Specifically, the prepared polyester film was cut to a size of A4, laid flat on a backlight plane constituted by a pure white LED surface light source (model: HX-MBD-002), and then observed in a front view (view directly above the film) and an oblique view (view obliquely above the film) with respect to the light passing through the polyester film. Wherein the content of the first and second substances,
very good represents almost pure white, and the whole is slightly bright;
o represents almost pure white, overall darker;
and x represents darker and yellowish.
Table 16 base layer preparation examples and associated performance tables
TABLE 17 polyester film for optical display applications and performance tables
The polyester film prepared by the embodiment of the invention has light transmittance of more than 93% at a wavelength of 550nm, namely T (2) is more than 93%, and the polyester film prepared by the embodiment of the invention has larger T (1)/T (2) and T (2)/T (3), has good display effect, and can effectively eliminate the display condition that the color of the film is yellow.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.