CN113860385A - Recycling method of ferro-manganese desulfurizer solid waste - Google Patents

Recycling method of ferro-manganese desulfurizer solid waste Download PDF

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CN113860385A
CN113860385A CN202111173947.9A CN202111173947A CN113860385A CN 113860385 A CN113860385 A CN 113860385A CN 202111173947 A CN202111173947 A CN 202111173947A CN 113860385 A CN113860385 A CN 113860385A
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reactor
gas
solid
liquid
desulfurizer
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CN113860385B (en
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王巍
杨鹏
宋尉源
杨皓
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Sichuan Tianren Energy Technology Co ltd
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Sichuan Tianren Energy Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/14Sulfates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/69Sulfur trioxide; Sulfuric acid
    • C01B17/74Preparation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G45/00Compounds of manganese
    • C01G45/10Sulfates

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  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Treating Waste Gases (AREA)

Abstract

The invention relates to a resource method of solid waste of a ferro-manganese oxide desulfurizer, which is characterized by comprising the following steps: the desulfurization solid waste components are FeS and MnS, the powder is ground and then put into a reactor 1 containing a mixed solution of 1-10% of dilute sulfuric acid and 0.01-1% of vitriol, and high-temperature reaction gas and air (or oxygen) are introduced into the reactor 1 for circular bubbling, wherein the molar ratio of solid to liquid is 0.01-0.1: 1, the molar ratio of gas to liquid is 0.01-0.1: 1, and the reaction retention time is 2 hours. Solid, liquid, gas obtained in the separation reactor 1: dehydrating the solid, heating to above 480 ℃, separating to obtain silicon dioxide powder as a product 1, and sending sulfur vapor into a circulating gas catalytic reactor 2; the liquid is crystallized step by step to obtain Fe2(SO4)3、MnSO4The circulating liquid is returned to the reactor 1; the gas and the added oxygen enter a circulating gas catalytic reactor 2 together, and the circulating gas catalytic reactor 2 mixes sulfur vapor and H2S、SO2All converted into sulfur trioxide and then are introduced into the reactor 1 to be absorbed by the aqueous solution.

Description

Recycling method of ferro-manganese desulfurizer solid waste
Technical Field
The invention relates to the fields of chemical industry, energy conservation and environmental protection, and discloses a method for realizing sulfur resource circulation, pollution-free and consumption-free by natural gas desulfurization waste.
Background
For a long time, dry desulfurization is widely applied because of the advantages of simple process, no problem of sewage and waste acid treatment, low energy consumption and the like, and natural gas is treated by dry desulfurization and simultaneously generates a great amount of waste desulfurizer, which gradually becomes a new solid pollution source and needs to be subjected to harmless treatment.
The waste desulfurizing agent contains a large amount of sulfide which is usually treated by a moistening method, a burning burying method, an acid washing method, a chemical inhibition method, an oxidizing agent method and the like. H is treated by burning method and acid washing method2S,SO2The generation of the fire-resistant coating has great harm to human bodies and the environment, and can cause potential safety hazards and cause accidents such as fire, explosion and the like while polluting the environment; the chemical inhibition method using sodium hydroxide is high in cost, and the use of other reducing agents to form solution or precipitate is another worthless waste; the neutralization process also uses lime to convert it to stable, harmless calcium sulfide for landfilling and is of no economic value. In summary, there is an urgent need in our country for a technical method for harmless treatment of desulfurizer solid waste while producing products with added value.
CN108796215B Zhudeqing and other announcements use a waste desulfurizer treatment method, and waste desulfurizer, iron ore powder, solid fuel, flux and return ore are mixed to obtain sintering mixture; adding water into the sintering mixture, mixing and granulating to obtain a granulating material; sintering the granulated material to obtain sintered ore and sintered flue gas; and discharging the sintering flue gas into the atmosphere after desulfurization and denitrification. The technology produces sinter from the waste desulfurizer and other raw materials for ironmaking, the mode of discharging sintering flue gas after desulfurization and denitrification has low economic value, and the conversion of sulfur in the waste desulfurizer into sulfur oxide is to transfer desulfurization treatment to a rear working section without solving the problem.
CN111607704A Lili et al disclose a process for treating waste desulfurizer, which comprises mixing waste desulfurizer with pyrolusite to obtain mixed solid, leaching the mixed solid with sulfuric acid to obtain leachate, adding carbonizing agent into the leachate for carbonization and crystallization, filtering after the carbonization and crystallization to obtain manganese carbonate, and completing manganeseIs a treatment process of waste desulfurizer. The method for leaching carbonized crystals by adopting sulfuric acid in the technology only aims at simply obtaining manganese carbonate and completely omits the leaching of H2Contamination of S gas and technical economy.
CN103771346A Liu Shuhe et al announced a sulfur recovery method in waste desulfurizer, the waste desulfurizer is dried, then mixed with catalytic cracking diesel oil at 40-250 ℃, after 0.1-10 hours, the desulfurizer material and desulfurization liquid are obtained by solid-liquid separation, the liquid phase is cooled to 0-30 ℃, the elemental sulfur is recovered, and the desulfurization liquid can be recycled. The technology is to separate sulfur from solid and liquid to obtain sulfur, but the economic value of the sulfur is low.
In conclusion, it can be seen that the waste desulfurizing agent is digested to avoid the generation of H2S、SO2Pollution and new waste, and simultaneously, the production of products with higher value is a technical problem which is not solved at present.
Disclosure of Invention
The invention relates to a resource method of solid waste of a ferro-manganese oxide desulfurizer, which is characterized by comprising the following steps: the desulfurization solid waste components are FeS and MnS, the powder is ground and then put into a reactor 1 containing a mixed solution of 1-10% of dilute sulfuric acid and 0.01-1% of vitriol, and high-temperature reaction gas and air (or oxygen) are introduced into the reactor 1 for circular bubbling, wherein the molar ratio of solid to liquid is 0.01-0.1: 1, the molar ratio of gas to liquid is 0.01-0.1: 1, and the reaction retention time is 2 hours. Solid, liquid, gas obtained in the separation reactor 1: dehydrating the solid, heating to above 480 ℃, separating to obtain silicon dioxide powder as a product 1, and sending sulfur vapor into a circulating gas catalytic reactor 2; the liquid is crystallized step by step to obtain Fe2(SO4)3、MnSO4The circulating liquid is returned to the reactor 1; the gas and the added oxygen enter a circulating gas catalytic reactor 2 together, and the circulating gas catalytic reactor 2 mixes sulfur vapor and H2S、SO2All converted into sulfur trioxide and then are introduced into the reactor 1 to be absorbed by the aqueous solution.
Compared with the prior art, the invention has the advantages that:
(1) the invention provides a method for treating natural gas ferro-manganese waste desulfurizer, which has simple and reliable process and not only produces Fe2(SO4)3、MnSO4Valuable products such as the like reduce solid waste discharge, and new solid, liquid and gas wastes are not generated;
(2) the invention provides a method for treating natural gas waste iron and manganese desulfurizer, which can treat a large amount of natural gas waste desulfurizer, has low treatment cost, realizes complete conversion of waste into products, and achieves the purpose of sustainable development;
(3) the invention provides a method for treating natural gas ferro-manganese waste desulfurizer, which is used for treating H generated in the process of recycling the waste desulfurizer2S、SO2The sulfur trioxide is completely converted and then absorbed by water, thereby not only avoiding gas pollution, but also simplifying the process of preparing sulfuric acid by sulfur trioxide and then reacting with a waste desulfurizer;
(4) the invention provides a method for treating natural gas ferro-manganese waste desulfurizer, wherein the sulfur in the waste desulfurizer is finally MnSO4And Fe2(SO4)3The form of the sulfur is completely converted into a product, and the full-cycle resource utilization of the sulfur is realized.
Drawings
FIG. 1 is a process schematic flow chart of a method for recycling solid waste of a ferro-manganese oxide desulfurizer.
Detailed Description
Example 1: placing a mixed solution of 5% dilute sulfuric acid and 0.2% vanadium sulfate in a reactor 1, adding the waste ferro-manganese desulfurizer into the mixed solution, wherein the solid-liquid molar ratio is 0.08:1, and introducing a mixed gas of high-temperature reaction gas and air (or oxygen) for circular bubbling, and the gas-liquid molar ratio is 0.1: 1; the reaction is kept for 2 hours, and liquid, solid and gas are separated; the gas is sent into a high-temperature catalytic reactor 2, the reaction temperature is 500 ℃, the reaction time is 0.5 hour, and the reaction gas is sent into a reactor 1; dehydrating the solid, heating to over 480 ℃ to obtain gaseous sulfur, sending the gaseous sulfur into a circulating gas catalytic reactor 2, remaining silicon dioxide powder, and sending sulfur dioxide flue gas generated by combustion back to the reactor 1; and (3) crystallizing the liquid to separate manganese sulfate and ferric sulfate, and returning the crystallized liquid to the reactor 1.
Example 2: placing a mixed solution of 8% dilute sulfuric acid and 0.2% vanadium sulfate in a reactor 1, adding the waste ferro-manganese desulfurizer into the mixed solution, wherein the solid-liquid molar ratio is 0.06:1, and introducing a mixed gas of high-temperature reaction gas and air (or oxygen) for circular bubbling, and the gas-liquid molar ratio is 0.08: 1; the reaction is kept for 2 hours, and liquid, solid and gas are separated; the gas is sent into a high-temperature catalytic reactor 2, the reaction temperature is 500 ℃, the reaction time is 1 hour, and the reaction gas is sent into the reactor 1; dehydrating the solid, heating to over 480 ℃ to obtain gaseous sulfur, sending the gaseous sulfur into a circulating gas catalytic reactor 2, remaining silicon dioxide powder, and sending sulfur dioxide flue gas generated by combustion back to the reactor 1; and (3) crystallizing the liquid to separate manganese sulfate and ferric sulfate, and returning the crystallized liquid to the reactor 1.
Example 3: placing a mixed solution of 10% dilute sulfuric acid and 0.1% vanadium sulfate in a reactor 1, adding the waste ferro-manganese desulfurizer into the mixed solution, wherein the solid-liquid molar ratio is 0.1:1, and introducing a mixed gas of high-temperature reaction gas and air (or oxygen) for circular bubbling, and the gas-liquid molar ratio is 0.08: 1; the reaction is kept for 2 hours, and liquid, solid and gas are separated; the gas is sent into a high-temperature catalytic reactor 2, the reaction temperature is 500 ℃, the reaction time is 0.6 hour, and the reaction gas is sent into a reactor 1; dehydrating the solid, heating to over 480 ℃ to obtain gaseous sulfur, sending the gaseous sulfur into a circulating gas catalytic reactor 2, remaining silicon dioxide powder, and sending sulfur dioxide flue gas generated by combustion back to the reactor 1; and (3) crystallizing the liquid to separate manganese sulfate and ferric sulfate, and returning the crystallized liquid to the reactor 1.

Claims (2)

1. A method for recycling solid wastes of a ferro-manganese desulfurizer is characterized in that the waste desulfurizer is ground into powder and is placed into a reactor 1 containing 1-10% of dilute sulfuric acid and 0.01-1% of vanadium sulfate solution, the solid-liquid molar ratio is 0.01-0.1: 1, high-temperature reaction gas and air or oxygen are introduced for circular bubbling, and the gas-liquid molar ratio is 0.01-0.1: 1; after staying for 2 hours, separating liquid, solid and gas; feeding the gas into a circulating gas catalytic reactor 2 at the temperature of 360-800 ℃ for 0.1-2 hours, and feeding the reaction gas into the reactor 1; dehydrating the solid, heating to over 480 ℃ to obtain gaseous sulfur, sending the gaseous sulfur into a circulating gas catalytic reactor 2, taking the rest silicon dioxide powder as a product 1 for sale, and sending sulfur dioxide flue gas generated by combustion back to the reactor 1; and (3) crystallizing and separating the manganese sulfate as a product 2, using the ferric sulfate as a product 3 for sale, and returning the crystallized liquid to the reactor 1, thereby continuously treating the solid waste of the iron-manganese oxide desulfurizer.
2. The method for recycling solid wastes of iron and manganese desulfurizer as claimed in claim 1, wherein the catalyst of the recycle gas catalytic reactor 2 is a composite catalyst of iron oxide, vanadium oxide and manganese oxide.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010081287A1 (en) * 2008-12-30 2010-07-22 北京三聚环保新材料股份有限公司 Methods for preparing and regenerating materials containing amorphous iron oxyhydroxide and desulfurizer comprising the same
CN106422716A (en) * 2016-08-25 2017-02-22 昆明理工大学 Method and device for removing SO2 in flue gas with copper extracting tailings and recycling copper extracting tailings
CN108183207A (en) * 2017-12-23 2018-06-19 湖南佳纳能源科技有限公司 A kind of method that compound manganese ore prepares anode material of lithium battery
CN111607704A (en) * 2020-06-22 2020-09-01 长沙矿冶研究院有限责任公司 Treatment process of waste desulfurizer
WO2021075136A1 (en) * 2019-10-18 2021-04-22 Jfeスチール株式会社 Method for recovering manganese from waste dry-cell batteries and recovery equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010081287A1 (en) * 2008-12-30 2010-07-22 北京三聚环保新材料股份有限公司 Methods for preparing and regenerating materials containing amorphous iron oxyhydroxide and desulfurizer comprising the same
CN106422716A (en) * 2016-08-25 2017-02-22 昆明理工大学 Method and device for removing SO2 in flue gas with copper extracting tailings and recycling copper extracting tailings
CN108183207A (en) * 2017-12-23 2018-06-19 湖南佳纳能源科技有限公司 A kind of method that compound manganese ore prepares anode material of lithium battery
WO2021075136A1 (en) * 2019-10-18 2021-04-22 Jfeスチール株式会社 Method for recovering manganese from waste dry-cell batteries and recovery equipment
CN111607704A (en) * 2020-06-22 2020-09-01 长沙矿冶研究院有限责任公司 Treatment process of waste desulfurizer

Non-Patent Citations (2)

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Title
彭奔 等: "废 ZnO 脱硫剂再生工艺进展", 《广东化工》, vol. 46, no. 22, pages 72 - 73 *
杨文刚: "对废脱硫剂处理的研究", 中国冶金, vol. 15, no. 03, pages 29 - 31 *

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