CN113859668B - Adaptive system and method for binding machine and wire tray - Google Patents
Adaptive system and method for binding machine and wire tray Download PDFInfo
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- CN113859668B CN113859668B CN202111098589.XA CN202111098589A CN113859668B CN 113859668 B CN113859668 B CN 113859668B CN 202111098589 A CN202111098589 A CN 202111098589A CN 113859668 B CN113859668 B CN 113859668B
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- 230000003044 adaptive effect Effects 0.000 title abstract description 7
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- 230000010511 looping mechanism Effects 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims abstract description 3
- 238000012795 verification Methods 0.000 claims description 60
- 230000006978 adaptation Effects 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000003993 interaction Effects 0.000 claims description 4
- 230000001960 triggered effect Effects 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 229910052742 iron Inorganic materials 0.000 description 6
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- 230000003014 reinforcing effect Effects 0.000 description 2
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- 238000007619 statistical method Methods 0.000 description 2
- 241000345998 Calamus manan Species 0.000 description 1
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Basic Packing Technique (AREA)
Abstract
The invention relates to the technical field of bundling, in particular to an adaptive system and an adaptive method for a bundling machine and a wire tray, wherein the adaptive system comprises the bundling machine, the wire tray and a cloud server; the wire tray can be installed in a bundling machine and is provided with an information unit; the strapping machine comprises a machine shell, a control device, a wire feeding mechanism, a looping mechanism, a wire cutting mechanism, a torsion mechanism, an information unit identification device and a communication module, wherein the control device is arranged in the machine shell, reads anti-counterfeiting data stored in the information unit through the information unit identification device in a state that the wire tray is arranged in the strapping machine, and transmits the anti-counterfeiting data to a cloud server in an uplink mode through the communication module. The invention has novel design, so as to control the work of the binding machine according to the anti-counterfeiting data; and further checking to determine the authenticity of the wire tray, and then sending a working instruction to control the strapping machine to work or stop, so that the maintenance cost of equipment of a genuine manufacturer can be reduced.
Description
Technical Field
The invention relates to the technical field of bundling, in particular to an adaptive system and an adaptive method for a bundling machine and a wire tray.
Background
A strapping machine is provided with: a binding wire feeding mechanism for feeding a binding wire such as a binding wire wound on a wire reel and winding the binding wire around a work such as a reinforcing bar, and a binding wire twisting mechanism for twisting the binding wire wound around the reinforcing bar, wherein the binding wire feeding mechanism and the binding wire twisting mechanism are sequentially operated by the operation of a starter and the control of a controller therein, thereby completing a set of binding operation.
In the bundling machine, the wire tray belongs to a consumable product, so the wire tray needs to be replaced in a large amount, a large amount of forged products appear in the market, and due to the fact that the wire tray is non-genuine, various forged wire trays cause damage to the bundling machine, and the maintenance cost of genuine product equipment manufacturers to the later stage of the bundling machine is increased, so that a large amount of low-quality forged products appear in the market, and due to the fact that the wire tray is non-genuine, various forged wire trays cause damage to the bundling machine, and the maintenance cost of genuine product equipment manufacturers to the later stage of the bundling machine is increased.
Currently, a strapping machine and a wire winding drum are disclosed in patent application number 200580020005.X, wherein the functions of intelligently identifying the type of the strapping wires and the like are achieved by controlling the strapping machine to work after reading RF labels of the wire winding drum through an RF label reader arranged on the strapping machine.
The binding machine belongs to an electric tool and is mainly used for binding reinforcing steel bars of concrete products in the building industry, binding rattan and fence in the agricultural field and the like; because of different use places, the bundling requirements are different and have great differences; firstly, the requirements on materials, specifications and the like of the binding wires are different in different application fields, and the different binding wires are different in other corresponding parameter settings of the tool, such as tightening force, the use amount of the binding wires and the like. Because of different requirements in different application fields, the requirement for monitoring the binding wires used in the application process is needed to prevent misuse and misuse. The different parameter settings required by using different binding wires are effectively controlled, so that the effect of the binding machine is better played, and the actual work is served;
in addition, as an industrial tool, there is a certain need for controlling the quality of products, especially the requirement of important engineering (such as bridges, hydropower stations, etc.) on quality is higher, so that the quality of the production process needs to be controlled, and the design requirement is met; the method is characterized by monitoring and analyzing the types of the binding wires, the binding tightness and the like, further carrying out statistical analysis on working parameters of the tool, confirming whether the working state of the tool is normal or not, and ensuring that the binding effect meets the design requirement; and carrying out statistical feedback on the bundling success rate of the bundling machine.
Each project has the requirements of a production completion period and production cost, so that the production efficiency and the use amount of the binding wires in the production process are required to be controlled; and managing and controlling the strapping machines in different use places, confirming the workload of the strapping machines in different use places, scientifically and reasonably re-allocating the strapping machines in different use places according to different workload and construction period, so that each strapping machine has enough workload, the utilization rate of the strapping machine is improved, and the construction period is effectively ensured. According to the monitoring of the daily working times (namely the working amount) of the binding machine, the difference between the number of the iron wires led to each day and the actual use number can be ensured, the use amount of the field iron wires is determined and monitored, the waste caused by throwing the iron wires at certain corners or forgetting at certain places at the production field is prevented, and the production cost can be effectively controlled. The on-site iron wire production capacity can be timely distributed, so that time can be saved, and the working benefit can be improved. Through the control of iron wire quantity of use and the statistics of actual work quantity, can carry out accounting and management and control to the use cost of iron wire.
Finally, there is also a strong need to upgrade strapping machine software remotely, with changes in operating conditions or statistical analysis of previous machine operating conditions.
Because of the wide range of use of the strapping machine and the various requirements mentioned above, there is a strong need for management and control of the real-time production efficiency and quality of the strapping machine during use by various management layers; no strapping machine products and applications that meet the above needs are currently disclosed.
Disclosure of Invention
The invention provides an adaptation system and a method for a binding machine and a wire tray, which aim at the problem that the wire tray is forged in the prior art, and the invention has novel design, and can obtain anti-counterfeiting data by identifying information units of the wire tray so as to control the work of the binding machine according to the anti-counterfeiting data; the verification is further carried out so as to determine the authenticity of the wire tray, then the working instruction is sent to control the working or the manufacturing and stopping of the strapping machine, and the working mode of the strapping machine can be controlled according to the identified wire tray information, so that on one hand, the maintenance cost of equipment of a genuine manufacturer can be reduced, on the other hand, the damage to the strapping machine caused by using counterfeit products can be avoided, and the rights and interests of distributors in all areas can be effectively ensured; further, the networking function of the binding machine is fully utilized, and the intelligent setting, the working statistics and the analysis and even the intelligent upgrading of the control software can be performed on the binding machine while the anti-counterfeiting check is realized.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention provides an adaptation system of a binding machine and a wire tray, which comprises the binding machine, the wire tray and a cloud server;
the wire tray can be installed in a bundling machine and is provided with an information unit;
the binding machine comprises a machine shell, a control device, a wire feeding mechanism, a looping mechanism, a wire cutting mechanism, a twisting mechanism, an information unit identification device and a communication module, wherein the control device reads anti-counterfeiting data stored in the information unit through the information unit identification device and transmits the anti-counterfeiting data to a cloud server through the communication module in an uplink manner, and the uplink transmission manner comprises one or more of the direct interaction of the cloud server based on wide area communication and the switching of the cloud server through a mobile terminal based on short-distance communication;
the cloud server stores verification data corresponding to the anti-counterfeiting data, and is used for verifying the anti-counterfeiting data according to the verification data when the anti-counterfeiting data is received, and feeding back a verification result in a downlink mode to instruct the control device to execute work enabling control logic of the strapping machine.
The communication module comprises a SIM card module and/or a Bluetooth module;
the Bluetooth module is used for establishing a link communicated with the cloud server through the mobile terminal;
the SIM card module is used for establishing a link for communication with the cloud server in a Bluetooth communication limited state.
The adaptation system further comprises a fault reminding device arranged on the shell, the control device is triggered by a fault signal transmitted by the cloud server in a downlink mode, the fault reminding device is controlled to execute warning logic, and the downlink transmission mode comprises one or more of telephone and short messages.
Preferably, the fault reminding device comprises a buzzer and/or a display screen.
Preferably, the information unit is at least one or a combination of a two-dimensional code and a bar code, and the anti-counterfeiting data is a unique number contained in the two-dimensional code and/or the bar code.
Wherein, the control device stores a set two-dimensional code or bar code coding rule;
the control device further performs, before uplink transmission:
performing preliminary verification locally based on whether the code shape in the two-dimensional code or the bar code accords with the coding rule, and transmitting the preliminary verification to the cloud server to perform the verification after the preliminary verification is passed; and/or
In an offline state, verification is performed locally based only on whether the code shape in the two-dimensional code or the bar code meets the encoding rule.
The cloud server also stores target data corresponding to the anti-counterfeiting data, wherein the target data comprises at least one or more of manufacturer information, wire tray numbers, wire tray knotting numbers, wire tray bundling wire states and region codes;
and after the cloud server passes the verification, acquiring corresponding target data according to the anti-counterfeiting data, and transmitting the corresponding target data to the control device in a downlink manner so as to control the corresponding binding machine to correct control parameters according to the target data.
The invention also provides a method for adapting the binding machine and the wire tray, which comprises the following steps:
step 1, controlling an information unit identification device to read anti-counterfeiting data in an information unit on a silk tray;
step 2, the anti-counterfeiting data are transmitted to a cloud server in an uplink mode through a communication module, and verification results fed back by the cloud server are received;
and step 3, executing work enabling control logic of the binding machine according to the verification result.
The information unit is at least one or a combination of a two-dimensional code and a bar code, and the anti-counterfeiting data is a unique number contained in the two-dimensional code and/or the bar code;
the step 2 further comprises:
step 21, performing primary verification locally based on whether the code shape in the two-dimensional code or the bar code accords with the coding rule pre-stored in the control device, prohibiting the operation enabling of the binding machine if the verification fails, otherwise, transmitting the primary verification to the cloud server to perform secondary verification;
and 22, controlling the cloud server to match with the verification data stored in the cloud server after receiving the anti-counterfeiting data, and feeding back a continuous working instruction when the matching is passed, otherwise feeding back a limited use instruction.
Preferably, the cloud server further stores target data corresponding to the anti-counterfeiting data, wherein the target data comprises at least one or more of manufacturer information, wire tray numbers, wire tray knotting numbers, wire tray bundling wire states and region codes;
the step 22 further comprises:
and when the matching is passed, acquiring corresponding target data according to the anti-counterfeiting data, and transmitting the corresponding target data to the control device in a downlink manner so as to control the corresponding binding machine to correct the control parameters according to the target data.
The invention has the beneficial effects that:
the invention has novel design, and can obtain the anti-counterfeiting data by identifying the information units of the wire tray so as to control the work of the strapping machine according to the anti-counterfeiting data; the verification is further carried out so as to determine the authenticity of the wire tray, then the working instruction is sent to control the working or the manufacturing and stopping of the strapping machine, and the working mode of the strapping machine can be controlled according to the identified wire tray information, so that on one hand, the maintenance cost of equipment of a genuine manufacturer can be reduced, on the other hand, the damage to the strapping machine caused by using counterfeit products can be avoided, and the rights and interests of distributors in all areas can be effectively ensured; further, the networking function of the binding machine is fully utilized, and the intelligent setting, the working statistics and the analysis and even the intelligent upgrading of the control software can be performed on the binding machine while the anti-counterfeiting check is realized.
Drawings
Fig. 1 is a functional block diagram of an adaptation system of a strapping machine and wire tray of the present invention.
Detailed Description
The invention will be further described with reference to examples and drawings, to which reference is made, but which are not intended to limit the scope of the invention. The present invention will be described in detail below with reference to the accompanying drawings.
Example 1
An adaptation system of a strapping machine and a wire tray, as shown in fig. 1, comprises the strapping machine, the wire tray and a cloud server;
the wire tray can be installed in a bundling machine and is provided with an information unit;
the strapping machine comprises a machine shell, a control device, a wire feeding mechanism, a looping mechanism, a shredding mechanism, a torsion mechanism, an information unit identification device and a communication module, wherein the control device, the wire feeding mechanism, the looping mechanism, the shredding mechanism and the torsion mechanism are arranged in the machine shell, and the information unit identification device can be a camera, a scanner and the like which are fixed on the strapping machine; in a state that the wire tray is installed in the bundling machine, the control device reads anti-counterfeiting data stored in the information unit through the information unit identification device and transmits the anti-counterfeiting data to the cloud server in an uplink mode through the communication module, wherein the uplink transmission mode comprises one or more of direct interaction of the cloud server based on wide area communication and switching of the cloud server via the mobile terminal based on short-distance communication;
the cloud server stores verification data corresponding to the anti-counterfeiting data, and is used for verifying the anti-counterfeiting data according to the verification data when the anti-counterfeiting data is received, and feeding back a verification result in a downlink mode to instruct the control device to execute work enabling control logic of the strapping machine.
Specifically, an information unit is arranged on the wire tray, and the information unit can be at least one or a combination of a two-dimensional code and a bar code; the information unit identification device for reading the information units of the wire trays is arranged on the bundling machine, has novel and ingenious structure, can identify the authenticity of the wire trays, can send a working instruction to the control device of the bundling machine to control the bundling machine to continue working if the wire trays are genuine, and can send a stop instruction to the control device to control the bundling machine to stop if the wire trays are illegal; when the information unit is verified, the control device is connected with the cloud server or the mobile phone through the communication module, and anti-counterfeiting data of the information unit are compared with data prestored in the cloud server or the mobile phone in advance, so that the effect of verifying the authenticity of the information unit is achieved, on one hand, the maintenance cost of equipment of a genuine manufacturer can be reduced, on the other hand, damage to the strapping machine caused by using a forged product can be avoided, and the rights and interests of dealers in all areas can be effectively ensured; compared with the traditional bundling machine, the on-line interaction mode of the embodiment can be used for rapidly detecting and identifying the authenticity of the wire tray on one hand and prolonging the service life of the bundling machine on the other hand.
Preferably, the information unit includes at least one or more combinations of two-dimensional codes and bar codes, and the anti-counterfeiting data is a unique number contained in the two-dimensional codes and/or the bar codes, wherein the anti-counterfeiting data can be an identity ID, a unique anti-counterfeiting code, a unique check code, a key and the like. Specifically, the two-dimensional code stores information in both the transverse and longitudinal directions, so that compared with the RFID, the two-dimensional code has large information storage capacity and small occupied area. The information recorded in the two-dimensional code can be automatically identified and read through an image input device or an image scanning device. The RFID can record basic information of the product, but cannot provide detailed information of the product, and if necessary, we need to query the detailed information of the corresponding RFID through a database. The two-dimensional code can check the detailed information of the product without a database, and is simple and convenient. Firstly, the two-dimension code is an information storage technology with almost zero cost in terms of production cost. The two-dimensional code is mainly characterized in that information is converted into a special pattern which is easy to identify by a computer through a certain algorithm, and the special pattern is printed on a product, and the cost of printing or printing a special pattern is only the value of the label, so that the cost is close to zero. The bottleneck of the RFID technology in popularization and use is caused by the high cost, the cost of each RFID electronic tag is more than 1 dollar, and for general small goods (silk trays), the price of the electronic tag is high, so that the electronic tag is difficult to bear by general manufacturers or sellers; therefore, the present embodiment preferably adopts a two-dimensional code as the information unit.
The two-dimensional code is high-density code, and the information capacity is large: can hold up to 1850 capital letters or 2710 numbers or 1108 bytes or 500 Chinese characters, and is about tens times higher than the information capacity of a common bar code. The encoding range of the two-dimensional code is wide: the bar code can encode information which can be digitized such as pictures, sounds, characters, signatures, fingerprints and the like, and the information is represented by the bar code; may represent multiple language words and may represent image data. The two-dimensional code has strong fault tolerance and has an error correction function: when the two-dimensional bar code is locally damaged due to perforation, offset and the like, the two-dimensional bar code can be correctly read as usual, and the damaged area reaches 30 percent and can still recover information. The decoding reliability of the two-dimensional code is high: it has much lower error rate than common bar code and no more than one thousand of error rate.
The control device stores a set two-dimensional code or bar code coding rule; specifically, the encoding rule may be: only the format information in the code shape is allowed to be uniformly positioned below the position detection pattern, or the format information on the left side of the position detection pattern in the code shape is not allowed to exist;
the control device further performs, before uplink transmission:
performing preliminary verification locally based on whether the code shape in the two-dimensional code or the bar code accords with the coding rule, and transmitting the preliminary verification to the cloud server to perform the verification after the preliminary verification is passed; and/or
In an offline state, verification is performed locally based only on whether the code shape in the two-dimensional code or the bar code meets the encoding rule.
Further, the cloud server also stores target data corresponding to the anti-counterfeiting data, wherein the target data comprises at least one or more of manufacturer information, wire tray numbers, wire tray knotting numbers, wire tray bundling wire states and region codes;
and after the cloud server passes the verification, acquiring corresponding target data according to the anti-counterfeiting data, and transmitting the corresponding target data to the control device in a downlink manner so as to control the corresponding binding machine to correct control parameters according to the target data.
Specifically, the two-dimensional code and the bar code are communicated with the control device after being scanned by the information unit identification device; the RFID tag of the wire tray can be actually communicated with the information unit identification device and is close to the mode of scanning the two-dimensional code by the information unit identification device, and the method is similar to the NFC technology that the current mobile phone can transcribe the traffic card to the mobile phone, namely the RFID tag of the wire tray is read and identified through the NFC of the information unit identification device;
in our daily life, the technology of "non-contact Radio Frequency Identification (RFID)" is already ubiquitous, such as traditional bus cards, district access cards and dining room meal cards, and belongs to non-contact radio frequency identification systems. The principle is that the reader-writer transmits radio frequency signals with a certain frequency to the card to cause LC series resonance circuit in the card to resonate, and the electromagnetic induction principle is utilized to transmit electric signals to the card, so that information in the card is transmitted to the reader-writer.
The NFC chip in the mobile phone is a combination of a card reader and a chip card, and the communication technology and the communication protocol enable the mobile phone to have the capability of becoming an IC card, modify information recorded in the mobile phone at any time, and even read and write other IC cards. The application scenario is far more than a bus card or a bank card, and also includes, for example, mutual device recognition, peer-to-peer data transmission, contact browsing, and the like, and can be applied to the embodiment in a similar principle.
Preferably, the anti-counterfeiting data of the information unit comprises at least one or more of manufacturer information, wire tray number, wire tray knotting number, wire tray bundling wire state and region code.
In this embodiment, the communication module includes a SIM card module and/or a bluetooth module; the Bluetooth module is used for establishing a link communicated with the cloud server through the mobile terminal; the SIM card module is used for establishing a link for communication with the cloud server in a Bluetooth communication limited state. The communication module preferably adopts a Bluetooth module to communicate with the mobile phone, and adopts a SIM card module to communicate with a nearby signal base station (i.e. a cloud server) after the Bluetooth communication fails. In this embodiment, the adapting system further includes a fault reminding device installed on the casing, where the control device uses a fault signal transmitted by the cloud server in a downlink manner as a trigger, and controls the fault reminding device to execute the warning logic, and the downlink manner includes one or more of a telephone and a short message; the fault reminding device comprises a buzzer and/or a display screen. Specifically, the device is used for prompting the information of loading the wire tray to workers, so that the wrong loading and use are avoided.
In this embodiment, the strapping machine is provided with an out-expansion programming port, and a sealing plug is detachably connected to the out-expansion programming port. Specifically, the external expansion programming port can be externally connected with hardware or a computer so as to facilitate program, software upgrade or program change; of course, the APP can also realize program and software upgrading by directly interacting with the communication module; the sealing plug can be dustproof and waterproof.
In this embodiment, the adaptation system of the strapping machine and the wire tray further includes an information storage module, configured to store the anti-counterfeiting data acquired by the information unit read by the identification device. Specifically, when the information storage module is mainly applied to no network, the anti-counterfeiting data of the information unit can be stored, so that after subsequent networking, check sum comparison is carried out on the anti-counterfeiting data; the invention can be used in networking or in the absence of Internet, and is flexible and convenient to use.
In this embodiment, the adaptation system of the strapping machine and the wire tray, the strapping machine further includes a fault reminding device, the fault reminding device is connected with the control device, and the cloud server sends a fault signal through a phone or a short message.
Example 2
A method of adapting a strapping machine to a wire tray, comprising:
step 1, controlling an information unit identification device to read anti-counterfeiting data in an information unit on a silk tray;
step 2, the anti-counterfeiting data are transmitted to a cloud server in an uplink mode through a communication module, and verification results fed back by the cloud server are received;
and step 3, executing work enabling control logic of the binding machine according to the verification result.
The information unit is at least one or a combination of a two-dimensional code and a bar code, and the anti-counterfeiting data is a unique number contained in the two-dimensional code and/or the bar code;
the step 2 further comprises:
step 21, performing primary verification locally based on whether the code shape in the two-dimensional code or the bar code accords with the coding rule pre-stored in the control device, prohibiting the operation enabling of the binding machine if the verification fails, otherwise, transmitting the primary verification to the cloud server to perform secondary verification;
and 22, controlling the cloud server to match with the verification data stored in the cloud server after receiving the anti-counterfeiting data, and feeding back a continuous working instruction when the matching is passed, otherwise feeding back a limited use instruction.
The cloud server also stores target data corresponding to the anti-counterfeiting data, wherein the target data comprises at least one or more of manufacturer information, wire tray numbers, wire tray knotting numbers, wire tray bundling wire states and region codes;
the step 22 further comprises:
and when the matching is passed, acquiring corresponding target data according to the anti-counterfeiting data, and transmitting the corresponding target data to the control device in a downlink manner so as to control the corresponding binding machine to correct the control parameters according to the target data.
Specifically, the adaptation method can obtain anti-counterfeiting data by identifying the information unit of the silk tray; the verification is further carried out so as to determine the authenticity of the wire tray, then the working instruction is sent to control the working or the manufacturing and stopping of the strapping machine, and the working mode of the strapping machine can be controlled according to the identified wire tray information, so that on one hand, the maintenance cost of equipment of a genuine manufacturer can be reduced, on the other hand, the damage to the strapping machine caused by using counterfeit products can be avoided, and the rights and interests of distributors in all areas can be effectively ensured; on the other hand, the networking function of the binding machine is fully utilized, and the intelligent setting, the working statistics and the analysis and even the intelligent upgrading of the control software can be performed on the binding machine while the anti-counterfeiting check is realized. .
Further, performing secondary verification to determine the accuracy and reliability of the information unit; the secondary verification content comprises: comparing the read information with data information in a database of a cloud server or a mobile phone database, wherein the comparison information comprises the following steps: a) The database is internally provided with check data corresponding to the anti-counterfeiting data, b) the knotting number of the silk disc of the anti-counterfeiting data does not exceed a maximum fixed value (check data), for example, the maximum fixed value of the knotting number is the workload of 150 knots; then the two conditions a) and b) above are met simultaneously to send instructions to the strapping machine to continue operation; if the knotting number of the anti-counterfeiting data reaches the maximum fixed value (check data), deleting or marking the information as used; when the anti-counterfeiting data is detected again in the next working process, judging that the anti-counterfeiting data is an illegal wire tray and not allowing the illegal wire tray to be used; because the anti-counterfeiting data of the silk tray is unique, the copied silk tray is prevented from being counterfeited by using the same set of anti-counterfeiting data.
In addition, if no communication signal exists in the working environment and communication connection with the cloud server is impossible, the default wire tray is legal and can work normally, the strapping machine stores the information codes read by the record reader in the nonvolatile storage, the stored information codes are sent to the cloud server for comparison when the strapping machine arrives at the place with the communication signal, whether the illegal wire tray exists or not is confirmed, and used wire tray code information is processed in the server for identification work. If an illegal wire tray is in use, the user can be informed that the legal wire tray is to be used so as not to cause unnecessary damage to the tool.
Preferably, in the step 21, when the primary verification is not passed and the anti-counterfeit data is confirmed to be illegal, an alarm is sent out. Preferably, in the step 22, when the secondary verification is not passed and the anti-counterfeit data is confirmed to be illegal, an alarm is sent out. Specifically, the alarm reminding can be a buzzer reminding on the strapping machine, or can be a notification of a cloud server through telephone or information.
Preferably, in the step 3, the information unit read by the information unit identification device is sent to the cloud server or the mobile phone for verification through the communication module, and after verification, a working instruction is sent to the communication module, and the control device controls the strapping machine to work according to the working instruction.
The present invention is not limited to the preferred embodiments, but is intended to be limited to the following description, and any modifications, equivalent changes and variations in light of the above-described embodiments will be apparent to those skilled in the art without departing from the scope of the present invention.
Claims (8)
1. An adaptation system for a strapping machine and a wire tray, characterized by: the wire-tying machine comprises a tying machine, a wire tray and a cloud server;
the wire tray can be installed in a bundling machine and is provided with an information unit; the information unit is at least one or a combination of a two-dimensional code and a bar code;
the binding machine comprises a machine shell, a control device, a wire feeding mechanism, a looping mechanism, a wire cutting mechanism, a twisting mechanism, an information unit identification device and a communication module, wherein the control device reads anti-counterfeiting data stored in the information unit through the information unit identification device and transmits the anti-counterfeiting data to a cloud server through the communication module in an uplink manner, and the uplink transmission manner comprises one or more of the direct interaction of the cloud server based on wide area communication and the switching of the cloud server through a mobile terminal based on short-distance communication;
the cloud server stores verification data corresponding to the anti-counterfeiting data, and is used for verifying the anti-counterfeiting data according to the verification data when the anti-counterfeiting data is received, and feeding back a verification result in a downlink mode to instruct the control device to execute work enabling control logic of the strapping machine;
the cloud server verifies the anti-counterfeiting data according to the verification data, and feeds back a verification result in a downlink mode to instruct the control device to execute work enabling control logic of the strapping machine, and the cloud server is configured to further comprise:
transmitting a continuous working instruction to the strapping machine when the two conditions of a) and b) are simultaneously met, wherein the condition a) is configured that verification data corresponding to the anti-counterfeiting data exists in the database, and the condition b) is configured that the knotting number of the wire reels of the anti-counterfeiting data does not exceed a maximum fixed value;
the cloud server also stores target data corresponding to the anti-counterfeiting data, wherein the target data comprises at least one or more of manufacturer information, wire tray numbers, wire tray knotting numbers, wire tray bundling wire states and region codes;
and after the cloud server passes the verification, acquiring corresponding target data according to the anti-counterfeiting data, and transmitting the corresponding target data to the control device in a downlink manner so as to control the corresponding binding machine to correct control parameters according to the target data.
2. An adaptation system for a strapping machine and wire tray in accordance with claim 1 wherein: the communication module comprises a SIM card module and/or a Bluetooth module;
the Bluetooth module is used for establishing a link communicated with the cloud server through the mobile terminal;
the SIM card module is used for establishing a link for communication with the cloud server in a Bluetooth communication limited state.
3. An adaptation system for a strapping machine and wire tray in accordance with claim 1 wherein: the adaptation system further comprises a fault reminding device arranged on the shell, the control device is triggered by a fault signal transmitted by the cloud server in a downlink mode, the fault reminding device is controlled to execute warning logic, and the downlink transmission mode comprises one or more of telephone and short messages.
4. A strapping machine and wire tray adaptation system in accordance with claim 3 wherein: the fault reminding device comprises a buzzer and/or a display screen.
5. An adaptation system for a strapping machine and wire tray in accordance with claim 1 wherein: the anti-counterfeiting data are unique numbers contained in the two-dimensional codes and/or the code shapes in the bar codes.
6. An adapting system for a strapping machine and wire tray as in claim 5 wherein,
the control device stores a set two-dimensional code or bar code coding rule;
the control device further performs, before uplink transmission:
performing preliminary verification locally based on whether the code shape in the two-dimensional code or the bar code accords with the coding rule, and transmitting the preliminary verification to the cloud server to perform the verification after the preliminary verification is passed; and/or
In an offline state, verification is performed locally based only on whether the code shape in the two-dimensional code or the bar code meets the encoding rule.
7. A method of adapting a strapping machine and a wire tray, applied to the adapting system of a strapping machine and a wire tray as in any one of claims 1-6, comprising:
step 1, controlling an information unit identification device to read anti-counterfeiting data in an information unit on a silk tray; the information unit is at least one or a combination of a two-dimensional code and a bar code;
step 2, the anti-counterfeiting data are transmitted to a cloud server in an uplink mode through a communication module, and verification results fed back by the cloud server are received;
step 3, executing work enabling control logic of the binding machine according to the verification result;
the step 2 further comprises:
step 22, controlling the cloud server to match with the verification data stored in the cloud server after receiving the anti-counterfeiting data, and feeding back a continuous working instruction when the matching is passed, otherwise feeding back a limited use instruction;
the step 22 further comprises:
transmitting a continuous working instruction to the strapping machine when the two conditions of a) and b) are simultaneously met, wherein the condition a) is configured that verification data corresponding to the anti-counterfeiting data exists in the database, and the condition b) is configured that the knotting number of the wire reels of the anti-counterfeiting data does not exceed a maximum fixed value;
the cloud server also stores target data corresponding to the anti-counterfeiting data, wherein the target data comprises at least one or more of manufacturer information, wire tray numbers, wire tray knotting numbers, wire tray bundling wire states and region codes;
the step 22 further comprises:
and when the matching is passed, acquiring corresponding target data according to the anti-counterfeiting data, and transmitting the corresponding target data to the control device in a downlink manner so as to control the corresponding binding machine to correct the control parameters according to the target data.
8. The method for adapting a strapping machine to a wire tray according to claim 7, wherein the anti-counterfeiting data is a unique number contained in a two-dimensional code and/or a code shape in a bar code;
the step 2 further comprises:
and step 21, performing primary verification locally based on whether the code shape in the two-dimensional code or the bar code accords with the coding rule pre-stored in the control device, prohibiting the operation enabling of the binding machine if the verification fails, and otherwise, transmitting the result to the cloud server to perform secondary verification.
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