CN113858756A - Production process of double-layer laminated glass - Google Patents
Production process of double-layer laminated glass Download PDFInfo
- Publication number
- CN113858756A CN113858756A CN202110956411.8A CN202110956411A CN113858756A CN 113858756 A CN113858756 A CN 113858756A CN 202110956411 A CN202110956411 A CN 202110956411A CN 113858756 A CN113858756 A CN 113858756A
- Authority
- CN
- China
- Prior art keywords
- glass
- silica gel
- gel block
- bubbles
- laminated glass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000005340 laminated glass Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000011521 glass Substances 0.000 claims abstract description 72
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000000741 silica gel Substances 0.000 claims abstract description 40
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000000227 grinding Methods 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 230000000694 effects Effects 0.000 claims abstract description 9
- 239000003292 glue Substances 0.000 claims abstract description 6
- 239000011248 coating agent Substances 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims abstract description 5
- 238000005498 polishing Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000002834 transmittance Methods 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 238000009489 vacuum treatment Methods 0.000 abstract description 2
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 238000005816 glass manufacturing process Methods 0.000 description 2
- 239000005336 safety glass Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 238000009931 pascalization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
- B32B2038/0064—Smoothing, polishing, making a glossy surface
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Quality & Reliability (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
One or more embodiments of the present disclosure provide a double-layer laminated glass production process, including the steps of: s1, glass treatment: grinding and polishing the surface of the glass, cutting the glass, and chamfering and grinding the edge of the film after cutting the glass; s2, carrying out glue clamping treatment; s3, assembling glass: preparing a piece of glass from the cut glass as bottom glass, and uniformly coating sufficient silica gel material treated in S2 on the bottom glass; s4, bubble processing: the laminated glass after being processed in the step S2 is stored in a device capable of vacuumizing to be vacuumized; s5, detecting; firstly, bubbles are removed preliminarily from the silica gel, so that the possibility of bubbles appearing at the center of the silica gel during production is greatly reduced during use, the pressure is maintained during splicing, and the silica gel is subjected to vacuum treatment under the condition of maintaining the pressure after splicing is completed, so that the effect of removing the bubbles during use is realized.
Description
Technical Field
One or more embodiments of the present disclosure relate to the technical field of laminated glass production processes, and in particular, to a double-layer laminated glass production process.
Background
The laminated glass is a composite glass product which is formed by two or more pieces of glass, wherein one or more layers of organic polymer intermediate films are sandwiched between the two or more pieces of glass, and the glass and the intermediate films are permanently bonded into a whole after special high-temperature prepressing (or vacuumizing) and high-temperature high-pressure processing.
After the laminated glass is used as safety glass and is crushed by impact, no sharp fragments are generated to hurt people like the common glass due to the bonding effect of a PVB film sandwiched between two pieces of common glass. Meanwhile, the PVB intermediate film has the performance of sound insulation and sunlight control, and becomes a novel building material with energy-saving and environment-friendly functions: the laminated glass can not only isolate the fitting noise of 1000 Hz-2000 Hz which can penetrate through the ordinary glass, but also can block more than 99% of ultraviolet rays and absorb heat in infrared spectrum. The laminated glass conforming to the performance of the novel building materials must play a great role in the use of safety glass.
When the laminated glass in the prior art is produced, the bubbles at the laminated part are difficult to realize in the laminated glass in the production process, and the using effect is difficult to realize, so that the requirements of the prior art cannot be met.
Disclosure of Invention
In view of the above, an object of one or more embodiments of the present disclosure is to provide a double laminated glass manufacturing process to solve the problems.
In view of the above, one or more embodiments of the present disclosure provide a double laminated glass manufacturing process, including: s1, glass treatment: grinding and polishing the surface of the glass, cutting the glass, and chamfering and grinding the edge of the film after cutting the glass;
s2, carrying out glue inclusion treatment: heating the silica gel block to melt the silica gel block, keeping the temperature of the silica gel block constantly to prevent the silica gel block from solidifying, and vacuumizing the silica gel block to extract bubbles in the silica gel block when the silica gel block is used;
s3, assembling glass: preparing a piece of glass from the cut glass as bottom glass, uniformly coating sufficient silica gel material treated in S2 on the glass, and covering the upper glass plate;
s4, bubble processing: the laminated glass after being processed in the step S2 is stored in a device capable of vacuumizing to be vacuumized;
s5, detecting: the laminated glass treated in S4 was subjected to light transmittance detection.
In S1, one surface of the glass plate is polished to form a matrix of pits with smooth surfaces, so that the contact surface between the glass plate and the sandwiched glue is increased.
The position where the silicone material is stored after completion of the evacuation in S2 is kept at the same temperature as that during heating.
In the process of splicing the glass in the S3, the extrusion effect of the glass is required to be kept on the two sides of the glass.
When the vacuum is pumped in the S4, the silicon gel material is kept heated to the softening temperature of the silicon gel material, so that the flowing-out effect of the bubbles is facilitated.
The upper and lower glass layers are also kept under a certain pressure to help discharge bubbles when the vacuum is drawn in the S4.
In S5, the environment is as dark as possible during the detection.
As can be seen from the above description, one or more embodiments of the present disclosure provide a double-layer laminated glass production process, in which bubbles are first removed from silica gel preliminarily, so that the possibility of bubbles appearing at the center of the silica gel during production is greatly reduced during use, and the silica gel is subjected to vacuum treatment under the condition of maintaining pressure during splicing and after splicing, so that the bubble removal effect during use is achieved.
Detailed Description
To make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure is further described in detail below with reference to specific embodiments.
It is to be noted that unless otherwise defined, technical or scientific terms used in one or more embodiments of the present specification should have the ordinary meaning as understood by those of ordinary skill in the art to which this disclosure belongs. The use of "first," "second," and similar terms in one or more embodiments of the specification is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
The first embodiment is as follows:
the production process of the double-layer laminated glass comprises the following steps:
s1, glass treatment: and grinding and polishing the surface of the glass, cutting the glass, chamfering and grinding the edge of the film after cutting the glass, and grinding one surface of a glass plate to form a matrix-shaped pit with a smooth surface to increase the contact surface of the glass plate and the doubling.
S2, carrying out glue inclusion treatment: heating the silica gel block to melt the silica gel block, keeping the temperature of the silica gel block to prevent the silica gel block from solidifying, vacuumizing the silica gel block when the silica gel block is used, extracting air bubbles in the silica gel block, and keeping the temperature of a position where the silica gel material is stored after the completion of vacuumizing to be the same as the temperature during heating.
S3, assembling glass: preparing a piece of glass from the cut glass as bottom glass, uniformly coating sufficient silica gel material treated in S2 on the glass, covering the glass plate on the upper layer, and keeping the two sides of the glass to be separated to keep the extrusion effect in the glass splicing process.
S4, bubble processing: the laminated glass after being processed in the step S2 is stored in a device capable of being vacuumized, the laminated glass is kept heated to the temperature at which the silica gel material is softened during vacuumizing, the outflow effect of bubbles is facilitated, and the upper layer glass and the lower layer glass of the laminated glass are kept at certain pressure during vacuumizing, so that the bubbles are discharged.
S5, detecting: and (4) carrying out light transmittance detection on the laminated glass treated in the step S4, wherein the environment is in a dark environment as much as possible in the detection process.
Example two:
the production process of the double-layer laminated glass comprises the following steps:
s1, glass treatment: and grinding and polishing the surface of the glass, cutting the glass, and chamfering and grinding the edge of the film after cutting the glass.
S2, carrying out glue inclusion treatment: the silica gel block is heated to melt, the temperature of the silica gel block is kept constantly to prevent the silica gel block from solidifying, and the silica gel block is vacuumized to extract air bubbles in the silica gel block when in use.
S3, assembling glass: preparing a piece of glass as bottom glass from the cut glass, uniformly coating a sufficient amount of the silica gel material treated in the step S2 on the bottom glass, and covering the upper glass plate.
S4, bubble processing: and (4) storing the laminated glass after the treatment in the step (S2) in a device capable of vacuumizing to perform vacuumizing treatment.
S5, detecting: the laminated glass treated in S4 was subjected to light transmittance detection.
While the present disclosure has been described in conjunction with specific embodiments thereof, many alternatives, modifications, and variations of these embodiments will be apparent to those of ordinary skill in the art in light of the foregoing description.
It is intended that the one or more embodiments of the present specification embrace all such alternatives, modifications and variations as fall within the broad scope of the appended claims. Therefore, any omissions, modifications, substitutions, improvements, and the like that may be made without departing from the spirit and principles of one or more embodiments of the present disclosure are intended to be included within the scope of the present disclosure.
Claims (7)
1. The production process of the double-layer laminated glass is characterized by comprising the following steps of:
s1, glass treatment: grinding and polishing the surface of the glass, cutting the glass, and chamfering and grinding the edge of the film after cutting the glass;
s2, carrying out glue inclusion treatment: heating the silica gel block to melt the silica gel block, keeping the temperature of the silica gel block constantly to prevent the silica gel block from solidifying, and vacuumizing the silica gel block to extract bubbles in the silica gel block when the silica gel block is used;
s3, assembling glass: preparing a piece of glass from the cut glass as bottom glass, uniformly coating sufficient silica gel material treated in S2 on the glass, and covering the upper glass plate;
s4, bubble processing: the laminated glass after being processed in the step S2 is stored in a device capable of vacuumizing to be vacuumized;
s5, detecting: the laminated glass treated in S4 was subjected to light transmittance detection.
2. The process of claim 1, wherein the glass sheet in S1 is ground to form smooth surface pits on one side to increase the contact area with the laminated glass.
3. The process of claim 1, wherein the silicone material is stored at a position where the silicone material is stored after the evacuation in S2 is completed, and the temperature is maintained at the same temperature as that during heating.
4. The process of claim 1, wherein the pressing effect of the two side separation surfaces of the glass is maintained during the splicing process of the glass in the step S3.
5. The process of claim 1, wherein the vacuum in S4 is maintained at a temperature at which the silica gel material softens to facilitate the flow of bubbles.
6. The process of claim 1, wherein the vacuum applied in S4 is maintained at a pressure to help discharge bubbles from the upper and lower sheets of glass.
7. The process of claim 1, wherein the environment during the step of detecting in S5 is as dark as possible.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110956411.8A CN113858756A (en) | 2021-08-19 | 2021-08-19 | Production process of double-layer laminated glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110956411.8A CN113858756A (en) | 2021-08-19 | 2021-08-19 | Production process of double-layer laminated glass |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113858756A true CN113858756A (en) | 2021-12-31 |
Family
ID=78990732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110956411.8A Pending CN113858756A (en) | 2021-08-19 | 2021-08-19 | Production process of double-layer laminated glass |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113858756A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114947599A (en) * | 2022-05-27 | 2022-08-30 | 佛山市三水凤铝铝业有限公司 | Clear up window structure |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5118371A (en) * | 1989-10-09 | 1992-06-02 | Nippon Zeon Co., Ltd. | Process and apparatus for producing laminated glass |
| JP2009256128A (en) * | 2008-04-15 | 2009-11-05 | Central Glass Co Ltd | Method for manufacturing laminated glass, and laminated glass |
| CN101602580A (en) * | 2009-06-19 | 2009-12-16 | 深圳市多纳科技有限公司 | A kind of doubling glass and goods thereof that are provided with nanometer thermal insulation coating |
| CN103144397A (en) * | 2013-03-21 | 2013-06-12 | 叶氏太阳能（上海）有限公司 | Production technology for construction laminated glass |
| CN109130445A (en) * | 2018-08-31 | 2019-01-04 | 嘉善银升玻璃有限公司 | A kind of processing method of high-strength laminated glass |
| CN111409331A (en) * | 2020-03-31 | 2020-07-14 | 东莞泰升玻璃有限公司 | Method for manufacturing laminated glass |
-
2021
- 2021-08-19 CN CN202110956411.8A patent/CN113858756A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5118371A (en) * | 1989-10-09 | 1992-06-02 | Nippon Zeon Co., Ltd. | Process and apparatus for producing laminated glass |
| JP2009256128A (en) * | 2008-04-15 | 2009-11-05 | Central Glass Co Ltd | Method for manufacturing laminated glass, and laminated glass |
| CN101602580A (en) * | 2009-06-19 | 2009-12-16 | 深圳市多纳科技有限公司 | A kind of doubling glass and goods thereof that are provided with nanometer thermal insulation coating |
| CN103144397A (en) * | 2013-03-21 | 2013-06-12 | 叶氏太阳能（上海）有限公司 | Production technology for construction laminated glass |
| CN109130445A (en) * | 2018-08-31 | 2019-01-04 | 嘉善银升玻璃有限公司 | A kind of processing method of high-strength laminated glass |
| CN111409331A (en) * | 2020-03-31 | 2020-07-14 | 东莞泰升玻璃有限公司 | Method for manufacturing laminated glass |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114947599A (en) * | 2022-05-27 | 2022-08-30 | 佛山市三水凤铝铝业有限公司 | Clear up window structure |
| CN114947599B (en) * | 2022-05-27 | 2023-10-03 | 佛山市三水凤铝铝业有限公司 | Clear up window structure |
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Application publication date: 20211231 |
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