CN113854669A - Novel mask and method for manufacturing mask by cap making machine - Google Patents
Novel mask and method for manufacturing mask by cap making machine Download PDFInfo
- Publication number
- CN113854669A CN113854669A CN202010603531.5A CN202010603531A CN113854669A CN 113854669 A CN113854669 A CN 113854669A CN 202010603531 A CN202010603531 A CN 202010603531A CN 113854669 A CN113854669 A CN 113854669A
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- China
- Prior art keywords
- mask
- mask body
- gauze mask
- novel
- hot
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title abstract description 16
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 28
- 239000004744 fabric Substances 0.000 claims abstract description 19
- 229920000742 Cotton Polymers 0.000 claims abstract description 14
- 239000002086 nanomaterial Substances 0.000 claims abstract description 14
- 238000001467 acupuncture Methods 0.000 claims abstract description 3
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000004080 punching Methods 0.000 claims description 7
- 238000004026 adhesive bonding Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000007731 hot pressing Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims 1
- 230000001681 protective effect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 2
- 208000035473 Communicable disease Diseases 0.000 description 1
- 241000711573 Coronaviridae Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000241 respiratory effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
- A41D13/1107—Protective face masks, e.g. for surgical use, or for use in foul atmospheres characterised by their shape
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0064—Producing wearing apparel
- B29D99/0071—Masks, e.g. gas masks
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
Abstract
The invention provides a novel mask and a method for manufacturing the mask by using a cap making machine, and belongs to the technical field of medical protective articles. The mask solves the problem that purchasing a whole set of special equipment to manufacture the mask increases the production cost of enterprises and is not beneficial to market competition. This novel gauze mask, including gauze mask body and symmetric connection in the elastic cord of gauze mask body both sides, the gauze mask body is the non-woven fabrics from outer to inner in proper order, melt and spout cloth, nano-material, hot-air cotton and non-woven fabrics, the gauze mask body is hot briquetting has fold portion on its sphere of hemisphere type, fold portion is circumference interval evenly distributed for the bar, a plurality of acupuncture holes are worn to be equipped with in the sphere center of gauze mask body, the outer fringe of gauze mask body has the connecting portion fixed with the ultrasonic wave cooperation, novel gauze mask in the invention is realized in order to accord with the gauze mask size through changing cap making machine mould size, the enterprise need not additionally to purchase system gauze mask equipment, have the advantage that manufacturing cost is lower.
Description
Technical Field
The invention belongs to the technical field of medical protective articles, relates to a medical mask, and particularly relates to a novel mask and a method for manufacturing the mask by using a cap making machine.
Background
The mask can filter air entering the lung to a certain extent, and has a very good protection effect when being worn when respiratory infectious diseases are prevalent. Most of the conventional masks popularized on the market at present are thin in structure and low in manufacturing cost, the mask is suitable for civil use and can play a basic protection effect, but medical care personnel are generally not recommended to use due to limited mask protection in the medical field, particularly, new coronavirus is highly developed at home and abroad at present, the dosage of the medical mask is greatly increased, the medical mask needs special equipment for manufacturing at present, the production cost of an enterprise is increased by purchasing a whole set of special equipment in the traditional industry, the production time is prolonged relatively due to the fact that the installation and debugging are needed, and the mask is not beneficial to market competition.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides a medical protective mask with a multi-layer structure meeting the standard, and realizes a method for manufacturing the mask by changing the size and the process flow of a stamping die in a traditional cap making machine.
The purpose of the invention can be realized by the following technical scheme: the utility model provides a novel mask, includes gauze mask body and symmetric connection in the elastic cord of gauze mask body both sides, its characterized in that, the gauze mask body from outer toward interior be the non-woven fabrics, melt and spout cloth, nano-material, hot-blast cotton and non-woven fabrics in proper order, the gauze mask body be its sphere of hemisphere type on hot briquetting have fold portion, fold portion be circumference interval evenly distributed for the bar, a plurality of acupuncture holes are worn to be equipped with at the sphere center of gauze mask body, the outer fringe of gauze mask body has the connecting portion of fixing with the ultrasonic wave cooperation.
In foretell novel gauze mask, non-woven fabrics, melt-blown fabric, nano-material in the gauze mask body pass through the top facing of hot melt fit shaping formation gauze mask, and this top facing is placed and is compressed tightly the shaping through the ultrasonic wave in the gauze mask inlayer top that hot-blast cotton and non-woven fabrics formed.
In the novel mask, a nose clip is arranged above the mask body.
In the novel mask, the two sides of the mask body are symmetrically provided with lugs which are integrally formed with the mask body.
In the novel mask, two ends of the elastic band on each side are fixed on the lugs.
In the novel mask, the elastic band and the lug are connected and fixed through gluing matched with ultrasonic waves.
A method for manufacturing the mask by a cap-making machine is used for the novel mask and is characterized by sequentially comprising the following steps:
1. cutting the drawn cloth to form a cover blank, sequentially laminating and stretching the non-woven fabric, the melt-blown fabric, the nano material, the hot-air cotton and the non-woven fabric on the reel, and cutting to form the size of 18 cm to 21 cm;
2. shaping, namely placing the cover blank cut in the step 1 in a hot-pressing die, wherein the cover surface sequentially comprises non-woven fabric, melt-blown fabric and nano material; setting the temperature of an upper die to be 90-95 ℃ and the temperature of a lower die to be 100-105 ℃, and performing hot press molding; the inner layer of the mask is made of hot air cotton and non-woven fabric, the temperature of an upper die is set to be 100-105 ℃, the temperature of a lower die is set to be 70-75 ℃, and hot-press forming is carried out;
3. fixing by ultrasonic waves, namely putting the top surface and the inner layer of the mask in the step 2 into an ultrasonic mold in sequence for compression;
4. punching, namely putting the mutually fixed mask surface and the mask inner layer obtained in the step 3 into a punch, and shearing peripheral fabric by a punch cutting die to form a final mask model;
5. fixing an elastic band, gluing the two ends of the elastic band and the mask body at the position of a lug of the mask body, and then placing the elastic band and the mask body into an ultrasonic wave die to further fix the elastic band and the mask body;
6. and (4) punching a nose bridge strip, and putting the manufactured mask into a die to form the nose bridge strip above the die.
In this novel gauze mask, earlier with the non-woven fabrics in proper order, melt and spout cloth and nano-material and place in proper order and make the top facing, it is cotton again to prevent in proper order hot-blast, the non-woven fabrics from making the gauze mask inlayer, it is fixed that the rethread ultrasonic wave aligns the top facing and the gauze mask inlayer cooperation shaping, last fixed elastic cord with set up the bridge of the nose strip, compared with the prior art, this novel gauze mask has the filter effect good, and this manufacturing method is on the basis of using former system cap machine equipment, improve process flow and mould structure with the gauze mask shape, the enterprise need not additionally to purchase system gauze mask equipment, have the lower advantage of manufacturing cost.
Drawings
FIG. 1 is a schematic view of the mask;
FIG. 2 is a schematic view of the material layer of the mask;
in the figure, 1, a mask body; 2. elastic bands; 3. a wrinkle part; 4. punching holes; 5. a connecting portion; 6. a nose clip; 7. a lug.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in figures 1 and 2, the novel mask comprises a mask body 1 and elastic bands 2 symmetrically connected to two sides of the mask body 1, the mask body 1 is sequentially provided with non-woven fabrics, melt-blown fabrics, nano materials, hot-air cotton and non-woven fabrics from outside to inside, the spherical surface of the mask body 1 is in a hemispherical shape, the corrugated parts 3 are formed by hot press molding, the corrugated parts 3 are in a strip shape and are uniformly distributed at intervals in the circumferential direction, a plurality of needling holes 4 are arranged in the center of the spherical surface of the mask body 1, the outer edge of the mask body 1 is provided with a connecting part 5 fixed by ultrasonic matching, the non-woven fabrics, the melt-blown fabrics and the nano materials in the mask body 1 are formed into a mask surface by hot melt matching, the mask surface is placed above an inner layer of the mask formed by the hot-air cotton and the non-woven fabrics and is formed by ultrasonic compression molding, a nose clip 6 is arranged above the mask body 1, lugs 7 which are integrally formed are symmetrically arranged on two sides of the mask body 1, two ends of each side elastic band 2 are fixed on the lugs 7, and the elastic bands 2 and the lugs 7 are connected and fixed through gluing, matching and ultrasonic waves.
The method for manufacturing the mask by using the cap making machine sequentially comprises the following steps:
1. cutting the drawn cloth to form a cover blank, sequentially laminating and stretching the non-woven fabric, the melt-blown fabric, the nano material, the hot-air cotton and the non-woven fabric on the reel, and cutting to form the size of 18 cm to 21 cm; the raw materials are all in a reel shape, and are sequentially stretched and placed through a roller, and then cut by a cutter to form the required size.
2. Shaping, namely placing the cover blank cut in the step 1 in a hot-pressing die, wherein the cover surface sequentially comprises non-woven fabric, melt-blown fabric and nano material; setting the temperature of an upper die to be 90-95 ℃ and the temperature of a lower die to be 100-105 ℃, and performing hot press molding; in the process, the nano material faces upwards, and the non-woven fabric faces downwards;
the inner layer of the mask is made of hot air cotton and non-woven fabric, the temperature of an upper die is set to be 100-105 ℃, the temperature of a lower die is set to be 70-75 ℃, and hot-press forming is carried out; in this process, the non-woven fabric faces upward and the hot air cotton faces downward.
3. Fixing by ultrasonic waves, namely putting the top surface and the inner layer of the mask in the step 2 into an ultrasonic mold in sequence for compression; the machine setting time is 0.5 second/welding time is 120/hardening time is 0.6 second, the two layers of the mask surface and the mask inner layer are firstly overlapped, the overlapped mask is placed into a die, 4 ear band position covers are aligned, and the mask surface is placed downwards to be subjected to ultrasonic profiling.
4. And (3) punching and forming, namely putting the mutually fixed mask surface and the mask inner layer obtained in the step (3) into a punch, and shearing peripheral fabric through a punch cutting die to form the final mask model.
5. Fixing the elastic band 2, gluing at the position of a lug 7 of the mask body 1 to preliminarily fix the two ends of the elastic band 2 and the mask body 1, and then placing the elastic band 2 and the mask body 1 in an ultrasonic wave die to further fix; a small amount of adhesive is applied to the center of the mask lug 7, the elastic band 2 is attached to the center of the positioning point, the contact point of the elastic band 2 and the mask is located at the center of the positioning point and is 0.5 cm away from the crease of the mask connecting part 5, and the lengths of the elastic band 2 at the upper opening of the mask are 32 cm and 28 cm respectively.
6. And (4) punching a nose bridge strip, and putting the manufactured mask into a die to form the nose bridge strip above the die.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although various terms are used more often herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
Claims (6)
1. The utility model provides a novel mask, includes gauze mask body and symmetric connection in the elastic cord of gauze mask body both sides, its characterized in that, the gauze mask body from outer toward interior be the non-woven fabrics, melt and spout cloth, nano-material, hot-blast cotton and non-woven fabrics in proper order, the gauze mask body be its sphere of hemisphere type on hot briquetting have fold portion, fold portion be circumference interval evenly distributed for the bar, a plurality of acupuncture holes are worn to be equipped with at the sphere center of gauze mask body, the outer fringe of gauze mask body has the connecting portion of fixing with the ultrasonic wave cooperation.
2. The novel mask as claimed in claim 1, wherein a nose clip is provided above the mask body.
3. The novel mask according to claim 1 or 2, wherein the two sides of the mask body are symmetrically provided with lugs integrally formed therewith.
4. The novel respirator of claim 3 wherein each side of said elastic band is secured at each end to a lug.
5. The novel mask as claimed in claim 4, wherein the elastic band and the ear are fixed by gluing and ultrasonic wave.
6. A method for making the mask with a cap-making machine, for making the novel mask of any one of claims 1 to 5, comprising in sequence:
1. cutting the drawn cloth to form a cover blank, sequentially laminating and stretching the non-woven fabric, the melt-blown fabric, the nano material, the hot air cotton and the non-woven fabric on the winding drum, and cutting to form a square cover blank;
2. shaping, namely placing the cover blank cut in the step 1 in a hot-pressing die, wherein the cover surface sequentially comprises non-woven fabric, melt-blown fabric and nano material; setting the temperature of an upper die to be 90-95 ℃ and the temperature of a lower die to be 100-105 ℃, and performing hot press molding; the inner layer of the mask is made of hot air cotton and non-woven fabric, the temperature of an upper die is set to be 100-105 ℃, the temperature of a lower die is set to be 70-75 ℃, and hot-press forming is carried out;
3. fixing by ultrasonic waves, namely putting the top surface and the inner layer of the mask in the step 2 into an ultrasonic mold in sequence for compression;
4. punching, namely putting the mutually fixed mask surface and the mask inner layer obtained in the step 3 into a punch, and shearing peripheral fabric by a punch cutting die to form a final mask model;
5. fixing an elastic band, gluing the two ends of the elastic band and the mask body at the position of a lug of the mask body, and then placing the elastic band and the mask body into an ultrasonic wave die to further fix the elastic band and the mask body;
6. and (4) punching a nose bridge strip, and putting the manufactured mask into a die to form the nose bridge strip above the die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010603531.5A CN113854669A (en) | 2020-06-29 | 2020-06-29 | Novel mask and method for manufacturing mask by cap making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010603531.5A CN113854669A (en) | 2020-06-29 | 2020-06-29 | Novel mask and method for manufacturing mask by cap making machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113854669A true CN113854669A (en) | 2021-12-31 |
Family
ID=78980935
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010603531.5A Pending CN113854669A (en) | 2020-06-29 | 2020-06-29 | Novel mask and method for manufacturing mask by cap making machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113854669A (en) |
Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1569812A (en) * | 1976-05-11 | 1980-06-18 | American Optical Corp | Respirator masks |
| CN88211397U (en) * | 1988-01-29 | 1988-12-28 | 中国科学院上海有机化学研究所 | Self-absorption filt health and dust-proof gauze mask |
| JPH04187162A (en) * | 1990-11-21 | 1992-07-03 | Japan Vilene Co Ltd | Manufacture of molded mask |
| JPH07241349A (en) * | 1994-03-04 | 1995-09-19 | Japan Vilene Co Ltd | Formation mask and its manufacture |
| CN2289575Y (en) * | 1997-04-03 | 1998-09-02 | 李洁 | Disposable protective mask |
| CN2648845Y (en) * | 2003-10-28 | 2004-10-20 | 南京中脉科技发展有限公司 | Medical arch protective breathing mask |
| CN101927133A (en) * | 2010-04-23 | 2010-12-29 | 威海云龙复合纺织材料有限公司 | High-flux filter material, preparation method thereof and self-inhalation medical mask made of high-flux filter material |
| KR20110007058U (en) * | 2010-01-06 | 2011-07-13 | 배성순 | Shrink-mask have a covering cup |
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| JP2014114521A (en) * | 2012-12-11 | 2014-06-26 | Kurashiki Seni Kako Kk | Method for manufacturing nonwoven fabric substrate for air filter or mask |
| CN203954489U (en) * | 2014-07-23 | 2014-11-26 | 上海舒爽材料科技有限公司 | The antibacterial anti-micronic dust mouth mask filter disc of solid type |
| KR101597735B1 (en) * | 2015-03-27 | 2016-02-26 | 주식회사 아미 | Making apparatus for overlap type dust mask and making method using that |
| CN205143564U (en) * | 2015-11-05 | 2016-04-13 | 上海银京医用卫生材料有限公司 | Fish type PM2. 5 protective facial mask |
| CN205492698U (en) * | 2016-03-29 | 2016-08-24 | 河北工业大学 | Prevent haze filter mask |
| CN205884736U (en) * | 2016-08-01 | 2017-01-18 | 佛山市南海凯旭无纺布科技有限公司 | Nonwoven cloth mouth mask punches |
| CN107467748A (en) * | 2017-09-22 | 2017-12-15 | 山东工大新材料研究院有限公司 | Novel anti-mist haze mouth mask preparation method |
| JP2019099973A (en) * | 2017-12-07 | 2019-06-24 | ミドリ安全株式会社 | Dustproof mask |
| CN111150137A (en) * | 2020-02-10 | 2020-05-15 | 四川研宝科技有限公司 | Mask |
| CN213167185U (en) * | 2020-06-29 | 2021-05-11 | 浙江舜浦工艺美术品股份有限公司 | Novel mask formed in cap manufacturing process |
-
2020
- 2020-06-29 CN CN202010603531.5A patent/CN113854669A/en active Pending
Patent Citations (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1569812A (en) * | 1976-05-11 | 1980-06-18 | American Optical Corp | Respirator masks |
| CN88211397U (en) * | 1988-01-29 | 1988-12-28 | 中国科学院上海有机化学研究所 | Self-absorption filt health and dust-proof gauze mask |
| JPH04187162A (en) * | 1990-11-21 | 1992-07-03 | Japan Vilene Co Ltd | Manufacture of molded mask |
| JPH07241349A (en) * | 1994-03-04 | 1995-09-19 | Japan Vilene Co Ltd | Formation mask and its manufacture |
| CN2289575Y (en) * | 1997-04-03 | 1998-09-02 | 李洁 | Disposable protective mask |
| CN2648845Y (en) * | 2003-10-28 | 2004-10-20 | 南京中脉科技发展有限公司 | Medical arch protective breathing mask |
| KR20110007058U (en) * | 2010-01-06 | 2011-07-13 | 배성순 | Shrink-mask have a covering cup |
| CN101927133A (en) * | 2010-04-23 | 2010-12-29 | 威海云龙复合纺织材料有限公司 | High-flux filter material, preparation method thereof and self-inhalation medical mask made of high-flux filter material |
| CN102475362A (en) * | 2010-11-22 | 2012-05-30 | 康那香企业股份有限公司 | Method for manufacturing cup-covered mask and product thereof |
| JP2014114521A (en) * | 2012-12-11 | 2014-06-26 | Kurashiki Seni Kako Kk | Method for manufacturing nonwoven fabric substrate for air filter or mask |
| CN203954489U (en) * | 2014-07-23 | 2014-11-26 | 上海舒爽材料科技有限公司 | The antibacterial anti-micronic dust mouth mask filter disc of solid type |
| KR101597735B1 (en) * | 2015-03-27 | 2016-02-26 | 주식회사 아미 | Making apparatus for overlap type dust mask and making method using that |
| CN205143564U (en) * | 2015-11-05 | 2016-04-13 | 上海银京医用卫生材料有限公司 | Fish type PM2. 5 protective facial mask |
| CN205492698U (en) * | 2016-03-29 | 2016-08-24 | 河北工业大学 | Prevent haze filter mask |
| CN205884736U (en) * | 2016-08-01 | 2017-01-18 | 佛山市南海凯旭无纺布科技有限公司 | Nonwoven cloth mouth mask punches |
| CN107467748A (en) * | 2017-09-22 | 2017-12-15 | 山东工大新材料研究院有限公司 | Novel anti-mist haze mouth mask preparation method |
| JP2019099973A (en) * | 2017-12-07 | 2019-06-24 | ミドリ安全株式会社 | Dustproof mask |
| CN111150137A (en) * | 2020-02-10 | 2020-05-15 | 四川研宝科技有限公司 | Mask |
| CN213167185U (en) * | 2020-06-29 | 2021-05-11 | 浙江舜浦工艺美术品股份有限公司 | Novel mask formed in cap manufacturing process |
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