CN113853990A - Seedling growing cylinder volume and manufacturing method thereof - Google Patents
Seedling growing cylinder volume and manufacturing method thereof Download PDFInfo
- Publication number
- CN113853990A CN113853990A CN202010602022.0A CN202010602022A CN113853990A CN 113853990 A CN113853990 A CN 113853990A CN 202010602022 A CN202010602022 A CN 202010602022A CN 113853990 A CN113853990 A CN 113853990A
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- Prior art keywords
- seedling
- cylinder
- seedling raising
- water
- materials
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
- A01G9/02—Receptacles, e.g. flower-pots or boxes; Glasses for cultivating flowers
- A01G9/029—Receptacles for seedlings
- A01G9/0291—Planting receptacles specially adapted for remaining in the soil after planting
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
- A01G9/02—Receptacles, e.g. flower-pots or boxes; Glasses for cultivating flowers
- A01G9/021—Pots formed in one piece; Materials used therefor
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
The invention discloses a seedling cylinder book and a manufacturing method thereof.A seedling cylinder is generated by adopting a method of sticking two sheets into a cylinder, each seedling cylinder forming the seedling cylinder book is composed of two seedling cylinder materials with the same size, such as seedling paper, non-woven fabrics, degradable plastic films and the like, the seedling cylinders are stuck together at two sides by a non-water-soluble adhesive or a direct welding mode to form a seedling cylinder with a hollow middle and two stuck sides, and a plurality of seedling cylinders are stuck with each other by the water-soluble adhesive to form the seedling cylinder book which can be unfolded to form a regular hexagonal honeycomb seedling cylinder combination. The invention adopts a method of material adhesion cutting and superposition adhesion to generate the seedling volume, the diameter of the seedling raising cylinder is controlled by adjusting the distance between the adhesion parts, the adjustment is flexible, the manufacturing difficulty cannot be increased along with the reduction of the diameter of the seedling raising cylinder, the manufacturing difficulty is the same for the seedling raising cylinders with all diameters, and thus the production cost of the small-diameter seedling raising cylinder volume is greatly reduced.
Description
Technical Field
The invention belongs to the field of agriculture, relates to a container for crop seedling culture, and particularly relates to a seedling culture bobbin booklet and a manufacturing method thereof.
Background
At present, a seedling raising paper or other materials are curled, folded and stuck to form a seedling raising cylinder, and the seedling raising cylinder is stuck to form a seedling raising cylinder book. The seedling growing cylinders are generated by adopting a mode of curling, folding and pasting the seedling growing cylinders into the cylinders, equipment for manufacturing the seedling growing cylinders is complex, and particularly when the small-diameter seedling growing cylinders are manufactured, the problems that the winding difficulty is high, the manufacturing cost is rapidly increased along with the reduction of the diameter of the seedling growing cylinders and the like exist.
Disclosure of Invention
In view of the above problems, the present invention aims to: the utility model provides a seedling growing cylinder volume, seedling growing cylinder adopts two to paste into a section of thick bamboo structure, by two seedling growing cylinder material thin slices that the size is the same through the mode of both sides bonding, produces a complete seedling growing cylinder, pastes a plurality of seedling growing cylinder into seedling growing cylinder volume.
In order to achieve the purpose, the technical scheme provided by the invention is as follows: each seedling raising cylinder forming the seedling raising cylinder volume is composed of two pieces of seedling raising cylinder manufacturing materials with the same size, such as seedling raising paper, non-woven fabrics, degradable plastic films and the like, the seedling raising cylinders are bonded together on two sides in a non-water-soluble adhesive or direct welding mode to form a seedling raising cylinder with a hollow middle and two bonded sides, and a plurality of seedling raising cylinders are bonded with each other through the water-soluble adhesive to form the seedling raising cylinder volume which can be unfolded to form a regular hexagonal prism honeycomb seedling raising cylinder combination.
Another object of the present invention is to provide a method for manufacturing a seedling growing cylinder booklet, which is characterized by comprising the following steps:
step one, drawing out materials from a large roll for manufacturing seedling tube materials and unfolding the materials; for materials needing adhesives to be bonded, such as seedling paper and the like, a plurality of gluing nozzles are arranged at certain intervals in the vertical direction of the material moving direction, in the material moving process, the gluing nozzles spray water-insoluble adhesives to the material surface, so that water-insoluble adhesive coatings with certain intervals and certain widths are formed on the material surface, the gluing nozzles are arranged to meet the condition that the width of a blank space between two water-insoluble adhesive coatings is three times of the edge length of a regular hexagonal seedling cylinder, the width of the water-insoluble adhesive coating is two times of the width of a single-side bonding part of the seedling cylinder and does not exceed the edge length of the regular hexagonal seedling cylinder, and the minimum value is selected on the premise that the finally generated seedling cylinder has enough strength; the non-woven fabric, the degradable plastic film and other materials which do not need to be coated with the adhesive and can be bonded by using self materials can save the link of spraying the water-insoluble adhesive coating.
Step two, stacking the material drawn from another large roll for manufacturing the seedling tube material on the material treated in the step one, and enabling the water-insoluble adhesive coating to be sandwiched between the two layers of materials; there is no such requirement for a material such as a nonwoven fabric or a degradable plastic film which can be bonded using its own material.
And step three, arranging a pair of welding rollers with the same structure and a plurality of roller rings on the upper surface and the lower surface of the material treated in the step two, wherein the clearance width between two adjacent roller rings of each welding roller is equal to three times of the edge length of the regular hexagonal seedling-growing cylinder, the width of each roller ring is equal to two times of the width of the single-side bonding part of the seedling-growing cylinder, and bonding the two layers of materials treated in the step two together at the positions of the roller rings by using a proper bonding method, such as thermal bonding, ultrasonic bonding and the like.
And step four, cutting the material generated in the step three, wherein the cutting position is the middle position of each bonding part of the material processed in the step three, so that the material generated in the step three is divided into a plurality of strip-shaped materials, and each strip-shaped material is in a seedling growing cylinder structure with a hollow middle and two sides bonded.
And step five, the strip materials generated in the step four are tiled into a layer, and the distance between two adjacent strip materials is equal to four times of the edge length of the regular hexagonal seedling-raising cylinder.
And step six, coating the water-soluble adhesive coating on the surface of the flat-paved strip material generated in the step five as a whole, wherein the water-soluble adhesive coating is not coated on the distance of the sum of the edge length of the regular hexagonal seedling raising cylinder and the width of the single-side bonding part of the seedling raising cylinder on one side, and the water-soluble adhesive coating is not coated on the distance of the single-side bonding part of the seedling raising cylinder on the other side.
And step seven, superposing a layer of the flatly laid strip-shaped material generated in the step five on the material treated in the step six in a staggered manner, wherein the staggered distance is equal to the edge length of the regular hexagonal prismatic seedling-raising cylinder, exposing the largest part of the lower layer which is not coated with the water-soluble adhesive coating outside, and bonding the two layers of materials together.
And step eight, coating water-soluble adhesive coatings on two surfaces of the material generated in the step seven, and leaving a distance between the sum of the edge length of the regular hexagonal seedling-raising cylinder and the width of the single-side bonding part of the seedling-raising cylinder at two sides without coating the water-soluble adhesive coatings.
And step nine, stacking a plurality of materials which are generated in the step eight and coated with the water-soluble adhesive coating, and bonding the materials after aligning the two sides.
And step ten, slitting the materials generated in the step nine according to the height requirement of the seedling growing cylinders to generate final finished seedling growing cylinder volume products.
The invention has the beneficial effects that: the method of sticking two pieces of seedling cylinders replaces the method of sticking a single piece of seedling cylinder by curling and folding, the seedling cylinder is small in generation difficulty, the diameter of the seedling cylinder is flexibly adjusted by adjusting the bonding position in the production process, the seedling cylinders with all diameters are the same in manufacturing difficulty, the manufacturing difficulty cannot be increased along with the reduction of the diameter of the seedling cylinder, and therefore the production cost of a small-diameter seedling cylinder volume is greatly reduced.
Drawings
FIG. 1 is a schematic view of a structure of a seedling raising barrel.
Fig. 2 is a schematic structural view of a seedling raising cylinder book.
Fig. 3 is a schematic view of the expansion of the seedling raising bobbin book.
FIG. 4 is a schematic view of a method of manufacturing a seedling roll.
In the figure: 101 material sheet a, 102 water-insoluble adhesive, 103 material sheet B, 104 water-soluble adhesive, 201 paper-feeding guide roller, 202 gluing nozzle, 203 upper welding roller, 204 paper cutter, 205 gluing roller a, 206 press roller B, 207 gluing roller B, 208 paper cutter, 209 gluing roller C, 210 press roller C, 211 press roller a, 212 lower welding roller, 213 material B, 214 material a.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings.
As shown in fig. 2, the seedling raising cylinder volume of the present invention has the following implementation modes: each seedling raising cylinder forming the seedling raising cylinder book is composed of two material sheets A101 and B103 with the same size, and seedling raising paper, non-woven fabric, degradable plastic films and the like can be selected as materials for manufacturing the seedling raising cylinders; for the materials needing adhesive for bonding, such as seedling paper, water-insoluble adhesive 102 is coated on two sides of a material sheet A101, a material sheet B103 and the material sheet A101 are overlapped and bonded together on two sides, and a seedling growing cylinder with a hollow middle and two sides bonded is formed; for materials such as non-woven fabrics, degradable plastic films and the like which can be directly bonded by self materials, the material sheet B103 and the material sheet A101 are directly overlapped and bonded together at two sides by a proper bonding method to form a seedling tube with a hollow middle and two bonded sides; a plurality of seedling cylinders are mutually bonded through a water-soluble adhesive 104 to form a seedling cylinder book which can be unfolded to form a regular hexagonal prism honeycomb seedling cylinder combination.
As shown in fig. 4, the embodiment of the method for manufacturing a seedling growing cylinder booklet of the present invention comprises the following steps:
step one, extracting and unfolding a material B213; if the material B213 selects seedling raising paper and other materials needing adhesives for bonding, a plurality of gluing nozzles 202 are arranged at certain intervals in the direction perpendicular to the moving direction of the material B213, and in the moving process of the material B213, the gluing nozzles 202 spray water-insoluble adhesives on the surface of the material B213, so that water-insoluble adhesive coatings with certain intervals and certain widths are formed on the surface of the material B213, the arrangement of the gluing nozzles 202 meets the condition that the width of a blank space between two water-insoluble adhesive coatings is equal to three times of the edge length of a regular hexagonal seedling raising cylinder, the width of the water-insoluble adhesive coating is equal to two times of the width of a single-side bonding part of the seedling raising cylinder but not more than the edge length of the regular hexagonal seedling raising cylinder, and the minimum value is selected under the precondition that the finally generated seedling raising cylinder has enough strength; the non-woven fabric, the degradable plastic film and other materials which do not need to be coated with the adhesive and can be bonded by using self materials can save the link of spraying the water-insoluble adhesive coating.
Step two, extracting and unfolding the material A213; the materials A213 and B213 are stacked on the material B214 treated in the first step, and the materials A213 and B213 are selected from seedling raising paper and other materials needing adhesive to be bonded, so that the water-insoluble adhesive coating is sandwiched between the two materials.
And thirdly, arranging an upper welding roller 203 and a lower welding roller 212 on the upper surface and the lower surface of the laminated layer of the material A213 and the material B214, wherein the upper welding roller 203 and the lower welding roller 212 are identical in structure and are respectively provided with a plurality of roller rings, the clearance width between two adjacent roller rings of each welding roller is equal to three times of the edge length of the regular hexagonal seedling raising cylinder, the width of each roller ring is equal to two times of the width of a single-side bonding part of the seedling raising cylinder, and the material A213 and the material B214 are bonded together at the roller ring positions under the action of the upper welding roller 203 and the lower welding roller 212 by using a proper bonding method, such as thermal bonding, ultrasonic bonding and the like.
And step four, cutting the material generated in the step three by using a paper cutter 204, wherein the cutting position is the middle position of each bonding part of the material processed in the step three, so that the material generated in the step three is divided into a plurality of strip-shaped materials, and each strip-shaped material is in a seedling growing cylinder structure with a hollow middle and two bonded sides.
And step five, the strip materials generated in the step four are tiled into a layer, and the distance between two adjacent strip materials is equal to four times of the edge length of the regular hexagonal seedling-raising cylinder.
And step six, coating the water-soluble adhesive coating on the surface of the flat-paved strip-shaped material generated in the step five as a whole by using a glue spreader A205, wherein the water-soluble adhesive coating is not coated on the distance of the sum of the edge length of the regular hexagonal seedling raising cylinder on one side and the width of the single-side bonding part of the seedling raising cylinder on the other side, and the water-soluble adhesive coating is not coated on the distance of the single-side bonding part of the seedling raising cylinder on the other side.
Step seven, superposing a layer of the flatly paved strip-shaped material generated in the step five on the material treated in the step six in a staggered manner, wherein the staggered distance is equal to the edge length of the regular hexagonal prismatic seedling-raising cylinder, exposing the largest part of the lower layer which is not coated with the water-soluble adhesive coating, and bonding the two layers of materials together through a press roller B206 and a press roller C210.
And step eight, coating water-soluble adhesive coatings on two surfaces of the material generated in the step seven by using an adhesive coating roller B207 and an adhesive coating roller C209, and not coating the water-soluble adhesive coatings on two sides of the material by respectively leaving a distance between the sum of the edge length of the regular hexagonal seedling-raising cylinder and the width of the single-side bonding part of the seedling-raising cylinder.
And step nine, stacking a plurality of materials which are generated in the step eight and coated with the water-soluble adhesive coating, and bonding the materials after aligning the two sides.
Step ten, cutting the material generated in the step nine by using a paper cutter 208 according to the height requirement of the seedling growing cylinder to generate a final finished seedling growing cylinder.
Claims (4)
1. The utility model provides a section of thick bamboo volume of growing seedlings which characterized in that: the seedling raising cylinders are of a structure that two seedling raising cylinder sheets are adhered into a cylinder, two seedling raising cylinder material sheets with the same size are adhered on two sides to form a seedling raising cylinder with a hollow middle and two adhered sides, and a plurality of seedling raising cylinders are mutually adhered through a water-soluble adhesive to form a seedling raising cylinder book which can be unfolded to form a regular hexagonal honeycomb seedling raising cylinder combination.
2. A seedling growing cylinder book according to claim 1, characterized in that: each seedling raising cylinder forming the seedling raising cylinder volume is formed by bonding two material sheets A (101) and B (103) with the same size on two sides through a non-water-soluble adhesive (102) or a direct welding mode to form a seedling raising cylinder with a middle cavity and two sides bonded, the width of the middle cavity is equal to three times of the edge length of the regular hexagonal seedling raising cylinder, and the width of a single-side bonded part is less than one half of the edge length of the regular hexagonal seedling raising cylinder.
3. A seedling growing cylinder book according to claim 1, characterized in that: the diameter of the seedling raising cylinder is controlled by the width of the cavity between the bonding parts on the two sides of the seedling raising cylinder, the manufacturing difficulty of the seedling raising cylinders with all diameters is the same, and the manufacturing difficulty cannot be increased along with the reduction of the diameter of the seedling raising cylinder.
4. A method for forming a seedling raising bobbin booklet is characterized by comprising the following steps:
step one, extracting and unfolding a material B (213); if the material B (213) is seedling raising paper and other materials which need to be bonded by adhesive, a plurality of glue coating nozzles (202) are arranged at certain intervals in the direction vertical to the moving direction of the material B (213), in the moving process of the material B (213), the glue-applying spray head (202) sprays water-insoluble adhesive to the surface of the material B (213), thereby forming water-insoluble adhesive coatings with certain interval and certain width on the surface of the material B (213), arranging the gluing spray head (202) to ensure that the width of a blank space between the two water-insoluble adhesive coatings is equal to three times of the edge length of the regular hexagonal seedling-raising cylinder, the width of the water-insoluble adhesive coating is equal to two times of the width of a single-side bonding part of the seedling-raising cylinder, but not more than the edge length of the regular hexagonal seedling raising cylinder, and selecting the minimum value under the precondition that the finally generated seedling raising cylinder has enough strength; for materials such as non-woven fabrics, degradable plastic films and the like which do not need to be coated with adhesives and can be bonded by using self materials, the link of spraying the water-insoluble adhesive coating can be omitted;
step two, extracting and unfolding the material A (213); stacking the materials on the material B (214) treated in the step one, wherein materials such as the material A (213) and the material B (213) are selected from seedling raising paper and other materials needing an adhesive for bonding, and a water-insoluble adhesive coating is sandwiched between the two materials;
thirdly, arranging an upper welding roller (203) and a lower welding roller (212) on the upper surface and the lower surface of the laminated layer of the material A (213) and the material B (214), wherein the upper welding roller (203) and the lower welding roller (212) have the same structure and are respectively provided with a plurality of roller rings, the clearance width between two adjacent roller rings of each welding roller is equal to three times of the edge length of the regular hexagonal seedling raising cylinder, the width of each roller ring is equal to two times of the width of the single-side bonding part of the seedling raising cylinder, and the material A (213) and the material B (214) are bonded together at the positions of the roller rings under the action of the upper welding roller (203) and the lower welding roller (212) by using a proper bonding method such as thermal bonding, ultrasonic bonding and the like;
cutting the material generated in the step three by using a paper cutter (204), wherein the cutting position is the middle position of each bonding part of the material processed in the step three, so that the material generated in the step three is divided into a plurality of strip-shaped materials, and each strip-shaped material is in a seedling growing cylinder structure with a hollow middle and two sides bonded;
step five, the strip materials generated in the step four are tiled into a layer, and the distance between two adjacent strip materials is equal to four times of the length of the edge of the regular hexagonal seedling growing cylinder;
taking the flat-paved strip-shaped material generated in the fifth step as a whole, coating a water-soluble adhesive coating on the surface of the strip-shaped material through a glue spreader A (205), wherein the distance of the sum of the edge length of the regular hexagonal seedling cylinder on one side and the width of the single-side bonding part of the seedling cylinder is required to be left, and the water-soluble adhesive coating is not coated on the other side;
step seven, superposing a layer of the tiled strip-shaped material generated in the step five on the material processed in the step six in a staggered manner, wherein the staggered distance is equal to the edge length of the regular hexagonal prismatic seedling-raising cylinder, exposing the maximum part of the lower layer which is not coated with the water-soluble adhesive coating outside, and bonding the two layers of materials together through a press roller B (206) and a press roller C (210);
step eight, coating water-soluble adhesive coatings on two surfaces of the material generated in the step seven by using glue coating rollers B (207) and C (209), and leaving a distance between the edge length of the regular hexagonal seedling-raising cylinder and the sum of the width of the single-side bonding part of the seedling-raising cylinder on two sides without coating the water-soluble adhesive coatings;
step nine, stacking a plurality of materials which are generated in the step eight and coated with the water-soluble adhesive coating, and bonding the materials after aligning the two sides;
step ten, cutting the material generated in the step nine by using a paper cutter (208) according to the height requirement of the seedling growing cylinder to generate a final finished seedling growing cylinder volume product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010602022.0A CN113853990A (en) | 2020-06-29 | 2020-06-29 | Seedling growing cylinder volume and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010602022.0A CN113853990A (en) | 2020-06-29 | 2020-06-29 | Seedling growing cylinder volume and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113853990A true CN113853990A (en) | 2021-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010602022.0A Withdrawn CN113853990A (en) | 2020-06-29 | 2020-06-29 | Seedling growing cylinder volume and manufacturing method thereof |
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| Country | Link |
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| CN (1) | CN113853990A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87100449A (en) * | 1987-01-21 | 1988-08-03 | 广西壮族自治区林业科学研究所 | A kind of plastic film seedling-raising container |
| CN1036877A (en) * | 1988-04-19 | 1989-11-08 | 山西省林业科学研究所 | Plastic film grow seedling caps composite body and manufacture method thereof |
| CN1133670A (en) * | 1995-01-31 | 1996-10-23 | 日本甜菜制糖株式会社 | Continuously assembled pots for raising and transplanting seedlings |
| CN201182116Y (en) * | 2008-04-17 | 2009-01-21 | 刘长新 | Environment protection type disposal seedling growing container |
| CN210352324U (en) * | 2019-05-14 | 2020-04-21 | 保定上德纸制品制造有限公司 | Novel seedling paper volume |
-
2020
- 2020-06-29 CN CN202010602022.0A patent/CN113853990A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87100449A (en) * | 1987-01-21 | 1988-08-03 | 广西壮族自治区林业科学研究所 | A kind of plastic film seedling-raising container |
| CN1036877A (en) * | 1988-04-19 | 1989-11-08 | 山西省林业科学研究所 | Plastic film grow seedling caps composite body and manufacture method thereof |
| CN1133670A (en) * | 1995-01-31 | 1996-10-23 | 日本甜菜制糖株式会社 | Continuously assembled pots for raising and transplanting seedlings |
| CN201182116Y (en) * | 2008-04-17 | 2009-01-21 | 刘长新 | Environment protection type disposal seedling growing container |
| CN210352324U (en) * | 2019-05-14 | 2020-04-21 | 保定上德纸制品制造有限公司 | Novel seedling paper volume |
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Application publication date: 20211231 |