CN113846812A - Installation method and installation assembly of large-span ceramic rod - Google Patents
Installation method and installation assembly of large-span ceramic rod Download PDFInfo
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- CN113846812A CN113846812A CN202111276449.7A CN202111276449A CN113846812A CN 113846812 A CN113846812 A CN 113846812A CN 202111276449 A CN202111276449 A CN 202111276449A CN 113846812 A CN113846812 A CN 113846812A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 107
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000009434 installation Methods 0.000 title claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 19
- 239000010959 steel Substances 0.000 claims abstract description 19
- 229920001971 elastomer Polymers 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 229910001335 Galvanized steel Inorganic materials 0.000 description 6
- 239000008397 galvanized steel Substances 0.000 description 6
- 230000000149 penetrating effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F10/00—Sunshades, e.g. Florentine blinds or jalousies; Outside screens; Awnings or baldachins
- E04F10/08—Sunshades, e.g. Florentine blinds or jalousies; Outside screens; Awnings or baldachins of a plurality of similar rigid parts, e.g. slabs, lamellae
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a mounting method and a mounting assembly of a large-span ceramic rod, wherein the method comprises the following steps: s1, measuring and paying off; s2, connecting a plurality of ceramic rods outside a field through main keels to form a ceramic rod group; s3, connecting the tail end of the ceramic stick group with a base through a main keel outside a field, S4, transporting an assembly part outside the field to a designated installation position, and connecting the ceramic stick group with a main steel beam through the base in a bolted mode; the mounting assembly comprises a main keel and a T-shaped base, the main keel can be inserted into the ceramic stick, the T-shaped base can be inserted into the main keel, and the T-shaped base can be connected with a main steel beam bolt; the invention provides a method and a component for splicing and installing a large-span ceramic stick conveniently.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to a method and an assembly for installing a large-span ceramic rod.
Background
The ceramic rod has been widely used in engineering as a green building material, and no matter as a transverse sunshade louver or a vertical sunshade grid, the traditional ceramic rod needs to bear certain tension by using the strength of the ceramic rod, and is limited by the characteristics of the material and the production process, and the section of the traditional ceramic rod is mainly small (100mm x 50 mm) and short (within 2.0 m).
The ultrahigh span requires splicing of a plurality of ceramic rods, and the traditional installation mode is not applicable. The ultra-large size and variable angle of the large-span ceramic stick urgently needs a new installation scheme.
Disclosure of Invention
The invention provides a method and a component for conveniently splicing and installing a large-span ceramic stick.
To achieve the purpose, the invention provides the following technical scheme:
the invention provides a method for installing a large-span ceramic rod, which comprises the following steps:
s1, measuring and paying off;
s2, outside the field, connecting a plurality of ceramic rods through main keels to form a ceramic rod group,
s3, connecting the end of the ceramic stick group with the base through the main keel outside the field,
and S4, transporting the off-site assembly parts to a specified installation position, and bolting the ceramic stick group with the main body steel beam through the base.
Preferably, the main keel is a hollow square column.
Preferably, step S2 includes: the two ends of the main keel are respectively inserted into the upper ceramic stick and the lower ceramic stick, epoxy resin glue is filled in the gap between the main keel and the ceramic sticks, and rubber gaskets are placed on the contact surfaces of the upper ceramic stick and the lower ceramic stick.
Preferably, the base is T-shaped, the base comprises a bottom plate and a plug connector vertically arranged on the bottom plate, the plug connector can be inserted into the main keel, and a through hole is formed in the bottom plate.
Preferably, step S4 includes: the bolts are inserted into the through holes of the bottom plate and then fixed on the main body steel beam bolts through matched nuts.
In a second aspect of the invention, a mounting assembly for a large-span ceramic stick is provided, which comprises a main keel and a T-shaped base, wherein the main keel can be inserted into the ceramic stick, the T-shaped base can be inserted into the main keel, and the base can be connected with a main steel beam bolt.
Preferably, the main keel is a hollow square column.
Preferably, the T-shaped base comprises a bottom plate and a plug connector vertically arranged on the bottom plate, the plug connector can be inserted into the main keel, and a through hole is formed in the bottom plate.
Compared with the prior art, the invention has the beneficial effects and remarkable progresses that:
1. the invention provides an assembly type installation method of a large-span ceramic rod, which makes up for the defects of the prior art in the assembly type installation method of the large-span ceramic rod.
2. The hidden type mounting of the ceramic rod is ensured, the integral mounting effect of the ceramic rod is ensured, and the multi-angle assembly type mounting of the ceramic rod set is realized;
3. the invention introduces a specially designed keel form, and the galvanized steel keel is used for bearing main tensile force, thereby avoiding the ceramic roller from being pulled and improving the safety of the installation of the ceramic roller group.
Drawings
To more clearly illustrate the technical solution of the present invention, the drawings required for the embodiment of the present invention will be briefly described below.
It should be apparent that the drawings in the following description are only drawings of some embodiments of the invention, and that other drawings can be obtained by those skilled in the art without inventive exercise, and the other drawings also belong to the drawings required by the embodiments of the invention.
Fig. 1 is an exploded view of a mounting assembly of a large span ceramic rod in accordance with an embodiment of the present invention;
FIG. 2 is a schematic view of a base structure according to an embodiment of the present invention;
in the figure, 1, a ceramic stick 2, a main keel 3, a base 4, a main steel beam bolt 3.1, a connector clip 3.2, a bottom plate 3.3 and a bolt.
Detailed Description
In order to make the objects, technical solutions, beneficial effects and significant progress of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention.
It is to be understood that all of the described embodiments are merely some, and not all, embodiments of the invention; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first", "second" and "third" (if present) and the like in the description and the claims of the present invention are used for distinguishing different objects and are not used for describing a specific order. Furthermore, the terms "comprises" and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
It is to be understood that:
in the present invention, unless otherwise specifically stated or limited, the terms "mounted," "connected," "fixed," and the like are to be understood broadly, and for example, may be fixedly connected, detachably connected, movably connected, or integrated; either directly or indirectly through intervening media, intangible signal, or even optical, communication between two elements, or an interaction between two elements, unless expressly limited otherwise.
The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
It should be further noted that the following embodiments may be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments.
The technical means of the present invention will be described in detail below with specific examples.
Example 1
As shown in fig. 1 and 2, a mounting assembly of a large-span ceramic stick is shown, which comprises a ceramic stick 1, a main keel 2, a base 3, a main steel beam bolt 4, a plug connector 3.1, a bottom plate 3.2 and a bolt 3.3, wherein the main keel 2 can be inserted into the ceramic stick 1, the T-shaped base 3 can be inserted into the main keel 2, and the base 3 can be connected with the main steel beam bolt 4. The main keel 2 is a hollow square column. T type base 3 includes bottom plate 3.2 and sets up plug connector 3.1 on bottom plate 3.2 perpendicularly, and in plug connector 3.1 can insert main joist 2, is equipped with the through-hole on bottom plate 3.2, the bolt 3.3 of being convenient for are pegged graft.
In this example, the base consists of a 10mm thick ceramic rod profile steel plate (size 210 × 82mm), a 150mm long hot-dip galvanized steel pipe 60 × 40 × 5mm, two phi 12 round holes, and two M12 screw caps. The galvanized steel pipe is welded on the steel plate by adopting a plug welding process and is used as a main keel inserting core; m12 nut is welded on the round hole with phi 12 for the ceramic rod group to bolt with the main body I-beam. The whole component is processed by hot dip galvanizing, and each ceramic rod group is provided with 2 sets of ceramic rod group base workpieces.
In this embodiment, the main keel is made of 80 × 60 × 5mm hot-dip galvanized steel pipe, and is connected by two ceramic rod base machining pieces, namely, the core inserts are connected with the main keel by ethylene propylene diene monomer rubber gaskets.
In this embodiment, the cross-sectional dimension of the ceramic rod is 210 × 82mm, the length of a single ceramic rod is a fixed length within 1100mm, a plurality of ceramic rods are connected into a designed ceramic rod group through the main keel in a penetrating manner, and the maximum height of the ceramic rod group is 5.4 m. The gap between the ceramic rod cavity and the main keel is filled with quick-drying epoxy resin glue to prevent the ceramic rod from rotating.
In this embodiment, the individual ceramic sticks are isolated from each other by a customized rubber gasket to prevent hard contact between the ceramic sticks. The gasket is a rubber gasket with the cross section of the ceramic-like rod, the thickness of the gasket is 5mm, the size of the gasket is 200 x 72mm, the overall size of the gasket is reduced by 10mm compared with the cross section of the ceramic rod, and the gasket is used for digesting the deformation of the raw material of the ceramic rod.
In this embodiment, the bolt is made of M12 × 80 stainless steel screw, spring-loaded pad and flat pad. After the ceramic rod group is assembled, the M12 screw penetrates through flanges of the I-shaped steel beams of the upper main body and the lower main body to be connected with a nut M12 of the ceramic rod base, and finally the ceramic rod group is connected with the structural main body.
Example 2
A method for installing a large-span ceramic rod comprises the following steps:
s1, measuring and paying off;
s2, outside the field, connecting a plurality of ceramic rods through main keels to form a ceramic rod group,
s3, connecting the end of the ceramic stick group with the base through the main keel outside the field,
and S4, transporting the off-site assembly parts to a specified installation position, and bolting the ceramic stick group with the main body steel beam through the base.
In this embodiment, the main keel is a hollow square column.
In the present embodiment, step S2 includes: the two ends of the main keel are respectively inserted into the upper ceramic stick and the lower ceramic stick, epoxy resin glue is filled in the gap between the main keel and the ceramic sticks, and rubber gaskets are placed on the contact surfaces of the upper ceramic stick and the lower ceramic stick.
In this embodiment, the base is T shape, the base include the bottom plate with set up perpendicularly in plug connector on the bottom plate, the plug connector can insert in the main joist, be equipped with the through-hole on the bottom plate.
In the present embodiment, step S4 includes: the bolts are inserted into the through holes of the bottom plate and then fixed on the main body steel beam bolts through matched nuts.
Example 3
In a specific embodiment, the method for installing the large-span ceramic stick comprises the following steps:
step one, measurement and paying-off: popping a central line and a dividing line for mounting a ceramic stick at the upper opening and the lower opening of the steel structure beam by using an ink fountain according to the positioning size of a drawing, and finding out a bolt hole positioning point according to the rotation angle of the ceramic stick; and the outward pulling control wire controls the in-and-out size of the ceramic rod and the bolt positioning point to control the rotation angle of the ceramic rod.
Step two, manufacturing a machined part: and manufacturing the ceramic stick workpiece in a factory according to the design drawing requirement.
Step three, mounting the steel square pipe outside the field:
and (3) penetrating 80 × 50 × 5 galvanized steel square pipes into a specially-made ceramic stick base in a field processing plant, and then temporarily connecting the square pipes with the inserting cores by using self-tapping screws so as to facilitate subsequent transportation.
Step four, mounting outside the ceramic stick field:
sequentially penetrating short ceramic rods into 80 × 50 × 5 galvanized steel square pipes in a field processing plant, and placing special plastic workpieces among the ceramic rods so as to ensure the soft isolation among the ceramic rods and the positioning and perpendicularity of the whole ceramic rods; and after the ceramic rod group reaches the height required by the design, penetrating the upper ceramic rod workpiece, and completing the assembly of the single group of ceramic rods. Note that in the assembly process, flexible gaskets need to be arranged between different materials for soft isolation, so that the ceramic rod is prevented from being damaged.
Step five, bolting the ceramic rod group and the main body steel beam:
transporting the assembled ceramic rod group to a specified mounting position, moving the bottom of the ceramic rod group to the position near the lower mounting point, hoisting the ceramic rod group by using an electric hoist, moving the ceramic rod group to a design position by using an artificial auxiliary ceramic rod group, correcting the verticality, penetrating an M12 screw rod, and finishing fastening after confirming that no errors exist.
During the description of the above description:
the description of the terms "this embodiment," "an embodiment of the invention," "as shown at … …," "further improved technical solution," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention; in this specification, the schematic representations of the terms used above are not necessarily for the same embodiment or example, and the particular features, structures, materials, or characteristics described, etc., may be combined or brought together in any suitable manner in any one or more embodiments or examples; furthermore, those of ordinary skill in the art may combine or combine features of different embodiments or examples and features of different embodiments or examples described in this specification without undue conflict.
Finally, it should be noted that:
the above embodiments are only used for illustrating the technical solution of the present invention, and not for limiting the same;
although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that various changes and modifications may be made, and equivalents may be substituted for elements thereof without departing from the scope of the embodiments of the present invention.
Claims (8)
1. A method for installing a large-span ceramic rod is characterized by comprising the following steps:
s1, measuring and paying off;
s2, connecting a plurality of ceramic rods outside a field through main keels to form a ceramic rod group;
s3, connecting the tail end of the ceramic stick group with a base through a main keel outside the field;
and S4, transporting the off-site assembly parts to a specified installation position, and bolting the ceramic stick group with the main body steel beam through the base.
2. The method for installing a large-span ceramic rod as claimed in claim 1, wherein the main keel is a hollow square column.
3. The method for installing a large-span ceramic rod as claimed in claim 2, wherein the step S2 includes: the two ends of the main keel are respectively inserted into the upper ceramic stick and the lower ceramic stick, epoxy resin glue is filled in the gap between the main keel and the ceramic sticks, and rubber gaskets are placed on the contact surfaces of the upper ceramic stick and the lower ceramic stick.
4. The method of claim 2, wherein the base is T-shaped, the base includes a bottom plate and a plug member vertically disposed on the bottom plate, the plug member is insertable into the main runner, and the bottom plate is provided with a through hole.
5. The method for installing a large-span ceramic rod as claimed in claim 4, wherein the step S4 includes: the bolts are inserted into the through holes of the bottom plate and then fixed on the main body steel beam bolts through matched nuts.
6. The utility model provides a mounting assembly of large-span pottery rod, its characterized in that includes main joist and T type base, the main joist can insert in the pottery rod, T type base can insert in the main joist, but T type base joint body girder steel is tied.
7. The mounting assembly for a large-span ceramic stick of claim 6, wherein said main runner is a hollow square cylinder.
8. The mounting assembly for a large-span ceramic stick according to claim 6, wherein said T-shaped base comprises a bottom plate and a plug member vertically disposed on said bottom plate, said plug member being insertable into said main runner, said bottom plate being provided with a through hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111276449.7A CN113846812A (en) | 2021-10-29 | 2021-10-29 | Installation method and installation assembly of large-span ceramic rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111276449.7A CN113846812A (en) | 2021-10-29 | 2021-10-29 | Installation method and installation assembly of large-span ceramic rod |
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| Publication Number | Publication Date |
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| CN113846812A true CN113846812A (en) | 2021-12-28 |
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| CN202111276449.7A Pending CN113846812A (en) | 2021-10-29 | 2021-10-29 | Installation method and installation assembly of large-span ceramic rod |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204609058U (en) * | 2015-03-20 | 2015-09-02 | 北京江河幕墙系统工程有限公司 | Detachable pottery rod curtain wall |
| WO2017108402A1 (en) * | 2015-12-23 | 2017-06-29 | Universita' Politecnica Delle Marche | System for making building façades. |
| CN207749761U (en) * | 2017-10-26 | 2018-08-21 | 上海力进铝质工程有限公司 | A kind of angle adjustable pottery rod system |
| CN111058557A (en) * | 2019-12-30 | 2020-04-24 | 中国五冶集团有限公司 | Rod type curtain wall structure and installation method thereof |
| CN112459309A (en) * | 2020-11-13 | 2021-03-09 | 中铁广州工程局集团有限公司 | Mounting structure and mounting method of large-size decorative ceramic rod |
-
2021
- 2021-10-29 CN CN202111276449.7A patent/CN113846812A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204609058U (en) * | 2015-03-20 | 2015-09-02 | 北京江河幕墙系统工程有限公司 | Detachable pottery rod curtain wall |
| WO2017108402A1 (en) * | 2015-12-23 | 2017-06-29 | Universita' Politecnica Delle Marche | System for making building façades. |
| CN207749761U (en) * | 2017-10-26 | 2018-08-21 | 上海力进铝质工程有限公司 | A kind of angle adjustable pottery rod system |
| CN111058557A (en) * | 2019-12-30 | 2020-04-24 | 中国五冶集团有限公司 | Rod type curtain wall structure and installation method thereof |
| CN112459309A (en) * | 2020-11-13 | 2021-03-09 | 中铁广州工程局集团有限公司 | Mounting structure and mounting method of large-size decorative ceramic rod |
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