Double-component polyurethane rubber repairing adhesive and preparation method thereof
Technical Field
The invention relates to the technical field of adhesives, in particular to a double-component polyurethane rubber repairing adhesive and a preparation method thereof.
Background
The polyurethane adhesive is an adhesive containing urethane groups (-NHCOO-) and/or isocyanate groups (-NCO) in molecular chains, and has the advantages of high reactivity, good flexibility, excellent low-temperature resistance, excellent shock resistance, impact resistance, wear resistance, strong binding power and the like. In addition, the polyurethane adhesive has the characteristics of adjustable hardness, simple and convenient bonding process, capability of curing at room temperature and under heating, and the like.
Rubber as a tire tread material always has the defects of poor durability, abrasion resistance and tear strength and the like, while a polyurethane material has the characteristics of high elasticity, excellent abrasion resistance, good oil resistance, ozone resistance, good low-temperature performance and the like, is a replaceable tread material, is often used for repairing a tire tread, but has the problem of weak adhesive force between the polyurethane material and a rubber tire body, so that the problem of air leakage can occur again after the tire is repaired, and therefore, further development of the polyurethane material is necessary.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects of the prior art, the invention aims to provide the two-component polyurethane rubber repairing glue with stronger adhesive force and the preparation method thereof.
The technical scheme of the invention is as follows:
the invention provides a two-component polyurethane rubber repairing adhesive which is formed by mixing a component A and a component B, wherein the component A is a polyurethane prepolymer, the component B is a mixture of acrylic resin and polyether polyol, the mass ratio of the component A to the component B is 1:1-1.5, and the component A is formed by the following components in parts by weight: 40-60 parts of polyisocyanate, 10-15 parts of hydroxyl-terminated silicone oil, 25-35 parts of polyether polyol, 0.01-0.02 part of catalyst, 0.1-0.5 part of antioxidant and 5-20 parts of filler, wherein the component B comprises the following components in parts by weight: 50-70 parts of polycarbonate diol modified hydroxyl acrylic resin, 10-20 parts of solid acrylic resin, 20-30 parts of polyether polyol, 0.1-0.5 part of antioxidant and 5-10 parts of filler.
Further, the polyisocyanate is selected from one or more of toluene diisocyanate, diphenylmethane diisocyanate, 1, 4-phenylene diisocyanate, 2,3,5, 6-tetramethyl-1, 4-diisocyanatobenzene, naphthalene-1, 5-diisocyanate, 3 '-dimethyl-4, 4' -diisocyanatobiphenyl, o-dianisidine diisocyanate; preferably, the polyisocyanate is selected from one or more of toluene diisocyanate and diphenylmethane diisocyanate. More preferably, the polyisocyanate is a mixture of toluene diisocyanate and diphenylmethane diisocyanate in a mass ratio of 1: 1-3; further preferably, the mass ratio of the toluene diisocyanate to the diphenylmethane diisocyanate is 1: 1.3.
further, the polyether polyol is selected from one or more of polypropylene glycol N207, polypropylene glycol N220, polypropylene glycol N210 and polyethylene glycol PEG 2000; polypropylene glycol N207 and polyethylene glycol PEG2000 are particularly preferred.
Further, the catalyst is dibutyl tin dilaurate.
Further, the antioxidant is one or more of antioxidant 1010, antioxidant 168, antioxidant 1067 and antioxidant 264.
Further, the filler is selected from one or more of volcanic ash, perlite powder, light calcium carbonate, heavy calcium carbonate, carbon black, talcum powder, hollow glass micro-beads, silica micro-powder, mica powder, fly ash, titanium dioxide, calcium sulfate whisker, aluminum sulfate, barium sulfate, calcined kaolin and diatomite; preferably, the filler is selected from light calcium carbonate, hollow glass beads.
Further, the preparation method of the polycarbonate diol modified hydroxy acrylic resin is as follows:
1) adding isophorone diisocyanate into a dry four-neck flask with a stirrer, a condenser and a thermometer, slowly adding polycarbonate diol, dropwise adding dibutyltin dilaurate, slowly heating to 70-90 ℃ under the protection of nitrogen, reacting for 1-5h, cooling to 40-60 ℃, dropwise adding dimethylolpropionic acid dissolved in N, N-dimethylformamide, and reacting for 1-5h until the isophorone diisocyanate is completely reacted; the mole ratio of isophorone diisocyanate, polycarbonate diol, dibutyltin dilaurate and dibutyltin dilaurate is 1: 0.5: 0.02: 1;
2) under the protection of nitrogen, adding 100mL of N, N-dimethylformamide into a four-neck flask, slowly dropwise adding the mixed solution obtained in the step 1), slowly adding acrylic monomers and an initiator at the system temperature of even 120-; the molar ratio of the polycarbonate diol to the acrylic monomer to the initiator is 1: 10: 0.2.
further, the mass ratio of the component A to the component B is 1: 1.1-1.3; preferably, the mass ratio of the component A to the component B is 1: 1.15.
The invention also provides a preparation method of the double-component polyurethane rubber repairing glue, wherein the preparation process of the component A comprises the following steps:
putting hydroxyl-terminated silicone oil and polyether polyol into a reaction kettle, stirring and heating to 110 ℃, vacuumizing and dewatering, then cooling to 50-60 ℃, adding a catalyst, an antioxidant and a filler, uniformly mixing, slowly dripping polyisocyanate into the reaction kettle, controlling the temperature to be 60-80 ℃, reacting for 1-5h, cooling to 40-50 ℃ after the reaction is finished, discharging, packaging and warehousing;
the preparation process of the component B comprises the following steps:
respectively putting the polycarbonate diol modified hydroxyl acrylic resin, the solid acrylic resin and the polyether polyol into a reaction kettle, heating to 50-60 ℃, uniformly stirring, respectively putting the antioxidant and the filler into the reaction kettle, stirring, heating to 110 ℃, vacuumizing, removing water, heating to 140-150 ℃, reacting for 1-5h, cooling to 40-50 ℃ after the reaction is finished, discharging, packaging and warehousing.
Has the advantages that:
according to the invention, the component A and the component B are mixed and matched, so that the prepared double-component polyurethane adhesive has the characteristics of high bonding strength and good weather resistance; in addition, the two-component polyurethane rubber repairing glue of the invention forms physical cross-linking points, which is more beneficial to exerting the oxidation resistance and weather resistance of other components and greatly improving the aging resistance of the polyurethane adhesive.
Detailed Description
The present invention will be described in further detail with reference to specific embodiments, but it should not be construed that the scope of the present invention is limited to the following examples. Various substitutions and alterations can be made by those skilled in the art and by conventional means without departing from the spirit of the method of the invention described above. The toluene diisocyanate and the diphenylmethane diisocyanate are purchased from polyurethane of Tantawa group, Inc., the polypropylene glycol N207 and the polyethylene glycol PEG2000 are purchased from Jiangsu clock mountain chemical engineering, Inc., Jinpu group, the isophorone diisocyanate is purchased from Kemi European chemical reagent, Inc., Tianjin, and the polycarbonate diol is purchased from Asahi chemical fine chemical engineering, Inc.
Example 1
A double-component polyurethane rubber repairing adhesive is formed by mixing a component A and a component B, wherein the component A is a polyurethane prepolymer, the component B is a mixture of acrylic resin and polyether polyol, the mass ratio of the component A to the component B is 1:1.15, and the component A comprises the following components in parts by weight: 50 parts of polyisocyanate, 3 parts of hydroxyl-terminated silicone oil, 30 parts of polyether polyol, 0.02 part of catalyst, 0.1 part of antioxidant and 15 parts of filler, wherein the component B comprises the following components in parts by weight: 50 parts of polycarbonate diol modified hydroxyl acrylic resin, 10 parts of solid acrylic resin, 25 parts of polyether polyol, 0.1 part of antioxidant and 8 parts of filler;
the polyisocyanate is toluene diisocyanate and diphenylmethane diisocyanate according to a mass ratio of 1: 1.3 of a mixture; the polyether polyol is polypropylene glycol N207; the catalyst is dibutyl tin dilaurate;
wherein the preparation process of the component A comprises the following steps:
putting hydroxyl-terminated silicone oil and polypropylene glycol N207 into a reaction kettle, stirring and heating to 110 ℃, then preserving heat and vacuumizing for 60 minutes until the water content is less than 0.02%, cooling to about 60 ℃, adding dibutyl tin dilaurate, an antioxidant 1010 and light calcium carbonate, uniformly mixing, slowly dripping toluene diisocyanate into the reaction kettle, controlling the temperature to about 70 ℃ for reaction for 1 hour, then adding diphenylmethane diisocyanate, heating to 70-80 ℃ for reaction for 3 hours, cooling to 40-50 ℃ after the reaction is finished, discharging, packaging and warehousing;
the preparation process of the component B comprises the following steps:
respectively putting the polycarbonate diol modified hydroxy acrylic resin, the solid acrylic resin and the polyethylene glycol PEG2000 into a reaction kettle, heating to 60 ℃, uniformly stirring,
respectively putting the antioxidant 1010 and the hollow glass beads into a reaction kettle, stirring and heating to 100 ℃ plus 110 ℃, vacuumizing and dewatering, then continuously heating to 150 ℃ for reaction for 1h, cooling to 40-50 ℃ after the reaction is finished, discharging, packaging and warehousing.
The preparation method of the polycarbonate diol modified hydroxy acrylic resin comprises the following steps:
1) adding isophorone diisocyanate into a dry four-neck flask with a stirrer, a condenser and a thermometer, slowly adding polycarbonate diol, dropwise adding 0.2g of dibutyltin dilaurate, slowly heating to 80 ℃ under the protection of nitrogen, reacting for 3 hours, cooling to 60 ℃, dropwise adding dimethylolpropionic acid dissolved in N, N-dimethylformamide, and reacting for 3 hours until the isophorone diisocyanate completely reacts; the mole ratio of isophorone diisocyanate, polycarbonate diol, dibutyltin dilaurate and dibutyltin dilaurate is 1: 0.5: 0.02: 1;
2) under the protection of nitrogen, adding 100mL of N, N-dimethylformamide into a four-neck flask, slowly dropwise adding the mixed solution obtained in the step 1), slowly adding an acrylic monomer and tert-amyl peroxybenzoate at the temperature of even 130 ℃, then carrying out heat preservation reaction for 4 hours after dropwise adding is finished, and obtaining the polycarbonate diol modified hydroxy acrylic resin after the monomers are fully reacted; the molar ratio of the polycarbonate diol to the acrylic monomer to the tert-amyl peroxybenzoate is 1: 10: 0.2.
example 2
The component raw materials and the preparation method of the two-component polyurethane rubber repairing adhesive are basically the same as those in example 1, and the difference is that the mass ratio of the component A to the component B is 1:1.
Example 3
The component raw materials and the preparation method of the two-component polyurethane rubber repairing adhesive are basically the same as those in example 1, and the difference is that the mass ratio of the component A to the component B is 1: 3.
Example 4
The component materials and the preparation method of the two-component polyurethane rubber repairing adhesive are basically the same as those in example 1, and the difference is that the polyisocyanate in the component A is toluene diisocyanate.
Example 5
The component materials and the preparation method of the two-component polyurethane rubber repairing adhesive are basically the same as those in example 1, and the difference is that the polyisocyanate in the component A is diphenylmethane diisocyanate.
Comparative example 1
The component raw materials and the preparation method of the two-component polyurethane rubber repairing adhesive are basically the same as those in example 1, and the difference is that the polycarbonate diol modified hydroxy acrylic resin in the component B is replaced by hydroxy acrylic resin (purchased from Kunskat high molecular materials Co., Ltd.).
Comparative example 2
The component materials and the preparation method of the two-component polyurethane rubber repairing adhesive are basically the same as those in example 4, and the difference is that the polycarbonate diol modified hydroxy acrylic resin in the component B is replaced by hydroxy acrylic resin (purchased from Kunskat high molecular materials Co., Ltd.).
And (3) performance testing:
the surface of the rubber tire body is roughened, cleaned and then uniformly brushed or sprayed with the two-component polyurethane rubber repair adhesive of the embodiment 1-7, the rubber tire body is placed into an oven at 50 ℃ for drying for 15 minutes, the polished polyurethane tire surface is cleaned, then the rubber tire surface is bonded, 5MPa pressure is applied, after the rubber tire body is cured for 3 hours at 110 ℃, the rubber tire surface is placed for 48 hours at room temperature, and then the peel strength of the rubber tire surface is measured according to GB8808-1988, and the test results are shown in the following table 1.
Table 1 results of performance testing
|
Peel Strength (Kgf/m)
|
Example 1
|
458
|
Example 2
|
443
|
Example 3
|
446
|
Example 4
|
417
|
Example 5
|
429
|
Comparative example 1
|
420
|
Comparative example 2
|
351 |
As can be seen from table 1 above, the two-component polyurethane rubber repair adhesive provided by the present invention has excellent adhesive strength and weather resistance.