CN113845302A - Composition for glass, aluminosilicate glass, preparation method and application of aluminosilicate glass, glass protection cover sheet and application of glass protection cover sheet - Google Patents

Composition for glass, aluminosilicate glass, preparation method and application of aluminosilicate glass, glass protection cover sheet and application of glass protection cover sheet Download PDF

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CN113845302A
CN113845302A CN202110896936.7A CN202110896936A CN113845302A CN 113845302 A CN113845302 A CN 113845302A CN 202110896936 A CN202110896936 A CN 202110896936A CN 113845302 A CN113845302 A CN 113845302A
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glass
composition
weight
equal
oxide
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张广涛
胡恒广
闫冬成
王博
刘文渊
王俊峰
王晶
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Tunghsu Technology Group Co Ltd
Hebei Guangxing Semiconductor Technology Co Ltd
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Tunghsu Technology Group Co Ltd
Hebei Guangxing Semiconductor Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/095Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Life Sciences & Earth Sciences (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Glass Compositions (AREA)

Abstract

The invention relates to the technical field of glass manufacturing, in particular to a composition for glass, aluminosilicate glass, a preparation method and application of the aluminosilicate glass, a glass protection cover plate and application of the glass protection cover plate. According to the invention, the specific content of each component in the composition for glass and the interaction among the components are limited, so that the silicate glass prepared from the composition for glass has high thermal stability, high irradiation resistance and high mechanical stability; meanwhile, the glass protective cover sheet prepared from the silicate glass has the performances of small ultraviolet transmittance, large visible light transmittance, capability of absorbing space particle rays and the like, and is suitable for packaging solar cells.

Description

Composition for glass, aluminosilicate glass, preparation method and application of aluminosilicate glass, glass protection cover sheet and application of glass protection cover sheet
Technical Field
The invention relates to the technical field of glass manufacturing, in particular to a composition for glass, aluminosilicate glass, a preparation method and application of the aluminosilicate glass, a glass protection cover plate and application of the glass protection cover plate.
Background
With the development of commercial aerospace, the demand for low-orbit high-power communication satellites has increased greatly. The flexible solar wing meets the requirements of high power and light weight of the spacecraft, and is a key field of space energy research. Correspondingly, the flexible glass cover plate for surface packaging of the solar wing cell also has new requirements for improving the flexibility. Traditional rigidity borosilicate glass cover plate that encapsulation space solar cell used, though can play fine safeguard effect, can't satisfy the curled mechanical properties demand of flexible solar wing, if on being applied to flexible solar cell with current glass cover plate, at the state of accomodating of curling and in outer space operation process, glass cover plate can lead to the damage because the bending causes the atress inequality. With the rise of the mobile phone folding screen, the ultra-thin flexible glass industry is rapidly developed, but the mobile phone folding screen glass forms a color center under the action of particle irradiation, the transmittance is reduced, and the mobile phone folding screen glass is not suitable for packaging a solar cell.
Disclosure of Invention
The invention aims to overcome the problems that a glass cover plate in the prior art cannot simultaneously have the advantages of thin thickness, high thermal stability, irradiation stability, mechanical stability and the like, and provides a novel composition for glass, aluminosilicate glass, a preparation method and application of the aluminosilicate glass, a glass protection cover plate and application of the glass protection cover plate.
In order to achieve the above object, the present invention provides, in a first aspect, a composition for glassThe composition contains 55-60 wt% SiO calculated by oxide based on the weight of the composition215-22 wt% of Al2O36-10 wt% of B2O37-12 wt% of Na2O, 0-3 wt% of K2O, 3.5-5.5 wt% of CeO20-2 wt% of TiO20-2 wt% of RO, 0-0.3 wt% of ZnO, 0.001-0.02 wt% of Fe2O3
Wherein RO is an alkaline earth metal oxide.
Preferably, RO is selected from at least one of MgO, CaO, SrO, and BaO.
Preferably, SiO is present in the composition in terms of oxide, based on the weight of the composition2The content of (B) is 57-59 wt%.
Preferably, Al is present in terms of oxide, based on the weight of the composition2O3The content of (B) is 17-19 wt%.
Preferably, B is calculated as the oxide based on the weight of the composition2O3The content of (B) is 8-9 wt%.
Preferably, Na is calculated as oxide based on the weight of the composition2The content of O is 9-11 wt%.
Preferably, K is calculated as the oxide based on the weight of the composition2The content of O is 0-2 wt%;
preferably, CeO is present in an oxide amount based on the weight of the composition2The content of (B) is 4.5-5 wt%.
Preferably, the TiO is present in an oxide amount based on the weight of the composition2The content of (B) is 0.01-1 wt%.
Preferably, RO is present in an amount of 0 to 0.5 wt.% calculated as oxide, based on the weight of the composition.
Preferably, the ZnO is present in an amount of 0.1 to 0.2 wt% calculated as oxide, based on the weight of the composition.
Preferably, Fe is calculated as oxide based on the weight of the composition2O3The content of (B) is 0.001-0.015 wt%.
Preferably, the composition further comprises a clarifying agent.
Preferably, the clarifying agent is present in an amount of 1 wt% or less, preferably 0.6 wt% or less, based on the weight of the composition.
Preferably, the clarifying agent is at least one selected from sodium fluosilicate, sodium sulfate, arsenic trioxide, antimony trioxide, sodium pyroantimonate, tin oxide and stannous oxide.
In a second aspect, the present invention provides a method for producing an aluminosilicate glass, the method comprising: the composition provided by the first aspect is subjected to a melting treatment, a molding treatment, an annealing treatment and a machining treatment in this order.
Preferably, the method further comprises: and carrying out chemical strengthening treatment on the product obtained by the mechanical processing treatment.
Preferably, the method further comprises: and before the chemical strengthening treatment, carrying out chemical thinning treatment on the product obtained by the mechanical processing treatment.
Preferably, the conditions of the mechanical working treatment or the chemical thinning treatment are controlled so as to produce a glass having a thickness < 0.1 mm.
In a third aspect, the invention provides an aluminosilicate glass prepared by the method provided in the second aspect.
Preferably, the aluminosilicate glass has property parameters satisfying: the density is less than 2.53g/cm3Preferably 2.41 to 2.51g/cm3(ii) a Coefficient of thermal expansion < 90X 10 in the range of 50-350 DEG C-7Preferably (80-86). times.10/. degree.C-7/° c; young's modulus > 75GPa, preferably 76-80 GPa; the corresponding temperature is less than or equal to 1640 ℃ when the viscosity is 200 poise, and is preferably 1580-; the temperature corresponding to the viscosity of 10000 poise is less than or equal to 1250 ℃, and 1170-1250 ℃ is preferred; the liquidus temperature is less than or equal to 1150 ℃, and preferably 1060-1150 ℃; viscosity of 1013The annealing point corresponding to poise is more than or equal to 570 ℃, and preferably 580-620 ℃.
Preferably, the surface compression pressure of the glass after the chemical strengthening treatment is more than or equal to 100MPa, and preferably 200-500 MPa; the depth of the compressive stress layer is greater than or equal to 6 μm, preferably 6-9 μm.
In a fourth aspect, the invention provides a use of the aluminosilicate glass provided in the third aspect in a glass article, in particular in a protective cover glass.
In a fifth aspect, the invention provides a protective glass cover sheet comprising the aluminosilicate glass provided in the third aspect.
Preferably, the property parameters of the protective glass cover sheet satisfy: the transmittance at the wavelength of 330nm is less than or equal to 1 percent, preferably 0.01 to 0.47 percent; the transmittance at the wavelength of 400nm is more than or equal to 86 percent, preferably 88.5 to 90.8 percent; the average transmittance at the wavelength of 500-1100nm is more than or equal to 90 percent, preferably 90.4-92.9 percent; the breakage rate after high and low temperature impact test is less than or equal to 1 percent, and preferably 0 to 1 percent; the average relative attenuation value of the spectral transmittance before and after electron irradiation is less than or equal to 0.8 percent, preferably 0.1 to 0.7 percent.
The sixth aspect of the present invention provides a use of the glass protective cover sheet provided in the fifth aspect in a solar cell package.
Through the technical scheme, the composition for glass provided by the invention has the following physical properties by limiting the specific content of each component in the composition and the mutual synergistic action among the components: the density is less than 2.53g/cm3(ii) a Coefficient of thermal expansion < 90X 10 in the range of 50-350 DEG C-7/° c; young modulus is more than 75 GPa; the corresponding temperature is less than or equal to 1640 ℃ when the viscosity is 200 poise; the corresponding temperature is less than or equal to 1250 ℃ when the viscosity is 10000 poise; the liquidus temperature is less than or equal to 1150 ℃; viscosity of 1013The annealing point corresponding to poise is more than or equal to 570 ℃; the aluminosilicate glass prepared by the technical scheme provided by the invention has the comprehensive properties of high thermal stability, high irradiation resistance and high mechanical stability.
Meanwhile, the glass protective cover sheet prepared from the silicate glass provided by the invention has the following property parameters: the transmittance at the wavelength of 330nm is less than or equal to 1 percent; the transmittance at the wavelength of 400nm is more than or equal to 86 percent; the average transmittance at the wavelength of 500-1100nm is not less than 90 percent; the breakage rate after high and low temperature impact experiments is less than or equal to 1 percent; the average relative attenuation value of the spectral transmittance before and after electron irradiation is less than or equal to 0.8 percent, which shows that the glass protective cover sheet prepared by the technical scheme provided by the invention has the performances of small ultraviolet transmittance, large visible light transmittance, capability of absorbing space particle rays and the like, thereby being used for packaging solar cells.
Detailed Description
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For ranges of values, between the endpoints of each of the ranges and the individual points, and between the individual points may be combined with each other to give one or more new ranges of values, and these ranges of values should be considered as specifically disclosed herein.
In a first aspect, the present invention provides a composition for glass comprising 55 to 60% by weight, calculated as oxide, of SiO, based on the weight of the composition215-22 wt% of Al2O36-10 wt% of B2O37-12 wt% of Na2O, 0-3 wt% of K2O, 3.5-5.5 wt% of CeO20-2 wt% of TiO20-2 wt% of RO, 0-0.3 wt% of ZnO, 0.001-0.02 wt% of Fe2O3
Wherein RO is an alkaline earth metal oxide.
In the present invention, the iron content was measured using a thermoelectric iCAP 6300MFC type inductively coupled plasma emission spectrometer (ICP) without specific description.
In some embodiments of the present invention, preferably, RO is selected from at least one of MgO, CaO, SrO, and BaO.
In the composition for glass provided by the invention, SiO2The glass is a glass forming body, if the content is too low, the thermal stability is not enhanced, the expansion coefficient is too high, and the glass is easy to devitrify; increase SiO2The content contributes to weight reduction of the glass, a reduction in thermal expansion coefficient, an increase in strain point, and an increase in chemical resistance, but the high-temperature viscosity increases, which is disadvantageous in melting. Thus, SiO is calculated as the oxide based on the weight of the composition2In an amount of 55 to 60 wt%, e.g., 55 wt%, 56 wt%, 57 wt%, 58 wt%, 59 wt%, 60wt%, and any value in the range of any two numerical compositions, preferably 57 to 59 wt%.
In the composition for glass provided by the invention, Al2O3The addition of the (B) can accelerate the process and depth of ion exchange, is a component beneficial to chemical strengthening, and helps to improve the flexibility of the flexible packaging cover plate. Al (Al)2O3The addition of the glass can promote the integrity of glass network connection, so that the heat resistance stability and the mechanical stability of the glass are greatly improved. Thus, Al2O3The content is more than 15 wt%, preferably more than 16 wt%, and further preferably more than 17 wt%. On the other hand, Al2O3Strong ability to compete for free oxygen, and large amount of introduced Al2O3Can reduce the openness degree of the glass structure, lead the glass to tend to be rigid, increase the brittleness of the glass, simultaneously lead the glass to be easy to devitrify, have overlarge high-temperature surface tension and high-temperature viscosity, increase the difficulty of the glass production process and the like, and simultaneously find Al in the research content range2O3The transmittance of the glass in a visible light area can be obviously reduced and the color of the glass can be deepened when the content is increased. To better make Al2O3Exerting its effect, Al2O3Is less than 22 wt%, preferably less than 21 wt%, and more preferably less than 19 wt%. Thus, Al is calculated as the oxide based on the weight of the composition2O3Is 15 to 22 wt%, for example, 15 wt%, 16 wt%, 17 wt%, 18 wt%, 19 wt%, 20 wt%, 21 wt%, 22 wt%, and any value in the range of any two numerical values, preferably 17 to 19 wt%.
In the composition for glass provided by the present invention, B2O3The addition of B can reduce the brittleness of the glass, improve the fracture toughness and the heat-resistant stability of the glass and simultaneously2O3Is also a good cosolvent, can greatly reduce the melting temperature of the glass, and is also beneficial to the vitrification process. Having [ BO ] in glass4]Tetrahedron and [ BO3]Two structures of triangle, B under high temperature melting condition2O3Difficult to form [ BO4]The viscosity at high temperature can be reduced, and tetrahedron formation is preferentially performed at low temperature depending on the amount of free oxygenOr a triangular body. In alkali aluminosilicate glasses, [ BO4]The tetrahedron may be reacted with [ SiO ]4]Tetrahedra form a unified continuous three-dimensional network, and [ BO3]The triangular bodies are connected by a rotatable boron ring, and slide is generated after stress, so that plastic rheology is caused, and the triangular bodies have lower brittleness and higher fracture toughness. However, too much B2O3The low-temperature viscosity of the glass is reduced, which is not beneficial to the adjustment of the subsequent chemical toughening process. Thus, based on the weight of the composition, calculated as the oxide, B2O3Is 6 to 10 wt%, e.g., 6 wt%, 7 wt%, 8 wt%, 9 wt%, 10 wt%, and any value in the range of any two numerical values, preferably 8 to 9 wt%.
In the composition for glass provided by the present invention, Na+And K+Are ion-exchanged components, and an appropriate increase in the content thereof is effective in lowering the high-temperature viscosity of the glass, thereby improving the meltability and formability and improving devitrification. However, too high a content thereof increases the thermal expansion of the glass and lowers the chemical durability of the glass, and too high a content thereof tends to deteriorate the devitrification property, and in the case of chemical tempering, Na in the glass+K in the melt+Replacement of Na in glass+The toughening effect can be obviously improved by properly increasing the content.
In some embodiments of the present invention, preferably, Na is present as an oxide, based on the weight of the composition2The content of O is 7 to 12% by weight, for example, 7% by weight, 8% by weight, 9% by weight, 10% by weight, 11% by weight, 12% by weight, and any value in the range of any two numerical values, preferably 9 to 11% by weight.
In some embodiments of the invention, it is preferred that K is calculated as the oxide based on the weight of the composition2The content of O is 0 to 3% by weight, for example, 0% by weight, 0.5% by weight, 1% by weight, 1.5% by weight, 2% by weight, 2.5% by weight, 3% by weight, and any value in the range of any two numerical values, preferably 0 to 2% by weight.
In the composition for glass provided by the invention, CeO is introduced2The radiation resistance stability of the glass is improved. Glass under high energy rayUnder irradiation, color centers are generated and generate new absorption bands in a visible light wave band, so that the glass is colored, the transmittance of the glass is reduced, and the service efficiency of the solar cell is influenced. In order to improve the radiation resistance of the glass, a certain amount of a valence-change oxide is usually added to the base glass to prevent the generation of color centers. CeO (CeO)2The effect on improving the radiation resistance of glass can be given by the equation Ce4++e=Ce3+Is represented by (C) CeO2The local nuclear unbalance generated by electrons and vacancies can be compensated, so that the formation of color centers in the glass is inhibited, the irradiation damage of the glass is reduced, and the irradiation resistance of the glass is effectively improved. Thus, CeO is calculated as the oxide based on the weight of the composition2Is 3.5 to 5.5 wt%, e.g., 3.5 wt%, 4 wt%, 4.5 wt%, 5 wt%, 5.5 wt%, and any value in the range of any two values, preferably 4.5 to 5 wt%.
In the composition for glass provided by the invention, TiO2The irradiation resistance of the glass can be improved, and the high-temperature viscosity and the crystallization upper limit temperature of the glass can be reduced; the product has effects of improving strength and increasing flexibility below softening point, but excessive TiO2The content may cause the density to rise too fast. Thus, TiO is calculated as the oxide based on the weight of the composition2Is 0 to 2 wt%, e.g., 0 wt%, 0.01 wt%, 0.1 wt%, 0.5 wt%, 1 wt%, 1.5 wt%, 2 wt%, and any value in the range of any two values, preferably 0.01 to 1 wt%.
In some embodiments of the invention, it is preferred that RO is present in an amount of 0 to 2 wt%, e.g., 0 wt%, 0.1 wt%, 0.2 wt%, 0.3 wt%, 0.4 wt%, 0.5 wt%, 1 wt%, 1.5 wt%, 2 wt%, and any value in the range of any two values, preferably 0 to 0.5 wt%, more preferably 0 wt%, calculated as oxides, based on the weight of the composition.
In the composition for glass, ZnO can reduce the high-temperature viscosity (such as 1500 ℃) of glass, and is favorable for eliminating bubbles; at the same time, the glass has the functions of improving the strength and the hardness, increasing the chemical resistance of the glass, reducing the thermal expansion coefficient of the glass and improving the irradiation resistance below the softening point. In an aluminosilicate glass system, a proper amount of ZnO is added, which is beneficial to inhibiting crystallization and can reduce crystallization temperature. Too much ZnO content will cause the strain point of the glass to be greatly reduced. Thus, the ZnO content is 0 to 0.3 wt%, e.g., 0 wt%, 0.1 wt%, 0.15 wt%, 0.2 wt%, 0.25 wt%, 0.3 wt%, and any value in the range of any two values, preferably 0.1 to 0.2 wt%, calculated as oxide, based on the weight of the composition.
In some embodiments of the present invention, it is preferred that Fe be calculated as an oxide, based on the weight of the composition2O3Is 0.001 to 0.02 wt%, for example, 0.001 wt%, 0.003 wt%, 0.005 wt%, 0.008 wt%, 0.01 wt%, 0.013 wt%, 0.015 wt%, 0.02 wt%, and any value in the range of any two numerical compositions, preferably 0.001 to 0.015 wt%.
In the composition for glass provided by the invention, the composition can also contain a clarifying agent during glass melting according to different glass preparation processes.
In some embodiments of the present invention, it is preferred that the clarifying agent is present in an amount of 1 wt%, for example, 0.01 wt%, 0.1 wt%, 0.2 wt%, 0.3 wt%, 0.4 wt%, 0.5 wt%, 0.6 wt%, 0.7 wt%, 0.8 wt%, 0.9 wt%, 1 wt%, and any value in the range of any two values, preferably 0.6 wt%, based on the weight of the composition.
In the present invention, there is a wide range of choices for the kind of the clarifying agent. Preferably, the clarifying agent is selected from at least one of sodium fluosilicate, sodium sulfate, arsenic trioxide, antimony trioxide, sodium pyroantimonate, tin oxide and stannous oxide, and is preferably sodium fluosilicate and/or antimony trioxide.
It will be appreciated by those skilled in the art that the present invention provides compositions for glass wherein the composition comprises 55 to 60 wt% SiO215-22 wt% of Al2O36-10 wt% of B2O37-12 wt% of Na2O, 0-3 wt% of K2O, 3.5-5.5 wt% of CeO20-2 wt% of TiO20-2 wt% of RO, 0-0.3 wt% of ZnO, 0.001-0.02 wt% of Fe2O3The composition contains Si-containing compounds, Al-containing compounds, B-containing compounds, Na-containing compounds, K-containing compounds, Ce-containing compounds, Ti-containing compounds, RO-containing compounds, Zn-containing compounds and Fe-containing compounds, such as carbonates, nitrates, sulfates, phosphates, basic carbonates, oxides and the like of the elements, and the content of each component mentioned above is calculated by the oxide of each element, and the selection of the carbonates, nitrates, sulfates, phosphates, basic carbonates and oxides of the elements is well known by those skilled in the art and is not described herein.
The composition for glass provided by the invention can enable the glass to have excellent comprehensive performance when the aluminosilicate glass is prepared by utilizing the composition, and is mainly due to the mutual matching of the components in the composition, especially SiO2、Al2O3、B2O3、Na2O、K2O、CeO2、TiO2RO, ZnO and Fe2O3The interaction between the components, especially the mutual matching between the components with the specific content, can effectively improve the thermal stability, the radiation resistance stability and the mechanical stability of the glass.
According to a particularly preferred embodiment of the invention, the composition contains 55 to 60% by weight, calculated as oxide, of SiO, based on the weight of the composition215-22 wt% of Al2O36-10 wt% of B2O37-12 wt% of Na2O, 0-3 wt% of K2O, 3.5-5.5 wt% of CeO20-2 wt% of TiO20-2 wt% of RO, 0-0.3 wt% of ZnO, 0.001-0.02 wt% of Fe2O3
Wherein RO is at least one selected from MgO, CaO, SrO and BaO.
In a second aspect, the present invention provides a method for producing an aluminosilicate glass, the method comprising: the composition provided by the first aspect is subjected to a melting treatment, a molding treatment, an annealing treatment and a machining treatment in this order.
In the present invention, the specific limitations of the components in the composition are described with reference to the above corresponding descriptions, and the present invention is not described herein again.
In some embodiments of the present invention, preferably, the melt processing conditions include: the temperature is lower than 1650 ℃, preferably 1530-1630 ℃; the time is more than 1h, preferably 2-15 h. The specific melting temperature and melting time can be determined by those skilled in the art according to practical situations, which are well known to those skilled in the art and will not be described herein.
In some embodiments of the present invention, preferably, the annealing treatment conditions include: the temperature is higher than 560 ℃, preferably 570-630 ℃; the time is more than 0.1h, preferably 0.5-5 h. The specific annealing temperature and annealing time can be determined by those skilled in the art according to practical situations, which are well known to those skilled in the art and will not be described herein.
In the method of the present invention, the machining method is not particularly limited, and various machining methods commonly used in the art may be used, and for example, the product obtained by the annealing treatment may be cut, ground, polished, or the like.
In order to further improve the overall properties of the glass, preferably, the method further comprises: and carrying out chemical strengthening treatment on the product obtained by the mechanical processing treatment. Further preferably, the chemical strengthening solution used in the chemical strengthening treatment is LiNO3Melt, NaNO3Melt and KNO3At least one of the melts, preferably KNO3Melting liquid; more preferably, the conditions of the chemical strengthening treatment include: the temperature is 350 ℃ and 480 ℃, and the treatment time is at least 0.1 h. The temperature and time of the chemical strengthening treatment can be determined by those skilled in the art according to the actual situation, which is well known to those skilled in the art and will not be described herein.
In one embodiment of the present invention, preferably, the method of chemically strengthening treatment includes: placing the product obtained by the mechanical processing treatment in KNO at 350-3The melt is treated for at least 0.1 h.
According to the present invention, preferably, the method further comprises: and before the chemical strengthening treatment, carrying out chemical thinning treatment on the product obtained by the mechanical processing treatment. Most preferably, the conditions of the mechanical working treatment or the chemical thinning treatment are controlled to produce glass having a thickness < 0.1 mm.
In order to further improve the overall properties of the glass, the number of chemical strengthening treatments is preferably at least one.
In the method provided by the invention, the flat glass with the thickness of more than or equal to 0.1mm or the flexible glass with the thickness of less than 0.1mm can be produced by various conventional glass production methods such as a float method, a down-draw method and the like (corresponding to a one-step forming method), the flexible glass with the thickness of less than 0.1mm can also be produced by a method of melting into a glass ingot or carrying out chemical thinning treatment by using the flat glass with the thickness of more than 0.1mm, and the flexible glass with the thickness of less than 0.1mm can also be produced by a mechanical processing method of grinding and polishing the flat glass with the thickness of more than or equal to 0.1 mm.
In the invention, the chemical strengthening treatment can be directly carried out on the flat glass with the thickness of more than or equal to 0.1mm, and the chemical strengthening treatment can also be carried out on the flexible glass with the thickness of less than 0.1 mm. Specifically, in the case of chemical strengthening treatment of flexible glass having a thickness of less than 0.1mm, if flexible glass having a thickness of less than 0.1mm can be obtained by one-shot forming, the chemical strengthening treatment can be directly performed. If the thickness of the glass obtained by one-step forming is more than or equal to 0.1mm, the method can also comprise the steps of carrying out chemical thinning treatment on a product obtained by mechanical processing treatment before carrying out chemical strengthening treatment, thinning the thickness of the glass to be less than 0.1mm, and then carrying out chemical strengthening treatment. Preferably, the conditions of the mechanical working treatment or chemical thinning treatment are controlled to produce glass having a thickness of < 0.1mm, i.e. the mechanical working treatment or chemical thinning treatment (i.e. before chemical strengthening treatment) results in glass having a thickness of < 0.1 mm.
In a third aspect, the invention provides an aluminosilicate glass prepared by the method provided in the second aspect.
According to the invention, preferably, the aluminosilicate glass isThe property parameters satisfy: the density is less than 2.53g/cm3Preferably 2.41 to 2.51g/cm3(ii) a Coefficient of thermal expansion < 90X 10 in the range of 50-350 DEG C-7Preferably (80-86). times.10/. degree.C-7/° c; young's modulus > 75GPa, preferably 76-80 GPa; the corresponding temperature is less than or equal to 1640 ℃ when the viscosity is 200 poise, and is preferably 1580-; the temperature corresponding to the viscosity of 10000 poise is less than or equal to 1250 ℃, and 1170-1250 ℃ is preferred; the liquidus temperature is less than or equal to 1150 ℃, and preferably 1060-1150 ℃; viscosity of 1013The annealing point corresponding to poise is more than or equal to 570 ℃, and preferably 580-620 ℃.
In the present invention, the density parameter is measured with reference to ASTM C-693, unless otherwise specified; the coefficient of thermal expansion parameters were measured using a horizontal dilatometer according to ASTM E-228 under the following test conditions: 50-350 ℃; young's modulus is measured according to ASTM-623; high temperature viscosity temperature curves were measured using a rotary high temperature viscometer with reference to ASTM C-965, test conditions: a temperature corresponding to a viscosity of 200 poise and a temperature corresponding to a viscosity of 10000 poise; liquidus temperature parameters were measured using the temperature gradient furnace method with reference to ASTM C-829; the anneal point parameters were measured using an anneal point strain point tester in accordance with ASTM C-336.
According to the invention, the surface compression pressure of the glass after the chemical strengthening treatment is preferably more than or equal to 100MPa, preferably 200-500 MPa; the depth of the compressive stress layer is greater than or equal to 6 μm, preferably 6-9 μm.
In the invention, the surface compressive stress parameter and the depth of the compressive stress layer are measured by using a FSM-6000LE stress meter of the reducing company without special condition.
In a fourth aspect, the invention provides a use of the aluminosilicate glass provided in the third aspect in a glass article, in particular in a protective cover glass.
In a fifth aspect, the invention provides a protective glass cover sheet comprising the aluminosilicate glass provided in the third aspect.
In the composition for glass provided by the present invention, CeO is defined in the composition for glass2In combination with the specific amounts of the other components of the composition, such that protective glass cover sheets made from the composition for glass have a transmission in the ultraviolet regionSmall size, high visible light region transmittance, and capability of absorbing space particle ray to protect the solar cell below.
According to the invention, preferably, the property parameters of the protective glass cover sheet satisfy: the transmittance at the wavelength of 330nm is less than or equal to 1 percent, preferably 0.01 to 0.47 percent; the transmittance at the wavelength of 400nm is more than or equal to 86 percent, preferably 88.5 to 90.8 percent; the average transmittance at the wavelength of 500-1100nm is more than or equal to 90 percent, preferably 90.4-92.9 percent; the breakage rate after high and low temperature impact test is less than or equal to 1 percent, and preferably 0 to 1 percent; the average relative attenuation value of the spectral transmittance before and after electron irradiation is less than or equal to 0.8 percent, preferably 0.1 to 0.7 percent.
In the invention, the transmittance parameter is measured by using an Shimadzu UV-2600 type UV-visible spectrophotometer and an UV-visible spectrophotometer without special condition; the breakage rate parameter after the high and low temperature impact test is measured by referring to the method of section 4.6.10 in GJB 1976-; the spectral transmittance average relative attenuation parameter before and after electron irradiation was determined by the method described in section 4.6.9 of GJB 1976-1994.
The sixth aspect of the present invention provides a use of the glass protective cover sheet provided in the fifth aspect in a solar cell package.
The present invention will be described in detail below by way of examples. In the following examples, each material used was commercially available unless otherwise specified, and the method used was a conventional method in the art unless otherwise specified.
Density parameters are measured in g/cm according to ASTM C-6933
The coefficient of thermal expansion parameter is measured at 50-350 ℃ in 10 units using a horizontal dilatometer with reference to ASTM E-228-7/℃;
Young's modulus parameter is measured according to ASTM C-623, and the unit is GPa;
measuring the high temperature viscosity-temperature curve of the glass by using a rotary high temperature viscometer according to ASTM C-965, wherein the viscosity corresponding to 1600 ℃ is eta1600The unit is P; the viscosity is the temperature T corresponding to X poiseXIn units of;
liquidus temperature parameter T measured by the temperature gradient furnace method with reference to ASTM C-829LIn units of;
the annealing point parameter T was measured using an annealing point strain point tester with reference to ASTM C-336aIn units of;
the breakage rate parameter P after high and low temperature impact test is measured by referring to the method of section 4.6.10 in GJB 1976-1994mIn units of%;
the spectral transmittance average relative attenuation parameter I in the range of 500-1000nm before and after electron irradiation is measured by referring to the method of section 4.6.9 in GJB 1976-1994mIn units of%;
testing a chemical strengthening depth parameter (DOL) and a surface compressive stress parameter (CS) by using a FALL FSM-6000LE stress gauge;
the transmittance was measured in% by using an Shimadzu UV-2600 type UV-visible spectrophotometer, UV-visible spectrophotometer.
Examples 1 to 7
The components were weighed according to the glass composition shown in table 1, mixed well, poured into a high zirconium brick crucible (ZrO > 85 wt%), then heated in a 1630 ℃ resistance furnace for 8h, and slowly stirred at constant speed using a platinum rhodium alloy (80 wt% Pt +20 wt% Rh) stirrer. Pouring the melted glass liquid into a stainless steel cast iron grinding tool to form a specified block-shaped glass product, then putting the glass product into an annealing furnace, annealing for 2 hours, turning off a power supply, and cooling to 25 ℃ along with the furnace. Cutting, grinding and polishing the glass product, cleaning the glass product with deionized water and drying the glass product to obtain glass with the thickness of 0.8mm, and respectively preparing glass finished products with the thickness of less than 0.1mm in a chemical thinning treatment mode; respectively putting the glass products with the thickness less than 0.1mm into KNO at 450 DEG C3And treating the molten liquid for 0.5h, respectively performing film coating treatment on the obtained aluminosilicate glass (S1-S7) to obtain ultrathin solar cell packaging glass cover sheets (P1-P7), and respectively testing the performance parameters of the aluminosilicate glass (S1-S7) and the ultrathin solar cell packaging glass cover sheets (P1-P7), wherein the test results are shown in tables 2 and 3.
TABLE 1
Figure BDA0003198330630000141
TABLE 2
Figure BDA0003198330630000142
Figure BDA0003198330630000151
TABLE 3
Figure BDA0003198330630000152
As is clear from the results in tables 1 and 2, the silicate glasses obtained in examples 1 to 7 of the present invention satisfy the following property parameters: the density is less than 2.53g/cm3(ii) a Coefficient of thermal expansion < 90X 10 in the range of 50-350 DEG C-7/° c; young modulus is more than 75 GPa; the corresponding temperature is less than or equal to 1640 ℃ when the viscosity is 200 poise; the corresponding temperature is less than or equal to 1250 ℃ when the viscosity is 10000 poise; the liquidus temperature is less than or equal to 1150 ℃; viscosity 1013The annealing point corresponding to poise is more than or equal to 570 ℃; the surface compression pressure of the glass after the chemical strengthening treatment is more than or equal to 100 MPa; the depth of the compressive stress layer is more than or equal to 6 mu m.
Therefore, the invention can further improve the comprehensive performance of the aluminosilicate glass by regulating the content of each component in the composition for glass, especially by limiting the content of each component in a preferable protection range, namely, the aluminosilicate glass has higher thermal stability, irradiation resistance and mechanical stability.
As is clear from the results of tables 1 and 3, the glass protective cover sheets obtained in examples 1 to 7 of the present invention satisfy the following property parameters: the transmittance at the wavelength of 330nm is less than or equal to 1 percent; the transmittance at the wavelength of 400nm is more than or equal to 86 percent; the average transmittance at the wavelength of 500-1100nm is not less than 90 percent; the breakage rate after high and low temperature impact experiments is less than or equal to 1 percent; the average relative attenuation value of the spectral transmittance before and after electron irradiation is less than or equal to 0.8 percent.
Therefore, the glass protection cover sheet prepared from the aluminosilicate glass provided by the invention has the performances of small ultraviolet transmittance, large visible light transmittance, capability of absorbing space particle rays and the like, is suitable for large-scale industrial manufacturing, is suitable for preparing molten glass liquid by taking part or all energy sources as electric heating modes, can be prepared into an ultrathin radiation-proof glass cover sheet with the thickness of less than 0.1mm by a one-step forming or secondary forming mode, and is suitable for application in the field of solar wing cell packaging.
The preferred embodiments of the present invention have been described above in detail, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, many simple modifications can be made to the technical solution of the invention, including combinations of various technical features in any other suitable way, and these simple modifications and combinations should also be regarded as the disclosure of the invention, and all fall within the scope of the invention.

Claims (10)

1. A composition for glass, characterized in that, based on the weight of the composition,
the composition contains 55-60 wt% SiO calculated by oxide215-22 wt% of Al2O36-10 wt% of B2O37-12 wt% of Na2O, 0-3 wt% of K2O, 3.5-5.5 wt% of CeO20-2 wt% of TiO20-2 wt% of RO, 0-0.3 wt% of ZnO, 0.001-0.02 wt% of Fe2O3
Wherein RO is an alkaline earth metal oxide.
2. The composition of claim 1, wherein RO is selected from at least one of MgO, CaO, SrO, and BaO.
3. The composition of claim 1 or 2, wherein the SiO is present in an oxide basis based on the weight of the composition2In an amount of 57-59 wt%;
preferably, Al is present in terms of oxide, based on the weight of the composition2O3The content of (B) is 17-19 wt%;
preferably, B is calculated as the oxide based on the weight of the composition2O3The content of (B) is 8-9 wt%;
preferably, Na is calculated as oxide based on the weight of the composition2The content of O is 9-11 wt%;
preferably, K is calculated as the oxide based on the weight of the composition2The content of O is 0-2 wt%;
preferably, CeO is present in an oxide amount based on the weight of the composition2The content of (B) is 4.5-5 wt%;
preferably, the TiO is present in an oxide amount based on the weight of the composition2The content of (B) is 0.01-1 wt%;
preferably, RO is present in an amount of 0 to 0.5 wt%, calculated as oxide, based on the weight of the composition;
preferably, the content of ZnO is 0.1-0.2 wt% calculated by oxide based on the weight of the composition;
preferably, Fe is calculated as oxide based on the weight of the composition2O3The content of (B) is 0.001-0.015 wt%.
4. The composition according to any one of claims 1 to 3, wherein the composition further comprises a clarifying agent;
preferably, the clarifying agent is present in an amount of 1 wt% or less, preferably 0.6 wt% or less, based on the weight of the composition;
preferably, the clarifying agent is selected from at least one of sodium fluosilicate, sodium sulfate, arsenic trioxide, antimony trioxide, sodium pyroantimonate, tin oxide and stannous oxide, and is preferably sodium fluosilicate and/or antimony trioxide.
5. A method of making an aluminosilicate glass, the method comprising: subjecting the composition of any one of claims 1 to 4 to a melting treatment, a forming treatment, an annealing treatment and a machining treatment in this order;
preferably, the method further comprises: and carrying out chemical strengthening treatment on the product obtained by the mechanical processing treatment.
6. The method of claim 5, further comprising: before the chemical strengthening treatment, carrying out chemical thinning treatment on a product obtained by the mechanical processing treatment;
preferably, the conditions of the mechanical working treatment or the chemical thinning treatment are controlled so as to produce a glass having a thickness < 0.1 mm.
7. The aluminosilicate glass produced by the production method according to claim 5 or 6;
preferably, the aluminosilicate glass has property parameters satisfying: the density is less than 2.53g/cm3Preferably 2.41 to 2.51g/cm3(ii) a Coefficient of thermal expansion < 90X 10 in the range of 50-350 DEG C-7Preferably (80-86). times.10/. degree.C-7/° c; young's modulus > 75GPa, preferably 76-80 GPa; the corresponding temperature is less than or equal to 1640 ℃ when the viscosity is 200 poise, and is preferably 1580-; the temperature corresponding to the viscosity of 10000 poise is less than or equal to 1250 ℃, and 1170-1250 ℃ is preferred; the liquidus temperature is less than or equal to 1150 ℃, and preferably 1060-1150 ℃; viscosity of 1013The annealing point corresponding to poise is more than or equal to 570 ℃, and preferably 580-620 ℃;
preferably, the surface compression pressure of the glass after the chemical strengthening treatment is more than or equal to 100MPa, and preferably 200-500 MPa; the depth of the compressive stress layer is greater than or equal to 6 μm, preferably 6-9 μm.
8. Use of the aluminosilicate glass according to claim 7 in glass articles, in particular in glass protective cover sheets.
9. A protective glass cover sheet comprising the aluminosilicate glass of claim 7;
preferably, the property parameters of the protective glass cover sheet satisfy: the transmittance at the wavelength of 330nm is less than or equal to 1 percent, preferably 0.01 to 0.47 percent; the transmittance at the wavelength of 400nm is more than or equal to 86 percent, preferably 88.5 to 90.8 percent; the average transmittance at the wavelength of 500-1100nm is more than or equal to 90 percent, preferably 90.4-92.9 percent; the breakage rate after high and low temperature impact test is less than or equal to 1 percent, and preferably 0 to 1 percent; the average relative attenuation value of the spectral transmittance before and after electron irradiation is less than or equal to 0.8 percent, preferably 0.1 to 0.7 percent.
10. Use of the protective glass cover sheet of claim 9 in solar cell packaging.
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Application publication date: 20211228