WO2024088186A1 - Glass-ceramic, glass-ceramic precursor, and preparation method for glass-ceramic - Google Patents

Glass-ceramic, glass-ceramic precursor, and preparation method for glass-ceramic Download PDF

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Publication number
WO2024088186A1
WO2024088186A1 PCT/CN2023/125832 CN2023125832W WO2024088186A1 WO 2024088186 A1 WO2024088186 A1 WO 2024088186A1 CN 2023125832 W CN2023125832 W CN 2023125832W WO 2024088186 A1 WO2024088186 A1 WO 2024088186A1
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Prior art keywords
glass
microcrystalline glass
microcrystalline
ceramics
precursor
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PCT/CN2023/125832
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French (fr)
Chinese (zh)
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王志安
仵小曦
张旭海
刘仲军
彭引平
薛新建
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彩虹集团(邵阳)特种玻璃有限公司
彩虹集团有限公司
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Publication of WO2024088186A1 publication Critical patent/WO2024088186A1/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface

Definitions

  • the present invention relates to the field of microcrystalline glass, and in particular to microcrystalline glass, a microcrystalline glass precursor and a preparation method thereof.
  • Glass-ceramics also known as glass ceramics, is a type of polycrystalline solid material containing a large amount of microcrystalline phase and glass phase, which is obtained by controlling the crystallization of a basic glass of a specific composition during heating. Compared with ordinary glass, glass-ceramics has high mechanical properties such as high resistance to crack propagation and falling, high chemical stability and excellent thermal properties.
  • microcrystalline glass is applied to the field of cover glass for mobile display devices with high strength requirements.
  • the previous microcrystalline glass is either translucent or cannot be chemically strengthened, and the intrinsic strength cannot meet the requirements of the cover glass for strength performance.
  • the stress distribution of the glass is uneven, resulting in warping or cracking.
  • warping or cracking will also occur.
  • Corning's CN110510881B patent proposes transparent and strong microcrystalline glass for use in display-related fields, it does not propose a solution to the warping and cracking phenomena that occur during crystallization and strengthening due to the differences in expansion coefficients of the various phases of microcrystalline glass.
  • the present invention provides a microcrystalline glass, a microcrystalline glass precursor and a preparation method thereof, and prepares an ion-exchanged microcrystalline glass with high fracture toughness and transmittance and low haze, as well as a microcrystalline heat treatment process for the preparation, introduces TiO 2 into the microcrystalline glass, optimizes the material composition and the crystallization process, introduces the lithium feldspar solid solution crystal phase, and greatly improves The phenomenon of warping and glass fragmentation caused by the large difference in expansion coefficient between the petalite crystal phase and the lithium silicate crystal phase was solved.
  • the glass has low dielectric loss and high thermal conductivity, and also meets the requirements of 5G communication for microcrystalline glass.
  • a microcrystalline glass comprising, by mass percentage, 65% to 78% SiO2 ; 3 % to 10% Al2O3 ; 6% to 12% Li2O ; 1% to 8% P2O5; 0.5% to 6% ZrO2; 0.6% to 6% MgO; 0.5 % to 5% B2O3 ; 0.3% to 3 % K2O; 0.1% to 1% Na2O; 0.3% to 3% ZnO ; 0.5% to 8% TiO2; wherein the mass percentage ratio of (SiO2 + Li2O ) to Al2O3 is 6 to 15 , the mass percentage ratio of Al2O3 to Li2O3 is 6 to 15, the mass percentage ratio of (SiO2 + Li2O ) to Al2O3 is 6 to 15, the mass percentage ratio of (Al2O3 to Li2O3) to ( Al2O3 ) is 6 to 15, the mass percentage ratio of (Al2O3 to Li2O3) to ( Al2O3 ) is 6 to 15, the mass percentage ratio
  • the crystalline phase includes a lithium silicate crystalline phase, a lithium feldspar solid solution and/or a lithium feldspar crystalline phase
  • the microcrystalline glass is transparent and colorless; for a microcrystalline glass with a thickness of 1 mm, the microcrystalline glass has a transmittance of at least 86% within a wavelength range of 450 nm to 1000 nm.
  • the lithium silicate crystal phase accounts for 30wt% to 70wt% of the glass-ceramics.
  • the lithium silicate crystal phase is lithium disilicate, lithium metasilicate or a combination thereof.
  • P 2 O 5 +ZrO 2 ⁇ 12 wt % Preferably, in terms of mass percentage, P 2 O 5 +ZrO 2 ⁇ 12 wt %.
  • the microcrystalline glass has a blocking rate of more than 27% for blue light of 400 nm to 450 nm.
  • the microcrystalline glass has a haze of no more than 0.3%.
  • the glass-ceramics has the following transmission or reflection color coordinates in the CIE L*a*b* colorimetric system: L* ⁇ 90, a* is -0.2 to 0.2, and b* is -0.2 to 0.6.
  • the dielectric loss tangent of the microcrystalline glass is less than or equal to 0.002.
  • the thermal conductivity of the glass-ceramics is greater than or equal to 2 W/m ⁇ K.
  • the crystallinity of the glass-ceramics is greater than 50%.
  • the crystallinity of the glass-ceramics is above 60%.
  • the crystallinity of the glass-ceramics is above 70%.
  • the crystallinity of the glass-ceramics is above 80%.
  • the crystallinity of the glass-ceramics is above 90%.
  • the glass-ceramic further comprises crystal grains, wherein the crystal grains have a longest dimension of 60 nm or less.
  • the glass-ceramics has a fracture toughness of 1 MPa ⁇ m 1/2 or more.
  • the glass-ceramics has a fracture toughness of 1.2 MPa ⁇ m 1/2 or greater.
  • the glass-ceramics has a Vickers hardness of 650 kgf/mm 2 or more.
  • the glass-ceramics has a Vickers hardness of 750 kgf/mm 2 or more.
  • the glass-ceramics has a Vickers hardness of 800 kgf/mm 2 or more.
  • the glass-ceramic has an elastic modulus of 90 GPa or greater.
  • the glass-ceramic has an elastic modulus of 100 GPa or greater.
  • the weight loss is no more than 12 mg/cm 2 .
  • the glass-ceramics is placed in a 5 wt % HCl solution at 95° C. for 24 hours, and its weight loss is no more than 0.06 mg/cm 2 .
  • the glass-ceramics is placed in a 5 wt % NaOH solution at 95° C. for 6 hours, and its weight loss is no more than 0.14 mg/cm 2 .
  • the glass-ceramics has a surface compressive stress of not less than 200 MPa.
  • the glass-ceramics has a surface compressive stress of not less than 300 MPa.
  • the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 60 microns.
  • the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 80 microns.
  • the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 100 microns.
  • the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 120 microns.
  • the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 140 microns.
  • the strengthening time is no more than 12 hours.
  • the strengthening time is no more than 8 hours.
  • the glass-ceramic has a central tensile stress of at least 80 MPa.
  • the microcrystalline glass has a central tensile stress of at least 90 MPa.
  • the composition by mass percentage, contains: SiO2 : 68% to 75%; Al2O3 : 4% to 7%; Li2O : 7% to 11%; P2O5 : 1% to 8%; ZrO2 : 0.5 % to 6%; MgO: 0 to 6%; B2O3 : 0 to 5%; K2O : 0 to 3 %; Na2O : 0 to 1%; ZnO: 0 to 3%; TiO2 : 0.5% to 8%; wherein the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage ratio of Al2O3 to Li2O is 0.7 to 1.3.
  • An electronic device includes a cover, wherein the cover includes microcrystalline glass.
  • a microcrystalline glass comprising , by mole percentage, 65% to 78% SiO2 , 3% to 10% Al2O3 , 6% to 12% Li2O , 1% to 8% P2O5, 0.5% to 6% ZrO2 , 0.5% to 6% MgO , 0% to 6 % B2O3 , 0 % to 5% K2O, 0% to 3% Na2O, 0% to 1% ZnO, and 0.5% to 8% TiO2 .
  • the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage ratio of Al2O3 to Li2O3 is 6 to 15 .
  • the mass percentage of O is 0.7 to 1.3.
  • the microcrystalline glass When the thickness of the microcrystalline glass is 1 mm, the microcrystalline glass has a transmittance of at least 86% within a wavelength range of 450 nm to 1000 nm.
  • the microcrystalline glass has a fracture toughness greater than 1 MPa ⁇ m 1/2 .
  • the crystal phase of the glass-ceramics includes 30 wt % to 70 wt % of lithium silicate crystal phase, lithium feldspar solid solution and/or petalite.
  • the glass-ceramics has a Vickers hardness of 650 kgf/mm 2 or more.
  • the glass-ceramics has a Vickers hardness of 750 kgf/mm 2 or more.
  • the glass-ceramics has a Vickers hardness of 800 kgf/mm 2 or more.
  • the glass-ceramic has an elastic modulus of 90 GPa or greater.
  • the glass-ceramic has an elastic modulus of 100 GPa or greater.
  • the glass-ceramics is placed in a 10 wt% HF solution at 20°C for 20 minutes, and its weight loss is no greater than 12mg/ cm2 .
  • the weight loss is no more than 0.06 mg/cm 2 .
  • the weight loss is no more than 0.14 mg/cm 2 .
  • the glass-ceramics has a surface compressive stress of not less than 200 MPa.
  • the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 80 microns.
  • the glass-ceramic has a central tensile stress of at least 90 MPa.
  • the microcrystalline glass has a haze of no more than 0.3%.
  • the glass-ceramic is colorless and has the following transmission or reflection color coordinates in the CIE L*a*b* colorimetric system: L* ⁇ 90, a* is -0.2 to 0.2, and b* is -0.2 to 0.6.
  • the crystallinity of the glass-ceramics is above 70%.
  • the glass-ceramic further comprises crystal grains, wherein the crystal grains have a longest dimension of 60 nm or less.
  • the dielectric loss tangent of the microcrystalline glass is less than or equal to 0.002.
  • the thermal conductivity of the glass-ceramics is greater than or equal to 2 W/m ⁇ K.
  • An electronic product comprises a cover protection member, wherein the cover protection member comprises microcrystalline glass.
  • a microcrystalline precursor glass composition comprising, by mass percentage, 65% to 78% SiO2 ; 3 % to 10% Al2O5 ; 6 % to 12% Li2O; 1% to 8% P2O5 ; 0.5% to 6% ZrO2; 0.6% to 6% MgO; 0.5% to 5% B2O3; 0.3 % to 3% K2O; 0.1% to 1% Na2O; 0.3 % to 3% ZnO; and 0.5 % to 8% TiO2.
  • the ratio of the mass percentage of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage of Al2O3 to Li2O3 is 6 to 15.
  • the mass percentage of O is 0.7-1.3; the temperature range corresponding to the viscosity of the precursor glass composition of 1000P-10000P is 900°C-1200°C, and the preparation of the precursor glass is suitable for calendering, casting and float forming processes.
  • the thermal expansion coefficient of the precursor glass composition is 7.0 ⁇ 10 -6 / °C to 8.5 ⁇ 10 -6 /°C.
  • the thermal expansion coefficient growth rate of the precursor glass composition is no more than 6%.
  • the softening point of the precursor glass composition is 660° C. to 690° C., and 3D hot bending can be performed directly during the crystallization process.
  • a method for preparing glass-ceramics comprises the following steps:
  • microcrystalline precursor glass composition preparing a microcrystalline precursor glass composition, wherein the microcrystalline precursor glass composition comprises the following components in percentage by mass: SiO2 : 65-78%; Al2O3 : 3-10 %; Li2O: 6-12% ; P2O5 : 1-8%; ZrO2 : 0.5-6%; MgO: 0-6%; B2O3: 0-5%; K2O: 0-3%; Na2O : 0-1 %; ZnO : 0-3%; TiO2 : 0.5-8%; wherein the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6-15, and the mass percentage ratio of Al2O3 to Li2O is 0.7-1.3 ;
  • microcrystalline precursor glass composition performing a microcrystallization heat treatment on the microcrystalline precursor glass composition to form a microcrystalline glass, wherein the crystallinity of the microcrystalline glass is ⁇ 70%, and the crystal phase of the microcrystalline glass is lithium silicate, lithium feldspar solid solution and/or lithium feldspar crystal phase, wherein the microcrystalline glass is transparent, and when the thickness of the microcrystalline glass is 1 mm, the transmittance of the light within the wavelength range of 450 nm to 1000 nm is not less than 86%;
  • the microcrystallization heat treatment process includes the following sequential steps: first, the microcrystalline precursor glass composition is heated to the nucleation temperature at a certain heating rate, and maintained at the nucleation temperature for a predetermined time to obtain a nucleated microcrystalline precursor composition; then, the nucleated microcrystalline precursor composition is heated to the crystallization temperature, and maintained at the crystallization temperature for a predetermined time to obtain a crystallized microcrystalline precursor glass composition; finally, the crystallized microcrystalline precursor glass composition is cooled to room temperature at a certain cooling rate to obtain microcrystalline glass.
  • the chemical strengthening process is to immerse the microcrystalline glass in a single salt bath, wherein the molten salt or salt melt contains at least one ion having a radius larger than the radius of the alkali metal ions in the glass.
  • the salt bath comprises nitrates or sulfates of potassium and sodium.
  • the chemical strengthening process is to immerse the glass-ceramics in a plurality of salt baths having the same or different compositions, wherein the molten salt or salt melt contains at least one ion having a radius larger than the semi-circular radius of the alkali metal ions in the glass.
  • the salt bath contains nitrates or sulfates of potassium and sodium, the concentration of potassium ions in the latter salt bath being greater than that in the former salt bath.
  • the present invention has the following beneficial effects:
  • the microcrystalline glass of the present invention introduces TiO 2 , optimizes the material composition and crystallization process, and introduces the lithium feldspar solid solution crystal phase, which greatly improves the warping and glass fragmentation caused by the large difference in expansion coefficient between the lithium feldspar crystal phase and the lithium silicate crystal phase.
  • the glass has low dielectric loss and high thermal conductivity, and also meets the requirements of 5G communication for microcrystalline glass.
  • the microcrystalline glass product of the present invention has lithium disilicate and lithium feldspar solid solution as main crystal phases, which provides the microcrystalline glass product with inherent high mechanical strength and fracture toughness.
  • Lithium feldspar solid solution and/or petalite crystal phase is the second crystal phase with a small grain size, which makes the microcrystalline glass have high transparency. It can be used as a low thermal expansion phase to improve the thermal shock resistance of microcrystalline glass. Lithium feldspar solid solution compensates for the stress concentration caused by the large difference in expansion coefficients between petalite and lithium silicate phases, reducing the warping and cracking of glass. In addition, lithium feldspar solid solution and/or petalite crystal phase can be chemically strengthened in a salt bath to increase the strength of microcrystalline glass products. Microcrystalline glass has high chemical stability, and its acid and alkali corrosion resistance is 30 times higher than that of the mainstream second-strong lithium aluminum silicon cover glass.
  • LiAlSi 4 O 10 is a monoclinic crystal with a small grain size. It is a lithium source with an expansion coefficient of 0.3 ⁇ 10 -6 /°C. It is used as a low expansion phase to improve the thermal shock resistance of microcrystalline glass products. MgO or ZnO enters the petalite crystal in the form of a partial solid solution to form a lithium feldspar solid solution Lix(Mg,Zn) 0.5-0.5x AlSi 4 O 10 , resulting in lattice distortion and peak position shift in XRD test.
  • the lithium feldspar solid solution crystal phase has a small grain size, which makes the microcrystalline glass have high transparency, and the expansion coefficient is larger than that of petalite, which reduces the difference in expansion coefficient between it and lithium disilicate, and can improve the warping and cracking of the sample after crystallization.
  • petalite and lithium feldspar solid solution Li x (Mg, Zn) 0.5-0.5x AlSi 4 O 10 can be chemically strengthened in a salt bath, in which Na + (and/or K + ) replaces Li + in the lithium feldspar solid solution structure, so that a compressive stress layer is generated on the surface of the microcrystalline glass product, thereby improving the strength of the glass.
  • the lithium silicate crystal phase can be lithium disilicate or lithium metasilicate.
  • Lithium disilicate Li 2 Si 2 O 5 is an orthorhombic crystal of corrugated sheets based on ⁇ Si 2 O 5 ⁇ tetrahedral arrays. The crystals are usually flat or plate-like and have obvious Dissociation surface. Because the microstructure of irregularly oriented interlocking crystals deflects cracks and passivates crack tips, thus preventing crack propagation and improving the inherent mechanical strength and fracture toughness of microcrystalline glass, but the lithium disilicate crystal phase has a relatively high linear thermal expansion coefficient of about (9.5-10.5) ⁇ 10-6 /K, and lithium disilicate reduces the thermal stability of microcrystalline glass.
  • Lithium metasilicate Li2SiO3 has orthorhombic symmetry, and the ( Si2O6 ) chains are parallel to the c-axis and connected by lithium ions. In dilute hydrofluoric acid, lithium metasilicate is easily dissolved from the glass. Because the refractive index of lithium metasilicate is quite different from that of the base glass, too much lithium metasilicate will reduce the transparency and strength of microcrystalline glass.
  • the present invention discloses a microcrystalline precursor glass composition, whose melting temperature is lower than 1400°C, whose viscosity corresponding to the liquidus temperature is greater than 3000P, whose molding viscosity is 1000P-10000P in the temperature range of 900°C-1200°C, and whose viscosity-temperature characteristics are suitable for various molding processes such as calendering, casting, and float process.
  • FIG. 1 is a differential scanning calorimetry (DSC) curve of a microcrystalline precursor glass composition.
  • Figure 2 is the transmittance curve of 0.7mm glass-ceramics from 200nm to 1000nm wavelength.
  • FIG. 3 is a scanning electron microscope (SEM) image of glass-ceramics at a magnification of 100,000 times.
  • FIG. 4 is an X-ray diffraction pattern (XRD) of the crystal phase of glass-ceramics.
  • FIG. 5 is a graph showing the mass percentage of Na in a glass-ceramic product after chemical strengthening as a function of sample thickness (EPMA).
  • FIG. 6 is a front plan view of the consumer electronic product.
  • the invention discloses a microcrystalline glass, which comprises , by mass percentage, 65% to 78% SiO2, 3 % to 10% Al2O3 , 6% to 12% Li2O , 1% to 8% P2O5 , 0.5% to 6% ZrO2, 0.5 % to 6% MgO, 0% to 6% B2O3 , 0% to 5% K2O , 0% to 3% Na2O, 0% to 1% ZnO, and 0.5 % to 8% TiO2.
  • the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15 , the mass percentage ratio of Al2O3 to Li2O is 0.7 to 1.3, P2O5 + ZrO2 is less than 12wt %, and MgO+ZnO is greater than 0.5%.
  • SiO2 is a basic component of the microcrystalline precursor glass composition of the present invention, used to stabilize the network structure of the glass, and is one of the components that form lithium silicate, lithium feldspar solid solution and/or lithium feldspar crystal phase. If its concentration is too low, it will affect the content and grain size of the formed crystal phase, thereby affecting the optical properties; the concentration should be high enough to form a lithium feldspar solid solution phase, but the glass melting temperature is high and it is not easy to form. Therefore, the content of SiO2 is 68wt%, preferably 70wt%, and more preferably 72wt%.
  • Al 2 O 3 is a component that forms a glass network structure.
  • the aluminum oxide polyhedrons and silicon oxide tetrahedrons formed by the Al 2 O 3 interpenetrate into a network structure.
  • Increasing the content can reduce the crystallization tendency of the glass, improve thermal stability, chemical stability, mechanical strength and hardness, and increase the depth of the ion exchange layer and surface stress of the microcrystalline glass.
  • the content is too high, the fraction of lithium silicate will be reduced, and the degree of interlocking structure may not be achieved, and the viscosity of the melt will be increased.
  • Reducing the Al 2 O 3 will make the lithium disilicate crystal phase have a higher mass proportion, resulting in a higher mass proportion of lithium disilicate than that of petalite and/or petalite solid solution.
  • Its interlocking structure improves the strength of the glass, improves the fracture toughness, improves the drop resistance, and increases the margin of basic glass preparation and crystallization. Therefore, in order to make lithium silicate have a higher mass proportion, the range of Al 2 O 3 is 3wt% to 10wt%.
  • Li 2 O is an essential component of the crystal phase composition and also an essential component of chemical strengthening. If its content is insufficient, the crystallization effect and strengthening performance will be affected; if its content is too high, the chemical stability of the glass will be reduced and the optical properties of the microcrystalline glass will be reduced. Therefore, the range of Li 2 O is 6wt% to 12wt%.
  • the ratio of (SiO 2 +Li 2 O)/Al 2 O 3 will affect the haze and grain size of the microcrystalline glass. Therefore, the value range of (SiO 2 +Li 2 O)/Al 2 O 3 is 6 to 15, which can obtain smaller grains and improve the mechanical strength of the microcrystalline glass.
  • the appropriate Al 2 O 3 /Li 2 O ratio is conducive to the precipitation of lithium disilicate crystal phase, so the value range of Al 2 O 3 /Li 2 O is 0.7 to 1.3.
  • the microcrystalline precursor glass composition contains P 2 O 5 , which can form crystal nuclei during the glass crystallization process, promote the formation of crystals, and improve the crystallinity of the microcrystalline glass. If the concentration is too low, the precursor glass will not crystallize; if the concentration is too high, phase separation may occur when the precursor glass is cooled during the formation process, and it will be difficult to control devitrification. Therefore, the addition range of P 2 O 5 is 1wt% to 8wt%.
  • ZrO 2 can partially enter petalite in the form of solid solution. ZrO 2 can reduce P 2 O 5 in glass forming. During crystallization, the crystallization temperature is increased to ensure the integrity of the crystal phase in the glass-ceramics and reduce the haze of the glass-ceramics. At high temperatures, ZrO2 can significantly reduce the liquidus viscosity, reduce the grain size of the lithium feldspar solid solution, and help form transparent glass-ceramics. Too high a content of P2O5 + ZrO2 will reduce the uniformity and transparency of the glass -ceramics; too low a content will reduce the crystallization rate and make it difficult to obtain high strength. Appropriate P2O5+ZrO2 can easily obtain a finer crystal phase. Therefore, the content of P2O5 + ZrO2 is less than 4wt%.
  • ZnO can enter petalite in the form of partial solid solution. ZnO can reduce the difficulty of glass melting and promote low-temperature crystallization of glass, but when the concentration is too high, the crystallinity and transmittance of the sample will decrease and the haze will increase.
  • MgO reduces the difficulty of glass melting, but it can easily reduce the crystallinity and optical properties of microcrystalline glass.
  • B 2 O 3 improves the network structure of glass-ceramics and adjusts the chemical strengthening properties of glass-ceramics, but excessive B 2 O 3 makes it easy for the glass to crystallize during molding.
  • TiO 2 helps to lower the melting temperature of glass, improve chemical stability, reduce thermal expansion coefficient, and inhibit crystallization of precursor glass.
  • the introduction of TiO 2 helps to form lithium feldspar solid solution Lix(Mg,Zn)0.5 ⁇ 0.5xAlSi 4 O 10 , which is beneficial to improve the preparation of basic precursor glass.
  • SnO2 acts as a clarifier to improve the defoaming ability of glass-ceramics.
  • the glass-ceramics of the present invention can also be generally described as lithium-containing silicate glass or glass-ceramics, comprising SiO 2 , Al 2 O 3 and Li 2 O.
  • the glass and glass-ceramics of the present invention also include alkaline salt K 2 O, as well as P 2 O 5 , ZrO 2 and various other components.
  • the crystal phase of glass-ceramics includes lithium silicate crystal phase, lithium feldspar solid solution and/or lithium feldspar crystal phase, which provide high strength and transparency for glass-ceramics products.
  • the lithium silicate crystal phase accounts for 30wt% to 70wt% of the glass-ceramics, and the lithium silicate crystal phase is lithium pyrosilicate, lithium metasilicate or a combination of the two.
  • the crystal phase type, crystal phase ratio and crystallinity of the sample are tested by X-ray diffraction (XRD), and calculated by JADE combined with Rietveld full spectrum fitting refinement.
  • the glass-ceramics also contains grains, and the grains have a longest dimension of less than 100nm, preferably a longest dimension of 60nm or less.
  • Microcrystalline glass products have high transmittance and low haze, and excellent optical properties.
  • the grain size, crystal phase type and mass ratio in microcrystalline glass products will affect the haze and transmittance of the products. The smaller the grain, the higher the transmittance; the smaller the haze, the higher the transmittance.
  • the haze, transmittance and Lab color coordinates are calculated using the CS-700 colorimetric system. Color haze meter test. Glass-ceramics is transparent and colorless. Glass-ceramics has the following transmission or reflection color coordinates in the CIE L*a*b* colorimetric system: L* ⁇ 90, a* is -0.2 to 0.2, and b* is -0.2 to 0.6.
  • the glass-ceramic For a 1mm thick glass-ceramic, within the wavelength range of 450nm to 1000nm, the glass-ceramic has a transmittance of at least 86%, preferably above 90%.
  • the thickness of the glass-ceramic is 1mm, for blue light of 400nm to 450nm, the glass-ceramic has a barrier rate of more than 27%, and has a haze of no more than 0.3%, preferably less than 0.2%, and more preferably less than 0.15%.
  • the dielectric loss tangent of the glass-ceramic At room temperature and a frequency of 2467MHZ, the dielectric loss tangent of the glass-ceramic is less than or equal to 0.002.
  • the thermal conductivity of the glass-ceramic is greater than or equal to 2W/m ⁇ K.
  • the crystallinity of the glass-ceramics is greater than 50%, preferably greater than 60%, preferably greater than 70%, preferably greater than 80%, and more preferably greater than 90%.
  • Glass-ceramics have excellent strengthenability, and chemical strengthening can give glass-ceramics additional mechanical strength.
  • Glass-ceramics have a fracture toughness of 1 MPa ⁇ m 1/2 or greater, more preferably 1.2 MPa ⁇ m 1/2 or greater. Fracture toughness is measured using methods known in the art, such as Vickers hardness indentation method, according to GB/T 37900-2019, "Ultra-thin glass hardness and fracture toughness test method small load Vickers indentation method".
  • the microcrystalline glass has high scratch resistance, and the Vickers hardness uses GB/T 37900-2019, "Ultra-thin glass hardness and fracture toughness test method small load Vickers indentation method".
  • the non-chemically strengthened microcrystalline glass has a Vickers hardness of 650kgf/ mm2 or greater, preferably the microcrystalline glass has a Vickers hardness of 750kgf/ mm2 or greater, and more preferably the microcrystalline glass has a Vickers hardness of 800kgf/ mm2 or greater.
  • the elastic modulus is measured using a method known in the art, according to GB/T 37788-2019, "Test method for elastic modulus of ultra-thin glass".
  • the microcrystalline glass has an elastic modulus of 90 GPa or greater, and the microcrystalline glass has an elastic modulus of 100 GPa or greater.
  • the microcrystalline glass has a surface compressive stress of not less than 200 MPa, and more preferably, the microcrystalline glass has a surface compressive stress of not less than 300 MPa.
  • the strengthening time is not more than 16 hours, and the microcrystalline glass has a compressive stress layer depth of at least 60 microns, preferably The microcrystalline glass has a compressive stress layer depth of at least 80 microns, preferably the microcrystalline glass has a compressive stress layer depth of at least 100 microns, preferably the microcrystalline glass has a compressive stress layer depth of at least 120 microns, and more preferably the microcrystalline glass has a compressive stress layer depth of at least 140 microns.
  • the glass-ceramic has a central tensile stress of at least 80 MPa, and preferably the glass-ceramic has a central tensile stress of at least 90 MPa.
  • the microcrystalline glass of the present invention has excellent chemical durability.
  • the chemical durability test is carried out by the weight loss method known in the art, according to GB/T 31644-2016, "Test method for chemical durability of flat panel display substrate glass". During the test, the glass sample is cut into a certain size, polished to a mirror surface on six sides, and immersed in a chemical reagent of a certain concentration. By comparing the difference in weight of the sample before and after chemical erosion, the change in the mass per unit area of the sample (unit: mg/cm 2 ) is calculated to evaluate the chemical durability of the sample.
  • the microcrystalline glass is immersed in a 5wt% HCl solution at 95°C for 24 hours, and its weight loss per unit area is approximately 0.06mg/ cm2 or less, 0.05mg/ cm2 or less, 0.04mg/ cm2 or less, 0.03mg/ cm2 or less; immersed in a 10wt% HF solution at 20°C for 20 minutes, and its weight loss per unit area is approximately 11.8mg/ cm2 or less, approximately 11.0mg/ cm2 or less, approximately 10.8mg/ cm2 or less, approximately 10.0mg/ cm2 or less; immersed in a 5wt% NaOH solution at 95°C for 6 hours, and its weight loss per unit area is approximately 0.14/ cm2 or less, 0.12/ cm2 or less, 0.10/ cm2 or less, 0.08/ cm2 or less.
  • the expansion coefficient of the microcrystalline glass changes very little over a large temperature range.
  • the expansion coefficient is about 7.6 ⁇ 10-6 /°C or greater, about 7.8 ⁇ 10-6 /°C or greater, about 7.9 ⁇ 10-6 /°C or greater, about 8 ⁇ 10-6 / °C or greater, and about 8.1 ⁇ 10-6 /°C or greater; in the temperature range of room temperature to 600°C, the expansion coefficient is about 7.6 ⁇ 10-6 /°C or greater, about 7.8 ⁇ 10-6 /°C or greater, about 7.9 ⁇ 10-6 /°C or greater, about 8 ⁇ 10-6 /°C or greater, and about 8.1 ⁇ 10-6 /°C or greater.
  • An electronic device includes a cover, wherein the cover includes microcrystalline glass.
  • An electronic product comprises a cover protection member, wherein the cover protection member comprises microcrystalline glass.
  • a microcrystalline precursor glass composition comprising, by mass percentage, 65% to 78% SiO2 , 3 % to 10% Al2O5 , 6% to 12% Li2O, 1% to 8 % P2O5 , 0.5% to 6% ZrO2, and MgO .
  • the glass described in the present invention can be made into sheets through various processes.
  • the glass composition described in the present invention has a liquidus viscosity-temperature characteristic of 2000P-4000P and is suitable for various molding processes such as calendering, casting, and float.
  • the thermal expansion coefficient of the precursor glass composition is 7.0 ⁇ 10 -6 / °C to 8.5 ⁇ 10 -6 /°C.
  • the thermal expansion coefficient growth rate of the precursor glass composition is no more than 6%.
  • the softening point of the precursor glass composition is 660°C to 690°C, and 3D hot bending can be performed directly during the crystallization process.
  • a method for preparing glass-ceramics comprises the following steps:
  • microcrystalline precursor glass composition preparing a microcrystalline precursor glass composition, wherein the microcrystalline precursor glass composition comprises the following components in percentage by mass: SiO2 : 65% to 78%; Al2O3 : 3 % to 10%; Li2O : 6% to 12%; P2O5 : 1% to 8%; ZrO2 : 0.5% to 6%; MgO: 0 to 6% ; B2O3 : 0 to 5%; K2O : 0 to 3%; Na2O : 0 to 1%; ZnO: 0 to 3%; TiO2 : 0.5% to 8%; wherein the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage ratio of Al2O3 to Li2O is 0.7 to 1.3;
  • microcrystalline precursor glass composition performing a microcrystallization heat treatment on the microcrystalline precursor glass composition to form a microcrystalline glass, wherein the crystallinity of the microcrystalline glass is ⁇ 70%, and the crystal phase of the microcrystalline glass is lithium silicate, lithium feldspar solid solution and/or lithium feldspar crystal phase, wherein the microcrystalline glass is transparent, and when the thickness of the microcrystalline glass is 1 mm, the transmittance of the light within the wavelength range of 450 nm to 1000 nm is not less than 86%;
  • the microcrystallization heat treatment process includes the following sequential steps: first, the microcrystalline precursor glass composition is heated to the nucleation temperature at a certain heating rate, and maintained at the nucleation temperature for a predetermined time to obtain a nucleated microcrystalline precursor composition; then, the nucleated microcrystalline precursor composition is heated to the crystallization temperature, and maintained at the crystallization temperature for a predetermined time to obtain a crystallized microcrystalline precursor glass composition; finally, the crystallized microcrystalline precursor glass composition is cooled to room temperature at a certain cooling rate to obtain microcrystalline glass.
  • the method for preparing microcrystalline glass includes heat treating a microcrystalline precursor glass at one or more pre-selected temperatures for one or more selected times to precipitate one or more crystalline phases of the glass.
  • the crystallization heat treatment process may include but is not limited to the following steps: 1 heating the microcrystalline precursor glass to the nucleation temperature at a heating rate of 0.1-20°C/min; 2 keeping the microcrystalline precursor glass at the nucleation temperature for about 10min-360min to form a nucleated crystallizable glass; 3 heating the nucleated crystallizable glass to the crystallization temperature at a heating rate of 0.1-20°C/min; 4 keeping the nucleated crystallizable glass at the crystallization temperature for about 10min-360min to form the microcrystalline glass of the present invention; 5 cooling the formed microcrystalline glass to room temperature.
  • the glass nucleation temperature may be 520-620°C, and the crystallization temperature may be 700-800°C.
  • the chemical strengthening process is to immerse the glass-ceramics in a single salt bath, wherein the molten salt or salt melt contains at least one ion having a radius greater than the radius of the alkali metal ion in the glass.
  • the salt bath contains nitrates or sulfates of potassium and sodium.
  • the chemical strengthening process is to immerse the microcrystalline glass in multiple salt baths with the same or different compositions, wherein the molten salt or salt melt contains at least one ion with a radius larger than the radius of the alkali metal ions in the glass; the salt bath contains nitrates or sulfates of potassium and sodium, and the potassium ion concentration in the latter salt bath is greater than that in the former salt bath.
  • All glass-ceramics of the present invention can be ion-exchanged by methods known in the art.
  • During the ion exchange process smaller metal ions in the glass are replaced by larger metal ions in a salt bath. Replacing smaller ions with larger ions forms compressive stress in the glass-ceramics.
  • the metal ions are monovalent alkali metal ions (e.g., Na + , K + , Rb + , Cs + , etc.), and the ion exchange is performed by immersing the glass-ceramics in a molten salt bath containing at least one larger metal ion, which is used to replace the smaller metal ions in the glass-ceramics.
  • One or more ion exchange processes used to strengthen the glass-ceramics may include, but are not limited to: immersing it in a single salt bath, or immersing it in multiple salt baths of the same or different compositions, with a wash and/or annealing step between immersions.
  • the glass-ceramics can be prepared by immersing the glass-ceramics in a molten Na2O3 solution at about 420°C to 520°C. The ion exchange is carried out in a salt bath of salt for 8 to 16 hours.
  • Na + ions replace part of the Li + ions in the microcrystalline glass, thereby forming a compressive stress layer on the surface and showing high strength.
  • the glass-ceramics may be ion-exchanged by being immersed in a salt bath of molten K + salt at about 420° C. to 520° C. for 8 h to 16 h, thereby forming a compressive stress layer on the surface.
  • chemical strengthening of the glass-ceramics is performed in at least two alkali metal salt melts of different compositions.
  • the microcrystalline glass can be ion exchanged to obtain a compressive stress layer of about 60 ⁇ m or greater, about 80 ⁇ m or greater, about 100 ⁇ m or greater, about 120 ⁇ m or greater, about 140 ⁇ m or greater, about 150 ⁇ m or greater, about 160 ⁇ m or greater.
  • the formation of such a surface compressive stress layer provides better crack growth resistance for relatively non-ion exchanged materials.
  • the surface compressive layer has a high concentration of ions exchanged into the glass-ceramic article compared to the concentration of ions exchanged into the glass-ceramic body (excluding the surface compressive region).
  • the glass-ceramics may have a surface compressive stress of about 150MPa to 250MPa, 150MPa to 300MPa, 150MPa to 350MPa, 200MPa to 250MPa, 200MPa to 300MPa, 200MPa to 350MPa, 250MPa to 300MPa, 250MPa to 350MPa, 250MPa to 300MPa, 250MPa to 350MPa, 250MPa to 400MPa, 300MPa to 350MPa.
  • Compressive stress (CS) and depth of compressive stress layer (DOL) are measured using methods known in the art.
  • Compressive stress (CS) and depth of compressive stress layer (DOL) can be measured by Japanese Orihara FSM-6000LEUV and SLP-2000.
  • Example glass and glass-ceramic compositions and properties for obtaining transparent glass-ceramics are shown in Table 1 and are measured according to conventional techniques in the glass field.
  • Precursor glasses having compositions 1-8 listed in Table 1 are formed.
  • Differential scanning calorimetry (DSC) is performed on the precursor glass composition 4, and DSC (mW/mg) is plotted against temperature °C to indicate the crystallization temperature.
  • the precursor glass is then subjected to a microcrystallization heat treatment.
  • the liquidus temperature test refers to the standard ASTM C829-81.
  • the method includes placing crushed glass in a platinum boat, placing the boat in a furnace with a gradient temperature zone, heating the boat at a set appropriate temperature for 24 hours, and detecting the highest temperature at which crystals appear inside the glass by using a microscope.
  • composition 4 the relevant property parameters of composition 4 are measured: the transmittance for light of 450nm-1000nm, as shown in Figure 2, in the visible light wavelength, the transmittance of the microcrystalline glass is greater than 86%, the Vickers hardness is about 820kgf/mm 2 , and the fracture toughness, the value of which is 1.21MPa ⁇ m 1/2 .
  • the grain size of lithium feldspar solid solution and lithium disilicate is 30-50nm.
  • electron probe microanalysis (EPMA) is performed, as shown in Figure 5, and an exchange layer depth of more than 200 microns is obtained.
  • the main crystalline phases are lithium feldspar solid solution and lithium disilicate.
  • This specification also discloses an electronic device, referring to FIG. 6 , comprising a cover comprising glass-ceramics.

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Abstract

A glass-ceramic, a glass-ceramic precursor, and a preparation method for the glass-ceramic. The glass-ceramic comprises SiO2, Al2O3 and Li2O, the crystalline phases comprise a lithium silicate crystalline phase, a lithium feldspar solid solution and/or petalite crystalline phase, and the glass-ceramic is transparent and colorless; for a glass-ceramic having a thickness of 1 mm, the glass-ceramic has a transmittance of at least 86% within a wavelength range of 450-1000 nm. According to the glass-ceramic, by introducing TiO2, optimizing the material formula composition, and introducing the lithium feldspar solid solution crystalline phase in a crystallization process, the phenomena of warping and sheet glass fragmentation caused by a large expansion coefficient difference between the petalite crystalline phase and the lithium silicate crystalline phase are greatly improved. Moreover, the glass-ceramic has low dielectric loss and high thermal conductivity, and also meets the requirements of 5G communication for glass-ceramics.

Description

一种微晶玻璃、微晶玻璃前驱体及其制备方法A kind of microcrystalline glass, microcrystalline glass precursor and preparation method thereof 技术领域Technical Field
本发明涉及微晶玻璃领域,具体为一种微晶玻璃、微晶玻璃前驱体及其制备方法。The present invention relates to the field of microcrystalline glass, and in particular to microcrystalline glass, a microcrystalline glass precursor and a preparation method thereof.
背景技术Background technique
微晶玻璃又称玻璃陶瓷,是将特定组成的基础玻璃,在加热过程中通过控制晶化而制得的一类含有大量微晶相及玻璃相的多晶固体材料。与普通玻璃相比,微晶玻璃具有高的抗裂纹扩展和跌落等机械性能、高的化学稳定性和卓越的热学性能。Glass-ceramics, also known as glass ceramics, is a type of polycrystalline solid material containing a large amount of microcrystalline phase and glass phase, which is obtained by controlling the crystallization of a basic glass of a specific composition during heating. Compared with ordinary glass, glass-ceramics has high mechanical properties such as high resistance to crack propagation and falling, high chemical stability and excellent thermal properties.
基于以上优点,将微晶玻璃应用于了对强度要求较高的移动显示设备盖板玻璃领域。但以往的微晶玻璃或者是半透明,或者不能进行化学强化,本征强度不能满足盖板玻璃对强度性能的要求。且晶化过程中,由于晶相与晶相、晶相与玻璃相之间的膨胀系数等性能差异,导致玻璃应力分布不均,产生翘曲或炸裂等现象。在后续的高温化学强化过程中,由于膨胀系数的差异,亦会产生翘曲或炸裂等现象。另一方面,随着5G通讯的发展,对盖板玻璃有了更高的要求,低介电损耗和高热导率,以减弱高频电磁场在传输过程中速度减慢、信号强度衰减的现象。康宁CN110510881B专利虽然提出了应用于显示器相关领域的透明、强度尚可的微晶玻璃,但其未提出解决由于微晶玻璃各相膨胀系数的差异导致的晶化和强化过程中出现的翘曲和炸裂现象的办法。Based on the above advantages, microcrystalline glass is applied to the field of cover glass for mobile display devices with high strength requirements. However, the previous microcrystalline glass is either translucent or cannot be chemically strengthened, and the intrinsic strength cannot meet the requirements of the cover glass for strength performance. In addition, during the crystallization process, due to the differences in performance such as the expansion coefficient between the crystal phase and the crystal phase, the crystal phase and the glass phase, the stress distribution of the glass is uneven, resulting in warping or cracking. In the subsequent high-temperature chemical strengthening process, due to the difference in expansion coefficient, warping or cracking will also occur. On the other hand, with the development of 5G communications, higher requirements are placed on cover glass, low dielectric loss and high thermal conductivity to reduce the slowdown of high-frequency electromagnetic fields during transmission and the attenuation of signal strength. Although Corning's CN110510881B patent proposes transparent and strong microcrystalline glass for use in display-related fields, it does not propose a solution to the warping and cracking phenomena that occur during crystallization and strengthening due to the differences in expansion coefficients of the various phases of microcrystalline glass.
发明内容Summary of the invention
针对现有技术中存在微晶玻璃出现翘曲和炸裂现象的问题,本发明提供一种微晶玻璃、微晶玻璃前驱体及其制备方法,制备出具有高的断裂韧性和透过率以及低雾度的离子交换的微晶玻璃,以及制备的微晶化热处理工艺,在微晶玻璃引入TiO2,优化料方组成和晶化工艺引入锂长石固溶体晶相,大幅度改善 了透锂长石晶相和硅酸锂晶相之间膨胀系数差异大导致的翘曲和玻璃片碎裂的现象。且该玻璃具有低的介电损耗和高的热导率,同时也满足了5G通讯对微晶玻璃的要求。In view of the problems of warping and cracking of microcrystalline glass in the prior art, the present invention provides a microcrystalline glass, a microcrystalline glass precursor and a preparation method thereof, and prepares an ion-exchanged microcrystalline glass with high fracture toughness and transmittance and low haze, as well as a microcrystalline heat treatment process for the preparation, introduces TiO 2 into the microcrystalline glass, optimizes the material composition and the crystallization process, introduces the lithium feldspar solid solution crystal phase, and greatly improves The phenomenon of warping and glass fragmentation caused by the large difference in expansion coefficient between the petalite crystal phase and the lithium silicate crystal phase was solved. The glass has low dielectric loss and high thermal conductivity, and also meets the requirements of 5G communication for microcrystalline glass.
本发明是通过以下技术方案来实现:The present invention is achieved through the following technical solutions:
一种微晶玻璃,组成按质量百分比计,含有:SiO2:65%~78%;Al2O3:3%~10%;Li2O:6%~12%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3,晶相包含有硅酸锂晶相、锂长石固溶体和/或透锂长石晶相,微晶玻璃是透明无色的;对于1mm厚度的微晶玻璃,在450nm~1000nm波长范围内,微晶玻璃具有至少86%的透过率。A microcrystalline glass, comprising, by mass percentage, 65% to 78% SiO2 ; 3 % to 10% Al2O3 ; 6% to 12% Li2O ; 1% to 8% P2O5; 0.5% to 6% ZrO2; 0.6% to 6% MgO; 0.5 % to 5% B2O3 ; 0.3% to 3 % K2O; 0.1% to 1% Na2O; 0.3% to 3% ZnO ; 0.5% to 8% TiO2; wherein the mass percentage ratio of (SiO2 + Li2O ) to Al2O3 is 6 to 15 , the mass percentage ratio of Al2O3 to Li2O3 is 6 to 15, the mass percentage ratio of (SiO2 + Li2O ) to Al2O3 is 6 to 15, the mass percentage ratio of (Al2O3 to Li2O3) to ( Al2O3 ) is 6 to 15, the mass percentage ratio of (Al2O3 to Li2O3) to ( Al2O3 ) is 6 to 15, the mass percentage ratio of ( Al2O3 to Li2O3) to (Al2O3 to Li ... SiO2 + Li2O) to (Al2O3 to Li2 The mass percentage of O is 0.7 to 1.3, the crystalline phase includes a lithium silicate crystalline phase, a lithium feldspar solid solution and/or a lithium feldspar crystalline phase, and the microcrystalline glass is transparent and colorless; for a microcrystalline glass with a thickness of 1 mm, the microcrystalline glass has a transmittance of at least 86% within a wavelength range of 450 nm to 1000 nm.
优选的,硅酸锂晶相占微晶玻璃30wt%~70wt%。Preferably, the lithium silicate crystal phase accounts for 30wt% to 70wt% of the glass-ceramics.
优选的,硅酸锂晶相为焦硅酸锂、偏硅酸锂晶相或者二者的组合。Preferably, the lithium silicate crystal phase is lithium disilicate, lithium metasilicate or a combination thereof.
优选的,以质量百分比计,P2O5+ZrO2<12wt%。Preferably, in terms of mass percentage, P 2 O 5 +ZrO 2 <12 wt %.
优选的,以质量百分比计,MgO+ZnO>0.5%。Preferably, in terms of mass percentage, MgO+ZnO>0.5%.
优选的,当微晶玻璃的厚度为1mm时,对于400nm~450nm的蓝光,微晶玻璃具有27%以上的阻隔率。Preferably, when the thickness of the microcrystalline glass is 1 mm, the microcrystalline glass has a blocking rate of more than 27% for blue light of 400 nm to 450 nm.
优选的,当微晶玻璃的厚度为1mm时,微晶玻璃具有不大于0.3%的雾度。Preferably, when the thickness of the microcrystalline glass is 1 mm, the microcrystalline glass has a haze of no more than 0.3%.
优选的,微晶玻璃在CIE L*a*b*比色系统中具有下述透射或反射颜色坐标:L*≥90,a*为-0.2~0.2,b*为-0.2~0.6。Preferably, the glass-ceramics has the following transmission or reflection color coordinates in the CIE L*a*b* colorimetric system: L*≥90, a* is -0.2 to 0.2, and b* is -0.2 to 0.6.
优选的,在室温和频率为2467MHZ下,微晶玻璃的介电损耗角正切小于或等于0.002。Preferably, at room temperature and a frequency of 2467 MHZ, the dielectric loss tangent of the microcrystalline glass is less than or equal to 0.002.
优选的,在25℃下,微晶玻璃的热导率大于或等于2W/m·K。Preferably, at 25° C., the thermal conductivity of the glass-ceramics is greater than or equal to 2 W/m·K.
优选的,微晶玻璃的结晶度为50%以上。Preferably, the crystallinity of the glass-ceramics is greater than 50%.
优选的,微晶玻璃的结晶度为60%以上。Preferably, the crystallinity of the glass-ceramics is above 60%.
优选的,微晶玻璃的结晶度为70%以上。 Preferably, the crystallinity of the glass-ceramics is above 70%.
优选的,微晶玻璃的结晶度为80%以上。Preferably, the crystallinity of the glass-ceramics is above 80%.
优选的,微晶玻璃的结晶度为90%以上。Preferably, the crystallinity of the glass-ceramics is above 90%.
优选的,微晶玻璃中还包含晶粒,晶粒具有60nm或更小的最长维度。Preferably, the glass-ceramic further comprises crystal grains, wherein the crystal grains have a longest dimension of 60 nm or less.
优选的,微晶玻璃具有1MPa·m1/2或更大的断裂韧性。Preferably, the glass-ceramics has a fracture toughness of 1 MPa·m 1/2 or more.
优选的,微晶玻璃具有1.2MPa·m1/2或更大的断裂韧性。Preferably, the glass-ceramics has a fracture toughness of 1.2 MPa·m 1/2 or greater.
优选的,微晶玻璃具有650kgf/mm2或更大的维氏硬度。Preferably, the glass-ceramics has a Vickers hardness of 650 kgf/mm 2 or more.
优选的,微晶玻璃具有750kgf/mm2或更大的维氏硬度。Preferably, the glass-ceramics has a Vickers hardness of 750 kgf/mm 2 or more.
优选的,微晶玻璃具有800kgf/mm2或更大的维氏硬度。Preferably, the glass-ceramics has a Vickers hardness of 800 kgf/mm 2 or more.
优选的,微晶玻璃具有90GPa或更大的弹性模量。Preferably, the glass-ceramic has an elastic modulus of 90 GPa or greater.
优选的,微晶玻璃具有100GPa或更大的弹性模量。Preferably, the glass-ceramic has an elastic modulus of 100 GPa or greater.
优选的,将微晶玻璃置于20℃、10wt%HF溶液中20min,其失重量不大于12mg/cm2Preferably, when the microcrystalline glass is placed in a 10 wt % HF solution at 20° C. for 20 minutes, the weight loss is no more than 12 mg/cm 2 .
优选的,将微晶玻璃置于95℃、5wt%HCl溶液中24h,其失重量不大于0.06mg/cm2。Preferably, the glass-ceramics is placed in a 5 wt % HCl solution at 95° C. for 24 hours, and its weight loss is no more than 0.06 mg/cm 2 .
优选的,将微晶玻璃置于95℃、5wt%NaOH溶液中6h,其失重量不大于0.14mg/cm2。Preferably, the glass-ceramics is placed in a 5 wt % NaOH solution at 95° C. for 6 hours, and its weight loss is no more than 0.14 mg/cm 2 .
优选的,微晶玻璃具有不小于200MPa的表面压应力。Preferably, the glass-ceramics has a surface compressive stress of not less than 200 MPa.
优选的,微晶玻璃具有不小于300MPa的表面压应力。Preferably, the glass-ceramics has a surface compressive stress of not less than 300 MPa.
优选的,强化时间不大于16h,微晶玻璃具有至少60微米的压缩应力层深度。Preferably, the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 60 microns.
优选的,强化时间不大于16h,微晶玻璃具有至少80微米的压缩应力层深度。Preferably, the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 80 microns.
优选的,强化时间不大于16h,微晶玻璃具有至少100微米的压缩应力层深度。Preferably, the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 100 microns.
优选的,强化时间不大于16h,微晶玻璃具有至少120微米的压缩应力层深度。 Preferably, the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 120 microns.
优选的,强化时间不大于16h,微晶玻璃具有至少140微米的压缩应力层深度。Preferably, the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 140 microns.
优选的,强化时间不大于12h。Preferably, the strengthening time is no more than 12 hours.
优选的,强化时间不大于8h。Preferably, the strengthening time is no more than 8 hours.
优选的,微晶玻璃具有至少80MPa的中心张应力。Preferably, the glass-ceramic has a central tensile stress of at least 80 MPa.
优选的,还包含中心张应力,微晶玻璃具有至少90MPa的中心张应力。Preferably, it also comprises central tensile stress, and the microcrystalline glass has a central tensile stress of at least 90 MPa.
优选的,组成按质量百分比计,含有:SiO2:68%~75%;Al2O3:4%~7%;Li2O:7%~11%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3。Preferably, the composition , by mass percentage, contains: SiO2 : 68% to 75%; Al2O3 : 4% to 7%; Li2O : 7% to 11%; P2O5 : 1% to 8%; ZrO2 : 0.5 % to 6%; MgO: 0 to 6%; B2O3 : 0 to 5%; K2O : 0 to 3 %; Na2O : 0 to 1%; ZnO: 0 to 3%; TiO2 : 0.5% to 8%; wherein the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage ratio of Al2O3 to Li2O is 0.7 to 1.3.
一种电子装置,包括覆盖件,所述覆盖件包括微晶玻璃。An electronic device includes a cover, wherein the cover includes microcrystalline glass.
一种微晶玻璃,组成按摩尔百分比计,含有:组成按质量百分比计,含有:SiO2:65%~78%;Al2O3:3%~10%;Li2O:6%~12%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3,当微晶玻璃的厚度为1mm时,在450nm~1000nm波长范围内,微晶玻璃具有至少86%的透过率;微晶玻璃具有大于1MPa·m1/2的断裂韧性。A microcrystalline glass, comprising , by mole percentage, 65% to 78% SiO2 , 3% to 10% Al2O3 , 6% to 12% Li2O , 1% to 8% P2O5, 0.5% to 6% ZrO2 , 0.5% to 6% MgO , 0% to 6 % B2O3 , 0 % to 5% K2O, 0% to 3% Na2O, 0% to 1% ZnO, and 0.5% to 8% TiO2 . The mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage ratio of Al2O3 to Li2O3 is 6 to 15 . The mass percentage of O is 0.7 to 1.3. When the thickness of the microcrystalline glass is 1 mm, the microcrystalline glass has a transmittance of at least 86% within a wavelength range of 450 nm to 1000 nm. The microcrystalline glass has a fracture toughness greater than 1 MPa·m 1/2 .
优选的,微晶玻璃的晶相包括30wt%~70wt%的硅酸锂晶相、锂长石固溶体和/或透锂长石。Preferably, the crystal phase of the glass-ceramics includes 30 wt % to 70 wt % of lithium silicate crystal phase, lithium feldspar solid solution and/or petalite.
优选的,微晶玻璃具有650kgf/mm2或更大的维氏硬度。Preferably, the glass-ceramics has a Vickers hardness of 650 kgf/mm 2 or more.
优选的,微晶玻璃具有750kgf/mm2或更大的维氏硬度。Preferably, the glass-ceramics has a Vickers hardness of 750 kgf/mm 2 or more.
优选的,微晶玻璃具有800kgf/mm2或更大的维氏硬度。Preferably, the glass-ceramics has a Vickers hardness of 800 kgf/mm 2 or more.
优选的,微晶玻璃具有90GPa或更大的弹性模量。Preferably, the glass-ceramic has an elastic modulus of 90 GPa or greater.
优选的,微晶玻璃具有100GPa或更大的弹性模量。Preferably, the glass-ceramic has an elastic modulus of 100 GPa or greater.
优选的,将微晶玻璃置于20℃、10wt%HF溶液中20min,其失重量不大于 12mg/cm2Preferably, the glass-ceramics is placed in a 10 wt% HF solution at 20°C for 20 minutes, and its weight loss is no greater than 12mg/ cm2 .
优选的,将微晶玻璃置于95℃、5wt%HCl溶液中24h,其失重量不大于0.06mg/cm2Preferably, when the glass-ceramics is placed in a 5 wt % HCl solution at 95° C. for 24 hours, the weight loss is no more than 0.06 mg/cm 2 .
优选的,将微晶玻璃置于95℃、5wt%NaOH溶液中6h,其失重量不大于0.14mg/cm2Preferably, when the glass-ceramics is placed in a 5 wt % NaOH solution at 95° C. for 6 hours, the weight loss is no more than 0.14 mg/cm 2 .
优选的,微晶玻璃具有不小于200MPa的表面压应力。Preferably, the glass-ceramics has a surface compressive stress of not less than 200 MPa.
优选的,强化时间不大于16h,微晶玻璃具有至少80微米的压缩应力层深度。Preferably, the strengthening time is no more than 16 hours, and the glass-ceramics has a compressive stress layer depth of at least 80 microns.
优选的,微晶玻璃具有至少90MPa的中心张应力。Preferably, the glass-ceramic has a central tensile stress of at least 90 MPa.
优选的,当微晶玻璃的厚度为1mm时,微晶玻璃具有不大于0.3%的雾度。Preferably, when the thickness of the microcrystalline glass is 1 mm, the microcrystalline glass has a haze of no more than 0.3%.
优选的,微晶玻璃是无色的,且在CIE L*a*b*比色系统中具有下述透射或反射颜色坐标:L*≥90,a*为-0.2~0.2,b*为-0.2~0.6。Preferably, the glass-ceramic is colorless and has the following transmission or reflection color coordinates in the CIE L*a*b* colorimetric system: L*≥90, a* is -0.2 to 0.2, and b* is -0.2 to 0.6.
优选的,微晶玻璃的结晶度为70%以上。Preferably, the crystallinity of the glass-ceramics is above 70%.
优选的,微晶玻璃中还包含晶粒,所述晶粒具有60nm或更小的最长维度。Preferably, the glass-ceramic further comprises crystal grains, wherein the crystal grains have a longest dimension of 60 nm or less.
优选的,在室温和频率为2467MHZ下,微晶玻璃的介电损耗角正切小于或等于0.002。Preferably, at room temperature and a frequency of 2467 MHZ, the dielectric loss tangent of the microcrystalline glass is less than or equal to 0.002.
优选的,在25℃下,微晶玻璃的热导率大于或等于2W/m·K。Preferably, at 25° C., the thermal conductivity of the glass-ceramics is greater than or equal to 2 W/m·K.
一种电子产品,包括覆盖保护件,覆盖保护件包含微晶玻璃。An electronic product comprises a cover protection member, wherein the cover protection member comprises microcrystalline glass.
一种微晶前驱体玻璃组合物,组成按质量百分比计,含有:SiO2:65%~78%;Al2O5:3%~10%;Li2O:6%~12%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3;前驱体玻璃组合物的1000P~10000P黏度对应的温度范围为900℃~1200℃,前驱体玻璃的制备适用于压延法、浇注法、浮法成型工艺。A microcrystalline precursor glass composition, comprising, by mass percentage, 65% to 78% SiO2 ; 3 % to 10% Al2O5 ; 6 % to 12% Li2O; 1% to 8% P2O5 ; 0.5% to 6% ZrO2; 0.6% to 6% MgO; 0.5% to 5% B2O3; 0.3 % to 3% K2O; 0.1% to 1% Na2O; 0.3 % to 3% ZnO; and 0.5 % to 8% TiO2. The ratio of the mass percentage of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage of Al2O3 to Li2O3 is 6 to 15. The mass percentage of O is 0.7-1.3; the temperature range corresponding to the viscosity of the precursor glass composition of 1000P-10000P is 900°C-1200°C, and the preparation of the precursor glass is suitable for calendering, casting and float forming processes.
优选的,在20℃~380℃下,前驱体玻璃组合物的热膨胀系数为7.0×10-6/℃~8.5×10-6/℃。 Preferably, at 20°C to 380°C, the thermal expansion coefficient of the precursor glass composition is 7.0×10 -6 / °C to 8.5× 10 -6 /°C.
优选的,在20℃~600℃下,前驱体玻璃组合物的热膨胀系数增长率不大于6%。Preferably, at 20° C. to 600° C., the thermal expansion coefficient growth rate of the precursor glass composition is no more than 6%.
优选的,前驱体玻璃组合物的软化点为660℃~690℃,在晶化过程中可直接进行3D热弯。Preferably, the softening point of the precursor glass composition is 660° C. to 690° C., and 3D hot bending can be performed directly during the crystallization process.
一种制备微晶玻璃的方法,包括以下步骤:A method for preparing glass-ceramics comprises the following steps:
S1,制备微晶前驱体玻璃组合物,以质量百分比计,所述微晶前驱体玻璃组合物包括下述组分:SiO2:65~78%;Al2O3:3~10%;Li2O:6~12%;P2O5:1~8%;ZrO2:0.5~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3;S1, preparing a microcrystalline precursor glass composition, wherein the microcrystalline precursor glass composition comprises the following components in percentage by mass: SiO2 : 65-78%; Al2O3 : 3-10 %; Li2O: 6-12% ; P2O5 : 1-8%; ZrO2 : 0.5-6%; MgO: 0-6%; B2O3: 0-5%; K2O: 0-3%; Na2O : 0-1 %; ZnO : 0-3%; TiO2 : 0.5-8%; wherein the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6-15, and the mass percentage ratio of Al2O3 to Li2O is 0.7-1.3 ;
S2,对微晶前驱体玻璃组合物进行微晶化热处理来形成微晶玻璃,微晶玻璃结晶度≥70%,微晶玻璃的晶相为硅酸锂、锂长石固溶体和/或透锂长石晶相,其中,所述微晶玻璃是透明的,当微晶玻璃的厚度为1mm时,对450nm~1000nm波长范围内的光具有不低于86%的透过率;S2, performing a microcrystallization heat treatment on the microcrystalline precursor glass composition to form a microcrystalline glass, wherein the crystallinity of the microcrystalline glass is ≥70%, and the crystal phase of the microcrystalline glass is lithium silicate, lithium feldspar solid solution and/or lithium feldspar crystal phase, wherein the microcrystalline glass is transparent, and when the thickness of the microcrystalline glass is 1 mm, the transmittance of the light within the wavelength range of 450 nm to 1000 nm is not less than 86%;
S3,对晶化热处理完的微晶玻璃进行化学强化形成强化微晶玻璃,所述强化微晶玻璃具有不小于200MPa的表面压缩应力和不低于80μm的压缩层深度。S3, chemically strengthening the microcrystalline glass after the crystallization heat treatment to form a strengthened microcrystalline glass, wherein the strengthened microcrystalline glass has a surface compressive stress of not less than 200 MPa and a compression layer depth of not less than 80 μm.
优选的,微晶化热处理工艺包括下述顺序步骤:首先将微晶前驱体玻璃组合物以一定的加热速率加热到成核温度,并在成核温度下保持预定时间,获得成核微晶前驱体组合物;再将成核微晶前驱体组合物加热到结晶温度,并在结晶温度下保持预定时间,获得结晶微晶前驱体玻璃组合物;最后将结晶微晶前驱体玻璃组合物以一定降温速率降至室温,获得微晶玻璃。Preferably, the microcrystallization heat treatment process includes the following sequential steps: first, the microcrystalline precursor glass composition is heated to the nucleation temperature at a certain heating rate, and maintained at the nucleation temperature for a predetermined time to obtain a nucleated microcrystalline precursor composition; then, the nucleated microcrystalline precursor composition is heated to the crystallization temperature, and maintained at the crystallization temperature for a predetermined time to obtain a crystallized microcrystalline precursor glass composition; finally, the crystallized microcrystalline precursor glass composition is cooled to room temperature at a certain cooling rate to obtain microcrystalline glass.
优选的,化学强化工艺为将微晶玻璃浸没在单一盐浴,其中,所述熔盐或盐熔体中包含至少一种半径大于玻璃中碱金属离子半径的离子。Preferably, the chemical strengthening process is to immerse the microcrystalline glass in a single salt bath, wherein the molten salt or salt melt contains at least one ion having a radius larger than the radius of the alkali metal ions in the glass.
优选的,盐浴包含钾和钠的硝酸盐或硫酸盐。Preferably, the salt bath comprises nitrates or sulfates of potassium and sodium.
优选的,化学强化工艺为将微晶玻璃浸没在具有相同或不同组成的多个盐浴中,其中,所述熔盐或盐熔体中包含至少一种半径大于玻璃中碱金属离子半 径的离子;盐浴包含钾和钠的硝酸盐或硫酸盐,后一种盐浴中钾离子浓度大于前一种盐浴中钾离子浓度。Preferably, the chemical strengthening process is to immerse the glass-ceramics in a plurality of salt baths having the same or different compositions, wherein the molten salt or salt melt contains at least one ion having a radius larger than the semi-circular radius of the alkali metal ions in the glass. The salt bath contains nitrates or sulfates of potassium and sodium, the concentration of potassium ions in the latter salt bath being greater than that in the former salt bath.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明一种微晶玻璃通过引入TiO2,优化料方组成和晶化工艺引入锂长石固溶体晶相,大幅度改善了透锂长石晶相和硅酸锂晶相之间膨胀系数差异大导致的翘曲和玻璃片碎裂的现象。且该玻璃具有低的介电损耗和高的热导率,同时也满足了5G通讯对微晶玻璃的要求。The microcrystalline glass of the present invention introduces TiO 2 , optimizes the material composition and crystallization process, and introduces the lithium feldspar solid solution crystal phase, which greatly improves the warping and glass fragmentation caused by the large difference in expansion coefficient between the lithium feldspar crystal phase and the lithium silicate crystal phase. The glass has low dielectric loss and high thermal conductivity, and also meets the requirements of 5G communication for microcrystalline glass.
本发明中微晶玻璃制品以二硅酸锂和锂长石固溶体为主晶相,为微晶玻璃制品提供固有的高机械强度和断裂韧性。The microcrystalline glass product of the present invention has lithium disilicate and lithium feldspar solid solution as main crystal phases, which provides the microcrystalline glass product with inherent high mechanical strength and fracture toughness.
锂长石固溶体和/或透锂长石晶相是第二晶相,具有小的晶粒尺寸,使微晶玻璃具有高的透明度,用作低热膨胀相可以提高微晶玻璃的耐热冲击性,锂长石固溶体补偿了透锂长石与硅酸锂相由于膨胀系数相差较大所造成的应力集中现象,减少玻璃的翘曲和炸裂现象。此外锂长石固溶体和/或透锂长石晶相可以在盐浴中进行化学强化,增加微晶玻璃制品的强度。微晶玻璃具有高的化学稳定性,其耐酸碱腐蚀性比主流二强锂铝硅盖板玻璃提高30倍。Lithium feldspar solid solution and/or petalite crystal phase is the second crystal phase with a small grain size, which makes the microcrystalline glass have high transparency. It can be used as a low thermal expansion phase to improve the thermal shock resistance of microcrystalline glass. Lithium feldspar solid solution compensates for the stress concentration caused by the large difference in expansion coefficients between petalite and lithium silicate phases, reducing the warping and cracking of glass. In addition, lithium feldspar solid solution and/or petalite crystal phase can be chemically strengthened in a salt bath to increase the strength of microcrystalline glass products. Microcrystalline glass has high chemical stability, and its acid and alkali corrosion resistance is 30 times higher than that of the mainstream second-strong lithium aluminum silicon cover glass.
透锂长石LiAlSi4O10是单斜晶体,晶粒尺寸较小,是锂源,膨胀系数为0.3×10-6/℃,用作低膨胀相来提微晶玻璃制品的耐热冲击性。MgO或ZnO以部分固溶体的形式进入透锂长石晶体,形成锂长石固溶体Lix(Mg,Zn)0.5-0.5xAlSi4O10,导致晶格畸变,XRD测试中出峰位置偏移。LiAlSi 4 O 10 is a monoclinic crystal with a small grain size. It is a lithium source with an expansion coefficient of 0.3×10 -6 /℃. It is used as a low expansion phase to improve the thermal shock resistance of microcrystalline glass products. MgO or ZnO enters the petalite crystal in the form of a partial solid solution to form a lithium feldspar solid solution Lix(Mg,Zn) 0.5-0.5x AlSi 4 O 10 , resulting in lattice distortion and peak position shift in XRD test.
锂长石固溶体晶相具有小的晶粒尺寸,使微晶玻璃具有高的透明度,且膨胀系数较透锂长石增大,使其和二硅酸锂的膨胀系数差异减小,可以改善晶化后样品的翘曲和炸裂现象。此外,透锂长石和锂长石固溶体Lix(Mg,Zn)0.5-0.5xAlSi4O10可以在盐浴中进行化学强化,其中Na+(和/或K+)取代锂长石固溶体结构中的Li+,使微晶玻璃制品表面产生压缩应力层,提高玻璃强度。The lithium feldspar solid solution crystal phase has a small grain size, which makes the microcrystalline glass have high transparency, and the expansion coefficient is larger than that of petalite, which reduces the difference in expansion coefficient between it and lithium disilicate, and can improve the warping and cracking of the sample after crystallization. In addition, petalite and lithium feldspar solid solution Li x (Mg, Zn) 0.5-0.5x AlSi 4 O 10 can be chemically strengthened in a salt bath, in which Na + (and/or K + ) replaces Li + in the lithium feldspar solid solution structure, so that a compressive stress layer is generated on the surface of the microcrystalline glass product, thereby improving the strength of the glass.
硅酸锂晶相可为焦硅酸锂或偏硅酸锂,焦硅酸锂Li2Si2O5是基于{Si2O5}四面体阵列的波纹片材的斜方晶体,晶体通常是扁平的或板状的,且具有明显的 解离面。因为无规则取向的互锁晶体的微晶结构使裂纹偏转和裂纹尖端钝化从而阻止裂纹扩展,提高微晶玻璃固有的机械强度和断裂韧性,但二硅酸锂晶相具有一个比较高的线性热膨胀系数,约为(9.5~10.5)×10-6/K,二硅酸锂使微晶玻璃的热稳定性降低。偏硅酸锂Li2SiO3具有斜方对称性,且(Si2O6)链平行c轴且通过锂离子连接在一起,在稀氢氟酸中,偏硅酸锂很容易从玻璃中溶出。由于偏硅酸锂的折射率与基础玻璃相差较大,过多的偏硅酸锂会使微晶玻璃透明度下降、强度下降。The lithium silicate crystal phase can be lithium disilicate or lithium metasilicate. Lithium disilicate Li 2 Si 2 O 5 is an orthorhombic crystal of corrugated sheets based on {Si 2 O 5 } tetrahedral arrays. The crystals are usually flat or plate-like and have obvious Dissociation surface. Because the microstructure of irregularly oriented interlocking crystals deflects cracks and passivates crack tips, thus preventing crack propagation and improving the inherent mechanical strength and fracture toughness of microcrystalline glass, but the lithium disilicate crystal phase has a relatively high linear thermal expansion coefficient of about (9.5-10.5)× 10-6 /K, and lithium disilicate reduces the thermal stability of microcrystalline glass. Lithium metasilicate Li2SiO3 has orthorhombic symmetry, and the ( Si2O6 ) chains are parallel to the c-axis and connected by lithium ions. In dilute hydrofluoric acid, lithium metasilicate is easily dissolved from the glass. Because the refractive index of lithium metasilicate is quite different from that of the base glass, too much lithium metasilicate will reduce the transparency and strength of microcrystalline glass.
本发明一种微晶前驱体玻璃组合物,其熔融温度低于1400℃,液相线温度所对应的的黏度大于3000P,成型黏度1000P-10000P对于的温度范围(900℃-1200℃),其黏温特性适合于压延法、浇注法、浮法等多种成型工艺。The present invention discloses a microcrystalline precursor glass composition, whose melting temperature is lower than 1400°C, whose viscosity corresponding to the liquidus temperature is greater than 3000P, whose molding viscosity is 1000P-10000P in the temperature range of 900°C-1200°C, and whose viscosity-temperature characteristics are suitable for various molding processes such as calendering, casting, and float process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是微晶前驱体玻璃组合物的差示扫描量热法(DSC)曲线。FIG. 1 is a differential scanning calorimetry (DSC) curve of a microcrystalline precursor glass composition.
图2是0.7mm微晶玻璃从200nm到1000nm波长的透过率曲线。Figure 2 is the transmittance curve of 0.7mm glass-ceramics from 200nm to 1000nm wavelength.
图3是微晶玻璃在10万倍放大倍数时的扫描电子显微镜(SEM)图像。FIG. 3 is a scanning electron microscope (SEM) image of glass-ceramics at a magnification of 100,000 times.
图4是微晶玻璃晶相的X射线衍射图谱(XRD)。FIG. 4 is an X-ray diffraction pattern (XRD) of the crystal phase of glass-ceramics.
图5是微晶玻璃制品化学强化后Na元素质量百分比随样品厚度方面变化的图表(EPMA)。FIG. 5 is a graph showing the mass percentage of Na in a glass-ceramic product after chemical strengthening as a function of sample thickness (EPMA).
图6是消费电子产品的正面俯视图。FIG. 6 is a front plan view of the consumer electronic product.
具体实施方式Detailed ways
下面结合具体的实施例对本发明做进一步的详细说明,所述是对本发明的解释而不是限定。The present invention is further described in detail below in conjunction with specific embodiments, which are intended to explain the present invention rather than to limit it.
本发明公开了一种微晶玻璃,组成按质量百分比计,含有:SiO2:65%~78%;Al2O3:3%~10%;Li2O:6%~12%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3,P2O5+ZrO2<12wt%,MgO+ZnO>0.5%。 The invention discloses a microcrystalline glass, which comprises , by mass percentage, 65% to 78% SiO2, 3 % to 10% Al2O3 , 6% to 12% Li2O , 1% to 8% P2O5 , 0.5% to 6% ZrO2, 0.5 % to 6% MgO, 0% to 6% B2O3 , 0% to 5% K2O , 0% to 3% Na2O, 0% to 1% ZnO, and 0.5 % to 8% TiO2. The mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15 , the mass percentage ratio of Al2O3 to Li2O is 0.7 to 1.3, P2O5 + ZrO2 is less than 12wt %, and MgO+ZnO is greater than 0.5%.
SiO2是本发明微晶前驱体玻璃组合物的基础成分,用于稳定玻璃的网络结构,其是形成硅酸锂、锂长石固溶体和/或透锂长石晶相的成分之一。其浓度过小,会影响形成晶相的含量和晶粒尺寸,从而影响光学性能;浓度应足够高以形成锂长石固溶体相,但玻璃熔化温度高,不易成型。因此,SiO2的含量为68wt%,优选为70wt%,进一步优选为72wt%。 SiO2 is a basic component of the microcrystalline precursor glass composition of the present invention, used to stabilize the network structure of the glass, and is one of the components that form lithium silicate, lithium feldspar solid solution and/or lithium feldspar crystal phase. If its concentration is too low, it will affect the content and grain size of the formed crystal phase, thereby affecting the optical properties; the concentration should be high enough to form a lithium feldspar solid solution phase, but the glass melting temperature is high and it is not easy to form. Therefore, the content of SiO2 is 68wt%, preferably 70wt%, and more preferably 72wt%.
Al2O3是形成玻璃网络结构的组分,其形成的铝氧多面体和硅氧四面体互穿成网状结构,含量增加可以降低玻璃的结晶倾向,提高热稳定性、化学稳定性、机械强度和硬度,增加微晶玻璃离子交换层深度和表面应力。但含量过高,会降低硅酸锂的分数,可能达不到互锁结构的程度,还会增加熔体的黏度。降低Al2O3的会使二硅酸锂晶相具有更高的质量占比,导致二硅酸锂的质量占比高于透锂长石和/或透锂长石固溶体,其互锁结构使玻璃强度提升,断裂韧性提高,抗跌落性能提升,基础玻璃制备和晶化的余度增大。因此,为了使硅酸锂具有更高的质量占比,Al2O3的范围为3wt%~10wt%。Al 2 O 3 is a component that forms a glass network structure. The aluminum oxide polyhedrons and silicon oxide tetrahedrons formed by the Al 2 O 3 interpenetrate into a network structure. Increasing the content can reduce the crystallization tendency of the glass, improve thermal stability, chemical stability, mechanical strength and hardness, and increase the depth of the ion exchange layer and surface stress of the microcrystalline glass. However, if the content is too high, the fraction of lithium silicate will be reduced, and the degree of interlocking structure may not be achieved, and the viscosity of the melt will be increased. Reducing the Al 2 O 3 will make the lithium disilicate crystal phase have a higher mass proportion, resulting in a higher mass proportion of lithium disilicate than that of petalite and/or petalite solid solution. Its interlocking structure improves the strength of the glass, improves the fracture toughness, improves the drop resistance, and increases the margin of basic glass preparation and crystallization. Therefore, in order to make lithium silicate have a higher mass proportion, the range of Al 2 O 3 is 3wt% to 10wt%.
Li2O是晶相组成的必要成分,也是化学强化必要成分。其含量不足,会影响晶化效果和强化性能;含量过高,会使玻璃的化学稳定性降低,且会使微晶玻璃的光学性能降低。因此,Li2O的范围为6wt%~12wt%。Li 2 O is an essential component of the crystal phase composition and also an essential component of chemical strengthening. If its content is insufficient, the crystallization effect and strengthening performance will be affected; if its content is too high, the chemical stability of the glass will be reduced and the optical properties of the microcrystalline glass will be reduced. Therefore, the range of Li 2 O is 6wt% to 12wt%.
实验发现,SiO2、Al2O3和Li2O之间的比例关系对样品晶化有一定的影响,其(SiO2+Li2O)/Al2O3的比值会影响微晶玻璃的雾度和晶粒大小,因此,(SiO2+Li2O)/Al2O3的数值范围取6~15,这样可以获得较小的晶粒,提高微晶玻璃的机械强度。合适的Al2O3/Li2O比值有利于二硅酸锂晶相的析出,因此Al2O3/Li2O的数值范围取0.7~1.3。The experiment found that the ratio of SiO 2 , Al 2 O 3 and Li 2 O has a certain influence on the crystallization of the sample. The ratio of (SiO 2 +Li 2 O)/Al 2 O 3 will affect the haze and grain size of the microcrystalline glass. Therefore, the value range of (SiO 2 +Li 2 O)/Al 2 O 3 is 6 to 15, which can obtain smaller grains and improve the mechanical strength of the microcrystalline glass. The appropriate Al 2 O 3 /Li 2 O ratio is conducive to the precipitation of lithium disilicate crystal phase, so the value range of Al 2 O 3 /Li 2 O is 0.7 to 1.3.
微晶前驱体玻璃组合物中含有P2O5,P2O5能够在玻璃晶化过程中形成晶核,促进晶体的形成,提高微晶玻璃的结晶度。如果浓度过低,前驱体玻璃不结晶;浓度过高,在前驱体玻璃形成过程中进行冷却时,会出现分相的可能,会难以控制失透。因为,P2O5的添加范围为1wt%~8wt%。The microcrystalline precursor glass composition contains P 2 O 5 , which can form crystal nuclei during the glass crystallization process, promote the formation of crystals, and improve the crystallinity of the microcrystalline glass. If the concentration is too low, the precursor glass will not crystallize; if the concentration is too high, phase separation may occur when the precursor glass is cooled during the formation process, and it will be difficult to control devitrification. Therefore, the addition range of P 2 O 5 is 1wt% to 8wt%.
ZrO2可以部分固溶体的形式进入透锂长石。ZrO2可降低P2O5在玻璃成型 时的分相,晶化时提高晶化温度,保证微晶玻璃中晶相的完整程度,降低微晶玻璃雾度。在高温下,ZrO2可显著降低液相线粘度,降低锂长石固溶体晶粒尺寸,有助于形成透明微晶玻璃。P2O5+ZrO2的过高会使微晶玻璃的均匀性下降,透明度下降;含量过低会使结晶速率降低而难以获得高强度。合适的P2O5+ZrO2可易于获得更细微的晶相。因此,P2O5+ZrO2的含量小于4wt%。ZrO 2 can partially enter petalite in the form of solid solution. ZrO 2 can reduce P 2 O 5 in glass forming. During crystallization, the crystallization temperature is increased to ensure the integrity of the crystal phase in the glass-ceramics and reduce the haze of the glass-ceramics. At high temperatures, ZrO2 can significantly reduce the liquidus viscosity, reduce the grain size of the lithium feldspar solid solution, and help form transparent glass-ceramics. Too high a content of P2O5 + ZrO2 will reduce the uniformity and transparency of the glass -ceramics; too low a content will reduce the crystallization rate and make it difficult to obtain high strength. Appropriate P2O5+ZrO2 can easily obtain a finer crystal phase. Therefore, the content of P2O5 + ZrO2 is less than 4wt%.
ZnO可以部分固溶体的形式进入透锂长石。ZnO可降低玻璃熔制难度,会促进玻璃低温晶化,但浓度过大时会使样品结晶度和透过率降低、雾度增大。ZnO can enter petalite in the form of partial solid solution. ZnO can reduce the difficulty of glass melting and promote low-temperature crystallization of glass, but when the concentration is too high, the crystallinity and transmittance of the sample will decrease and the haze will increase.
MgO使玻璃熔制难度降低,但易使微晶玻璃结晶度和光学性能下降。MgO reduces the difficulty of glass melting, but it can easily reduce the crystallinity and optical properties of microcrystalline glass.
B2O3使微晶玻璃网络结构改善,调整微晶玻璃的化学强化性能,但其过量会使玻璃在成型时易于析晶。B 2 O 3 improves the network structure of glass-ceramics and adjusts the chemical strengthening properties of glass-ceramics, but excessive B 2 O 3 makes it easy for the glass to crystallize during molding.
TiO2有助于降低玻璃的熔制温度,提高化学稳定性,降低热膨胀系数,抑制前驱体玻璃析晶。TiO2的引入有助于形成锂长石固溶体Lix(Mg,Zn)0.5~0.5xAlSi4O10,有利于提高基础前驱体玻璃制备。TiO 2 helps to lower the melting temperature of glass, improve chemical stability, reduce thermal expansion coefficient, and inhibit crystallization of precursor glass. The introduction of TiO 2 helps to form lithium feldspar solid solution Lix(Mg,Zn)0.5~0.5xAlSi 4 O 10 , which is beneficial to improve the preparation of basic precursor glass.
SnO2作为澄清剂,提高微晶玻璃的除泡能力。 SnO2 acts as a clarifier to improve the defoaming ability of glass-ceramics.
本发明中微晶玻璃还可概括地描述为含锂的硅酸盐玻璃或微晶玻璃,包含SiO2,Al2O3和Li2O。除了SiO2,Al2O3和Li2O以外,本发明所述的玻璃和微晶玻璃还包括碱性盐K2O,以及P2O5、ZrO2和多种其他组分。The glass-ceramics of the present invention can also be generally described as lithium-containing silicate glass or glass-ceramics, comprising SiO 2 , Al 2 O 3 and Li 2 O. In addition to SiO 2 , Al 2 O 3 and Li 2 O, the glass and glass-ceramics of the present invention also include alkaline salt K 2 O, as well as P 2 O 5 , ZrO 2 and various other components.
微晶玻璃的晶相包含硅酸锂晶相、锂长石固溶体和/或透锂长石晶相,为微晶玻璃制品提供高的强度和透明度。硅酸锂晶相占微晶玻璃30wt%~70wt%,硅酸锂晶相为焦硅酸锂、偏硅酸锂晶相或者二者的组合。样品的晶相种类、晶相占比及结晶度通过X射线衍射(XRD)测试,通过JADE,结合Rietveld全谱拟合精修计算。微晶玻璃中还包含晶粒,晶粒具有小于100nm的最长维度,优选为60nm或更小的最长维度。The crystal phase of glass-ceramics includes lithium silicate crystal phase, lithium feldspar solid solution and/or lithium feldspar crystal phase, which provide high strength and transparency for glass-ceramics products. The lithium silicate crystal phase accounts for 30wt% to 70wt% of the glass-ceramics, and the lithium silicate crystal phase is lithium pyrosilicate, lithium metasilicate or a combination of the two. The crystal phase type, crystal phase ratio and crystallinity of the sample are tested by X-ray diffraction (XRD), and calculated by JADE combined with Rietveld full spectrum fitting refinement. The glass-ceramics also contains grains, and the grains have a longest dimension of less than 100nm, preferably a longest dimension of 60nm or less.
微晶玻璃制品具有高的透过率和低的雾度,光学性能优异。微晶玻璃制品中晶粒尺寸、晶相种类和质量占比会影响制品的雾度和透过率,晶粒越小透过率越高;雾度越小,透过率越高,雾度、透过率和Lab色坐标采用CS-700色 彩雾度计测试。微晶玻璃是透明无色的,微晶玻璃在CIE L*a*b*比色系统中具有下述透射或反射颜色坐标:L*≥90,a*为-0.2~0.2,b*为-0.2~0.6。Microcrystalline glass products have high transmittance and low haze, and excellent optical properties. The grain size, crystal phase type and mass ratio in microcrystalline glass products will affect the haze and transmittance of the products. The smaller the grain, the higher the transmittance; the smaller the haze, the higher the transmittance. The haze, transmittance and Lab color coordinates are calculated using the CS-700 colorimetric system. Color haze meter test. Glass-ceramics is transparent and colorless. Glass-ceramics has the following transmission or reflection color coordinates in the CIE L*a*b* colorimetric system: L*≥90, a* is -0.2 to 0.2, and b* is -0.2 to 0.6.
对于1mm厚度的微晶玻璃,在450nm~1000nm波长范围内,微晶玻璃具有至少86%的透过率,优选为90%以上。当微晶玻璃的厚度为1mm时,对于400nm~450nm的蓝光,微晶玻璃具有27%以上的阻隔率,且具有不大于0.3%的雾度,优选为0.2%以下,更优选为0.15%以下。在室温和频率为2467MHZ下,微晶玻璃的介电损耗角正切小于或等于0.002。在25℃下,微晶玻璃的热导率大于或等于2W/m·K。For a 1mm thick glass-ceramic, within the wavelength range of 450nm to 1000nm, the glass-ceramic has a transmittance of at least 86%, preferably above 90%. When the thickness of the glass-ceramic is 1mm, for blue light of 400nm to 450nm, the glass-ceramic has a barrier rate of more than 27%, and has a haze of no more than 0.3%, preferably less than 0.2%, and more preferably less than 0.15%. At room temperature and a frequency of 2467MHZ, the dielectric loss tangent of the glass-ceramic is less than or equal to 0.002. At 25°C, the thermal conductivity of the glass-ceramic is greater than or equal to 2W/m·K.
在一些实施例中,微晶玻璃的结晶度为50%以上,优选为60%以上,优选为70%以上,优选为80%以上,更优选为90%以上。In some embodiments, the crystallinity of the glass-ceramics is greater than 50%, preferably greater than 60%, preferably greater than 70%, preferably greater than 80%, and more preferably greater than 90%.
微晶玻璃具有优异的可强化性能,通过化学强化可以使微晶玻璃获得额外的机械强度。微晶玻璃具有1MPa·m1/2或更大的断裂韧性,更优选为具有1.2MPa·m1/2或更大的断裂韧性。断裂韧性使用本技术领域所公知的方法来进行测量,例如使用维氏硬度压痕法,根据GB/T 37900-2019,“超薄玻璃硬度和断裂韧性实验方法小负荷维氏压痕法”。Glass-ceramics have excellent strengthenability, and chemical strengthening can give glass-ceramics additional mechanical strength. Glass-ceramics have a fracture toughness of 1 MPa·m 1/2 or greater, more preferably 1.2 MPa·m 1/2 or greater. Fracture toughness is measured using methods known in the art, such as Vickers hardness indentation method, according to GB/T 37900-2019, "Ultra-thin glass hardness and fracture toughness test method small load Vickers indentation method".
微晶玻璃具有高的耐刮檫性,维氏硬度使用GB/T 37900-2019,“超薄玻璃硬度和断裂韧性实验方法小负荷维氏压痕法”。在一种或多种实施例中,非化学强化的微晶玻璃具有650kgf/mm2或更大的维氏硬度,优选为微晶玻璃具有750kgf/mm2或更大的维氏硬度,更优选为微晶玻璃具有800kgf/mm2或更大的维氏硬度。The microcrystalline glass has high scratch resistance, and the Vickers hardness uses GB/T 37900-2019, "Ultra-thin glass hardness and fracture toughness test method small load Vickers indentation method". In one or more embodiments, the non-chemically strengthened microcrystalline glass has a Vickers hardness of 650kgf/ mm2 or greater, preferably the microcrystalline glass has a Vickers hardness of 750kgf/ mm2 or greater, and more preferably the microcrystalline glass has a Vickers hardness of 800kgf/ mm2 or greater.
弹性模量使用本技术领域所公知的方法来进行测量,根据GB/T 37788-2019,“超薄玻璃弹性模量试验方法”。在一些实施例中,微晶玻璃具有90GPa或更大的弹性模量,微晶玻璃具有100GPa或更大的弹性模量。The elastic modulus is measured using a method known in the art, according to GB/T 37788-2019, "Test method for elastic modulus of ultra-thin glass". In some embodiments, the microcrystalline glass has an elastic modulus of 90 GPa or greater, and the microcrystalline glass has an elastic modulus of 100 GPa or greater.
微晶玻璃具有不小于200MPa的表面压应力,更优选微晶玻璃具有不小于300MPa的表面压应力。The microcrystalline glass has a surface compressive stress of not less than 200 MPa, and more preferably, the microcrystalline glass has a surface compressive stress of not less than 300 MPa.
强化时间不大于16h,微晶玻璃具有至少60微米的压缩应力层深度,优选 微晶玻璃具有至少80微米的压缩应力层深度,优选微晶玻璃具有至少100微米的压缩应力层深度,优选微晶玻璃具有至少120微米的压缩应力层深度,更优选微晶玻璃具有至少140微米的压缩应力层深度。The strengthening time is not more than 16 hours, and the microcrystalline glass has a compressive stress layer depth of at least 60 microns, preferably The microcrystalline glass has a compressive stress layer depth of at least 80 microns, preferably the microcrystalline glass has a compressive stress layer depth of at least 100 microns, preferably the microcrystalline glass has a compressive stress layer depth of at least 120 microns, and more preferably the microcrystalline glass has a compressive stress layer depth of at least 140 microns.
微晶玻璃具有至少80MPa的中心张应力,优选为微晶玻璃具有至少90MPa的中心张应力。The glass-ceramic has a central tensile stress of at least 80 MPa, and preferably the glass-ceramic has a central tensile stress of at least 90 MPa.
本发明所述的微晶玻璃具有优异的化学耐久性。化学耐久性测试采用本技术领域所公知的失重法进行,根据GB/T 31644-2016,“平板显示基板玻璃化学耐久性的试验方法”。在测试过程中,将玻璃样品裁成一定大小的尺寸,六面抛光至镜面,将试样浸渍在一定浓度的化学试剂中,通过比较化学侵蚀前后试样重量的差别来计算样品单位面积质量的变化(单位:mg/cm2)来评价样品的化学耐久性。在一种或多种实施例中,微晶玻璃在5wt%、95℃的HCl溶液中浸泡24h,其单位面积的失重约为0.06mg/cm2或更小,0.05mg/cm2或更小,0.04mg/cm2或更小,0.03mg/cm2或更小;在10wt%、20℃的HF溶液中浸泡20min,其单位面积的失重约为11.8mg/cm2或更小,约为11.0mg/cm2或更小,约为10.8mg/cm2或更小,约为10.0mg/cm2或更小;在5wt%、95℃的NaOH溶液中浸泡6h,其单位面积的失重约为0.14/cm2或更小,0.12/cm2或更小,0.10/cm2或更小,0.08/cm2或更小。The microcrystalline glass of the present invention has excellent chemical durability. The chemical durability test is carried out by the weight loss method known in the art, according to GB/T 31644-2016, "Test method for chemical durability of flat panel display substrate glass". During the test, the glass sample is cut into a certain size, polished to a mirror surface on six sides, and immersed in a chemical reagent of a certain concentration. By comparing the difference in weight of the sample before and after chemical erosion, the change in the mass per unit area of the sample (unit: mg/cm 2 ) is calculated to evaluate the chemical durability of the sample. In one or more embodiments, the microcrystalline glass is immersed in a 5wt% HCl solution at 95°C for 24 hours, and its weight loss per unit area is approximately 0.06mg/ cm2 or less, 0.05mg/ cm2 or less, 0.04mg/ cm2 or less, 0.03mg/ cm2 or less; immersed in a 10wt% HF solution at 20°C for 20 minutes, and its weight loss per unit area is approximately 11.8mg/ cm2 or less, approximately 11.0mg/ cm2 or less, approximately 10.8mg/ cm2 or less, approximately 10.0mg/ cm2 or less; immersed in a 5wt% NaOH solution at 95°C for 6 hours, and its weight loss per unit area is approximately 0.14/ cm2 or less, 0.12/ cm2 or less, 0.10/ cm2 or less, 0.08/ cm2 or less.
在一些实施例中,微晶玻璃在较大的温度范围内膨胀系数变化很小,在室温~380℃温度范围,膨胀系数约为7.6×10-6/℃或更大,约7.8×10-6/℃或更大,约7.9×10-6/℃或更大,约8×10-6/℃或更大,约8.1×10-6/℃或更大;在室温~600℃温度范围,膨胀系数约为7.6×10-6/℃或更大,约7.8×10-6/℃或更大,约7.9×10-6/℃或更大,约8×10-6/℃或更大,约8.1×10-6/℃或更大。In some embodiments, the expansion coefficient of the microcrystalline glass changes very little over a large temperature range. In the temperature range of room temperature to 380°C, the expansion coefficient is about 7.6× 10-6 /°C or greater, about 7.8× 10-6 /°C or greater, about 7.9× 10-6 /°C or greater, about 8×10-6 / °C or greater, and about 8.1× 10-6 /°C or greater; in the temperature range of room temperature to 600°C, the expansion coefficient is about 7.6× 10-6 /°C or greater, about 7.8× 10-6 /°C or greater, about 7.9× 10-6 /°C or greater, about 8× 10-6 /°C or greater, and about 8.1× 10-6 /°C or greater.
一种电子装置,包括覆盖件,覆盖件包括微晶玻璃。An electronic device includes a cover, wherein the cover includes microcrystalline glass.
一种电子产品,包括覆盖保护件,覆盖保护件包含微晶玻璃。An electronic product comprises a cover protection member, wherein the cover protection member comprises microcrystalline glass.
一种微晶前驱体玻璃组合物,组成按质量百分比计,含有:SiO2:65%~78%;Al2O5:3%~10%;Li2O:6%~12%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO: 0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3;前驱体玻璃组合物的1000P~10000P黏度对应的温度范围为900℃~1200℃,前驱体玻璃的制备适用于压延法、浇注法、浮法成型工艺。A microcrystalline precursor glass composition, comprising, by mass percentage, 65% to 78% SiO2 , 3 % to 10% Al2O5 , 6% to 12% Li2O, 1% to 8 % P2O5 , 0.5% to 6% ZrO2, and MgO . 0~6%; B 2 O 3 : 0~5%; K 2 O: 0~3%; Na 2 O: 0~1%; ZnO: 0~3%; TiO 2 : 0.5%~8%; wherein the mass percentage ratio of (SiO 2 +Li 2 O) to Al 2 O 3 is 6~15, and the mass percentage ratio of Al 2 O 3 to Li 2 O is 0.7~1.3; the temperature range corresponding to the viscosity of 1000P~10000P of the precursor glass composition is 900℃~1200℃, and the preparation of the precursor glass is suitable for calendering method, casting method and float forming process.
在一些实施例中,可通过各种工艺将本发明所述的玻璃制造成片材,通过调节液相线粘度,本发明所述的玻璃组合物具有2000P-4000P的液相线粘度粘温特性适用于压延法、浇注法、浮法等多种成型工艺。In some embodiments, the glass described in the present invention can be made into sheets through various processes. By adjusting the liquidus viscosity, the glass composition described in the present invention has a liquidus viscosity-temperature characteristic of 2000P-4000P and is suitable for various molding processes such as calendering, casting, and float.
在20℃~380℃下,前驱体玻璃组合物的热膨胀系数为7.0×10-6/℃~8.5×10-6/℃。在20℃~600℃下,前驱体玻璃组合物的热膨胀系数增长率不大于6%。前驱体玻璃组合物的软化点为660℃~690℃,在晶化过程中可直接进行3D热弯。At 20°C to 380°C, the thermal expansion coefficient of the precursor glass composition is 7.0×10 -6 / °C to 8.5×10 -6 /°C. At 20°C to 600°C, the thermal expansion coefficient growth rate of the precursor glass composition is no more than 6%. The softening point of the precursor glass composition is 660°C to 690°C, and 3D hot bending can be performed directly during the crystallization process.
一种制备微晶玻璃的方法,包括以下步骤:A method for preparing glass-ceramics comprises the following steps:
S1,制备微晶前驱体玻璃组合物,以质量百分比计,所述微晶前驱体玻璃组合物包括下述组分:SiO2:65%~78%;Al2O3:3%~10%;Li2O:6%~12%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3;S1, preparing a microcrystalline precursor glass composition, wherein the microcrystalline precursor glass composition comprises the following components in percentage by mass: SiO2 : 65% to 78%; Al2O3 : 3 % to 10%; Li2O : 6% to 12%; P2O5 : 1% to 8%; ZrO2 : 0.5% to 6%; MgO: 0 to 6% ; B2O3 : 0 to 5%; K2O : 0 to 3%; Na2O : 0 to 1%; ZnO: 0 to 3%; TiO2 : 0.5% to 8%; wherein the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage ratio of Al2O3 to Li2O is 0.7 to 1.3;
S2,对微晶前驱体玻璃组合物进行微晶化热处理来形成微晶玻璃,微晶玻璃结晶度≥70%,微晶玻璃的晶相为硅酸锂、锂长石固溶体和/或透锂长石晶相,其中,所述微晶玻璃是透明的,当微晶玻璃的厚度为1mm时,对450nm~1000nm波长范围内的光具有不低于86%的透过率;S2, performing a microcrystallization heat treatment on the microcrystalline precursor glass composition to form a microcrystalline glass, wherein the crystallinity of the microcrystalline glass is ≥70%, and the crystal phase of the microcrystalline glass is lithium silicate, lithium feldspar solid solution and/or lithium feldspar crystal phase, wherein the microcrystalline glass is transparent, and when the thickness of the microcrystalline glass is 1 mm, the transmittance of the light within the wavelength range of 450 nm to 1000 nm is not less than 86%;
微晶化热处理工艺包括下述顺序步骤:首先将微晶前驱体玻璃组合物以一定的加热速率加热到成核温度,并在成核温度下保持预定时间,获得成核微晶前驱体组合物;再将成核微晶前驱体组合物加热到结晶温度,并在结晶温度下保持预定时间,获得结晶微晶前驱体玻璃组合物;最后将结晶微晶前驱体玻璃组合物以一定降温速率降至室温,获得微晶玻璃。 The microcrystallization heat treatment process includes the following sequential steps: first, the microcrystalline precursor glass composition is heated to the nucleation temperature at a certain heating rate, and maintained at the nucleation temperature for a predetermined time to obtain a nucleated microcrystalline precursor composition; then, the nucleated microcrystalline precursor composition is heated to the crystallization temperature, and maintained at the crystallization temperature for a predetermined time to obtain a crystallized microcrystalline precursor glass composition; finally, the crystallized microcrystalline precursor glass composition is cooled to room temperature at a certain cooling rate to obtain microcrystalline glass.
在一种或多个实施方式中,用于制备微晶玻璃的方法包括在一种或多种预先选定的温度下,将微晶前驱体玻璃热处理一种或多种选定的时间来使玻璃析出一种或多种晶相。在一些实施例中,晶化热处理工艺可包括但不限于以下步骤:①在0.1-20℃/min的升温速率下,将微晶前驱体玻璃加热到成核温度;②将微晶前驱体玻璃在成核温度下保持约10min-360min的时间,从而形成成核的可结晶的玻璃;③在0.1-20℃/min的升温速率下,将成核的可结晶的玻璃加热到结晶温度;④将成核的可结晶玻璃在结晶温度下保持约10min-360min,形成本发明所述的微晶玻璃;⑤将形成为微晶玻璃冷却至室温。在一些实施例中,玻璃成核温度可为520-620℃,结晶温度可为700-800℃。In one or more embodiments, the method for preparing microcrystalline glass includes heat treating a microcrystalline precursor glass at one or more pre-selected temperatures for one or more selected times to precipitate one or more crystalline phases of the glass. In some embodiments, the crystallization heat treatment process may include but is not limited to the following steps: ① heating the microcrystalline precursor glass to the nucleation temperature at a heating rate of 0.1-20°C/min; ② keeping the microcrystalline precursor glass at the nucleation temperature for about 10min-360min to form a nucleated crystallizable glass; ③ heating the nucleated crystallizable glass to the crystallization temperature at a heating rate of 0.1-20°C/min; ④ keeping the nucleated crystallizable glass at the crystallization temperature for about 10min-360min to form the microcrystalline glass of the present invention; ⑤ cooling the formed microcrystalline glass to room temperature. In some embodiments, the glass nucleation temperature may be 520-620°C, and the crystallization temperature may be 700-800°C.
S3,对晶化热处理完的微晶玻璃进行化学强化形成强化微晶玻璃,强化微晶玻璃具有不小于200MPa的表面压缩应力和不低于80μm的压缩层深度。化学强化工艺为将微晶玻璃浸没在单一盐浴,其中,熔盐或盐熔体中包含至少一种半径大于玻璃中碱金属离子半径的离子。盐浴包含钾和钠的硝酸盐或硫酸盐。S3, chemically strengthening the crystallized glass-ceramics to form strengthened glass-ceramics, wherein the strengthened glass-ceramics has a surface compressive stress of not less than 200 MPa and a compression layer depth of not less than 80 μm. The chemical strengthening process is to immerse the glass-ceramics in a single salt bath, wherein the molten salt or salt melt contains at least one ion having a radius greater than the radius of the alkali metal ion in the glass. The salt bath contains nitrates or sulfates of potassium and sodium.
化学强化工艺为将微晶玻璃浸没在具有相同或不同组成的多个盐浴中,其中,熔盐或盐熔体中包含至少一种半径大于玻璃中碱金属离子半径的离子;盐浴包含钾和钠的硝酸盐或硫酸盐,后一种盐浴中钾离子浓度大于前一种盐浴中钾离子浓度。The chemical strengthening process is to immerse the microcrystalline glass in multiple salt baths with the same or different compositions, wherein the molten salt or salt melt contains at least one ion with a radius larger than the radius of the alkali metal ions in the glass; the salt bath contains nitrates or sulfates of potassium and sodium, and the potassium ion concentration in the latter salt bath is greater than that in the former salt bath.
本发明的所有微晶玻璃都可通过本技术领域所公知的方法进行离子交换。在离子交换过程中,玻璃中较小的金属离子被盐浴中的较大金属离子置换。用较大的离子置换较小的离子在微晶玻璃内形成压缩应力。在一些实施例中,金属离子是单价碱金属离子(例如,Na+,K+,Rb+,Cs+等),离子交换通过将微晶玻璃浸没在包含至少一种较大金属离子的熔融盐浴中进行,该较大的金属离子用于置换微晶玻璃中较小的金属离子。用来强化微晶玻璃的一种或更多种离子交换过程可包括,但不限于:将其浸没在单一盐浴中,或者将其浸没在具有相同或不同组成的多个盐浴中,在浸没之间有洗剂和/或退火步骤。All glass-ceramics of the present invention can be ion-exchanged by methods known in the art. During the ion exchange process, smaller metal ions in the glass are replaced by larger metal ions in a salt bath. Replacing smaller ions with larger ions forms compressive stress in the glass-ceramics. In some embodiments, the metal ions are monovalent alkali metal ions (e.g., Na + , K + , Rb + , Cs + , etc.), and the ion exchange is performed by immersing the glass-ceramics in a molten salt bath containing at least one larger metal ion, which is used to replace the smaller metal ions in the glass-ceramics. One or more ion exchange processes used to strengthen the glass-ceramics may include, but are not limited to: immersing it in a single salt bath, or immersing it in multiple salt baths of the same or different compositions, with a wash and/or annealing step between immersions.
在一种或多个实施例中,微晶玻璃可通过浸没在约420℃~520℃的熔融Na 盐的盐浴中8h~16h来进行离子交换。在这种实施方式中,Na+离子置换微晶玻璃中的部分Li+离子,从而在表面形成压缩应力层且呈现出高的强度。In one or more embodiments, the glass-ceramics can be prepared by immersing the glass-ceramics in a molten Na2O3 solution at about 420°C to 520°C. The ion exchange is carried out in a salt bath of salt for 8 to 16 hours. In this embodiment, Na + ions replace part of the Li + ions in the microcrystalline glass, thereby forming a compressive stress layer on the surface and showing high strength.
在一些实施方式中,微晶玻璃可通过浸没在约420℃~520℃的熔融K+盐的盐浴中8h~16h来进行离子交换,从而在表面形成压缩应力层。In some embodiments, the glass-ceramics may be ion-exchanged by being immersed in a salt bath of molten K + salt at about 420° C. to 520° C. for 8 h to 16 h, thereby forming a compressive stress layer on the surface.
在一些或多个实施例中,微晶玻璃的化学强化在至少两个不同组成的碱金属盐熔体中进行。In some or more embodiments, chemical strengthening of the glass-ceramics is performed in at least two alkali metal salt melts of different compositions.
在一些实施例中,微晶玻璃可进行离子交换来获得压缩应力层约60μm或更大,约80μm或更大,约100μm或更大,约120μm或更大,约140μm或更大,约150μm或更大,约160μm或更大。In some embodiments, the microcrystalline glass can be ion exchanged to obtain a compressive stress layer of about 60 μm or greater, about 80 μm or greater, about 100 μm or greater, about 120 μm or greater, about 140 μm or greater, about 150 μm or greater, about 160 μm or greater.
形成这种表面压缩应力层对于相对非离子交换的材料来获得更好的耐裂纹扩展性。与微晶玻璃主体(不包括表面压缩区域)交换进入微晶玻璃的离子浓度相比,表面压缩层具有很高浓度的交换进入微晶玻璃制品的离子。The formation of such a surface compressive stress layer provides better crack growth resistance for relatively non-ion exchanged materials. The surface compressive layer has a high concentration of ions exchanged into the glass-ceramic article compared to the concentration of ions exchanged into the glass-ceramic body (excluding the surface compressive region).
在一些实施例中,微晶玻璃可具有表面压缩应力约150MPa~250MPa,150MPa~300MPa,150MPa~350MPa,200MPa~250MPa,200MPa~300MPa,200MPa~350MPa,250MPa~300MPa,250MPa~350MPa,250MPa~400MPa,300MPa~350MPa。使用本领域已知的那些方法来测量压缩应力(CS)和压缩应力层深度(DOL)。压缩应力(CS)压缩应力层深度(DOL)可通过日本折原FSM-6000LEUV和SLP-2000。In some embodiments, the glass-ceramics may have a surface compressive stress of about 150MPa to 250MPa, 150MPa to 300MPa, 150MPa to 350MPa, 200MPa to 250MPa, 200MPa to 300MPa, 200MPa to 350MPa, 250MPa to 300MPa, 250MPa to 350MPa, 250MPa to 300MPa, 250MPa to 350MPa, 250MPa to 400MPa, 300MPa to 350MPa. Compressive stress (CS) and depth of compressive stress layer (DOL) are measured using methods known in the art. Compressive stress (CS) and depth of compressive stress layer (DOL) can be measured by Japanese Orihara FSM-6000LEUV and SLP-2000.
实施例Example
为进一步清楚地阐述和说明本发明的技术方案,提供以下的非限制实施例。本发明实施例经过诸多努力以确保数值的精确性,但是必须考虑到存在一些误差和偏差。To further clearly illustrate and describe the technical solutions of the present invention, the following non-limiting examples are provided. The present invention has made many efforts to ensure the accuracy of the numerical values, but some errors and deviations must be considered.
示例玻璃和微晶玻璃组合物和用于获得透明微晶玻璃的性质如表1所示,且根据玻璃领域的常规技术来测定。形成具有表1所列的组成1-8的前驱体玻璃。对前驱体玻璃组成4进行差式扫描量热曲线测试(DSC),且将DSC(mW/mg)相对温度℃作图,用来表明晶化温度。然后,将前驱体玻璃进行微晶化热处理。 Example glass and glass-ceramic compositions and properties for obtaining transparent glass-ceramics are shown in Table 1 and are measured according to conventional techniques in the glass field. Precursor glasses having compositions 1-8 listed in Table 1 are formed. Differential scanning calorimetry (DSC) is performed on the precursor glass composition 4, and DSC (mW/mg) is plotted against temperature °C to indicate the crystallization temperature. The precursor glass is then subjected to a microcrystallization heat treatment.
液相线温度测试是参考标准ASTM C829-81,该方法包括将粉碎的玻璃置于铂金舟中,将该舟放入具有梯度温度区的炉中,在设定好的适当温度下加热舟24h,通过用显微镜检测玻璃内部出现晶体的最高温度。


The liquidus temperature test refers to the standard ASTM C829-81. The method includes placing crushed glass in a platinum boat, placing the boat in a furnace with a gradient temperature zone, heating the boat at a set appropriate temperature for 24 hours, and detecting the highest temperature at which crystals appear inside the glass by using a microscope.


由表1可知,测量组成4的相关属性参数:对于450nm-1000nm的光的透过率,如图2所示,在可见光波长中,微晶玻璃的透过率大于86%,维氏硬度约为820kgf/mm2,断裂韧性,其值为1.21MPa·m1/2,由图3根据标尺可测出锂长石固溶体和二硅酸锂的晶粒尺寸为30-50nm,强化后进行电子探针显微分析(EPMA),如图5所示,获得超过200微米的交换层深度,如图4所示,主要晶相为锂长石固溶体和二硅酸锂。As can be seen from Table 1, the relevant property parameters of composition 4 are measured: the transmittance for light of 450nm-1000nm, as shown in Figure 2, in the visible light wavelength, the transmittance of the microcrystalline glass is greater than 86%, the Vickers hardness is about 820kgf/mm 2 , and the fracture toughness, the value of which is 1.21MPa·m 1/2 . According to the scale in Figure 3, it can be measured that the grain size of lithium feldspar solid solution and lithium disilicate is 30-50nm. After strengthening, electron probe microanalysis (EPMA) is performed, as shown in Figure 5, and an exchange layer depth of more than 200 microns is obtained. As shown in Figure 4, the main crystalline phases are lithium feldspar solid solution and lithium disilicate.
本法说明还公开了一种电子装置,参照图6,包括含有微晶玻璃的覆盖件。This specification also discloses an electronic device, referring to FIG. 6 , comprising a cover comprising glass-ceramics.
以上所述的仅仅是本发明的较佳实施例,并不用以对本发明的技术方案进行任何限制,本领域技术人员应当理解的是,在不脱离本发明精神和原则的前提下,该技术方案还可以进行若干简单的修改和替换,这些修改和替换也均属于权利要求书所涵盖的保护范围之内。 The above description is only a preferred embodiment of the present invention and is not intended to impose any limitation on the technical solution of the present invention. Those skilled in the art should understand that, without departing from the spirit and principles of the present invention, the technical solution can also be subjected to several simple modifications and substitutions, and these modifications and substitutions are also within the scope of protection covered by the claims.

Claims (68)

  1. 一种微晶玻璃,其特征在于,组成按质量百分比计,含有:SiO2:65%~78%;Al2O3:3%~10%;Li2O:6%~12%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3,晶相包含有硅酸锂晶相、锂长石固溶体和/或透锂长石晶相,微晶玻璃是透明无色的;对于1mm厚度的微晶玻璃,在450nm~1000nm波长范围内,微晶玻璃具有至少86%的透过率。A microcrystalline glass, characterized in that the composition, by mass percentage, contains: SiO2 : 65% to 78%; Al2O3 : 3 % to 10%; Li2O : 6% to 12%; P2O5 : 1% to 8%; ZrO2 : 0.5 % to 6% ; MgO: 0 to 6%; B2O3 : 0 to 5%; K2O : 0 to 3%; Na2O: 0 to 1%; ZnO: 0 to 3%; TiO2 : 0.5 % to 8%; wherein the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, the mass percentage ratio of Al2O3 to Li2O3 is 6 to 15, and the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15. The mass percentage of O is 0.7 to 1.3, the crystalline phase includes a lithium silicate crystalline phase, a lithium feldspar solid solution and/or a lithium feldspar crystalline phase, and the microcrystalline glass is transparent and colorless; for a microcrystalline glass with a thickness of 1 mm, the microcrystalline glass has a transmittance of at least 86% within a wavelength range of 450 nm to 1000 nm.
  2. 根据权利要求1所述的微晶玻璃,特征在于,硅酸锂晶相占微晶玻璃30wt%~70wt%。The glass-ceramics according to claim 1 is characterized in that the lithium silicate crystal phase accounts for 30wt% to 70wt% of the glass-ceramics.
  3. 根据权利要求1所述的微晶玻璃,其特征在于,硅酸锂晶相为焦硅酸锂、偏硅酸锂晶相或者二者的组合。The microcrystalline glass according to claim 1 is characterized in that the lithium silicate crystal phase is lithium disilicate, lithium metasilicate or a combination of the two.
  4. 根据权利要求1所述的微晶玻璃,其特征在于,以质量百分比计,P2O5+ZrO2<12wt%。The glass-ceramics according to claim 1, characterized in that, in terms of mass percentage, P 2 O 5 +ZrO 2 <12 wt %.
  5. 根据权利要求1所述的微晶玻璃,其特征在于,以质量百分比计,MgO+ZnO>0.5%。The glass-ceramics according to claim 1 is characterized in that, in terms of mass percentage, MgO+ZnO>0.5%.
  6. 根据权利要求1所述的微晶玻璃,其特征在于,当微晶玻璃的厚度为1mm时,对于400nm~450nm的蓝光,微晶玻璃具有27%以上的阻隔率。The microcrystalline glass according to claim 1 is characterized in that, when the thickness of the microcrystalline glass is 1 mm, the microcrystalline glass has a blocking rate of more than 27% for blue light of 400 nm to 450 nm.
  7. 根据权利要求1所述的微晶玻璃,其特征在于,当微晶玻璃的厚度为1mm时,微晶玻璃具有不大于0.3%的雾度。The microcrystalline glass according to claim 1, characterized in that when the thickness of the microcrystalline glass is 1 mm, the microcrystalline glass has a haze of no more than 0.3%.
  8. 根据权利要求1所述的微晶玻璃,其特征在于,微晶玻璃在CIE L*a*b*比色系统中具有下述透射或反射颜色坐标:L*≥90,a*为-0.2~0.2,b*为-0.2~0.6。The microcrystalline glass according to claim 1 is characterized in that the microcrystalline glass has the following transmission or reflection color coordinates in the CIE L*a*b* colorimetric system: L*≥90, a* is -0.2 to 0.2, and b* is -0.2 to 0.6.
  9. 根据权利要求1所述的微晶玻璃,其特征在于,在室温和频率为2467MHZ下,微晶玻璃的介电损耗角正切小于或等于0.002。The microcrystalline glass according to claim 1 is characterized in that, at room temperature and a frequency of 2467 MHz, the dielectric loss tangent of the microcrystalline glass is less than or equal to 0.002.
  10. 根据权利要求1所述的微晶玻璃,其特征在于,在25℃下,微晶玻璃的热导率大于或等于2W/m·K。The microcrystalline glass according to claim 1 is characterized in that, at 25°C, the thermal conductivity of the microcrystalline glass is greater than or equal to 2 W/m·K.
  11. 根据权利要求1所述的微晶玻璃,其特征在于,微晶玻璃的结晶度为 50%以上。The microcrystalline glass according to claim 1, characterized in that the crystallinity of the microcrystalline glass is above 50.
  12. 根据权利要求11所述的微晶玻璃,其特征在于,微晶玻璃的结晶度为60%以上。The microcrystalline glass according to claim 11 is characterized in that the crystallinity of the microcrystalline glass is greater than 60%.
  13. 根据权利要求12所述的微晶玻璃,其特征在于,微晶玻璃的结晶度为70%以上。The microcrystalline glass according to claim 12 is characterized in that the crystallinity of the microcrystalline glass is greater than 70%.
  14. 根据权利要求13所述的微晶玻璃,其特征在于,微晶玻璃的结晶度为80%以上。The microcrystalline glass according to claim 13 is characterized in that the crystallinity of the microcrystalline glass is greater than 80%.
  15. 根据权利要求14所述的微晶玻璃,其特征在于,微晶玻璃的结晶度为90%以上。The microcrystalline glass according to claim 14 is characterized in that the crystallinity of the microcrystalline glass is greater than 90%.
  16. 根据权利要求1所述的微晶玻璃,其特征在于,微晶玻璃中还包含晶粒,晶粒具有60nm或更小的最长维度。The microcrystalline glass according to claim 1 is characterized in that the microcrystalline glass further comprises crystal grains having a longest dimension of 60 nm or less.
  17. 根据权利1所述的微晶玻璃,其特征在于,微晶玻璃具有1MPa·m1/2或更大的断裂韧性。The microcrystalline glass according to claim 1 is characterized in that the microcrystalline glass has a fracture toughness of 1 MPa·m 1/2 or greater.
  18. 根据权利17所述的微晶玻璃,其特征在于,微晶玻璃具有1.2MPa·m1/2或更大的断裂韧性。The glass-ceramic according to claim 17, characterized in that the glass-ceramic has a fracture toughness of 1.2 MPa·m 1/2 or greater.
  19. 根据权利要求1所述的微晶玻璃,其特征在于,微晶玻璃具有650kgf/mm2或更大的维氏硬度。The glass-ceramics according to claim 1, characterized in that the glass-ceramics has a Vickers hardness of 650 kgf/ mm2 or more.
  20. 根据权利要求19所述的微晶玻璃,其特征在于,微晶玻璃具有750kgf/mm2或更大的维氏硬度。The glass-ceramics according to claim 19, characterized in that the glass-ceramics has a Vickers hardness of 750 kgf/ mm2 or more.
  21. 根据权利要求20所述的微晶玻璃,其特征在于,微晶玻璃具有800kgf/mm2或更大的维氏硬度。The microcrystalline glass according to claim 20, characterized in that the microcrystalline glass has a Vickers hardness of 800 kgf/ mm2 or more.
  22. 根据权利要求1所述的微晶玻璃,其特征在于,微晶玻璃具有90GPa或更大的弹性模量。The microcrystalline glass according to claim 1 is characterized in that the microcrystalline glass has an elastic modulus of 90 GPa or greater.
  23. 根据权利要求22所述的微晶玻璃,其特征在于,微晶玻璃具有100GPa或更大的弹性模量。The microcrystalline glass according to claim 22 is characterized in that the microcrystalline glass has an elastic modulus of 100 GPa or greater.
  24. 根据权利要求1所述的微晶玻璃,其特征在于,将微晶玻璃置于20℃、 10wt%HF溶液中20min,其失重量不大于12mg/cm2The microcrystalline glass according to claim 1, characterized in that the microcrystalline glass is placed at 20°C, After 20 minutes in 10wt% HF solution, the weight loss is no more than 12mg/ cm2 .
  25. 根据权利要求1所述的微晶玻璃,其特征在于,将微晶玻璃置于95℃、5wt%HCl溶液中24h,其失重量不大于0.06mg/cm2。The glass-ceramics according to claim 1 is characterized in that when the glass-ceramics is placed in a 95°C, 5wt% HCl solution for 24 hours, its weight loss is no more than 0.06mg/cm2.
  26. 根据权利要求1所述的微晶玻璃,其特征在于,将微晶玻璃置于95℃、5wt%NaOH溶液中6h,其失重量不大于0.14mg/cm2。The microcrystalline glass according to claim 1 is characterized in that when the microcrystalline glass is placed in a 95°C, 5wt% NaOH solution for 6 hours, its weight loss is no more than 0.14mg/cm2.
  27. 根据权利要求1所述的微晶玻璃,其特征在于,微晶玻璃具有不小于200MPa的表面压应力。The microcrystalline glass according to claim 1 is characterized in that the microcrystalline glass has a surface compressive stress of not less than 200 MPa.
  28. 根据权利要求27所述的微晶玻璃,其特征在于,微晶玻璃具有不小于300MPa的表面压应力。The microcrystalline glass according to claim 27 is characterized in that the microcrystalline glass has a surface compressive stress of not less than 300 MPa.
  29. 根据权利要求28所述的微晶玻璃,其特征在于,强化时间不大于16h,微晶玻璃具有至少60微米的压缩应力层深度。The microcrystalline glass according to claim 28 is characterized in that the strengthening time is no more than 16 hours and the microcrystalline glass has a compressive stress layer depth of at least 60 microns.
  30. 根据权利要求29所述的微晶玻璃,其特征在于,强化时间不大于16h,微晶玻璃具有至少80微米的压缩应力层深度。The microcrystalline glass according to claim 29 is characterized in that the strengthening time is no more than 16 hours and the microcrystalline glass has a compressive stress layer depth of at least 80 microns.
  31. 根据权利要求30所述的微晶玻璃,其特征在于,强化时间不大于16h,微晶玻璃具有至少100微米的压缩应力层深度。The microcrystalline glass according to claim 30 is characterized in that the strengthening time is no more than 16 hours and the microcrystalline glass has a compressive stress layer depth of at least 100 microns.
  32. 根据权利要求31所述的微晶玻璃,其特征在于,强化时间不大于16h,微晶玻璃具有至少120微米的压缩应力层深度。The microcrystalline glass according to claim 31 is characterized in that the strengthening time is no more than 16 hours and the microcrystalline glass has a compressive stress layer depth of at least 120 microns.
  33. 根据权利要求32所述的微晶玻璃,其特征在于,强化时间不大于16h,微晶玻璃具有至少140微米的压缩应力层深度。The microcrystalline glass according to claim 32 is characterized in that the strengthening time is no more than 16 hours and the microcrystalline glass has a compressive stress layer depth of at least 140 microns.
  34. 根据权力要求33所述的微晶玻璃,其特征在于,强化时间不大于12h。The microcrystalline glass according to claim 33 is characterized in that the strengthening time is no more than 12 hours.
  35. 根据权力要求34所述的微晶玻璃,其特征在于,强化时间不大于8h。The microcrystalline glass according to claim 34 is characterized in that the strengthening time is no more than 8 hours.
  36. 根据权利要求1所述的微晶玻璃,其特征在于,微晶玻璃具有至少80MPa的中心张应力。The glass-ceramic according to claim 1, characterized in that the glass-ceramic has a central tensile stress of at least 80 MPa.
  37. 根据权利要求36所述的微晶玻璃,其特征在于,微晶玻璃具有至少90MPa的中心张应力。The microcrystalline glass according to claim 36 is characterized in that the microcrystalline glass has a central tensile stress of at least 90 MPa.
  38. 根据权利要求所述1的微晶玻璃,其特征在于,组成按质量百分比计, 含有:SiO2:68%~75%;Al2O3:4%~7%;Li2O:7%~11%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3。The glass-ceramic according to claim 1 is characterized in that the composition is calculated by mass percentage: It contains: SiO2 : 68% to 75%; Al2O3 : 4% to 7%; Li2O : 7% to 11%; P2O5 : 1% to 8%; ZrO2 : 0.5 % to 6%; MgO: 0 to 6% ; B2O3 : 0 to 5%; K2O : 0 to 3%; Na2O : 0 to 1%; ZnO: 0 to 3%; TiO2 : 0.5% to 8%; the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage ratio of Al2O3 to Li2O is 0.7 to 1.3.
  39. 一种电子装置,它包括覆盖件,其中,所述覆盖件包括权利要求1~38任一项所述的微晶玻璃。An electronic device comprises a cover, wherein the cover comprises the microcrystalline glass according to any one of claims 1 to 38.
  40. 一种微晶玻璃,其特征在于,组成按摩尔百分比计,含有:组成按质量百分比计,含有:SiO2:65%~78%;Al2O3:3%~10%;Li2O:6%~12%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3,当微晶玻璃的厚度为1mm时,在450nm~1000nm波长范围内,微晶玻璃具有至少86%的透过率;微晶玻璃具有大于1MPa·m1/2的断裂韧性。A microcrystalline glass, characterized in that, in terms of molar percentage, it contains: in terms of mass percentage, it contains: SiO2 : 65% to 78%; Al2O3 : 3 % to 10%; Li2O : 6% to 12%; P2O5 : 1 % to 8%; ZrO2 : 0.5% to 6%; MgO : 0 to 6%; B2O3 : 0 to 5%; K2O : 0 to 3%; Na2O : 0 to 1%; ZnO: 0 to 3%; TiO2 : 0.5% to 8%; wherein the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage ratio of Al2O3 to Li2O3 is 6 to 15 . The mass percentage of O is 0.7 to 1.3. When the thickness of the microcrystalline glass is 1 mm, the microcrystalline glass has a transmittance of at least 86% within a wavelength range of 450 nm to 1000 nm. The microcrystalline glass has a fracture toughness greater than 1 MPa·m 1/2 .
  41. 要求40所述的微晶玻璃,特征在于,微晶玻璃的晶相包括30wt%~70wt%的硅酸锂晶相、锂长石固溶体和/或透锂长石。The microcrystalline glass described in claim 40 is characterized in that the crystalline phase of the microcrystalline glass includes 30wt% to 70wt% of lithium silicate crystal phase, lithium feldspar solid solution and/or lithium feldspar.
  42. 根据权利要求40所述的微晶玻璃,其特征在于,微晶玻璃具有650kgf/mm2或更大的维氏硬度。The microcrystalline glass according to claim 40, characterized in that the microcrystalline glass has a Vickers hardness of 650 kgf/ mm2 or more.
  43. 根据权利要求42所述的微晶玻璃,其特征在于,微晶玻璃具有750kgf/mm2或更大的维氏硬度。The microcrystalline glass according to claim 42, characterized in that the microcrystalline glass has a Vickers hardness of 750 kgf/ mm2 or greater.
  44. 根据权利要求43所述的微晶玻璃,其特征在于,微晶玻璃具有800kgf/mm2或更大的维氏硬度。The microcrystalline glass according to claim 43, characterized in that the microcrystalline glass has a Vickers hardness of 800 kgf/ mm2 or more.
  45. 根据权利要求40所述的微晶玻璃,其特征在于,微晶玻璃具有90GPa或更大的弹性模量。The microcrystalline glass according to claim 40 is characterized in that the microcrystalline glass has an elastic modulus of 90 GPa or greater.
  46. 根据权利要求45所述的微晶玻璃,其特征在于,微晶玻璃具有100GPa或更大的弹性模量。The microcrystalline glass according to claim 45 is characterized in that the microcrystalline glass has an elastic modulus of 100 GPa or greater.
  47. 根据权利要求40所述的微晶玻璃,其特征在于,将微晶玻璃置于20℃、 10wt%HF溶液中20min,其失重量不大于12mg/cm2The glass-ceramic according to claim 40, characterized in that the glass-ceramic is placed at 20°C, After 20 minutes in 10wt% HF solution, the weight loss is no more than 12mg/ cm2 .
  48. 根据权利要求40所述的微晶玻璃,其特征在于,将微晶玻璃置于95℃、5wt%HCl溶液中24h,其失重量不大于0.06mg/cm2The glass-ceramics according to claim 40, characterized in that when the glass-ceramics is placed in a 5 wt % HCl solution at 95° C. for 24 hours, the weight loss is not greater than 0.06 mg/cm 2 .
  49. 根据权利要求40所述的微晶玻璃,其特征在于,将微晶玻璃置于95℃、5wt%NaOH溶液中6h,其失重量不大于0.14mg/cm2The glass-ceramics according to claim 40, characterized in that when the glass-ceramics is placed in a 95°C, 5wt% NaOH solution for 6 hours, its weight loss is not greater than 0.14 mg/ cm2 .
  50. 根据权利要求40所述的微晶玻璃,其特征在于,微晶玻璃具有不小于200MPa的表面压应力。The microcrystalline glass according to claim 40 is characterized in that the microcrystalline glass has a surface compressive stress of not less than 200 MPa.
  51. 根据权利要求40所述的微晶玻璃,其特征在于,强化时间不大于16h,微晶玻璃具有至少80微米的压缩应力层深度。The microcrystalline glass according to claim 40 is characterized in that the strengthening time is no more than 16 hours and the microcrystalline glass has a compressive stress layer depth of at least 80 microns.
  52. 根据权利要求40所述的微晶玻璃,其特征在于,微晶玻璃具有至少90MPa的中心张应力。The microcrystalline glass according to claim 40 is characterized in that the microcrystalline glass has a central tensile stress of at least 90 MPa.
  53. 根据权利要求40所述的微晶玻璃,其特征在于,当微晶玻璃的厚度为1mm时,微晶玻璃具有不大于0.3%的雾度。The microcrystalline glass according to claim 40 is characterized in that when the thickness of the microcrystalline glass is 1 mm, the microcrystalline glass has a haze of no more than 0.3%.
  54. 根据权利要求40所述的微晶玻璃,其特征在于,微晶玻璃是无色的,且在CIE L*a*b*比色系统中具有下述透射或反射颜色坐标:L*≥90,a*为-0.2~0.2,b*为-0.2~0.6。The microcrystalline glass according to claim 40 is characterized in that the microcrystalline glass is colorless and has the following transmission or reflection color coordinates in the CIE L*a*b* colorimetric system: L*≥90, a* is -0.2 to 0.2, and b* is -0.2 to 0.6.
  55. 根据权利要求40所述的微晶玻璃,其特征在于,微晶玻璃的结晶度为70%以上。The microcrystalline glass according to claim 40 is characterized in that the crystallinity of the microcrystalline glass is greater than 70%.
  56. 根据权利要求40所述的微晶玻璃,其特征在于,微晶玻璃中还包含晶粒,所述晶粒具有60nm或更小的最长维度。The microcrystalline glass according to claim 40 is characterized in that the microcrystalline glass also contains grains, and the grains have a longest dimension of 60nm or less.
  57. 根据权利要求40所述的微晶玻璃,其特征在于,在室温和频率为2467MHZ下,微晶玻璃的介电损耗角正切小于或等于0.002。The microcrystalline glass according to claim 40 is characterized in that, at room temperature and a frequency of 2467 MHZ, the dielectric loss tangent of the microcrystalline glass is less than or equal to 0.002.
  58. 根据权利要求40所述的微晶玻璃,其特征在于,在25℃下,微晶玻璃的热导率大于或等于2W/m·K。The microcrystalline glass according to claim 40 is characterized in that, at 25°C, the thermal conductivity of the microcrystalline glass is greater than or equal to 2 W/m·K.
  59. 一种电子产品,包括覆盖保护件,其特征在于,覆盖保护件包含如权利要求40~58任一项所述的微晶玻璃。 An electronic product comprises a covering protective member, wherein the covering protective member comprises the microcrystalline glass as described in any one of claims 40 to 58.
  60. 一种微晶前驱体玻璃组合物,其特征在于,组成按质量百分比计,含有:SiO2:65%~78%;Al2O5:3%~10%;Li2O:6%~12%;P2O5:1%~8%;ZrO2:0.5%~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5%~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3;前驱体玻璃组合物的1000P~10000P黏度对应的温度范围为900℃~1200℃,前驱体玻璃的制备适用于压延法、浇注法、浮法成型工艺。A microcrystalline precursor glass composition, characterized in that the composition, by mass percentage, contains: SiO2 : 65% to 78%; Al2O5 : 3 % to 10%; Li2O : 6% to 12%; P2O5 : 1 % to 8%; ZrO2 : 0.5% to 6%; MgO: 0 to 6%; B2O3: 0 to 5%; K2O : 0 to 3%; Na2O : 0 to 1%; ZnO: 0 to 3%; TiO2 : 0.5% to 8%; wherein the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6 to 15, and the mass percentage ratio of Al2O3 to Li2O3 is 6 to 15 . The mass percentage of O is 0.7-1.3; the temperature range corresponding to the viscosity of the precursor glass composition of 1000P-10000P is 900°C-1200°C, and the preparation of the precursor glass is suitable for calendering, casting and float forming processes.
  61. 根据权利要求60所述的前驱体玻璃组合物,其特征在于,在20℃~380℃下,前驱体玻璃组合物的热膨胀系数为7.0×10-6/℃~8.5×10-6/℃。The precursor glass composition according to claim 60, characterized in that the thermal expansion coefficient of the precursor glass composition is 7.0×10 -6 / °C to 8.5× 10 -6 /°C at 20°C to 380°C.
  62. 根据权利要求61所述的前驱体玻璃组合物,其特征在于,在20℃~600℃下,前驱体玻璃组合物的热膨胀系数增长率不大于6%。The precursor glass composition according to claim 61 is characterized in that the thermal expansion coefficient growth rate of the precursor glass composition is not greater than 6% at 20°C to 600°C.
  63. 根据权利要求61所述的前驱体玻璃组合物,其特征在于,前驱体玻璃组合物的软化点为660℃~690℃,在晶化过程中可直接进行3D热弯。The precursor glass composition according to claim 61 is characterized in that the softening point of the precursor glass composition is 660°C to 690°C, and 3D hot bending can be performed directly during the crystallization process.
  64. 一种制备如权利要求1~39或者40~58任一项所述的微晶玻璃的方法,其特征在于,包括以下步骤:A method for preparing a glass-ceramic as claimed in any one of claims 1 to 39 or 40 to 58, characterized in that it comprises the following steps:
    S1,制备微晶前驱体玻璃组合物,以质量百分比计,所述微晶前驱体玻璃组合物包括下述组分:SiO2:65~78%;Al2O3:3~10%;Li2O:6~12%;P2O5:1~8%;ZrO2:0.5~6%;MgO:0~6%;B2O3:0~5%;K2O:0~3%;Na2O:0~1%;ZnO:0~3%;TiO2:0.5~8%;其中(SiO2+Li2O)与Al2O3质量百分比的比值为6~15,Al2O3与Li2O质量百分比的比值为0.7~1.3;S1, preparing a microcrystalline precursor glass composition, wherein the microcrystalline precursor glass composition comprises the following components in percentage by mass: SiO2 : 65-78%; Al2O3 : 3-10 %; Li2O: 6-12% ; P2O5 : 1-8%; ZrO2 : 0.5-6%; MgO: 0-6%; B2O3: 0-5%; K2O: 0-3%; Na2O : 0-1 %; ZnO : 0-3%; TiO2 : 0.5-8%; wherein the mass percentage ratio of ( SiO2 + Li2O ) to Al2O3 is 6-15, and the mass percentage ratio of Al2O3 to Li2O is 0.7-1.3 ;
    S2,对微晶前驱体玻璃组合物进行微晶化热处理来形成微晶玻璃,微晶玻璃结晶度≥70%,微晶玻璃的晶相为硅酸锂、锂长石固溶体和/或透锂长石晶相,其中,所述微晶玻璃是透明的,当微晶玻璃的厚度为1mm时,对450nm~1000nm波长范围内的光具有不低于86%的透过率;S2, performing a microcrystallization heat treatment on the microcrystalline precursor glass composition to form a microcrystalline glass, wherein the crystallinity of the microcrystalline glass is ≥70%, and the crystal phase of the microcrystalline glass is lithium silicate, lithium feldspar solid solution and/or lithium feldspar crystal phase, wherein the microcrystalline glass is transparent, and when the thickness of the microcrystalline glass is 1 mm, the transmittance of the light within the wavelength range of 450 nm to 1000 nm is not less than 86%;
    S3,对晶化热处理完的微晶玻璃进行化学强化形成强化微晶玻璃,所述强化微晶玻璃具有不小于200MPa的表面压缩应力和不低于80μm的压缩层深度。 S3, chemically strengthening the microcrystalline glass after the crystallization heat treatment to form a strengthened microcrystalline glass, wherein the strengthened microcrystalline glass has a surface compressive stress of not less than 200 MPa and a compression layer depth of not less than 80 μm.
  65. 根据权利要求64所述的制备微晶玻璃的方法,其特征在于,微晶化热处理工艺包括下述顺序步骤:首先将微晶前驱体玻璃组合物以一定的加热速率加热到成核温度,并在成核温度下保持预定时间,获得成核微晶前驱体组合物;再将成核微晶前驱体组合物加热到结晶温度,并在结晶温度下保持预定时间,获得结晶微晶前驱体玻璃组合物;最后将结晶微晶前驱体玻璃组合物以一定降温速率降至室温,获得微晶玻璃。The method for preparing microcrystalline glass according to claim 64 is characterized in that the microcrystalization heat treatment process includes the following sequential steps: first, the microcrystalline precursor glass composition is heated to the nucleation temperature at a certain heating rate, and maintained at the nucleation temperature for a predetermined time to obtain a nucleated microcrystalline precursor composition; then, the nucleated microcrystalline precursor composition is heated to the crystallization temperature, and maintained at the crystallization temperature for a predetermined time to obtain a crystallized microcrystalline precursor glass composition; finally, the crystallized microcrystalline precursor glass composition is cooled to room temperature at a certain cooling rate to obtain microcrystalline glass.
  66. 根据权利要求64所述的制备微晶玻璃的方法,其特征在于,化学强化工艺为将微晶玻璃浸没在单一盐浴,其中,所述熔盐或盐熔体中包含至少一种半径大于玻璃中碱金属离子半径的离子。The method for preparing microcrystalline glass according to claim 64 is characterized in that the chemical strengthening process is to immerse the microcrystalline glass in a single salt bath, wherein the molten salt or salt melt contains at least one ion having a radius larger than the radius of the alkali metal ion in the glass.
  67. 根据权力要求66所述的制备微晶玻璃的方法,盐浴包含钾和钠的硝酸盐或硫酸盐。According to the method for preparing microcrystalline glass as described in claim 66, the salt bath contains nitrates or sulfates of potassium and sodium.
  68. 根据权利要求64所述的制备微晶玻璃的方法,其特征在于,化学强化工艺为将微晶玻璃浸没在具有相同或不同组成的多个盐浴中,其中,所述熔盐或盐熔体中包含至少一种半径大于玻璃中碱金属离子半径的离子;盐浴包含钾和钠的硝酸盐或硫酸盐,后一种盐浴中钾离子浓度大于前一种盐浴中钾离子浓度。 The method for preparing microcrystalline glass according to claim 64 is characterized in that the chemical strengthening process is to immerse the microcrystalline glass in multiple salt baths with the same or different compositions, wherein the molten salt or salt melt contains at least one ion with a radius larger than the radius of the alkali metal ions in the glass; the salt bath contains nitrates or sulfates of potassium and sodium, and the potassium ion concentration in the latter salt bath is greater than the potassium ion concentration in the former salt bath.
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