CN113843559A - A welding jig for FPC board - Google Patents
A welding jig for FPC board Download PDFInfo
- Publication number
- CN113843559A CN113843559A CN202111289963.4A CN202111289963A CN113843559A CN 113843559 A CN113843559 A CN 113843559A CN 202111289963 A CN202111289963 A CN 202111289963A CN 113843559 A CN113843559 A CN 113843559A
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- positioning
- fpc board
- hole
- top surface
- groove
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- 238000003466 welding Methods 0.000 title claims abstract description 49
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 28
- 239000010959 steel Substances 0.000 claims abstract description 28
- 239000000203 mixture Substances 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 230000000694 effects Effects 0.000 abstract description 3
- 230000003068 static effect Effects 0.000 description 7
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 229910052804 chromium Inorganic materials 0.000 description 5
- 239000011651 chromium Substances 0.000 description 5
- 230000005611 electricity Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 240000005373 Panax quinquefolius Species 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 208000004350 Strabismus Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/42—Printed circuits
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The application relates to a welding jig for FPC board, including the location base, the top of location base is equipped with the locating plate, the top of locating plate is equipped with the locating piece, the standing groove has been seted up to the top surface of locating piece, the top of locating piece is equipped with the laser steel sheet, logical groove has been seted up to the top surface of laser steel sheet, the lateral wall that leads to the groove is equipped with the blend stop, a plurality of extending grooves have been seted up in the lateral wall extension that leads to the groove, the extending groove runs through the top surface and the bottom surface of laser steel sheet. This application has the effect that improves the quality and the production efficiency of product.
Description
Technical Field
The application relates to FPC board welding equipment technical field, especially relates to a welding jig for FPC board.
Background
The flexible printed circuit board is a flexible printed circuit board which is made of polyimide or polyester film as a base material and has high reliability and excellent performance, the flexible printed circuit board is called a flexible printed circuit board (FPC) for short, and has the characteristics of high wiring density, light weight and thin thickness.
The floating height problem exists between the components and the FPC board when the FPCBA is produced, the floating height distance is often too high, so that the requirement of a quality standard is exceeded, the floating height problem influences the reliability of the functions of a product, and a quality event of product batch return is caused.
Disclosure of Invention
In order to improve the quality and the production efficiency of product, this application provides a welding jig for FPC board.
The application provides a welding jig for FPC board adopts following technical scheme:
the utility model provides a welding jig for FPC board, includes the location base, the top of location base is equipped with the locating plate, the top of locating plate is equipped with the locating piece, the standing groove has been seted up to the top surface of locating piece, the top of locating piece is equipped with the laser steel sheet, logical groove has been seted up to the top surface of laser steel sheet, the lateral wall that leads to the groove is equipped with the blend stop, the lateral wall that leads to the groove extends and has seted up a plurality of extending grooves, the extending groove runs through the top surface and the bottom surface of laser steel sheet.
Through adopting above-mentioned technical scheme, need add man-hour to the FPC board, can place the FPC board on the locating piece, and put the FPC board in the standing groove near one side of locating piece, the standing groove can carry on spacingly to the FPC board, optimize the stress position of FPC board, reduce the condition that FPC board ann sheng is not hard up and squints, greatly reduced welding process's error, the blend stop can compress tightly the FPC board, it is further spacing to the FPC board, thereby improve the welding quality of product, can optimize the route of butt welding after seting up the extension groove, improve product quality, can cancel manual welding, adopt automatic welder to carry out the welding of overall process, use manpower sparingly and shorten production time, and the production efficiency is improved.
Optionally, a projection is mounted at the top of the positioning block, and a groove for placing an FPC board is formed in the top surface of the projection.
Through adopting above-mentioned technical scheme, when placing the FPC board on the locating piece, can be close to one side of lug with the FPC board and put into the recess, can strengthen the spacing to the FPC board, make the difficult emergence of FPC board not hard up and skew to improve the production quality of product, improve and adopt automatic welder to carry out welded feasibility, be favorable to improving production efficiency.
Optionally, a through hole is formed in the top surface of the laser steel sheet, a jack is formed in the top surface of the projection, a positioning column is arranged at the top of the laser steel sheet, and one end, close to the positioning block, of the positioning column penetrates through the through hole and is connected with the jack in an inserting mode.
Through adopting above-mentioned technical scheme, after placing the FPC board, when laying the laser steel sheet at the top of lug, pass the through-hole with the reference column and insert during the jack, can prevent that the laser steel sheet from taking place the skew, and easy dismounting.
Optionally, the top surface of the positioning plate is provided with a first positioning hole, the top surface of the positioning block is provided with a second positioning hole, the top of the positioning block is provided with a positioning pin for positioning the positioning block and the positioning plate, and one end of the positioning pin, which is close to the positioning plate, passes through the second positioning hole and is inserted into the first positioning hole.
Through adopting above-mentioned technical scheme, when the installation locating plate, align second locating hole and first locating hole to pass the second locating hole with the locating pin and insert in first locating hole, fix a position the locating piece, thereby prevent that the locating piece from taking place the skew, improve production quality.
Optionally, a sunken groove is formed in the top surface of the projection, a threaded fixing piece is arranged at the bottom of the sunken groove, and a threaded portion of the threaded fixing piece penetrates through the positioning block and is connected with the positioning plate.
By adopting the technical scheme, the positioning block can be tightly fixed on the positioning plate by penetrating the positioning block through the thread fixing piece and being in threaded connection with the positioning plate, and the head of the thread fixing piece can be placed in the sinking groove, so that the condition that the FPC board collides or scratches the head of the thread fixing piece is reduced, and the damage rate of the FPC board is reduced.
Optionally, the top surface of the bump is provided with an avoiding hole.
By adopting the technical scheme, the interference between the FPC board and the convex block can be reduced when the FPC board is placed, the damage rate of the FPC board is reduced, and the product quality is favorably improved.
Optionally, a guide pillar hole is formed in the top surface of the positioning base, a guide hole is formed in the top surface of the positioning plate, a positioning guide pillar is arranged in the guide hole, and one end, close to the positioning base, of the positioning guide pillar penetrates through the positioning plate and is connected with the guide pillar hole in an inserting mode.
Through adopting above-mentioned technical scheme, when equipment locating plate and location base, can align guide hole and guide pillar hole, pass the guide hole with the location guide pillar and insert in the guide pillar hole to fix a position locating plate and location base, prevent that locating plate and location base from taking place the skew and leading to the course of working unstable, improve processingquality, and make locating plate easy dismounting.
Optionally, the side wall of the positioning base is provided with a threaded locking part, and a threaded part of the threaded locking part penetrates into the guide pillar hole and is abutted to the positioning guide pillar.
Through adopting above-mentioned technical scheme, can lock the positioning guide pillar, make the difficult emergence of positioning guide pillar become flexible or break away from guide post hole and guide hole, improve the cooperation steadiness of locating plate and location base.
Optionally, the surface of the positioning block is provided with an ESD pad.
By adopting the technical scheme, the ESD pads are arranged, so that static electricity generated when the positioning block and the FPC are processed can be reduced, and the influence of the static electricity on the production process is reduced.
Optionally, the bottom surface of the positioning plate is provided with a bottom groove.
Through adopting above-mentioned technical scheme, set up the kerve and be favorable to when dismouting locating plate staff stretch out the hand to carry the locating plate in the kerve.
In summary, the present application includes at least one of the following beneficial technical effects:
1. when the FPC board needs to be processed, the FPC board can be placed on the positioning block, one side, close to the positioning block, of the FPC board is placed in the placing groove, the placing groove can limit the FPC board, the situations of safety looseness and offset of the FPC board are reduced, errors of welding processing are greatly reduced, the blocking strip can tightly press the FPC board, and the FPC board is further limited, so that the quality of a product is improved, meanwhile, manual welding can be omitted, an automatic welding device is adopted for welding, labor and production time are saved, the production efficiency is improved, and the extending groove is formed, so that a welding path is favorably optimized, and the quality of the product is improved;
2. when the FPC board is placed on the positioning block, one side, close to the convex block, of the FPC board can be placed into the groove, the limiting of the FPC board can be strengthened, and the FPC board is not prone to loosening and offsetting, so that the production quality of products is improved, the welding feasibility of an automatic welding device is improved, and the production efficiency is improved;
3. the positioning block can be tightly fixed on the positioning plate by penetrating the positioning block through the threaded fixing piece and being in threaded connection with the positioning plate, and the head of the threaded fixing piece can be placed in the sinking groove, so that the condition that the FPC board collides or scratches the head of the threaded fixing piece is reduced, and the damage rate of the FPC board is reduced;
4. the ESD pad can reduce static electricity generated by the positioning block and the FPC board during processing, and reduce the influence of the static electricity on the production process;
5. the bottom groove is formed in the bottom surface of the positioning plate, so that workers can stretch hands into the bottom groove to carry the positioning plate when the positioning plate is dismounted and mounted.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a positioning block in the embodiment of the present application.
Fig. 3 is a partially enlarged view of fig. 1 in an embodiment of the present application.
Description of reference numerals:
1. positioning a base; 11. a guide post hole; 12. positioning the guide post; 2. positioning a plate; 21. a guide hole; 22. a first positioning hole; 23. a bottom groove; 24. positioning pins; 3. positioning blocks; 31. a placement groove; 32. a second positioning hole; 33. a bump; 331. sinking a groove; 332. a groove; 333. avoiding holes; 334. a jack; 4. laser steel sheet; 41. a through groove; 411. blocking strips; 412. an extension groove; 42. a through hole; 5. and a positioning column.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses a welding jig for FPC board.
Referring to fig. 1, a welding jig for an FPC board includes a positioning base 1, the positioning base 1 is a rectangular plate, the positioning base 1 is made of an aluminum alloy, a chromium layer is plated on the surface of the positioning base 1, in this embodiment, the surface of the positioning base 1 is frosted before chromium plating, a guide post hole 11 is formed in the top surface of the positioning base 1, a positioning plate 2 is arranged on the top surface of the positioning base 1, the top surface of the positioning base 1 abuts against the bottom surface of the positioning plate 2, the positioning plate 2 is made of an aluminum alloy, the surface of the positioning plate 2 is plated with a chromium layer, the surface of the positioning plate 2 is frosted before chromium plating, a guide hole 21 is formed in the top surface of the positioning plate 2, a positioning guide post 12 is arranged in the guide hole 21, one end of the positioning guide post 12 close to the positioning base 1 is inserted into the guide post hole 11 and is in interference fit with the side wall of the guide post hole 11, a threaded locking member is arranged on the side wall of the positioning base 1, the threaded locking member is a screw of M4 standard, the screw thread portion of the screw thread locking piece passes through the positioning base 1 and penetrates into the guide pillar hole 11, one end, away from the head of the screw thread locking piece, of the screw thread portion of the screw thread locking piece supports the side wall of the positioning guide pillar 12 tightly, a linear bearing is arranged in the guide hole 21 in the embodiment, the side wall of the linear bearing is in interference fit with the side wall of the guide hole 21, one end, close to the positioning base 1, of the linear bearing is welded and fixed with the positioning guide pillar 12, and therefore the positioning plate 2 is fixed on the positioning base 1.
The bottom groove 23 has been seted up to the bottom surface of locating plate 2, and when dismouting locating plate 2, the staff can stretch out the hand and enter into bottom groove 23, is convenient for carry locating plate 2.
Referring to fig. 1 and 2, a first positioning hole 22 is formed in the top surface of a positioning plate 2, a positioning block 3 is arranged on the top surface of the positioning plate 2, the top surface of the positioning plate 2 abuts against the bottom surface of the positioning block 3, the positioning block 3 is made of steel, a chromium layer is plated on the surface of the positioning block 3, a second positioning hole 32 is formed in the top surface of the positioning block 3, a positioning pin 24 is arranged at the top of the positioning block 3, one end, close to the positioning plate 2, of the positioning pin 24 penetrates through the second positioning hole 32, one end, close to the positioning plate 2, of the positioning pin 24 is inserted into the first positioning hole 22, the side wall of the positioning pin 24 is in interference fit with the side wall of the first positioning hole 22, and the side wall of the positioning pin 24 abuts against the side wall of the second positioning hole 32, when the positioning block 3 is placed on the positioning plate 2, the positioning pin 24 is inserted into the first positioning hole 22 through the second positioning hole 32, the positioning of the positioning block 3 on the positioning plate 2 is completed, and the positioning block 3 and the positioning plate 2 are prevented from displacing in the horizontal direction.
The placing groove 31 is formed in the top surface of the positioning block 3, when the FPC board needs to be processed, the FPC board can be placed at the top of the positioning block 3, one side, close to the positioning block 3, of the FPC board is placed in the placing groove 31, the placing groove 31 limits the FPC board, the FPC board is enabled to have a good force application position on the positioning block 3, the possibility that the FPC board is loosened during welding is reduced, the situation that the height of the FPC board is too high is reduced, the welding quality of the FPC board is improved, manual welding of workers can be omitted, welding is conducted by adopting automatic welding equipment, the poor factors of product quality are favorably reduced, the product quality is improved, the process flow can be shortened, and the production efficiency is improved.
The convex block 33 is installed on the top surface of the positioning block 3, the groove 332 is formed in the top surface of the convex block 33, when the FPC board is placed on the positioning block 3, one side, close to the convex block 33, of the FPC board can be placed in the groove 332, the limitation on the FPC board can be further strengthened, the FPC board can be located at a good stress point position during welding, the condition that the FPC board deviates is reduced, and therefore the quality of products is improved.
The top surface of the convex block 33 is provided with a sunk groove 331, the bottom of the sunk groove 331 is provided with a thread fixing piece, the thread fixing piece is a bolt, the thread part of the thread fixing piece penetrates through the convex block 33 and the positioning block 3 and is in threaded connection with the positioning block 2, the positioning block 3 can be fixed on the positioning block 2, meanwhile, the head of the thread fixing piece is sunk into the sunk groove 331, when a processed FPC board is placed on the positioning block 3, the FPC board is not easy to collide with and scratch the head of the thread fixing piece, and therefore the damage condition of the FPC board can be reduced.
Avoiding hole 333 has been seted up to the top surface of lug 33, prevents that FPC board and lug 33 from taking place to interfere when processing FPC board to reduce the condition that FPC board takes place to damage under the effect of outside impact force, reduce lug 33 and locating piece 3 simultaneously and even the whole probability that takes place to damage of tool, indirectly play the guard action to the tool.
The surface of locating piece 3 is equipped with the ESD pad, and the ESD pad is made by rubber, and in electronic industry production, static causes comparatively serious harm easily, causes the product unstable easily, the condition of damage appears even, it can be reducible with man-hour locating piece 3, the static that the FPC board produced to set up the ESD pad on locating piece 3, the influence of static to locating piece 3, components and parts and FPC when reducing production simultaneously to improve the production quality of FPCBA product.
Referring to fig. 1 and 3, a laser steel sheet 4 is arranged at the top of the positioning block 3, the laser steel sheet 4 is a rectangular flat plate, in this embodiment, the laser steel sheet 4 is a steel sheet with a thickness of 0.3mm, a through hole 42 is formed in the top surface of the laser steel sheet 4, a jack 334 is formed in the top surface of the bump 33, a positioning column 5 is arranged at the top of the laser steel sheet 4, one end of the positioning column 5, which is close to the bump 33, penetrates through the through hole 42 and is inserted into the jack 334, the side wall of the positioning column 5 is in interference fit with the side wall of the through hole 42, the side wall of the positioning column 5 is in interference fit with the side wall of the jack 334, when the FPC board needs to be processed, the laser steel sheet 4 is placed on the top surface of the bump 33, and the laser steel sheet 4 and the bump 33 are mutually positioned through the positioning column 5.
The side wall of the through groove 41 is provided with a plurality of extending grooves 412, in the embodiment, three extending grooves 412 are formed in one through groove 41, the extending grooves 412 penetrate through the top surface and the bottom surface of the laser steel sheet 4, the extending grooves 412 are formed to increase the moving space of the automatic welding equipment during welding, so that the welding end of the automatic welding equipment has more moving positions and welding positions during moving welding, the welding path of the automatic welding equipment can be optimized, the optimal scheme is adopted for welding, the quality of products is improved, and the production efficiency of the FPC board is improved.
The implementation principle of the welding jig for the FPC board in the embodiment of the application is as follows: need add man-hour to the FPC board, place the FPC board at the top surface of locating piece 3, place the FPC board in standing groove 31 near one side of locating piece 3, place the FPC board near one side of lug 33 in recess 332, it is fixed mutually with lug 33 through reference column 5 with laser steel sheet 4 again, make blend stop 411 push down the FPC board, make the FPC board be difficult to take place not hard up and skew, thereby can cancel staff's manual welding, whole journey adopts automatic weld equipment to weld, product quality and production efficiency can be improved.
The above are all preferred embodiments of the present application, and the present embodiment is only explained for the present application, and does not sequentially limit the protection scope of the present application, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a welding jig for FPC board, a serial communication port, includes positioning base (1), the top of positioning base (1) is equipped with locating plate (2), the top of locating plate (2) is equipped with locating piece (3), standing groove (31) have been seted up to the top surface of locating piece (3), the top of locating piece (3) is equipped with laser steel sheet (4), logical groove (41) have been seted up to the top surface of laser steel sheet (4), the lateral wall that leads to groove (41) is equipped with blend stop (411), a plurality of extending grooves (412) have been seted up in the lateral wall extension that leads to groove (41), extending groove (412) run through the top surface and the bottom surface of laser steel sheet (4).
2. The welding jig for the FPC board according to claim 1, wherein a bump (33) is installed on the top of the positioning block (3), and a groove (332) for placing the FPC board is formed on the top surface of the bump (33).
3. The welding jig for the FPC board as recited in claim 2, wherein a through hole (42) is formed in a top surface of the laser steel sheet (4), a plug hole (334) is formed in a top surface of the bump (33), a positioning column (5) is disposed on a top of the laser steel sheet (4), and one end of the positioning column (5) close to the positioning block (3) penetrates through the through hole (42) and is connected with the plug hole (334) in an inserting manner.
4. The welding jig for the FPC board according to claim 2, wherein a first positioning hole (22) is formed in a top surface of the positioning plate (2), a second positioning hole (32) is formed in a top surface of the positioning block (3), a positioning pin (24) for positioning the positioning block (3) and the positioning plate (2) is arranged at a top of the positioning block (3), and one end, close to the positioning plate (2), of the positioning pin (24) penetrates through the second positioning hole (32) and is inserted into the first positioning hole (22).
5. The welding jig for the FPC board according to claim 4, wherein a sunken groove (331) is formed in the top surface of the bump (33), a threaded fastener is arranged at the bottom of the sunken groove (331), and a threaded portion of the threaded fastener penetrates through the positioning block (3) and is connected with the positioning block (2).
6. The welding jig for the FPC board according to claim 2, wherein the top surface of the bump (33) is provided with a clearance hole (333).
7. The welding jig for the FPC board according to claim 1, wherein a guide post hole (11) is formed on a top surface of the positioning base (1), a guide hole (21) is formed on a top surface of the positioning plate (2), a positioning guide post (12) is disposed in the guide hole (21), and one end of the positioning guide post (12) close to the positioning base (1) passes through the positioning plate (2) and is inserted into the guide post hole (11).
8. A welding fixture for FPC board according to claim 7, characterized in that the side wall of said positioning base (1) is provided with a screw locking member, and the screw portion of said screw locking member penetrates into the guide post hole (11) and abuts against the positioning guide post (12).
9. The welding jig for the FPC board according to claim 1, wherein an ESD pad is disposed on a surface of the positioning block (3).
10. The welding jig for the FPC board according to claim 1, wherein a bottom groove (23) is opened on the bottom surface of the positioning plate (2).
Priority Applications (1)
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CN202111289963.4A CN113843559A (en) | 2021-11-02 | 2021-11-02 | A welding jig for FPC board |
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CN202111289963.4A CN113843559A (en) | 2021-11-02 | 2021-11-02 | A welding jig for FPC board |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114453788A (en) * | 2022-02-15 | 2022-05-10 | 惠州市则成技术有限公司 | Assembly process for intelligent audio module production |
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CN114453788B (en) * | 2022-02-15 | 2023-10-31 | 惠州市则成技术有限公司 | Assembly process for intelligent audio module production |
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