CN113842832A - Device for preventing different mixtures from falling and layering in substrate production and using method thereof - Google Patents
Device for preventing different mixtures from falling and layering in substrate production and using method thereof Download PDFInfo
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- CN113842832A CN113842832A CN202111347264.0A CN202111347264A CN113842832A CN 113842832 A CN113842832 A CN 113842832A CN 202111347264 A CN202111347264 A CN 202111347264A CN 113842832 A CN113842832 A CN 113842832A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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Abstract
The invention provides a device for preventing different mixture materials from falling and layering in substrate production and a use method thereof, the device comprises a shell, wherein a motor is installed at the top of the shell, a stirring rod is installed on an output shaft of the motor, a supporting partition plate used for preventing materials from falling is installed inside the shell, electric push rods are symmetrically installed at the bottom of the shell, a dispersion plate is installed on a telescopic shaft of each electric push rod, a plurality of plugs are installed on the dispersion plate, a plurality of dispersion holes are formed in the dispersion plate, a plurality of through holes used for being connected with the plugs are formed in the supporting partition plate, and the stirring rod is used for stirring the materials to play a role in preventing the materials from layering and stacking.
Description
Technical Field
The invention discloses a device for preventing different mixed materials from falling and layering in substrate production and a using method thereof, belonging to the technical field of devices for preventing different mixed materials from falling and layering.
Background
The substrate is an artificial soil for plant cultivation.
In the prior art, a plurality of mixed materials need to be added in the production of the matrix, when the plurality of mixed materials are added, the plurality of mixed materials are easy to generate a layered accumulation phenomenon, and after the layered accumulation mixed materials are accumulated, the mixed materials need to be stirred again to be uniformly dispersed, so that a large amount of processing time is wasted in the production of the matrix in the process, and the production efficiency of the matrix is reduced; during blanking, the effect of uniformly dispersing a plurality of mixed materials is not good, so that the nutrition distribution of the processed substrate is not uniform, and the survival rate of the potted plant is reduced when the substrate is planted and cultured; and can't judge whether the material discharges completely, be not convenient for warn the staff, influence follow-up interpolation operation to the material again, the device that prevents different mixture blanking layering in the matrix production is urgently needed now solves above-mentioned problem that appears.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a device for preventing different mixtures from being layered after being blanked in substrate production and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: prevent device of different mixture blanking layering in matrix production, which comprises a housin, the motor is installed at the casing top, install the puddler on the output shaft of motor, casing internally mounted has the support baffle that is used for preventing the material whereabouts, electric putter is installed to casing bottom symmetry, install the dispersion board on electric putter's the telescopic shaft, install a plurality of end caps on the dispersion board, a plurality of dispersion holes have been seted up on the dispersion board, set up a plurality of through-holes that are used for being connected with the end cap on the support baffle.
Further, the inlet pipe of arranging the motor both sides in is installed to casing top symmetry, the discharging pipe is installed to the casing bottom, install the valve on the discharging pipe.
Furthermore, the plugs are matched with the through holes, and the dispersion holes are arranged on two sides of each plug.
Furthermore, the top of the plug is provided with a chamfer.
Further, the supporting baffle is arranged below the stirring rod.
Further, the bottom of the dispersion plate is symmetrically provided with flat vibration motors.
Further, the lower side of the inner wall of the shell is of an arc-shaped structure
Further, warning light and PLC controller are installed in proper order to the casing top, the guide ring that is used for leading the material is installed at the backup pad top, guide ring inner wall is provided with and delivers to the inside inclined plane of through-hole with the material, casing internally mounted has and runs through the guide ring and is used for detecting the photoelectric sensor who has or not to the material, one side perpendicular to backup pad that shells inner wall was kept away from to the guide ring.
The use method of the device for preventing different mixture blanking layering in substrate production comprises the following steps:
step (A), stirring the added mixed materials to uniformly distribute the materials;
step (B), discharging the uniformly dispersed materials;
and (C) detecting whether the materials are completely discharged or not, and warning that the mixed materials can be continuously added.
Further, the step (A) specifically includes the following steps
(A1) Feeding the mixed material from the feed tube to the interior of the housing;
(A2) the motor is driven to rotate to drive the stirring rod to rotate, and the stirring rod drives the mixed materials to rotate so as to uniformly distribute the mixed materials;
the step (B) specifically includes the following steps
(B1) The electric push rod works to drive the dispersion plate to move downwards, the dispersion plate moves downwards to drive the plug to move downwards to be separated from the inside of the through hole, and the mixed material falls into the through hole on the supporting partition plate along the inclined plane on the guide ring;
(B2) the mixed material falls into the plurality of dispersed holes along the through holes along the chamfers on the plugs, and finally flows into the discharge pipe along the arc-shaped structure on the lower side of the inner wall of the shell and is discharged out of the shell;
(B3) simultaneously, the vibration motor works to vibrate to drive the dispersion plate and the support baffle plate to vibrate simultaneously, so as to prevent the mixed material from being blocked;
the step (C) specifically comprises the following steps
(C1) When the photoelectric sensor does not detect the mixed material, the mixed material is completely discharged, and the PLC enables the warning lamp to work to warn workers to remind that the mixed material can be added into the shell;
(C2) when the photoelectric sensor detects the mixed material, the mixed material is not discharged, and the PLC controller does not enable the warning lamp to work.
The invention has the beneficial effects that: the device for preventing different mixtures from falling and layering in substrate production is used as follows:
1. different mixed materials are conveyed into the shell from the feeding pipe, the motor is driven to work and rotate to drive the stirring rod to rotate, and the stirring rod rotates to stir the different mixed materials, so that the materials are prevented from being stacked in a layered mode, the materials are prevented from being stirred again, the mixed materials are uniformly dispersed, the processing time is saved, and the production efficiency of the matrix is improved;
2. the dispersion plate is driven to move downwards by the electric push rod, the dispersion plate moves downwards to enable the plug to be separated from the inside of the through hole of the supporting partition plate, materials flowing out of the through hole are uniformly dispersed along the chamfer angle and flow out of the dispersion holes arranged on two sides of the plug, the uniform dispersion effect on the materials is enhanced, the processed substrate is uniform in nutrition distribution, and the survival rate of the potted plant is improved when the substrate is planted and cultured;
3. when not detecting the mixing material through making photoelectric sensor, it has discharged completely to show the mixing material, and the PLC controller makes the warning light work warn the staff, reminds the staff can be to the inside mixing material that adds of casing, plays the effect of being convenient for warn the staff and add the material again.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a perspective view of the device for preventing different mixtures from falling and layering in the production of the matrix of the present invention;
FIG. 2 is a front sectional view of the device for preventing different mixtures from falling and layering in the production of the matrix of the present invention;
FIG. 3 is an enlarged view of A in the device for preventing different mixture from falling and layering in the matrix production of the invention;
FIG. 4 is a perspective view of a material guiding ring of the device for preventing different mixed materials from falling and layering in substrate production according to the present invention;
FIG. 5 is a schematic diagram of a control system for a warning light according to the present invention;
in the figure: the device comprises a shell 1, a warning lamp 101, a PLC 102, a feeding pipe 2, a motor 3, a discharging pipe 4, a valve 5, a stirring rod 6, a supporting partition plate 7, an electric push rod 8, a dispersion plate 9, a flat vibration motor 10, dispersion holes 11, plugs 12, chamfers 121, through holes 13, guide rings 14, an inclined plane 141 and a photoelectric sensor 15.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1-5, the present invention provides a technical solution: prevent device of different mixture blanking layering in matrix production, which comprises a housin 1, motor 3 is installed at 1 top of casing, install puddler 6 on motor 3's the output shaft, 1 internally mounted of casing has the support baffle 7 that is used for preventing the material whereabouts, electric putter 8 is installed to 1 bottom symmetry of casing, install dispersion plate 9 on electric putter 8's the telescopic shaft, install a plurality of end caps 12 on the dispersion plate 9, a plurality of dispersion holes 11 have been seted up on the dispersion plate 9, set up a plurality of through-holes 13 that are used for being connected with end cap 12 on the support baffle 7, stir the material through using puddler 6, play the effect that prevents material layering piling up, avoid stirring it again and make the misce bene homodisperse come, thereby save process time, the production efficiency of matrix has been improved.
The inlet pipe 2 of arranging motor 3 both sides in is installed to 1 top symmetry of casing, discharging pipe 4 is installed to 1 bottom of casing, install valve 5 on the discharging pipe 4, this design is convenient for deliver to inside casing 1 to the material, and be convenient for the material to flow casing 1, end cap 12 and through-hole 13 phase-match, end cap 12 both sides are arranged in to dispersion hole 11, this design is convenient for end cap 12 to leave through-hole 13 when, make the even dispersion hole 11 from arranging end cap 12 both sides in of the material that flows from through-hole 13 flow out, the even effect of dispersion of reinforcing to the material, make the matrix nutrient distribution who processes even, make the matrix when planting cultivation cultivated in a pot, improve the survival rate cultivated in a pot, end cap 12 top is provided with chamfer 121, the even dispersion along chamfer 121 that the material that the through-hole 13 of being convenient for to flow out of this design, from the dispersion hole 11 outflow of arranging end cap 12 both sides in.
The supporting baffle 7 is arranged below the stirring rod 6, the rationality of the design is improved, the flat vibration motors 10 are symmetrically arranged at the bottom of the dispersion plate 9, the design enables materials on the dispersion plate 9 to vibrate by using the flat vibration motors 10 and flow out of the dispersion holes 11, the materials are prevented from being accumulated on the dispersion plate 9, the lower side of the inner wall of the shell 1 is of an arc-shaped structure, the design is convenient for the materials to flow out of the shell 1 and prevent the materials from remaining at the lower side of the inner wall of the shell 1, the top of the shell 1 is sequentially provided with the warning lamp 101 and the PLC 102, the top of the supporting baffle 7 is provided with the guide ring 14 for guiding the materials, the inner wall of the guide ring 14 is provided with an inclined plane 141 for conveying the materials to the inside of the through hole 13, the photoelectric sensor 15 penetrating through the guide ring 14 and used for detecting whether the materials is arranged inside the shell 1, one side of the guide ring 14, which is far away from the inner wall of the shell, is perpendicular to the supporting baffle 7, when this design made photoelectric sensor 15 not detect the miscellany material, it has discharged completely to show the miscellany material, and PLC controller 102 makes warning light 101 work warn the staff, reminds the staff can be to the inside miscellany material that adds of casing 1, plays the effect of being convenient for warn the staff and add the material again.
The use method of the device for preventing different mixture blanking layering in substrate production comprises the following steps:
step (A), stirring the added mixed materials to uniformly distribute the materials;
step (B), discharging the uniformly dispersed materials;
and (C) detecting whether the materials are completely discharged or not, and warning that the mixed materials can be continuously added.
The step (A) specifically comprises the following steps
(A1) Feeding the mixed material from the feeding pipe 2 to the inside of the housing 1;
(A2) the motor 3 is driven to rotate to drive the stirring rod 6 to rotate, and the stirring rod 6 drives the mixed materials to rotate so as to uniformly distribute the mixed materials;
the step (B) specifically includes the following steps
(B1) The electric push rod 8 works to drive the dispersion plate 9 to move downwards, the dispersion plate 9 moves downwards to drive the plug 12 to move downwards to be separated from the inside of the through hole 13, and the mixed material falls into the through hole 13 on the supporting partition plate 7 along the inclined surface 141 on the guide ring 14;
(B2) the mixed material falls into the plurality of dispersing holes 11 along the through hole 13 along the chamfer 121 on the plug 12, and finally flows into the discharge pipe 4 along the arc-shaped structure on the lower side of the inner wall of the shell 1 and is discharged out of the shell 1;
(B3) simultaneously, the vibration motor works to vibrate to drive the dispersion plate 9 and the support baffle plate 7 to vibrate simultaneously, so as to prevent the mixed material from being blocked;
the step (C) specifically comprises the following steps
(C1) When the photoelectric sensor 15 does not detect the mixed material, indicating that the mixed material is completely discharged, the PLC controller 102 operates the warning lamp 101 to warn the worker to remind that the mixed material can be added into the housing 1;
(C2) when the mixed material is detected by the photoelectric sensor 15, indicating that the mixed material is not discharged, the PLC controller 102 does not operate the warning lamp 101.
As an embodiment of the present invention: when needs carry out the unloading to different mixtures, inside staff sent different mixtures to casing 1 from inlet pipe 2 at first, made motor 3 work simultaneously and rotated and drive puddler 6 and rotate, puddler 6 rotates and stirs different mixtures to play and prevent the effect that the material layering is piled up, avoid need stir it again and make mixtures homodisperse come, thereby practiced thrift process time, improved the production efficiency of matrix.
When needs are to the material unloading, make 8 work of electric putter drive dispersion board 9 along 1 inner wall downstream of casing, the leakproofness of dispersion board 9 and 1 inner wall junction of casing has been improved, dispersion board 9 downstream makes end cap 12 break away from inside the through-hole 13 of supporting baffle 7, the even dispersion along chamfer 121 of the material that through-hole 13 flows, from arranging the dispersion hole 11 outflow of end cap 12 both sides in, the reinforcing is to the even effect of dispersion of material, the even material of last dispersion flows from discharging pipe 4, the matrix nutrient distribution who makes the processing is even, make the matrix when planting cultivation is cultivated in a pot, improve the survival rate cultivated in a pot.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. Prevent device of different mixture blanking layering in matrix production, its characterized in that: including casing (1), motor (3) are installed at casing (1) top, install puddler (6) on the output shaft of motor (3), casing (1) internally mounted has supporting diaphragm (7) that are used for preventing the material whereabouts, electric putter (8) are installed to casing (1) bottom symmetry, install dispersion plate (9) on the telescopic shaft of electric putter (8), install a plurality of end caps (12) on dispersion plate (9), a plurality of dispersion holes (11) have been seted up on dispersion plate (9), a plurality of through-holes (13) that are used for being connected with end cap (12) have been seted up on supporting diaphragm (7).
2. The device for preventing different mixture blanking layering in substrate production according to claim 1, characterized in that: casing (1) top symmetry is installed and is arranged inlet pipe (2) of motor (3) both sides in, discharging pipe (4) are installed to casing (1) bottom, install valve (5) on discharging pipe (4).
3. The device for preventing different mixture blanking layering in substrate production according to claim 1, characterized in that: the plug (12) is matched with the through hole (13), and the dispersion holes (11) are arranged on two sides of the plug (12).
4. The device for preventing different mixture blanking layering in substrate production according to claim 1, characterized in that: and a chamfer (121) is arranged at the top of the plug (12).
5. The device for preventing different mixture blanking layering in substrate production according to claim 1, characterized in that: the supporting clapboard (7) is arranged below the stirring rod (6).
6. The device for preventing different mixture blanking layering in substrate production according to claim 1, characterized in that: the bottom of the dispersion plate (9) is symmetrically provided with flat vibration motors (10).
7. The device for preventing different mixture blanking layering in substrate production according to claim 1, characterized in that: the lower side of the inner wall of the shell (1) is of an arc-shaped structure.
8. The device for preventing different mixture blanking layering in substrate production according to claim 1, characterized in that: warning light (101) and PLC controller (102) are installed in proper order to casing (1) top, guide ring (14) that are used for leading the material are installed at backup pad (7) top, guide ring (14) inner wall is provided with and delivers to the inside inclined plane (141) of through-hole (13) with the material, casing (1) internally mounted has and runs through guide ring (14) and is used for photoelectric sensor (15) that have or not to material detection, one side perpendicular to backup pad (7) of shells inner wall is kept away from in guide ring (14).
9. The use method of the device for preventing different mixed materials from falling and layering in substrate production according to any one of claims 1-8 is characterized in that: the method comprises the following steps:
step (A), stirring the added mixed materials to uniformly distribute the materials;
step (B), discharging the uniformly dispersed materials;
and (C) detecting whether the materials are completely discharged or not, and warning that the mixed materials can be continuously added.
10. The use method of the device for preventing different mixture blanking and layering in substrate production according to claim 9 is characterized in that:
the step (A) specifically comprises the following steps
(A1) Feeding the mixed material from the feeding pipe (2) to the interior of the shell (1);
(A2) the motor (3) is enabled to work and rotate to drive the stirring rod (6) to rotate, and the stirring rod (6) rotates to drive the mixed materials to rotate for uniformly distributing the mixed materials;
the step (B) specifically includes the following steps
(B1) The electric push rod (8) works to drive the dispersion plate (9) to move downwards, the dispersion plate (9) moves downwards to drive the plug (12) to move downwards to be separated from the inside of the through hole (13), and the mixed material falls into the through hole (13) on the supporting partition plate (7) along the inclined surface (141) on the material guide ring (14);
(B2) the mixed material falls into a plurality of dispersion holes (11) along the through hole (13) along the chamfer angle (121) on the plug (12), and finally flows into the discharge pipe (4) along the arc-shaped structure on the lower side of the inner wall of the shell (1) and is discharged out of the shell (1);
(B3) simultaneously, the vibration motor works and vibrates to drive the dispersion plate (9) and the supporting clapboard (7) to vibrate simultaneously, so as to prevent the mixed material from being blocked;
the step (C) specifically comprises the following steps
(C1) When the photoelectric sensor (15) does not detect the mixed materials, the mixed materials are completely discharged, the PLC (102) enables the warning lamp (101) to work to warn workers, and the mixed materials can be added into the shell (1) in a reminding mode;
(C2) when the photoelectric sensor (15) detects the mixed material, the mixed material is not discharged, and the PLC controller (102) does not enable the warning lamp (101) to work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111347264.0A CN113842832A (en) | 2021-11-15 | 2021-11-15 | Device for preventing different mixtures from falling and layering in substrate production and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111347264.0A CN113842832A (en) | 2021-11-15 | 2021-11-15 | Device for preventing different mixtures from falling and layering in substrate production and using method thereof |
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| CN113842832A true CN113842832A (en) | 2021-12-28 |
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| CN202111347264.0A Pending CN113842832A (en) | 2021-11-15 | 2021-11-15 | Device for preventing different mixtures from falling and layering in substrate production and using method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114504962A (en) * | 2022-03-02 | 2022-05-17 | 成都蜀星饲料有限公司 | Production system of organic composite trace elements |
| CN115178181A (en) * | 2022-07-11 | 2022-10-14 | 长兴云峰炉料有限公司 | A compounding device for producing refractory material |
| CN117757566A (en) * | 2024-02-22 | 2024-03-26 | 山东中阳生物科技有限公司 | Production device and production method for enzymatic refining soybean oil |
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| CN212369696U (en) * | 2020-04-28 | 2021-01-19 | 河南酵益生物科技有限公司 | Preparation filter equipment that sobering up enzyme was used |
| CN113108516A (en) * | 2021-04-30 | 2021-07-13 | 江门职业技术学院 | Feed bean pulp finished product cooling device |
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| CN208287921U (en) * | 2018-03-26 | 2018-12-28 | 湖北美利佳涂料有限公司 | A kind of lacquer production raw material fast separating device |
| CN209173813U (en) * | 2018-12-07 | 2019-07-30 | 内蒙古科技大学 | A kind of charger automatically controlled with circulation time |
| CN212369696U (en) * | 2020-04-28 | 2021-01-19 | 河南酵益生物科技有限公司 | Preparation filter equipment that sobering up enzyme was used |
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| CN115178181A (en) * | 2022-07-11 | 2022-10-14 | 长兴云峰炉料有限公司 | A compounding device for producing refractory material |
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