CN113832856B - Anti-collision guardrail construction device and working method - Google Patents
Anti-collision guardrail construction device and working method Download PDFInfo
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- CN113832856B CN113832856B CN202111015014.7A CN202111015014A CN113832856B CN 113832856 B CN113832856 B CN 113832856B CN 202111015014 A CN202111015014 A CN 202111015014A CN 113832856 B CN113832856 B CN 113832856B
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- 238000010276 construction Methods 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 227
- 230000004888 barrier function Effects 0.000 claims abstract description 35
- 238000003825 pressing Methods 0.000 claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 35
- 229910000831 Steel Inorganic materials 0.000 claims description 25
- 239000004567 concrete Substances 0.000 claims description 25
- 239000010959 steel Substances 0.000 claims description 25
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 238000009415 formwork Methods 0.000 description 7
- 239000000725 suspension Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/10—Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
- E01D19/103—Parapets, railings ; Guard barriers or road-bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
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Abstract
The invention provides a construction device and a working method of an anti-collision guardrail, wherein the construction device comprises a construction vehicle body and a guardrail template for manufacturing a reinforced concrete anti-collision guardrail, and the construction vehicle body comprises a travelling mechanism, a feeding mechanism for hoisting the anti-collision guardrail template, a weight box and a clamping mechanism for assisting in installing or detaching the anti-collision guardrail template; the guardrail template is detachably connected with the clamping mechanism; the clamping mechanisms are correspondingly arranged at two sides of the guardrail template and comprise a clamping frame, a clamping driving device, a connecting rod mechanism and a clamping pressing plate; the connecting rod mechanism comprises a fixed rod, a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, a connecting piece and a guide piece; the output end of the clamping driving device moves on the second connecting rod and the third connecting rod which are fixedly connected through driving, so that the fourth connecting rod is driven to push the clamping pressing plate; the invention can assist in installing or detaching the template of the crash barrier.
Description
Technical Field
The invention relates to the technical field of highway bridge construction, in particular to a crash barrier construction device and a working method thereof.
Background
The bridge anti-collision guardrail is positioned at two sides of the bridge, adopts the structural components of steel bars and concrete, is an important component of the bridge, not only provides safety guarantee for traveling and pedestrians, but also enables the bridge to be more attractive. The bridge anti-collision guardrail template is divided into an inner template and an outer template, the inner template is installed on the inner side of a bridge, and the outer template is installed on the high-altitude face on the outermost side. The installation and the removal of the outer template of the anti-collision guardrail are the operation which is the most difficult for constructors to operate in the construction of the anti-collision guardrail and has high safety risk in the high-altitude face construction.
The traditional construction operation mostly adopts hanging plates, hanging cages or a scaffold tube and a fastener as a simple suspension bracket, and constructors stand on the suspension tools to operate, so that the construction operation is inconvenient and unsafe; the construction method has the advantages that a plurality of construction units adopt small-sized cranes for organizing construction, and the problems of high personnel investment, high mechanical equipment cost investment, slow construction progress, unavailable effective guarantee of production safety and the like exist.
In order to solve the technical problems, patent document with Chinese patent number 202021355910.9 and bulletin day 2021.04.20 discloses a highway bridge anti-collision guardrail template dismounting construction operation trolley which comprises a steerable walking vehicle body, a truss and a working hanging basket, wherein the truss is fixedly connected to the steerable walking vehicle body, the truss comprises two brackets and a cross beam arranged at the upper ends of the brackets, the lower ends of the two brackets are fixed to the steerable walking vehicle body, and the upper ends of the two brackets are connected through a stabilizing frame; two ends of the two cross beams are respectively connected through a distance rod; the working hanging basket is respectively connected with the end parts of the two cross beams through a sliding frame, the upper end of the sliding frame is movably connected with the cross beams through a pulley bracket, and the lower end of the sliding frame is hinged with the working hanging basket; one ends of the two cross beams far away from the working hanging basket are respectively hung with a counterweight hanging block through a steel wire hanging rope.
However, according to the technical scheme disclosed in the patent document, when the construction operation trolley works, the end beam guide groove of the traveling beam transversely runs on the traveling guide rail, and the steel wire rope electric hoist on the traveling beam can be used for hoisting the template of the anti-collision guardrail and adjusting the position of the template; the template is installed or detached in such a way, so that the efficiency is low;
because the template of the anti-collision guardrail is hoisted through the steel wire rope electric hoist, the anti-collision guardrail can shake, and further needs manual adjustment, and because the quality of the steel template is large, a worker manually adjusts the template, the adjustment accuracy is limited, and the labor and the effort are wasted; although the document also discloses that the steel template can be subjected to wireless remote control operation, even though the manual adjustment is omitted in the wireless remote control operation, the steel template is subjected to fine adjustment through the adjustment of the steel wire rope electric hoist, the steel template always has the shaking condition, and the cost is low; the construction operation trolley can only provide the lifting function for the steel template and the function of adjusting the template by lifting workers through the working hanging basket;
in addition, in the traditional construction flow of the anti-collision guardrail, on one hand, when concrete is poured into the templates, the concrete in the templates can generate an outward force acting on the inner sides of the templates due to the mass and inertia of the concrete, so that the templates have a tendency of being pushed away outwards, and further the two templates can be caused to slide outwards respectively, so that the anti-collision guardrail formed by pouring is inconsistent with the design, and the quality of the anti-collision guardrail is influenced; in the prior art, the template is fixed on the two sides of the embedded steel bars by stretching the embedded steel bars, so that the fixation and stability of the template are ensured, but the template is fixed in a stretching mode, which is labor-consuming and has low efficiency; on the other hand, in traditional construction process, dismantle the template of anticollision barrier through artifical manpower, when the manual work was dismantled the template, the external force of manual work application was inhomogeneous on the template, appears external force too big easily, destroys the condition of anticollision barrier.
Disclosure of Invention
The invention provides a construction device and a working method of an anti-collision guardrail, which ensure the quality of the anti-collision guardrail by utilizing the scheme of the invention; meanwhile, the construction efficiency of the anti-collision guardrail can be improved; in addition, when the template of the crash barrier is disassembled, the crash barrier is not easy to damage.
In order to achieve the above purpose, the technical scheme of the invention is as follows: the utility model provides a anticollision barrier construction equipment, includes construction automobile body and is used for making the guardrail template of reinforced concrete anticollision barrier, the construction automobile body includes running gear, is used for hoist and mount the feeding mechanism of anticollision barrier template, weight box and is used for assisting the clamping mechanism that anticollision barrier template installed or dismantled; the guardrail template is detachably connected with the clamping mechanism.
The travelling mechanism comprises a chassis, a sliding wheel arranged on the chassis, a bracket arranged on the chassis and a truss; the support is fixedly arranged on the travelling mechanism, the truss is fixedly connected to the support and extends to two sides of the support, the weight box is hung on one side of the truss, and the clamping mechanism is arranged on the other side of the truss opposite to the weight box; the feeding mechanism is arranged on the truss.
The guardrail template comprises two template bodies, wherein the two template bodies are arranged in a clearance manner relative to each other and used for forming the anti-collision guardrail, more than two reinforcing ribs extending towards the direction far away from the anti-collision guardrail are formed on one side, close to the clamping mechanism, of the template bodies, more than two clamping grooves are formed in the reinforcing ribs, and each clamping groove is correspondingly provided with a detachable clamping shaft; the upper end of the template body is provided with a lacing wire lug which is used for fixing the two template bodies through lacing wires.
The clamping mechanism is correspondingly arranged at two sides of the guardrail template and comprises a clamping frame, a clamping driving device, a connecting rod mechanism and a clamping pressing plate, the clamping mechanism is fixedly connected with the travelling mechanism, and one side of the clamping frame is provided with a mounting rod for mounting the clamping driving device; one end of the connecting rod mechanism is fixedly connected with the clamping frame, and the output end of the clamping driving device is movably connected with the connecting rod mechanism; the clamping pressing plate is hinged with the connecting rod mechanism; when the clamping shaft is clamped in the clamping groove, the clamping shaft is abutted with the clamping pressing plate.
The connecting rod mechanism comprises a fixed rod, a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, a connecting piece and a guide piece, one end of the fixed rod is fixedly connected with the lower end of the clamping mechanism, one end of the first connecting rod is fixedly connected with one end, far away from the clamping frame, of the fixed rod, and the other end of the first connecting rod is hinged with the connecting piece; one end of the second connecting rod is fixedly connected with one end of the third connecting rod, and one end of the second connecting rod fixedly connected with the third connecting rod is hinged to one end of the fixed rod, which is far away from the clamping frame; the output end of the clamping driving device is provided with a synchronizing rod, one end, far away from the fixed rod, of the second connecting rod is provided with a first guide groove corresponding to the synchronizing rod, and the synchronizing rod penetrates through and is movably arranged in the first guide groove; the output end of the clamping driving device is movably connected with a first guide groove of the second connecting rod through a synchronizing rod; one end of the connecting piece is hinged with one end of the first connecting rod, which is far away from the clamping frame, and the other end of the connecting piece is fixedly connected with the guide piece; the guide piece is provided with a guide ring, one end of the fourth connecting rod is hinged with one end of the third connecting rod, which is far away from the fixed rod, and the other end of the fourth connecting rod is hinged with the clamping pressing plate; the output end of the clamping driving device moves on the second connecting rod and the third connecting rod which are fixedly connected through driving, so that the fourth connecting rod is driven to push the clamping pressing plate.
According to the arrangement, the construction vehicle body can hoist the guardrail template to one side of the preset position through the feeding mechanism and place the guardrail template at the preset position after being separated from the feeding mechanism through manual assistance; then, after the guardrail template is fixed, the clamping driving device of the clamping mechanism is driven, as the fixed rod is fixedly connected with the first connecting rod, the second connecting rod is fixedly connected with the third connecting rod, the output end of the clamping driving device stretches out, the second connecting rod is driven by the synchronous rod to rotate towards the direction of the guardrail template around the hinged position of the second connecting rod, meanwhile, as the third connecting rod is fixedly connected with the second connecting rod, the third connecting rod and the second connecting rod simultaneously rotate towards the direction of the guardrail template around the hinged position of the second connecting rod, the fourth connecting rod moves towards the direction of the guardrail template, and meanwhile, the fourth connecting rod is guided by the cooperation of the guide piece and the connecting piece, and the fourth connecting rod drives the clamping pressing plate to tightly cling to the guardrail template; after the clamping mechanism is tightly attached to the two template bodies, concrete is poured into the gap between the two oppositely arranged guardrail templates, the clamping mechanism provides an outward force for counteracting the generation of the concrete in the guardrail templates to the guardrail templates, so that the formed anti-collision guardrail between the two template bodies is more stable after condensation, the guardrail templates are prevented from being pushed outwards by the concrete, and errors are generated between the anti-collision guardrail and the actually needed anti-collision guardrail after forming.
In addition, when the mould is dismantled after the concrete in the steel form, clamping mechanism drive output withdraw, drive the second connecting rod around articulated department with the dead lever through the synchronizing lever and rotate to keeping away from guardrail template direction, simultaneously because third connecting rod and second connecting rod fixed connection, third connecting rod and second connecting rod are simultaneously around articulated department with the dead lever to keeping away from guardrail template direction rotation, and then the fourth connecting rod moves to keeping away from guardrail template direction, because clamping shaft joint with clamp pressing plate butt when the draw-in groove, thereby clamp pressing plate drags the clamping shaft, and then clamping shaft produces the force of keeping away from the direction of anticollision barrier to guardrail template, because clamping mechanism is through driving the joint card axle on guardrail template self draw-in groove, thereby produce even force to the guardrail template, and then make the guardrail template can break away from the anticollision barrier uniformly, and the fashioned anticollision barrier is difficult to appear the condition that the rail edges and corners drop and anticollision barrier damages.
The working method of the construction device comprises the steps of installing a template, pouring a mode and disassembling the template;
the steps of installing the template and pouring the pattern are as follows:
(1) And hoisting the guardrail template through the feeding device.
(2) Through manual assistance, set up the guardrail template in clamping mechanism's clamp plate one side, drive clamping mechanism afterwards, loosen hoist and mount guardrail template's wire rope gradually in the drive process, until the guardrail template removes to the preset position, loosen the lifting hook, carry out the lacing wire through the lacing wire ear that two template bodies hinder for two template bodies are fixed.
(3) The clamping mechanisms positioned on two sides of the guardrail template are used for driving, clamping the two template bodies and fixing the two template bodies by lacing wires.
(4) And (3) concrete pouring is carried out between the two template bodies, and the two clamping mechanisms are kept in a clamping state until the concrete pouring is completed.
The template disassembly mode comprises the following steps of:
(a) And driving the clamping mechanism to tightly attach to the template when the anti-collision guardrail between the two template bodies reaches preset strength.
(b) The clamping shaft is correspondingly arranged in the clamping groove.
(c) The output end of the driving device is driven to shrink, the clamping pressing plate is driven to shrink, the clamping shaft is driven to move in the direction away from the anti-collision guardrail, and accordingly the guardrail template is driven to be separated from the anti-collision guardrail, and the guardrail template is detached.
According to the method, when the guardrail template is in the template mounting mode, the guardrail template is hoisted to one side of the clamping mechanism through the feeding mechanism, then the guardrail template is arranged on one side of the clamping pressing plate of the clamping mechanism through manual assistance, then the clamping mechanism is driven, a steel wire rope for hoisting the guardrail template is gradually loosened in the driving process until the guardrail template moves to a preset position, and the lifting hook is loosened; the steel template is pushed to a preset position by the clamping mechanism, so that the adjustment is quick, the labor and time cost generated during the adjustment of the guardrail template is greatly reduced, and the efficiency is improved; then, the two clamping mechanisms are driven to be tightly attached to the guardrail templates, then concrete is poured between the two template bodies, and the clamping mechanisms provide outward force for counteracting the generation of the inner concrete on the guardrail templates to the guardrail templates, so that the formed anti-collision guardrail between the two template bodies is more stable after being coagulated, and meanwhile, the guardrail templates are prevented from being pushed outwards by the concrete, and errors are generated in the anti-collision guardrail; when being in the dismantlement mode, the clamp plate of drive clamping mechanism is pressed close to, then set up the card axle on the draw-in groove of guardrail template, the output shrink of drive clamping drive arrangement afterwards, thereby clamping mechanism's clamp plate drives the card axial and keeps away from the crash barrier direction motion, because the card axle joint is in the draw-in groove with clamp plate butt, thereby clamp plate drags the card axle, and then the card axle produces the power of keeping away from the direction of crash barrier to the guardrail template, because clamping mechanism is through driving the card axle of joint on guardrail template self draw-in groove, thereby produce even power to the guardrail template, and then make the guardrail template break away from the crash barrier, in this way, make the guardrail template break away from the crash barrier uniformly, and fashioned crash barrier corner drops and the condition that the crash barrier damaged is difficult to appear.
Further, the feeding mechanism comprises a first sliding mechanism, a second sliding mechanism, a first motor, a second motor, a lifting hook and a lifting piece for connecting the lifting hook; the first sliding mechanisms are respectively arranged on the trusses in parallel and are positioned above the supporting rods, one end of each first sliding mechanism is close to the weight box, and the other end of each first sliding mechanism is close to the clamping mechanism; the two ends of the second sliding mechanism are respectively arranged on the first sliding mechanisms at the two sides of the truss in a sliding way; the lifting device is arranged on the second sliding mechanism in a sliding way, and the lifting hook is connected with the lifting device through a steel wire rope; the first motor is used for driving the second sliding mechanism to slide in the length direction of the two first sliding mechanisms; the second motor is used for driving the lifting piece to slide on the length of the second sliding mechanism, and the second motor is arranged on the second sliding mechanism; the first motor is matched with the second motor, so that the lifting hook can move in the transverse direction and the longitudinal direction; the lifting piece in the feeding mechanism is connected with the lifting hook through the steel wire rope, and the lifting piece is arranged on the second sliding mechanism, so that the second sliding mechanism is driven to slide on the first sliding mechanism through the cooperation of the two first motors, and the lifting hook can move in the length direction of the first sliding mechanism; in addition, the lifting part is driven by the second motor, and can move in the length direction of the second sliding mechanism, so that the lifting hook can move in the length direction of the first sliding mechanism and the length direction of the second sliding mechanism, and the lifting is more flexible and free when the construction vehicle body is lifted.
Further, the first sliding mechanism comprises a first sliding rail, a limiting piece for preventing the second sliding mechanism from being separated, a first driving wheel and a first driving belt, wherein the limiting piece is fixedly arranged on the truss and positioned at two ends of the first sliding rail; the first driving wheel is arranged on the truss, is in driving connection with the output end of the first motor through a first driving belt, and is fixedly connected with the second sliding mechanism; the limiting pieces positioned at the two ends of the first sliding rail can limit the second sliding mechanism, so that the second sliding mechanism is prevented from being separated from the first sliding rail; in addition, when the first motor drives the second sliding mechanism to slide on the first sliding rail, the output end of the first motor is connected with the second sliding mechanism and the first driving wheel through the first driving belt to form a driving loop, so that when the output end of the first motor drives, the first driving belt drives the second sliding mechanism to slide on the first sliding rail.
Further, the second sliding mechanism comprises a sliding base, a second sliding rail, a second driving wheel and a second driving belt; the second sliding rail is arranged on the sliding base, and sliding parts corresponding to the first sliding rail are respectively arranged at two ends of the sliding base; the second motor is respectively arranged at one end of the sliding base, the second driving wheel is fixedly connected with the output end of the second motor and the other end of the sliding base opposite to the second motor, the second driving belt is respectively connected with the two second driving wheels in a driving way, and the second driving belt is connected with the lifting piece; the first transmission belt is connected with the sliding base; one side of the lifting piece is provided with a lifting sliding block corresponding to the second sliding rail; according to the arrangement, when the first motor is driven to enable the second sliding mechanism to slide on the first sliding rail, the second sliding mechanism correspondingly slides on the first sliding rail through the sliding part on the sliding base, so that the sliding process is stable and reliable; the second motor is connected with the lifting piece and a second driving wheel positioned at the other end of the sliding base opposite to the second motor through a second driving belt, so that when the output end of the second motor is driven, the output end of the second motor drives the lifting piece to slide on a second sliding rail through the second driving belt.
Further, the first driving wheels comprise two first driving wheels and two first two driving wheels which are respectively and symmetrically arranged with the symmetrical two first driving wheels by a second sliding mechanism, the two first driving wheels are symmetrically arranged relative to a first sliding rail on one side, the two first driving wheels are symmetrically arranged relative to a first sliding rail on the other side, the first driving wheels and the first two driving wheels are respectively arranged on trusses and are positioned at two ends of the two first sliding rails, and the distance from the first driving wheels on the same side to the first two driving wheels is equal to the distance from the first driving wheels on the other side to the first two driving wheels; the two first motors are respectively arranged on the bracket; the two first driving wheels are symmetrically arranged on two sides of one first motor and connected through the first driving belt, and the two first two driving wheels are symmetrically arranged on two sides of the other first motor and connected through the first driving belt, so that when the first motor is driven, pulling force can be applied from two ends of the second sliding mechanism at the same time, and the second sliding mechanism can stably slide on the first sliding rail; the speed or the distance of the first transmission belt at two sides of the second sliding mechanism is not consistent, and the hoisting operation is prevented from being influenced.
Further, the support comprises two support rods, a first reinforcing rod and a second reinforcing rod which are arranged on two sides of the chassis in parallel; one end of the first reinforcing rod is fixedly connected with the chassis, and the other end of the first reinforcing rod is fixedly connected with the lower end of the supporting rod; one end of the second reinforcing rod is fixedly connected with the truss, and the other end of the second reinforcing rod is fixedly connected with the upper end of the supporting rod.
The truss comprises two first cross beams and two second cross beams, and the two first cross beams are respectively and vertically fixedly connected with the two second cross beams to form the truss; the inner side of the truss is provided with a first reinforcing beam and a second reinforcing beam respectively; the first stiffening beam and the second stiffening beam are respectively arranged in parallel with the first cross beam and are vertically and fixedly connected with the two second cross beams; in this way, the truss and the bracket structure are stable.
Further, the lower end of the clamping frame is symmetrically provided with clamping support rods outwards, and the clamping support rods are fixedly connected with a clamping mechanism respectively; the output end of the clamping driving device is respectively and movably connected with the first guide grooves of the two connecting rod mechanisms through a synchronous rod; thus, each clamping mechanism is provided with two clamping pressing plates, and the clamping mechanisms can apply more uniform force to the guardrail templates, so that the quality of the molded anti-collision guardrail is improved.
Further, the second connecting rod is further provided with a second guide groove, the second guide groove is arranged on one side of the first guide groove and is communicated with the second guide groove, one end of the synchronizing rod is correspondingly provided with a first bearing corresponding to the second guide groove, and the first bearing is movably arranged in the second guide groove; above setting, the second connecting rod plays the guide effect through synchronizing lever and first guide way cooperation on the one hand, still is equipped with the first bearing that corresponds the second guide way setting on the other hand through the synchronizing lever, through first bearing and second guide way cooperation, reduces the frictional force that produces between synchronizing lever and the second connecting rod for link mechanism is difficult for friction damage, increase of service life.
Further, a second bearing for reducing friction between the fourth connecting rod and the guide piece is correspondingly arranged on the guide piece, an outer ring of the second bearing is fixed in the guide piece, and an inner ring of the second bearing is in sliding connection with the fourth connecting rod; above setting, when clamping drive arrangement drives link mechanism activity, the second bearing on the guide can reduce the frictional force that produces between fourth connecting rod and the guide ring to prevent that fourth connecting rod and guide ring from blocking, and can prevent that fourth connecting rod and guide from damaging.
Drawings
Fig. 1 is a schematic perspective view of the invention with the weight box removed.
Fig. 2 is a schematic side view of the present invention.
Fig. 3 is a schematic view of a partial enlarged structure at a in fig. 1.
Fig. 4 is a schematic top view of the truss according to the present invention.
Fig. 5 is a schematic perspective view of a feeding mechanism with hooks removed.
Fig. 6 is a schematic top view of the feeding mechanism with hooks removed.
Fig. 7 is a partially enlarged schematic structural view at B in fig. 5.
Fig. 8 is a schematic view of the construction of the guard rail form of the present invention.
Fig. 9 is a schematic structural view of the clamping mechanism, the guardrail template and the crash barrier according to the invention when the template body is detached from the crash barrier.
Reference numerals: 1. constructing a vehicle body; 11. A walking mechanism; 111. a chassis; 112. a sliding wheel; 113. a bracket; 1131. a support rod; 1132. a first reinforcing rod; 1133. a second reinforcing rod; 114. truss; 1141. a first cross beam; 1142. a second cross beam; 1143. a first reinforcing beam; 1144. a second reinforcing beam; 12. a feeding mechanism; 121. a first sliding mechanism; 1211. a first slide rail; 1212. a limiting piece; 1213. a first driving wheel; 1231. a first driving wheel; 1232. a first two-way drive wheel; 1214. a first belt; 1215. a through hole; 122. a second sliding mechanism; 1221. a sliding base; 1222. a second slide rail; 1223. a second driving wheel; 1224. a second belt; 1225. a sliding part; 123. a first motor; 124. a second motor; 125. a lifting hook; 126. hoisting the piece; 13. a weight box; 14. a clamping mechanism; 141. clamping a frame; 1411. clamping the supporting rod; 142. a clamping driving device; 1421. a synchronizing lever; 1422. a first bearing; 143. a link mechanism; 144. clamping a pressing plate; 1431. a first link; 1432. a second link; 14321. a first guide groove; 14322. a second guide groove; 1433. a third link; 1434. a fourth link; 1435. a fixed rod; 1436. a connecting piece; 1437. a guide member; 14371. a second bearing; 2. Guard bar templates; 210. a template body; 2101. lacing wire lugs; 21. reinforcing ribs; 22. a clamping groove; 23. a clamping shaft; 24. anti-collision guard rail; 3. and a working hanging basket.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description.
As shown in fig. 1 to 9, the anti-collision guardrail construction device comprises a construction vehicle body 1 and a guardrail template 2 for manufacturing a reinforced concrete anti-collision guardrail 24, wherein the construction vehicle body 1 comprises a travelling mechanism 11, a feeding mechanism 12 for hoisting the guardrail template 2, a weight box 13 and a clamping mechanism 14 for assisting in installing or detaching the guardrail template 2; the guardrail template 2 is detachably connected with the clamping mechanism 14; the construction equipment further comprises a work basket 3, which work basket 3 is fixedly connected to the truss 114 and is located at a side remote from the weight box 13.
As shown in fig. 1 and 2, the travelling mechanism 11 includes a chassis 111, a sliding wheel 112 disposed on the chassis 111, a bracket 113 disposed on the chassis 111, and a truss 114; the support 113 is fixedly arranged on the travelling mechanism 11, the truss 114 is fixedly connected to the support 113 and extends to two sides of the support 113, the weight box 13 is hung on one side of the truss 114, and the clamping mechanism 14 is arranged on the other side of the truss 114 opposite to the weight box 13; the feed mechanism 12 is disposed on the truss 114.
As shown in fig. 1 and 2, the bracket 113 includes two support rods 1131, a first reinforcing rod 1132 and a second reinforcing rod 1133, which are disposed in parallel on both sides of the chassis 111; one end of the first reinforcing rod 1132 is fixedly connected with the chassis 111, and the other end of the first reinforcing rod 1132 is fixedly connected with the lower end of the supporting rod 1131; one end of the second reinforcing rod 1133 is fixedly connected with the truss 114, and the other end of the second reinforcing rod 1133 is fixedly connected with the upper end of the supporting rod 1131.
As shown in fig. 1, 2 and 4, the truss 114 includes two first beams 1141 and two second beams 1142, and the two first beams 1141 are respectively and fixedly connected with the two second beams 1142 vertically to form the truss 114; a first stiffening beam 1143 and a second stiffening beam 1144 are respectively disposed on the inner sides of the trusses 114; the first stiffening beam 1143 and the second stiffening beam 1144 are respectively arranged in parallel with the first cross beam 1141 and are vertically and fixedly connected with the two second cross beams 1142; in this way, truss 114 and brackets 113 are structurally stable.
As shown in fig. 2 and 3, the guardrail template 2 includes two template bodies 210, the two template bodies 210 are disposed opposite to each other with a gap therebetween for forming the crash barrier 24, the template body 210 is formed with more than two reinforcing ribs 21 extending away from the crash barrier 24 on a side close to the clamping mechanism 14, the reinforcing ribs 21 are disposed along a length direction of the template body 210, the reinforcing ribs 21 are provided with more than two clamping grooves 22, and each clamping groove 22 is correspondingly provided with a detachable clamping shaft 23; the upper end of the template body 210 is provided with a lacing wire lug 2101 for fixing the two template bodies 210 through lacing wires; the construction pavement is provided with a process groove which is sunken towards the ground in advance in the gap between the two template bodies 210 and is used for setting the steel bars in the anti-collision guardrail 24, and after the anti-collision guardrail is poured and molded in the gap between the two template bodies 210, the bottom of the anti-collision guardrail is provided with a bulge which is formed by the corresponding process groove.
As shown in fig. 2-4, the clamping mechanism 14 is correspondingly disposed on one side of a template body 210, the clamping mechanism 14 includes a clamping frame 141, a clamping driving device 142, a link mechanism 143 and a clamping pressing plate 144, the clamping mechanism 14 is fixedly connected with the bottom surface of the second reinforcing beam 1144 and extends vertically downward, and a mounting rod for mounting the clamping driving device 142 is disposed on one side of the clamping frame 141; one end of the link mechanism 143 is fixedly connected with the clamping frame 141, and the output end of the clamping driving device 142 is movably connected with the link mechanism 143; the clamping pressing plate 144 is hinged with the link mechanism 143; when the clamping shaft 23 is clamped in the clamping groove 22, the clamping shaft 23 is abutted against the clamping pressing plate 144; in another embodiment, the clamping mechanism 14 on the side close to the work basket 3 is fixedly connected to the work basket 3, so that only one clamping frame 141 needs to be provided on the truss 114.
As shown in fig. 3, the link mechanism 143 includes a fixed rod 1435, a first link 1431, a second link 1432, a third link 1433, a fourth link 1434, a connecting piece 1436 and a guiding piece 1437, one end of the fixed rod 1435 is fixedly connected with the lower end of the clamping mechanism 14, one end of the first link 1431 is fixedly connected with one end of the fixed rod 1435 far away from the clamping frame 141, and the other end of the first link 1431 is hinged with the connecting piece 1436; one end of the second connecting rod 1432 is fixedly connected with one end of the third connecting rod 1433, and one end of the second connecting rod 1432 fixedly connected with the third connecting rod 1433 is hinged to one end of the fixed rod 1435 far away from the clamping rack 141; the output end of the clamping driving device 142 is provided with a synchronizing rod 1421, one end of the second connecting rod 1432 far away from the fixed rod 1435 is provided with a first guide groove 14321 corresponding to the synchronizing rod 1421, and the synchronizing rod 1421 passes through and is movably arranged in the first guide groove 14321; the output end of the clamping driving device 142 is movably connected with a first guide groove 14321 of a second connecting rod 1432 through a synchronous rod 1421; one end of the connecting piece 1436 is hinged with one end of the first connecting rod 1431 far away from the clamping frame 141, and the other end of the connecting piece 1436 is fixedly connected with the guide piece 1437; the guide piece 1437 is provided with a guide ring (not shown in the figure), one end of the fourth connecting rod 1434 is hinged with one end of the third connecting rod 1433 far away from the fixed rod 1435, and the other end of the fourth connecting rod 1434 is hinged with the clamping pressing plate 144; the clamping driving device 142 drives the synchronous rod 1421 to horizontally move in the first guide groove 14321 of the second connecting rod 1432, so as to drive the third connecting rod 1433 and the fourth connecting rod 1434 to link, and further, the clamping pressing plate 144 is clamped or loosened. In the arrangement, the construction vehicle body 1 can be used for lifting the guardrail template 2 to one side of a preset position through the feeding mechanism 12 and placing the guardrail at the preset position by being separated from the feeding mechanism 12 through manual assistance; then, after the guardrail template 2 is fixed, the clamping driving device 142 of the clamping mechanism 14 is driven, as the fixing rod 1435 is fixedly connected with the first connecting rod 1431, the second connecting rod 1432 is fixedly connected with the third connecting rod 1433, the output end of the clamping driving device 142 stretches out, the second connecting rod 1432 is driven to rotate towards the guardrail template 2 around the hinge joint with the fixing rod 1435 through the synchronous rod 1421, meanwhile, as the third connecting rod 1433 is fixedly connected with the second connecting rod 1432, the third connecting rod 1433 and the second connecting rod 1432 simultaneously rotate towards the guardrail template 2 around the hinge joint with the fixing rod 1435, the fourth connecting rod 1434 moves towards the guardrail template 2, meanwhile, the fourth connecting rod 1434 is guided by the cooperation of the guide piece 1437 and the connecting piece 1436, and the fourth connecting rod 1434 drives the clamping pressing plate 144 to cling to the guardrail template 2; after the clamping mechanism 14 is tightly attached to the two formwork bodies 210, concrete is poured into the guardrail formwork 2, and the clamping mechanism 14 provides an outward force for counteracting the generation of the internal concrete to the guardrail formwork 2, so that the formed anti-collision guardrail 24 between the two formwork bodies 210 is more stable after being coagulated, and meanwhile, the guardrail formwork 2 is prevented from being pushed outwards by the concrete, and the anti-collision guardrail 24 generates errors.
In addition, when the mould is dismantled after the concrete in the steel form is formed, clamping mechanism 14 drives, drive second connecting rod 1432 through synchronizing bar 1421 around the articulated department with dead lever 1435 to keeping away from guardrail template 2 direction rotation, simultaneously because third connecting rod 1433 and second connecting rod 1432 fixed connection, third connecting rod 1433 and second connecting rod 1432 are simultaneously around the articulated department with dead lever 1435 to keeping away from guardrail template 2 direction rotation, and then fourth connecting rod 1434 moves to keeping away from guardrail template 2 direction, because clamping shaft 23 joint with clamping clamp plate 144 butt when draw-in groove 22, thereby clamping clamp plate 144 drags clamping shaft 23, and then clamping shaft 23 produces the force of keeping away from the direction of anticollision guardrail 24 to guardrail template 2, because clamping mechanism 14 is through driving clamping shaft 23 of joint on guardrail template 2 self draw-in groove 22, thereby produce even force to guardrail template 2, and then make guardrail template 2 can break away from anticollision guardrail 24 evenly, and the condition that the fashioned anticollision guardrail 24 is difficult to appear the guardrail edges and corners and crashproof guardrail 24 damages.
As shown in fig. 1, 2 and 5-7, the feeding mechanism 12 includes a first sliding mechanism 121, a second sliding mechanism 122, a first motor 123, a second motor 124, a hook 125, and a hanging piece 126 for connecting the hook 125; the first sliding mechanisms 121 are respectively arranged on the trusses 114 in parallel and above the supporting rods 1131, one end of each first sliding mechanism 121 is close to the weight box 13, and the other end of each first sliding mechanism 121 is close to the clamping mechanism 14; the two ends of the second sliding mechanism 122 are respectively slidably disposed on the first sliding mechanisms 121 on two sides of the truss 114; the lifting piece 126 is slidably arranged on the second sliding mechanism 122, and the lifting hook 125 is connected with the lifting piece 126 through a steel wire rope; the first motor 123 is used for driving the second sliding mechanism 122 to slide in the length direction of the two first sliding mechanisms 121; the second motor 124 is used for driving the lifting piece 126 to slide on the length of the second sliding mechanism 122, and the second motor 124 is arranged on the second sliding mechanism 122; the hook 125 is movable in the lateral and longitudinal directions by the cooperation of the first motor 123 and the second motor 124; in the arrangement, the lifting piece 126 in the feeding mechanism 12 is connected with the lifting hook 125 through the steel wire rope, and the lifting piece 126 is arranged on the second sliding mechanism 122, so that the second sliding mechanism 122 is driven to slide on the first sliding mechanism 121 through the cooperation of the two first motors 123, and the lifting hook 125 can move in the length direction of the first sliding mechanism 121; in addition, the hoisting member 126 is driven by the second motor 124, and can move in the length direction of the second sliding mechanism 122, so that the lifting hook 125 can move in the length direction of the first sliding mechanism 121 and the length direction of the second sliding mechanism 122, and further, the hoisting flexibility and freedom in hoisting the construction vehicle body 1 are improved.
The first sliding mechanism 121 includes a first sliding rail 1211, a limiting member 1212 for preventing the second sliding mechanism 122 from being separated, a first driving wheel 1213, and a first driving belt 1214, wherein the limiting member 1212 is fixedly disposed on the truss 114 and located at two ends of the first sliding rail 1211; the first driving wheel 1213 is disposed on the truss 114, the first driving wheel 1213 is in driving connection with the output end of the first motor 123 through the first driving belt 1214, and the first driving belt 1214 is fixedly connected with the second sliding mechanism 122; with the arrangement, the limiting pieces 1212 positioned at the two ends of the first slide rail 1211 can limit the second sliding mechanism 122, so as to prevent the second sliding mechanism 122 from separating from the first slide rail 1211; in addition, when the first motor 123 drives the second sliding mechanism 122 to slide on the first slide rail 1211, the output end of the first motor 123 is connected to the second sliding mechanism 122 and the first driving wheel 1213 through the first driving belt 1214 to form a driving circuit, so that when the output end of the first motor 123 drives, the second sliding mechanism 122 is driven to slide on the first slide rail 1211 from the high first driving belt 1214.
The second slide mechanism 122 includes a slide base 1221, a second slide rail 1222, a second drive wheel 1223, and a second drive belt 1224; the second sliding rail 1222 is disposed on the sliding base 1221, and two ends of the sliding base 1221 are respectively provided with a sliding portion 1225 disposed corresponding to the first sliding rail 1211; the second motor 124 is respectively arranged at one end of the sliding base 1221, the second driving wheel 1223 is fixedly connected with the output end of the second motor 124 and the other end of the sliding base 1221 opposite to the second motor 124, the second driving belt 1224 is respectively connected with the two second driving wheels 1223 in a driving way, and the second driving belt 1224 is connected with the hoisting piece 126; the first drive belt 1214 is connected to the slide base 1221; a lifting slider (not shown) corresponding to the second sliding rail 1222 is arranged on one side of the lifting member 126; the second sliding rail 1222 is provided with a through hole 1215 for the first driving belt 1214 to pass through, the first driving belt 1214 passes through the through hole 1215 on the second sliding rail 1222 and is fixedly connected with the second sliding rail 1222, and the first driving belt 1214 extends out of the through hole 1215 of the second sliding rail 1222 and is respectively connected with the first driving wheels 1213 on two sides of the length direction of the second sliding rail 1222; in the above arrangement, when the first motor 123 is driven to slide the second sliding mechanism 122 on the first slide rail 1211, the second sliding mechanism 122 correspondingly slides on the first slide rail 1211 through the sliding portion 1225 on the sliding base 1221, so that the sliding process is stable and reliable; the second motor 124 is connected to the lifting member 126 through a second transmission belt 1224 and a second driving wheel 1223 located at the other end of the sliding base 1221 opposite to the second motor 124, so that when the output end of the second motor 124 is driven, the output end of the second motor 124 drives the lifting member 126 to slide on the second sliding rail 1222 through the second transmission belt 1224.
As shown in fig. 5 to 7, the first driving wheel 1213 includes two first driving wheels 1231 and two first secondary driving wheels 1232 symmetrically disposed with the second sliding mechanism 122 respectively corresponding to the two first driving wheels 1231, the two first driving wheels 1231 are symmetrically disposed with respect to the first sliding rail 1221 on one side, the two first secondary driving wheels 1232 are symmetrically disposed with respect to the first sliding rail 1221 on the other side, the first driving wheels 1231 and the first secondary driving wheels 1232 are respectively disposed on the truss 114 and are located at two ends of the two first sliding rails 1211, and the distance from the first driving wheel 1231 on the same side to the first secondary driving wheel 1232 is equal to the distance from the first driving wheel 1231 on the other side to the first secondary driving wheel 1232; the two first motors 123 are respectively arranged on the two support rods 1131; the above arrangement makes the two first driving wheels 1231 symmetrically arranged at two sides of the first motor 123 and connected by the first driving belt 1214, and the two first two driving wheels 1232 symmetrically arranged at two sides of the other first motor 123 and connected by the first driving belt 1214, so that when the first motor 123 is driven, a pulling force can be applied from two ends of the second sliding mechanism 122 at the same time, so that the second sliding mechanism 122 can stably slide on the first slide rail 1211; the speed or distance of the first belt 1214 on both sides of the second slide mechanism 122 is prevented from being inconsistent, and the hoisting operation is prevented from being affected.
As shown in fig. 2-3, the lower end of the clamping mechanism 14 is symmetrically provided with a clamping strut 1411 outwards, and the clamping struts 1411 are fixedly connected with a clamping mechanism 14 respectively; the output end of the clamping driving device 142 is movably connected with the first guide grooves 14321 of the two second connecting rods 1432 through the synchronous rods 1421 respectively; thus, each clamping mechanism 14 is provided with two clamping platens 144, and the clamping mechanism 14 is able to apply a more uniform force to the guardrail template 2, thereby improving the quality of the molded crash barrier 24.
As shown in fig. 3, the second link 1432 is further provided with a second guiding groove 14322, the second guiding groove 14322 is disposed on one side of the first guiding groove 14321, the first guiding groove 14321 is in communication with the second guiding groove 14322, one end of the synchronizing rod 1421 is correspondingly provided with a first bearing 1422 corresponding to the second guiding groove 14322, and the first bearing 1422 is movably disposed in the second guiding groove 14322; above setting, second connecting rod 1432 plays the guide effect through synchronizing bar 1421 and first guide way 14321 cooperation on the one hand, and on the other hand still is equipped with the first bearing 1422 that corresponds the setting of second guide way 14322 on through synchronizing bar 1421, through first bearing 1422 and second guide way 14322 cooperation, reduces the frictional force that produces between synchronizing bar 1421 and the second connecting rod 1432 for link mechanism 143 is difficult for friction damage, increase of service life.
As shown in fig. 3, the guide ring on the guide member 1437 is correspondingly provided with a second bearing 14371 for reducing friction between the fourth link 1434 and the guide member 1437, the outer ring of the second bearing 14371 is fixed in the guide ring, and the inner ring of the second bearing 14371 is slidably connected with the fourth link 1434; with the above arrangement, when the clamping driving device 142 drives the link mechanism 143 to move, the second bearing 14371 on the guide member 1437 can reduce the friction force generated between the fourth link 1434 and the guide ring, thereby preventing the fourth link 1434 and the guide ring from being locked, and preventing the fourth link 1434 and the guide member 1437 from being damaged.
The working method of the construction device comprises the steps of installing a template, pouring a mode and disassembling the template;
the steps of installing the template and pouring the pattern are as follows:
(1) And hoisting the guardrail template 2 through a feeding device.
(2) Through manual assistance, set up guardrail template 2 in clamping mechanism 14 press from both sides tight clamp plate 144 one side, drive clamping mechanism 14 afterwards, loosen the wire rope of hoist and mount guardrail template 2 gradually in the drive process, until guardrail template 2 moves to the position of predetermineeing, loosen lifting hook 125, carry out the lacing wire through the lacing wire ear 2101 that two template bodies 210 hinder for two template bodies 210 are fixed.
(3) The clamping mechanisms 14 positioned at two sides of the guardrail template 2 are driven to clamp the two template bodies 210 and fix the two template bodies 210 by lacing wires.
(4) Concrete placement is performed between the two formwork bodies 210, and the two clamping mechanisms 14 are kept in a clamped state until the concrete placement is completed.
The template disassembly mode comprises the following steps of:
(a) When the crash barrier 24 between the two template bodies 210 reaches a preset strength, the clamping mechanism 14 is driven to be tightly attached to the template.
(b) The clamping shaft 23 is correspondingly arranged in the clamping groove 22.
(c) The output end of the clamping driving device 142 is driven to shrink, the clamping pressing plate 144 is driven to shrink, the clamping shaft 23 is driven to move in the direction away from the anti-collision guardrail 24, and accordingly the guardrail template 2 is driven to be separated from the anti-collision guardrail 24, and the guardrail template 2 is detached.
In the method, when the guardrail template 2 is in the template mounting mode, the guardrail template 2 is hoisted to one side of the clamping mechanism 14 through the feeding mechanism 12, then the guardrail template 2 is arranged on one side of the clamping pressing plate 144 of the clamping mechanism 14 through manual assistance, then the clamping mechanism 14 is driven, the steel wire rope for hoisting the guardrail template 2 is gradually loosened in the driving process until the guardrail template 2 moves to a preset position, and the lifting hook 125 is loosened; the steel template is pushed to a preset position by the clamping mechanism 14, the adjustment is quick, and the labor and time cost generated during the adjustment of the guardrail template 2 is greatly reduced, so that the efficiency is improved; then, the two clamping mechanisms 14 are driven to be tightly attached to the guardrail template 2, then concrete is poured between the two template bodies 210, and the clamping mechanisms 14 provide outward force for counteracting the generation of internal concrete on the guardrail template 2 to the guardrail template 2, so that the anti-collision guardrail 24 formed between the two template bodies 210 is more stable after being coagulated, and meanwhile, the guardrail template 2 is prevented from being pushed outwards by the concrete, and the anti-collision guardrail 24 generates errors; when in a disassembly mode, the clamping pressure plate 144 of the clamping mechanism 14 is driven to be close to the clamping shaft 23, the clamping groove 22 of the guardrail template 2 is arranged, the output end of the clamping driving device 142 is driven to shrink, so that the clamping pressure plate 144 of the clamping mechanism 14 drives the clamping shaft 23 to move away from the guardrail 24, the clamping shaft 23 is abutted with the clamping pressure plate 144 when being clamped in the clamping groove 22, the clamping pressure plate 144 drags the clamping shaft 23, the clamping shaft 23 further generates a force in a direction away from the guardrail 24 on the guardrail template 2, and the clamping mechanism 14 generates a uniform force on the guardrail template 2 by driving the clamping shaft 23 clamped in the clamping groove 22 of the guardrail template 2, and further, the guardrail template 2 is separated from the guardrail 24, so that the guardrail template 2 can be uniformly separated from the guardrail 24, and the formed guardrail 24 is not easy to fall off in a guardrail corner and damage condition of the guardrail 24; in addition, before pouring, a partition plate may be disposed at two sides of the gap between the two formwork bodies 210, respectively, to prevent concrete from flowing out, which is the prior art and will not be described here.
Claims (9)
1. The utility model provides a anticollision barrier construction equipment which characterized in that: the construction vehicle comprises a construction vehicle body and a guardrail template for manufacturing the reinforced concrete anti-collision guardrail, wherein the construction vehicle body comprises a travelling mechanism, a feeding mechanism for hoisting the anti-collision guardrail template, a weight box and a clamping mechanism for assisting in installing or detaching the anti-collision guardrail template; the guardrail template is detachably connected with the clamping mechanism;
the travelling mechanism comprises a chassis, a sliding wheel arranged on the chassis, a bracket arranged on the chassis and a truss; the support is fixedly arranged on the travelling mechanism, the truss is fixedly connected to the support and extends to two sides of the support, the weight box is hung on one side of the truss, and the clamping mechanism is arranged on the other side of the truss opposite to the weight box; the feeding mechanism is arranged on the truss;
the guardrail template comprises two template bodies, wherein the two template bodies are arranged in a clearance manner relative to each other and used for forming the anti-collision guardrail, more than two reinforcing ribs extending towards the direction far away from the anti-collision guardrail are formed on one side, close to the clamping mechanism, of the template bodies, more than two clamping grooves are formed in the reinforcing ribs, and each clamping groove is correspondingly provided with a detachable clamping shaft; the upper end of the template body is provided with a lacing wire lug which is used for fixing the two template bodies through lacing wires;
The feeding mechanism comprises a first sliding mechanism, a second sliding mechanism, a first motor, a second motor, a lifting hook and a lifting piece used for connecting the lifting hook; the first sliding mechanisms are respectively arranged on the trusses in parallel and are positioned above the supporting rods, one end of each first sliding mechanism is close to the weight box, and the other end of each first sliding mechanism is close to the clamping mechanism; the two ends of the second sliding mechanism are respectively arranged on the first sliding mechanisms at the two sides of the truss in a sliding manner and are arranged in the length direction of the first sliding mechanism in a sliding manner; the lifting device is arranged on the second sliding mechanism in a sliding way, and the lifting hook is connected with the lifting device through a steel wire rope; the first motor is used for driving the second sliding mechanism to slide in the length direction of the two first sliding mechanisms; the second motor is used for driving the lifting piece to slide in the length direction of the second sliding mechanism, and the second motor is arranged on the second sliding mechanism; the first motor is matched with the second motor, so that the lifting hook can move in the transverse direction and the longitudinal direction;
the clamping mechanism is correspondingly arranged at two sides of the guardrail template and comprises a clamping frame, a clamping driving device, a connecting rod mechanism and a clamping pressing plate, the clamping mechanism is fixedly connected with the travelling mechanism, and one side of the clamping frame is provided with a mounting rod for mounting the clamping driving device; one end of the connecting rod mechanism is fixedly connected with the clamping frame, and the output end of the clamping driving device is movably connected with the connecting rod mechanism; the clamping pressing plate is hinged with the connecting rod mechanism; when the clamping shaft is clamped in the clamping groove, the clamping shaft is abutted with the clamping pressing plate;
The connecting rod mechanism comprises a fixed rod, a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, a connecting piece and a guide piece, one end of the fixed rod is fixedly connected with the lower end of the clamping mechanism, one end of the first connecting rod is fixedly connected with one end, far away from the clamping frame, of the fixed rod, and the other end of the first connecting rod is hinged with the connecting piece; one end of the second connecting rod is fixedly connected with one end of the third connecting rod, and one end of the second connecting rod fixedly connected with the third connecting rod is hinged to one end of the fixed rod, which is far away from the clamping frame; the output end of the clamping driving device is provided with a synchronizing rod, one end, far away from the fixed rod, of the second connecting rod is provided with a first guide groove corresponding to the synchronizing rod, and the synchronizing rod penetrates through and is movably arranged in the first guide groove; the output end of the clamping driving device is movably connected with a first guide groove of the second connecting rod through a synchronizing rod; one end of the connecting piece is hinged with one end of the first connecting rod, which is far away from the clamping frame, and the other end of the connecting piece is fixedly connected with the guide piece; the guide piece is provided with a guide ring, one end of the fourth connecting rod is hinged with one end of the third connecting rod, which is far away from the fixed rod, and the other end of the fourth connecting rod is hinged with the clamping pressing plate; the clamping shaft clamps the clamping pressing plate along the length direction of the guardrail template, and the output end of the clamping driving device moves on the second connecting rod and the third connecting rod which are fixedly connected through driving, so that the fourth connecting rod is driven to push the clamping pressing plate to clamp or loosen the guardrail template.
2. A crash barrier construction apparatus as set forth in claim 1 wherein: the first sliding mechanism comprises a first sliding rail, a limiting piece for preventing the second sliding mechanism from being separated, a first driving wheel and a first driving belt, and the limiting piece is fixedly arranged on the truss and positioned at two ends of the first sliding rail; the first driving wheel is arranged on the truss, is in driving connection with the output end of the first motor through a first driving belt, and is fixedly connected with the second sliding mechanism.
3. A crash barrier construction apparatus as set forth in claim 2 wherein: the second sliding mechanism comprises a sliding base, a second sliding rail, a second driving wheel and a second driving belt; the second sliding rail is arranged on the sliding base, and sliding parts corresponding to the first sliding rail are respectively arranged at two ends of the sliding base; the second motor is respectively arranged at one end of the sliding base, the second driving wheel is fixedly connected with the output end of the second motor and the other end of the sliding base opposite to the second motor, the second driving belt is respectively connected with the two second driving wheels in a driving way, and the second driving belt is connected with the lifting piece; the first transmission belt is connected with the sliding base; one side of the lifting piece is provided with a lifting sliding block corresponding to the second sliding rail.
4. A crash barrier construction apparatus as set forth in claim 2 wherein: the first driving wheels comprise two first driving wheels and two first two driving wheels which are respectively and symmetrically arranged with the two first driving wheels by a second sliding mechanism, the two first driving wheels are symmetrically arranged relative to a first sliding rail on one side, the two first driving wheels are symmetrically arranged relative to a first sliding rail on the other side, the first driving wheels and the first two driving wheels are respectively arranged on trusses and positioned at two ends of the two first sliding rails, and the distance from the first driving wheels on the same side to the first two driving wheels is equal to the distance from the first driving wheels on the other side to the first two driving wheels; the two first motors are arranged on the bracket respectively.
5. A crash barrier construction apparatus as set forth in claim 1 wherein: the support comprises two support rods, a first reinforcing rod and a second reinforcing rod which are arranged on two sides of the chassis in parallel; one end of the first reinforcing rod is fixedly connected with the chassis, and the other end of the first reinforcing rod is fixedly connected with the lower end of the supporting rod; one end of the second reinforcing rod is fixedly connected with the truss, and the other end of the second reinforcing rod is fixedly connected with the upper end of the supporting rod;
the truss comprises two first cross beams and two second cross beams, and the two first cross beams are respectively and vertically fixedly connected with the two second cross beams to form the truss; the inner side of the truss is provided with a first reinforcing beam and a second reinforcing beam respectively; the first stiffening beam and the second stiffening beam are respectively arranged in parallel with the first cross beam and are vertically and fixedly connected with the two second cross beams.
6. A crash barrier construction apparatus as set forth in claim 1 wherein: the lower end of the clamping rack is symmetrically provided with clamping support rods outwards, and the clamping support rods are fixedly connected with a clamping mechanism respectively; the output end of the clamping driving device is movably connected with the first guide grooves of the two connecting rod mechanisms respectively through the synchronous rods.
7. A crash barrier construction apparatus as set forth in claim 1 wherein: the second connecting rod is still equipped with the second guide way, and the second guide way sets up in one side of first guide way and second guide way intercommunication, the one end of synchronizing lever corresponds the second guide way and corresponds and be provided with first bearing, and first bearing activity sets up in the second guide way.
8. A crash barrier construction apparatus as set forth in claim 1 wherein: the guide ring on the guide piece is correspondingly provided with a second bearing for reducing friction between the fourth connecting rod and the guide piece, the outer ring of the second bearing is fixed in the guide ring, and the inner ring of the second bearing is in sliding connection with the fourth connecting rod.
9. A method of operating a crash barrier construction apparatus as recited in any one of claims 1 to 8, wherein: the method comprises the steps of installing a template, pouring the template and disassembling the template:
The steps of installing the template and pouring the pattern are as follows:
(1) Hoisting the guardrail template through a feeding device;
(2) The guardrail template is arranged on one side of a clamping pressing plate of the clamping mechanism through manual assistance, then the clamping mechanism is driven, a steel wire rope for hoisting the guardrail template is gradually loosened in the driving process until the guardrail template moves to a preset position, the lifting hook is loosened, and lacing wires are carried out through lacing wire lugs injured by the two template bodies, so that the two template bodies are fixed;
(3) Clamping mechanisms positioned at two sides of the guardrail template are driven to clamp the two template bodies;
(4) Concrete pouring is carried out between the two template bodies, and the two clamping mechanisms are kept in a clamping state until the concrete pouring is completed;
the template disassembly mode comprises the following steps of:
(a) When the anti-collision guardrail between the two template bodies reaches preset strength, the clamping mechanism is driven to be tightly attached to the template;
(b) The clamping shaft is correspondingly arranged in the clamping groove and is positioned at one side of the clamping pressing plate far away from the anti-collision guardrail;
(c) The output end of the driving device is driven to shrink, the clamping pressing plate is driven to shrink, the clamping shaft is driven to move in the direction away from the anti-collision guardrail, and accordingly the guardrail template is driven to be separated from the anti-collision guardrail, and the guardrail template is detached.
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BR7700865U (en) * | 1997-05-27 | 1999-06-29 | Wanderlei Marconi | Constructive provisions introduced in compartment-form for the construction of concrete barriers |
JP5576324B2 (en) * | 2011-03-17 | 2014-08-20 | 三井住友建設株式会社 | Bridge surface construction method and temporary fence installation device used in the method |
CN102493346A (en) * | 2011-12-02 | 2012-06-13 | 中建三局第三建设工程有限责任公司 | Upper air anti-collision guardrail module transfer hanging bracket and construction method |
CN110761191A (en) * | 2019-10-23 | 2020-02-07 | 四川路桥建设集团交通工程有限公司 | Concrete guardrail construction device and method thereof |
CN212316705U (en) * | 2020-05-27 | 2021-01-08 | 刘小龙 | T-beam traversing device for highway and railway bridge construction |
CN113213355A (en) * | 2021-03-18 | 2021-08-06 | 山东高速股份有限公司 | Highway guardrail plate quick replacement system device and use method |
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