CN113831147A - Carbon-carbon composite material artificial skeleton - Google Patents

Carbon-carbon composite material artificial skeleton Download PDF

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CN113831147A
CN113831147A CN202111175701.5A CN202111175701A CN113831147A CN 113831147 A CN113831147 A CN 113831147A CN 202111175701 A CN202111175701 A CN 202111175701A CN 113831147 A CN113831147 A CN 113831147A
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carbon
fiber
bone
density
artificial
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申富强
申富胜
申钰静
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Q-CARBON MATERIAL CO.,LTD.
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Shanghai Shicarbon Composite Technology Co ltd
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Abstract

The invention discloses a carbon-carbon composite material artificial skeleton, and relates to the technical field of medical supplies. The invention is applied to the field of artificial bone materials in human bodies or animal bodies, and comprises a carbon fiber preform, pyrolytic graphite or pyrolytic carbon and a surface coating; the surface coating adopts one of a hydroxyapatite layer, a pearl layer and high-strength mineralized hydrogel, and the surface coating method comprises dipping, in-situ growth or spraying; filling pyrolytic graphite or pyrolytic carbon by vapor deposition or impregnation sintering process; the manufacturing process comprises the following steps: manufacturing a carbon fiber preform, filling and densifying, forming a blank by precision machining, and obtaining the artificial skeleton by a surface coating mode. Compared with stainless steel and titanium alloy metals, the invention has the advantages of lighter weight and lower density, the specific density can be designed according to different parts, the requirements of the structure density and the strength of different parts are met, the invention has good biocompatibility, anisotropy and strength can be designed according to actual prefabricated bodies.

Description

Carbon-carbon composite material artificial skeleton
Technical Field
The invention belongs to the technical field of medical supplies, and particularly relates to a carbon-carbon composite artificial skeleton.
Background
Artificial bone is a new inorganic metallic material with biological function, which is similar to the structure of human bone and natural tooth. The traditional orthopedic surgery usually adopts metal materials, fixtures including titanium alloy, stainless steel and the like are used for bone setting, resetting, fixing, repairing and the like, the fixtures in the metal are continuously remained in a patient body after wound healing, the strength is not changed, stress shielding is easily generated in the bone healing process, the growth of new bones is not facilitated, the risk of fracture possibly occurring again after fracture healing is caused, most of the fixtures in the metal need secondary surgery for dismantling after wound healing, the pain of the patient is increased, and the treatment cost of the patient is increased.
The carbon/carbon composite material has good biocompatibility and mechanical compatibility, solves the problems of strength and toughness of the carbon material, is a novel biomedical material with great potential, has great application prospect in the field of bone repair and bone replacement, but because the shape of the artificial bone is complicated, carbon/carbon parts with complicated shapes are difficult to prepare by adopting the traditional carbon/carbon composite material preparation methods such as chemical vapor infiltration or liquid phase impregnation, the preparation period is long, the cost is high, on the premise of ensuring the performance, the artificial skeleton with a complex shape is prepared in a short time, which is a problem to be solved urgently when the artificial skeleton made of the carbon/carbon composite material can be developed and applied, a product prototype and a corresponding mould can be quickly manufactured by a quick prototype manufacturing technology, and the production development period of the product is shortened; according to the technical scheme, the carbon fiber preforms are adopted, and pyrolytic graphite or pyrolytic carbon and a surface coating are filled between the carbon fiber preforms, and the surface coating is attached in a dipping, in-situ growth or spraying mode, so that the strength and density actually required by human bones are met, and the problems are well solved.
Disclosure of Invention
The invention provides a carbon-carbon composite material artificial skeleton, which solves the problems.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a carbon-carbon composite artificial skeleton, which is applied to the field of artificial skeleton materials in human bodies or animal bodies and comprises carbon fiber preforms, pyrolytic graphite or pyrolytic carbon filled among the carbon fiber preforms and a surface coating;
the surface coating adopts one of a hydroxyapatite layer, a pearl layer and high-strength mineralized hydrogel, and the specific surface coating method comprises dipping, in-situ growth or spraying;
the filling of the pyrolytic graphite or pyrolytic carbon is carried out by vapor deposition or impregnation sintering process.
Further, the carbon fiber preform adopts a fiber raw material which can be carbonized after high-temperature calcination, and the fiber raw material comprises polypropylene cyanide fiber, pre-oxidized silk, phenolic fiber, wood fiber and cotton fiber.
Further, the density of the artificial bone manufactured by the technology is 0.5-2.1g/cm3
Further, in the step S03, a plasma spray gun is specifically adopted for spraying in a spraying manner, and the spraying thickness is 50-90 μm which can meet the requirement of the human body on the thickness of the surface coating.
Further, the preparation of the carbon fiber preform adopts short fiber preparation, and the preparation method specifically comprises the following steps:
p01, carrying out surface impurity removal treatment, crushing or chopping treatment and dispersion treatment on the fiber raw material to obtain ground fibers or short fibers with a certain length, wherein the length of the short fibers is 3-6mm, and the length of the ground fibers is 10-200 mu m;
p02, dispersing the treated fiber raw material and auxiliary materials in a solvent, wherein the auxiliary materials comprise graphite, an adhesive, a dispersing agent and resin;
p03, uniformly stirring the mixture dispersed in the solvent, filtering the mixture by a mould after stirring to form a primary embryo body, wherein the solvent comprises water and an organic solvent, and the organic solvent comprises alcohol, hexane, formaldehyde, toluene, m-xylene and P-xylene;
and P04, infiltrating resin into the filtered and molded primary blank, and drying and curing the resin-infiltrated primary blank to form the carbon fiber preform.
Furthermore, the adhesive is one or more of epoxy resin, phenolic resin, polyester resin, urea resin, organic silicon resin and acrylic resin.
Further, the graphite is one or more of crystalline flake graphite, graphene and pyrolytic graphite.
Further, the fiber raw material is in the shape of one or more of long fiber, short fiber, cloth, felt and paper.
Further, the preparation of the carbon fiber preform adopts long fibers, and the method specifically comprises the following steps:
firstly, the shape is made according to the type of the bone, the density and the strength of different parts are calculated according to the different functions of the different parts of the bone, a 3D structural model of the bone is designed, then the approximate shape of the bone is made according to the model, and a machining allowance space of 5-10mm is reserved.
Further, the blank body adopts a cuboid or cylinder body shape which covers the artificial bone finished product.
Compared with the prior art, the invention has the following beneficial effects:
1. the carbon-carbon composite material artificial skeleton has the advantages of lighter mass and lower density compared with stainless steel and titanium alloy metal;
2. the specific density of the artificial skeleton made of the carbon-carbon composite material can be designed according to the density of different parts, so that the requirements on the structural density and the strength of different parts are met;
3. the carbon-carbon composite material artificial bone has good biocompatibility, can not deteriorate or corrode in organisms, has good biochemical coexistence, has obvious advantages of biochemical rejection compared with artificial bones made of other metal materials, can be designed in a stepped manner in density, and can be adjusted in transverse density and longitudinal density according to requirements, so that the strength requirements of artificial bones at different use positions are met;
4. the carbon-carbon composite material artificial skeleton has anisotropy and strength which can be designed according to an actual prefabricated part; compared with the existing common artificial skeleton made of titanium alloy or stainless steel metal and the like, the artificial skeleton made of the carbon-carbon composite material has the characteristics of good mechanical compatibility, high purity and high activity, and excellent weight, strength and wear resistance.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a process diagram of a method for preparing a carbon-carbon composite artificial bone according to the present invention;
FIG. 2 is a step diagram of a method for producing a carbon fiber preform;
FIG. 3 is a photograph of an artificial skeleton made of carbon-carbon composite material according to the present invention;
fig. 4 is a schematic diagram of an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The core idea of the invention is that the carbon fiber which is made of one or more of polypropylene cyanide fiber, pre-oxidized fiber, phenolic fiber, wood fiber and cotton fiber and can be used for good biochemical coexistence in a living body is used as a raw material, so that the carbon fiber has stability and low cost, and the transverse density and the longitudinal density of the prepared human skeleton structure can be adjusted according to the requirement of the strength of the actual human skeleton part, and are distributed in a stepped way or distributed. Meanwhile, the material also contains one or more of crystalline flake graphite, graphene and pyrolytic graphite, has high purity and biochemical coexistence, and greatly reduces the cost compared with the existing materials such as titanium alloy, aluminum alloy and the like;
referring to fig. 1 to 4, the artificial skeleton made of carbon-carbon composite according to the present invention is applied to the field of artificial skeleton materials in human or animal bodies, and includes carbon fiber preforms, pyrolytic graphite or pyrolytic carbon filled between the carbon fiber preforms, and a surface coating;
the surface coating adopts one of a hydroxyapatite layer, a pearl layer and high-strength mineralized hydrogel, and the specific surface coating method comprises dipping, in-situ growth or spraying; filling pyrolytic graphite or pyrolytic carbon by vapor deposition or impregnation sintering process;
the artificial bone of the technical proposal is manufactured by the following process:
s01, manufacturing a carbon fiber preform;
s02, filling and densifying the carbon fiber preform through vapor deposition or a dipping sintering process, and forming a blank through precision machining;
and S03, obtaining the artificial bone by means of surface coating of dipping, in-situ growth or spraying on the surface of the processed and formed blank.
The carbon fiber preform adopts a fiber raw material which can be carbonized after high-temperature calcination, and the fiber raw material comprises polypropylene cyanide fiber, pre-oxidized fiber, phenolic fiber, wood fiber and cotton fiber; the carbon fiber and the graphite fiber are special materials, the carbon fiber or the graphite fiber applied to the heat insulation material is short fiber, fiber powder or the mixture of the short fiber and the fiber powder which are crushed by a cutter or a gas crusher, the strength coefficients of the material in the fiber diameter direction and the fiber length direction have great difference, the material is of a liquid crystal structure under a high-precision microscope, the anisotropy of the performance is realized, and the fiber diameter is 7 micrometers, which is smaller than the diameter of the domestic cyanoacrylate fiber by 15 micrometers. It is noted that due to the special properties of this material, the direction of the structural strength of the artificial bone material can be adjusted according to the fiber direction.
Carbon or graphite fibers used in human bone material are typically short fibers or milled fibers. The distribution of the short fibers in the structural strength layer is determined according to a specific forming process, one part of the short fibers is oriented according to design requirements, the other part of the short fibers is randomly distributed and is of a three-dimensional net structure, and the main structural strength mode is realized by the combination of fiber lap joint and medium transmission. The direction of structural strength of the artificial bone material can be adjusted by adjusting the ratio of oriented fibers to random fibers.
Wherein the density of the artificial bone manufactured by the technical process is 0.5-2.1g/cm3Relative to stainless steel, 7.8g/cm3The density of the titanium alloy is 4.51g/cm3The artificial skeleton has the advantages of higher mass and lower density, and the artificial skeleton of the technical scheme comprises lumbar vertebrae, forearm bones, thighbones and the like; specifically, in this embodiment, the artificial bone prepared by the present technical solution includes the following kinds of densities:
lumbar vertebrae density: 0.92-1.18g/cm3The preferred embodiment is 1g/cm3
Femoral neck bone density: 0.61-1.98g/cm3The specific value of this preferred embodiment is 1.5g/cm3
Density of root bone: 0.37-0.67g/cm3The specific value of this preferred embodiment is 0.52g/cm3
The density of the forearm bone is 0.33-0.54g/cm3The specific value of this preferred embodiment is 0.44g/cm3;
In the step S03, a plasma spray gun is specifically used for spraying in a spraying manner, the spraying power of the spray gun is 1kw, the spraying distance is 110mm, the moving speed of the spray gun is 180mm/S, and the spraying thickness is 70 μm which can meet the requirement of the human body on the thickness of the surface coating.
The preparation method of the carbon fiber preform by using the short fiber preparation method comprises the following steps:
p01, carrying out surface impurity removal treatment, crushing or chopping treatment and dispersion treatment on the fiber raw material to obtain ground fibers or short fibers with a certain length, wherein the length of the short fibers is 3-6mm, and the length of the ground fibers is 10-200 mu m;
p02, dispersing the treated fiber raw material and auxiliary materials in a solvent, wherein the auxiliary materials comprise graphite, a binder, a dispersing agent and resin, and the dispersing agent is an amide dispersing agent, such as POE, polymethyl benzamide and the like; the solvent comprises water and organic solvent, and the organic solvent comprises alcohol, hexane, formaldehyde, toluene, m-xylene and p-xylene;
p03, uniformly stirring the mixture dispersed in the solvent, wherein the stirring speed in the specific embodiment is 60 revolutions per minute, the stirring time is 30 minutes, and after stirring, performing vacuum filtration through a mould to form a primary blank;
p04, infiltrating the primary blank formed after filtration with resin, wherein the resin comprises four types: resin phenolic resin, epoxy resin, urea-formaldehyde resin and polyimide resin, and drying and curing the primary blank body soaked with the resin;
if phenolic resin is adopted, the thermosetting temperature is 170-200 ℃, the pressure is 3-50Mpa, and the curing time is 45-120min to form a carbon fiber preform; if normal temperature curing epoxy resin is adopted, curing is carried out for 60min at normal temperature and the pressure is 5 Mpa; if the thermosetting epoxy resin is adopted, the thermosetting temperature is 190 ℃, the curing time is 35min, and the pressure is 5 Mpa.
The preparation method of the carbon fiber preform woven by adopting the long fibers, in particular to a long fiber 3D weaving method, comprises the following steps:
firstly, the shape is made according to the type of the bone, the density and the strength of different parts of the bone are calculated according to different functions of the different parts of the bone, a 3D structural model of the bone is designed, then the approximate shape of the bone is compiled according to the model, the corresponding density refinement compilation is carried out according to the analyzed density of the different parts of the body, a certain processing allowance is reserved, and the processing allowance is generally controlled to be 5mm-10 mm.
As shown in fig. 4, taking femoral head as an example:
the upper end of femoral head is regional for A, and the interlude is regional B, and the lower extreme is regional C, and AB both ends mainly need wear resistance, need design higher density and intensity, and regional main needs intensity of B, need design higher intensity just can. Generally, the density of the preform in the A, C region is controlled to 0.6-1.2g/cm3, while the density of the preform in the B region is controlled to 0.45-0.6. After deposition, the tensile strength of the carbon-carbon artificial skeleton prepared by the technical scheme is 120-180MPa, the bending strength is 80-100MPa, the compressive strength is 30-120MPa, and the Mohs hardness is 6-7;
the density, strength and hardness of the artificial bone according to the present invention, which is prepared by different processes using the same preform, are illustrated by the following specific examples:
selecting a carbon fiber preform woven by short fibers,
experimental conditions 1:
preparing a preform by a short fiber preparation method, wherein the deposition time is 600hrs, the methane gas flow rate is 120L/min, the propane gas flow rate is 30L/min, the deposition temperature is 1050 ℃, and the preform density is 0.45g/cm2(ii) a After deposition, the properties of the carbon-carbon skeleton: density: 1.5g/cm3The tensile strength of the carbon-carbon artificial skeleton is 140MPa, the bending strength is 85MPa, the compressive strength is 90MPa, and the Mohs hardness is 6;
experimental conditions 2:
selecting short fiber preparation method to prepare preform, depositing for 1200hrs, methane gas flow rate of 120L/min, propane gas flow rate of 30L/min, deposition temperature of 1050 deg.C,the density of the preform was 0.45g/cm2(ii) a After deposition, the properties of the carbon-carbon skeleton: density: 1.7g/cm3The tensile strength of carbon is 160MPa, the bending strength is 100MPa, the compressive strength is 100MPa, and the Mohs hardness is 6;
experimental conditions 3:
preparing a preform by using a short fiber preparation method, wherein the deposition time is 2000hrs, the methane gas flow rate is 120L/min, the propane gas flow rate is 30L/min, the deposition temperature is 1050 ℃, and the preform density is 0.45g/cm2(ii) a After deposition, the properties of the carbon-carbon skeleton: density: 1.8g/cm3The tensile strength of carbon is 180MPa, the bending strength is 110MPa, the compressive strength is 105MPa, and the Mohs hardness is 6;
selecting a carbon fiber preform woven by long fibers:
test conditions 1:
selecting a carbon fiber prefabricated body woven by long fibers, wherein the carbon fiber rope or the carbon fiber wire is a bone roughly shaped formed by weaving and pressing carbon fibers; then, the deposition time was 600hrs, the flow rate of methane gas was 120L/min, the flow rate of propane gas was 30L/min, the deposition temperature was 1050 degrees, and the preform density was 0.4g/cm2(ii) a After deposition, the properties of the carbon-carbon skeleton: density: 1.5g/cm3The tensile strength of the carbon-carbon artificial skeleton is 145MPa, the bending strength is 90MPa, the compressive strength is 95MPa, and the Mohs hardness is 6;
test conditions 2:
selecting a carbon fiber prefabricated body woven by long fibers, wherein the carbon fiber rope or the carbon fiber wire is a bone roughly shaped formed by weaving and pressing graphite fibers; then, the deposition time was 1200hrs, the flow rate of methane gas was 120L/min, the flow rate of propane gas was 30L/min, the deposition temperature was 1050 degrees, and the preform density was 0.40g/cm2(ii) a After deposition, the properties of the carbon-carbon skeleton: density: 1.8g/cm3The tensile strength of carbon is 200MPa, the bending strength is 115MPa, the compressive strength is 125MPa, and the Mohs hardness is 6;
test conditions 3: selecting a carbon fiber prefabricated body woven by long fibers, wherein the carbon fiber rope or the carbon fiber wire is a bone roughly shaped formed by weaving and pressing graphite fibers; then, the deposition time was 2000hrs, the methane gas flow rate was 120L/min, and the propane gas flow rate was 30L/min, deposition temperature 1050 ℃ and preform density of 0.40g/cm2(ii) a After deposition, the properties of the carbon-carbon skeleton: density: 1.8g/cm3The tensile strength of carbon is 200MPa, the bending strength is 115MPa, the compressive strength is 125MPa, and the Mohs hardness is 6;
the carbon fiber preform woven by long fibers is selected, and the long fibers have shorter deposition time and higher strength than the short fibers.
The two fiber modes are both surface treated, and the effect data (taking short fiber as an example, long fiber is not described again):
the method comprises the following steps:
adopting hydroxyapatite for spraying, wherein a plasma spraying gun is adopted for spraying in a spraying mode, the spraying power of the spraying gun is 1kw, the spraying distance is 110mm, the moving speed of the spraying gun is 200mm/s, the spraying thickness can meet the requirement of a human body on the thickness of a surface coating, and the Mohs hardness is 6.2;
the method 2 comprises the following steps:
adopting a hydroxyapatite spraying mode, specifically adopting a plasma spraying gun to spray, wherein the spraying power of the spraying gun is 1kw, the spraying distance is 110mm, the moving speed of the spraying gun is 150mm/s, and the spraying thickness is 40 μm which can meet the requirement of a human body on the thickness of a surface coating; mohs hardness 6.4;
the method 3 comprises the following steps:
adopting a hydroxyapatite spraying mode, specifically adopting a plasma spraying gun to spray, wherein the spraying power of the spraying gun is 1kw, the spraying distance is 110mm, the moving speed of the spraying gun is 100mm/s, and the spraying thickness is 70 microns which can meet the requirement of a human body on the thickness of a surface coating; mohs hardness 6.8;
the hydroxyapatite has the following effects: the surface smoothness is improved, the hardness is improved, the abrasion is reduced, the hardness is related to the spraying time, and the thickness is large if the spraying time is long;
hardness: the ability of the material for locally resisting hard objects pressed into the surface of the material is called hardness, enamel and cementum form the outer layer of a crown, the Mohs hardness is 6-7, and the main component is hydroxyapatite; the bone bearing capacity of an adult 25-30 years old, for example, the bearing capacity of a femoral joint is 3-4 times of the weight, the bearing capacity of a knee joint is 5-6 times, a shank can bear 700 kg of force, the torsional load force is 300 kg, the hardness degree of a human bone can race through natural stones, the Mohs hardness of a common bone is 3-4, and the skull is also the same; the bearing capacity of the head is 2100kg/cm 2-2100 x 10000kg/m 2-2.1 MPa; the hardness of the skeleton of the human body is 4-5 in Mohs hardness; therefore, the artificial bone in the technical scheme is higher than the existing solid bone in hardness, tensile strength, bending strength and compressive strength, is similar to the actual bone structure in structure density, is far lower than the density of materials such as steel, titanium alloy and the like, and has the advantage that the mass is lighter than that of the steel and titanium alloy materials.
Wherein, the adhesive adopts one or more of epoxy resin, phenolic resin, polyester resin, urea-formaldehyde resin, organic silicon resin and acrylic resin. The graphite is one or more of crystalline flake graphite, graphene and pyrolytic graphite; the specific embodiment adopts epoxy resin and graphene.
The fiber raw material is in the shape of one or more of long fiber, short fiber, ground fiber, cloth, felt and paper, and the long fiber is adopted in the embodiment.
The blank body is a cuboid or cylinder body covering the artificial bone finished product, the cylindrical blank body is ground to form a corresponding usable femur bone structure, the height and the diameter of the blank body are both in the maximum length and the maximum width range of the vertebra, and the grinding mechanism is used for automatically grinding to realize the forming of the artificial bone.
Wherein the transverse density of the fiber material of the blank is greater than the longitudinal density, and the transverse density of the fiber material of the blank is greater than 50% of the overall density; the fiber material of the blank has a transverse density of 1.6-2.1g/cm3In this embodiment, the femur is selected as an example, and the transverse density is 1.8g/cm3The longitudinal density is specifically 0.88g/cm3
Has the advantages that:
1. the carbon-carbon composite material artificial skeleton has the advantages of lighter mass and lower density compared with stainless steel and titanium alloy metal;
2. the specific density of the artificial skeleton made of the carbon-carbon composite material can be designed according to the density of different parts, so that the requirements on the structural density and the strength of different parts are met;
3. the carbon-carbon composite material artificial bone has good biocompatibility, can not deteriorate or corrode in organisms, has good biochemical coexistence, has obvious advantages of biochemical rejection compared with artificial bones made of other metal materials, can be designed in a stepped manner in density, and can be adjusted in transverse density and longitudinal density according to requirements, so that the strength requirements of artificial bones at different use positions are met;
4. the carbon-carbon composite material artificial skeleton has anisotropy and strength which can be designed according to an actual prefabricated part; compared with the existing common artificial skeleton made of titanium alloy or stainless steel metal and the like, the artificial skeleton made of the carbon-carbon composite material has the characteristics of good mechanical compatibility, high purity and high activity, and excellent weight, strength and wear resistance.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. A carbon-carbon composite artificial skeleton is applied to the field of artificial skeleton materials in human bodies or animal bodies and is characterized by comprising carbon fiber preforms, pyrolytic graphite or pyrolytic carbon filled among the carbon fiber preforms and a surface coating;
the surface coating adopts one of a hydroxyapatite layer, a pearl layer and high-strength mineralized hydrogel, and the specific surface coating method comprises dipping, in-situ growth or spraying;
the filling of the pyrolytic graphite or pyrolytic carbon is carried out by vapor deposition or impregnation sintering process.
2. The artificial skeleton of carbon-carbon composite material according to claim 1, wherein the carbon fiber preform is made of fiber raw material which can be carbonized after high-temperature calcination, and the fiber raw material comprises polypropylene cyanide fiber, pre-oxidized silk, phenolic fiber, wood fiber and cotton fiber.
3. The artificial bone of claim 1, wherein the density of the artificial bone manufactured by the process is 0.5-2.1g/cm3
4. The carbon-carbon composite artificial skeleton according to claim 1, wherein in the step S03, the coating is performed by a plasma spray gun, and the coating thickness is 50-90 μm that can meet the thickness requirement of human body on the surface coating.
5. The carbon-carbon composite artificial bone as claimed in claim 1, wherein the carbon fiber preform is prepared from short fibers by the following steps:
p01, carrying out surface impurity removal treatment, crushing or chopping treatment and dispersion treatment on the fiber raw material to obtain ground fibers or short fibers with a certain length;
p02, dispersing the treated fiber raw material and auxiliary materials in a solvent, wherein the auxiliary materials comprise graphite, an adhesive, a dispersing agent and resin;
p03, uniformly stirring the mixture dispersed in the solvent, and filtering the mixture through a die after stirring to form a primary embryo body;
and P04, infiltrating resin into the filtered and molded primary blank, and drying and curing the resin-infiltrated primary blank to form the carbon fiber preform.
6. The carbon-carbon composite artificial bone as claimed in claim 5, wherein the adhesive is one or more of epoxy resin, phenolic resin, polyester resin, urea resin, silicone resin and acrylic resin.
7. The carbon-carbon composite artificial bone according to claim 5, wherein the graphite is one or more of flake graphite, graphene and pyrolytic graphite.
8. A carbon-carbon composite artificial bone according to claim 5, wherein said fibrous material is in the form of one or more of long fibers, short fibers, milled fibers, cloth, felt and paper.
9. The carbon-carbon composite artificial bone according to claim 1, wherein the carbon fiber preform is prepared from long fibers by the following specific steps:
firstly, the shape is made according to the type of the bone, the density and the strength of different parts are calculated according to the different functions of the different parts of the bone, a 3D structural model of the bone is designed, then the approximate shape of the bone is made according to the model, and a machining allowance space of 5-10mm is reserved.
10. The artificial bone made of carbon-carbon composite material according to claim 1, wherein the blank body is in a shape of a cuboid or a cylinder covering the artificial bone finished product.
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