CN113826945A - Method for manufacturing one-step forming blind hole bead blasting filter stick - Google Patents
Method for manufacturing one-step forming blind hole bead blasting filter stick Download PDFInfo
- Publication number
- CN113826945A CN113826945A CN202111160717.9A CN202111160717A CN113826945A CN 113826945 A CN113826945 A CN 113826945A CN 202111160717 A CN202111160717 A CN 202111160717A CN 113826945 A CN113826945 A CN 113826945A
- Authority
- CN
- China
- Prior art keywords
- blind hole
- tows
- filter stick
- enabling
- blasting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011324 bead Substances 0.000 title claims abstract description 53
- 238000005422 blasting Methods 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 19
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 claims abstract description 16
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 239000000523 sample Substances 0.000 claims abstract description 4
- 235000013773 glyceryl triacetate Nutrition 0.000 claims description 5
- 229960002622 triacetin Drugs 0.000 claims description 5
- 239000002131 composite material Substances 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract description 2
- 239000000779 smoke Substances 0.000 description 3
- 229920001747 Cellulose diacetate Polymers 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000001087 glyceryl triacetate Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/0216—Applying additives to filter materials the additive being in the form of capsules, beads or the like
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0229—Filter rod forming processes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/025—Final operations, i.e. after the filter rod forming process
- A24D3/0254—Cutting means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/04—Tobacco smoke filters characterised by their shape or structure
- A24D3/048—Tobacco smoke filters characterised by their shape or structure containing additives
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/061—Use of materials for tobacco smoke filters containing additives entrapped within capsules, sponge-like material or the like, for further release upon smoking
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/062—Use of materials for tobacco smoke filters characterised by structural features
Abstract
A method for manufacturing a blind hole bead blasting filter stick by one-step forming relates to the technical field of cigarettes, and comprises the following steps: the method comprises the steps of fully opening the tows by applying triacetyl glycerine through an opening machine, enabling the tows to enter the front end of a cigarette gun through a nozzle, enabling the tows to pass through a cigarette tongue of a cigarette making machine with an opening in the upper portion, leading the blasting beads into the middle of the tows from the opening in the upper portion of the cigarette tongue through a bead blasting machine at a constant speed, enabling the tows to enter a primary steam applying portion for primary setting, enabling the tows implanted with the blasting beads and subjected to the primary setting to enter a reciprocating type blind hole forming machine through the nozzle without air to be processed to form blind holes, enabling the front end of a probe of the forming machine to extend out, using a final steam forming system to finally form the tows, and cutting to obtain the blind hole blasting bead filter stick. The method has the advantages of low cost, easy processing and production, one-time molding of the blind hole bead blasting filter stick on one device, greatly simplifying the production process and reducing the production cost compared with the production process of a composite filter stick.
Description
Technical Field
The invention relates to the technical field of cigarettes, in particular to a method for manufacturing a filter stick which is formed in one step, provided with special blind holes and filled with blasting beads.
Background
The blind hole filter stick can effectively prolong the length of the filter tip under the condition of unchanged suction resistance, and is suitable for being applied in severe cold areas. The flavor of the product can be changed by wrapping the flavoring with friable capsules. The blind hole bead blasting filter stick can perfectly combine the advantages of the blind hole bead blasting filter stick and the blind hole bead blasting filter stick. In the existing processing process of blind hole bead blasting filter sticks, beads cannot be directly added into the filter sticks, the filter sticks can only be formed by respectively manufacturing two filter sticks and then compounding, the process is complex, more equipment and personnel are involved, and the cost is high.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: aiming at the problems, the manufacturing method of the blind hole bead blasting filter stick formed in one step is provided.
The technical solution of the invention is as follows: the manufacturing method of the one-step forming blind hole bead blasting filter stick comprises the following steps: the method comprises the steps of fully opening the tows by applying triacetyl glycerine through an opening machine, enabling the tows to enter the front end of a cigarette gun through a nozzle, enabling the tows to pass through a cigarette tongue of a cigarette making machine with an opening in the upper portion, leading the blasting beads into the middle of the tows from the opening in the upper portion of the cigarette tongue through a bead blasting machine at a constant speed, enabling the tows to enter a primary steam applying portion for primary setting, enabling the tows implanted with the blasting beads and subjected to the primary setting to enter a reciprocating type blind hole forming machine through the nozzle without air to be processed to form blind holes, enabling the front end of a probe of the forming machine to extend out, using a final steam forming system to finally form the tows, and cutting to obtain the blind hole blasting bead filter stick.
The tows are selected from 5.0-30000 specifications.
The opening step adopts an opening ratio of 1.44.
The application amount of the glycerol triacetate is 0.8g/10 branches.
The initial steam application temperature is 80 ℃, and the steam pressure is 70 Kpa.
The final steam application temperature was 110 ℃ and the steam pressure was 95 Kpa.
The circumference of the blind hole bead blasting filter stick is 16.10-24.50 mm.
The diameter of the blasting bead is 2.6-3.8 mm.
The invention has the technical effects that: the method has the advantages of low cost, easy processing and production, one-time molding of the blind hole bead blasting filter stick on one device, greatly simplifying the production process and reducing the production cost compared with the production process of a composite filter stick.
Drawings
FIG. 1 is a schematic structural diagram of the blind hole bead blasting filter stick after being attached to a cigarette.
Detailed Description
Take the production of a round blind hole bead blasting filter stick with the length of 140mm, the bead blasting structure of 10+25 and the circumference of 19.80mm as an example (the filter structure obtained by cutting the filter stick is shown in figure 1). The manufacturing process for producing the blind hole filter stick with the exploded bead by taking the cellulose diacetate tow, the glycerol triacetate and the exploded bead as raw materials mainly comprises three parts of tow opening, bead explosion application and blind hole forming.
Opening of tow
And (3) producing the bead blasting blind hole bead blasting filter stick by using 5.0-30000 specification tows. The diameter of the exploding bead is 2.7 mm. The opening part uses an AF2 opener. The production speed is 40 m/min. 5.0-30000 tows pass through an opening roller, the opening ratio is 1.44, the pressure of a stabilizing roller is 0.07MPa, and the application amount of the glycerol triacetate is 0.8 g/10. A fully opened and triacetin applied tow was obtained. And then enters the next working procedure through a nozzle.
Second, applying blasting beads
The tow passing through the opening part enters the front end of a smoke gun through a nozzle, firstly passes through a smoke tongue with an opening at the upper part, the upper part of the smoke tongue is provided with a bead blasting machine, the bead blasting machine guides the beads to the middle part of the tow at a constant speed of 40m, the tow with the beads blasted is applied, and then the tow enters a first section steam applying part. The steam temperature is 80 ℃, the steam pressure is 70Kpa, the filament bundle is preliminarily shaped under the temperature and the pressure, and the relative position of the exploded beads in the running process of the filament bundle can be kept fixed after the preliminary shaping. And (4) implanting the blasting beads and allowing the preliminarily shaped tows to enter the blind hole forming part through the nozzle without air.
Forming of three, blind hole
The tow with the embedded blasting beads is processed with blind holes by a reciprocating blind hole forming machine, a steam forming system with the width of 50mm is arranged at the forefront of a forming extendable probe of the forming machine, steam with the temperature of 110 ℃ and the steam pressure of 95Kpa is introduced to thoroughly form the tow, and the blind holes are formed. And cutting to obtain the blind hole bead blasting filter stick.
Claims (8)
1. The manufacturing method of the one-step forming blind hole bead blasting filter stick is characterized by comprising the following steps of: the method comprises the steps of fully opening the tows by applying triacetyl glycerine through an opening machine, enabling the tows to enter the front end of a cigarette gun through a nozzle, enabling the tows to pass through a cigarette tongue of a cigarette making machine with an opening in the upper portion, leading the blasting beads into the middle of the tows from the opening in the upper portion of the cigarette tongue through a bead blasting machine at a constant speed, enabling the tows to enter a primary steam applying portion for primary setting, enabling the tows implanted with the blasting beads and subjected to the primary setting to enter a reciprocating type blind hole forming machine through the nozzle without air to be processed to form blind holes, enabling the front end of a probe of the forming machine to extend out, using a final steam forming system to finally form the tows, and cutting to obtain the blind hole blasting bead filter stick.
2. The method for manufacturing the one-step forming blind hole bead blasting filter stick according to claim 1, wherein the tows are selected from 5.0-30000 specifications.
3. The method for making the once-formed blind hole popping filter stick according to claim 1, wherein the opening step adopts an opening ratio of 1.44.
4. The method for manufacturing the one-time forming blind hole bead blasting filter stick according to claim 1, wherein the application amount of the glycerol triacetate is 0.8g/10 counts.
5. The method for manufacturing the one-step forming blind hole bead blasting filter stick according to claim 1, wherein the initial section steam application temperature is 80 ℃ and the steam pressure is 70 Kpa.
6. The method for making the once-formed blind hole popping filter stick according to claim 1, wherein the final stage steam application temperature is 110 ℃ and the steam pressure is 95 Kpa.
7. The manufacturing method of the one-time forming blind hole bead blasting filter stick according to claim 1, wherein the circumference of the blind hole bead blasting filter stick is 16.10-24.50 mm.
8. The method for manufacturing the one-time forming blind hole bead blasting filter stick according to any one of claims 1 to 7, wherein the bead blasting diameter is 2.6-3.8 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111160717.9A CN113826945A (en) | 2021-09-30 | 2021-09-30 | Method for manufacturing one-step forming blind hole bead blasting filter stick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111160717.9A CN113826945A (en) | 2021-09-30 | 2021-09-30 | Method for manufacturing one-step forming blind hole bead blasting filter stick |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113826945A true CN113826945A (en) | 2021-12-24 |
Family
ID=78968046
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111160717.9A Withdrawn CN113826945A (en) | 2021-09-30 | 2021-09-30 | Method for manufacturing one-step forming blind hole bead blasting filter stick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113826945A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115530415A (en) * | 2022-10-12 | 2022-12-30 | 湖北中烟工业有限责任公司 | Heating non-combustion tobacco cigarette forming process and forming system for filling fragrant beads on line |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109463797A (en) * | 2018-11-30 | 2019-03-15 | 江苏大亚滤嘴材料有限公司 | A kind of moulding process of no coated papers filter stick |
| CN109965344A (en) * | 2017-12-27 | 2019-07-05 | 中烟机械技术中心有限责任公司 | Supply the metering device of particulate matter |
| CN111436650A (en) * | 2020-04-20 | 2020-07-24 | 河南中烟工业有限责任公司 | Preparation method of hollow cooling filter stick |
| CN211721872U (en) * | 2019-11-21 | 2020-10-23 | 博颉(上海)管理咨询有限公司 | Filter rod, suction product and suction system for cigarette |
| CN112641132A (en) * | 2019-10-11 | 2021-04-13 | 中烟机械技术中心有限责任公司 | Particulate matter implantation device and bead blasting implantation equipment |
| CN213604364U (en) * | 2020-05-14 | 2021-07-06 | 红塔烟草(集团)有限责任公司 | Cigarette tongue suitable for production of bead-blasting filter stick |
-
2021
- 2021-09-30 CN CN202111160717.9A patent/CN113826945A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109965344A (en) * | 2017-12-27 | 2019-07-05 | 中烟机械技术中心有限责任公司 | Supply the metering device of particulate matter |
| CN109463797A (en) * | 2018-11-30 | 2019-03-15 | 江苏大亚滤嘴材料有限公司 | A kind of moulding process of no coated papers filter stick |
| CN112641132A (en) * | 2019-10-11 | 2021-04-13 | 中烟机械技术中心有限责任公司 | Particulate matter implantation device and bead blasting implantation equipment |
| CN211721872U (en) * | 2019-11-21 | 2020-10-23 | 博颉(上海)管理咨询有限公司 | Filter rod, suction product and suction system for cigarette |
| CN111436650A (en) * | 2020-04-20 | 2020-07-24 | 河南中烟工业有限责任公司 | Preparation method of hollow cooling filter stick |
| CN213604364U (en) * | 2020-05-14 | 2021-07-06 | 红塔烟草(集团)有限责任公司 | Cigarette tongue suitable for production of bead-blasting filter stick |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115530415A (en) * | 2022-10-12 | 2022-12-30 | 湖北中烟工业有限责任公司 | Heating non-combustion tobacco cigarette forming process and forming system for filling fragrant beads on line |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20211224 |
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| WW01 | Invention patent application withdrawn after publication |