CN113820512A - System and method capable of realizing accurate full-automatic sample adding - Google Patents
System and method capable of realizing accurate full-automatic sample adding Download PDFInfo
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Abstract
The invention provides a system and a method capable of realizing accurate full-automatic sample adding, which belong to the technical field of automatic sample adding, and comprise a material storing and discharging mechanism; a control mechanism; a terminal mechanism; and a traceability mechanism; this system carries out contrastive analysis with it and sample prescription database by contrastive analysis unit after coding the kind information of different raw materialss and can accurate discernment sample material, fix a position through material receiving end photoelectric sensing transmitter and storage end photoelectric sensing transmitter transmitting photoelectric signal and can realize accurate displacement, thereby greatly improved the precision of full-automatic application of sample, and add traceability mechanism and be used for comparing actual application of sample quality information and theoretical application of sample quality information in real time and trace to the source through the algorithm and calculate in time report mistake and stop the system operation, through in time correcting the application of sample error and avoid the more and more precision that can further improve the application of sample that the deviation is bigger and bigger.
Description
Technical Field
The invention belongs to the technical field of automatic sample adding, and particularly relates to a system and a method capable of realizing accurate full-automatic sample adding.
Background
The full-automatic sample adding machine is an important experiment or production machine in the fields of medicine, chemistry and the like, and the performance of the full-automatic sample adding machine is determined by the quality of hardware equipment and the excellence of a software system. Hardware equipment mainly has the machine of adding sample of compriseing application of sample device and arm, and the application of sample device is used for taking a sample and lofting, and the arm is driven by high accuracy lead screw module and is used for realizing accurate displacement. The software system is used for controlling the operation of the sample adding machine and carrying out the sample adding processes of displacement, sampling, lofting and calibration.
Its application of sample precision of software system of current full-automatic application of sample machine is relatively poor, displacement between sampling point and lofting point, location and all lower to the recognition accuracy of different samples, slight deviation that appears can lead to leaking the application, error such as add the mistake reduces the degree of accuracy of application of sample result, and current system does not possess the function of error correction of tracing to the source, can't in time stop the application of sample to correct the error after the application of sample error takes place, and neglect in time to correct the error and continue to carry out the application of sample and will lead to finally lofting the result deviation and more big and can't trace to the link that the deviation specifically appears.
Disclosure of Invention
The invention aims to provide a system and a method capable of realizing accurate full-automatic sample adding, and aims to solve the problems that in the prior art, due to poor sample adding precision, displacement, positioning and identification precision of different samples between a sampling point and a sampling point are low, errors such as missing sample adding and wrong sample adding can be caused to reduce the accuracy of a sample adding result, the existing system does not have the function of traceability error correction, sample adding can not be stopped in time for error correction after sample adding error occurs, and finally the deviation of the sampling result is larger and the specific deviation link can not be traced to when the sample adding is continuously carried out by neglecting the timely error correction.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a system that can realize accurate full-automatic application of sample, includes:
the storage and discharge mechanism is used for storing raw materials and bearing sample adding, a material receiver and a plurality of material receivers are arranged in the storage and discharge mechanism, the material receivers are respectively used for storing different raw materials, and the material receivers are used for bearing different raw materials to carry out sample adding;
the control mechanism is internally provided with a central processing module and is used for detecting the position information of the material receiver and the plurality of material holders and the raw material information of the plurality of material holders and analyzing and processing the position information and the raw material information through the central processing module to generate instructions of sampling, displacement and sampling quality;
the terminal mechanism is internally provided with a sample adding machine and is used for controlling the sample adding machine to extract raw materials with different masses from the plurality of material hoppers respectively according to the instruction generated by the central processing module and put the raw materials into the material receivers to complete sample adding operation; and
and the source tracing mechanism is used for tracing and correcting the source of the lofting process by comparing the actual sample adding quality information and the theoretical sample adding quality information in the receiver when the lofting has errors.
As a preferable scheme of the present invention, a plurality of the stockers are respectively provided with a coding emitter and a storage end photoelectric sensing emitter, the stocker is internally provided with a receiving end photoelectric sensing emitter, the terminal mechanism is internally provided with a coding detector and a photoelectric sensing receiver, the coding emitters are respectively used for recording types of raw materials stored in the stockers and generating coding information, the coding detector is in signal connection with the coding emitters and is used for receiving the coding information, the receiving end photoelectric sensing emitter and the storage end photoelectric sensing emitters are respectively used for recording positions of the stockers and generating position information, and the photoelectric sensing receiver is in signal connection with the receiving end photoelectric sensing emitter and the storage end photoelectric sensing emitters and is used for receiving the position information.
As a preferable scheme of the present invention, a power module, a displacement module, a sampling module and a lofting module are arranged in the sample loader, the displacement module is used for controlling the sample loader to displace between the material receiver and the plurality of material receivers, the sampling module is used for controlling the sample loader to take out different raw materials from the plurality of material receivers, the lofting module is used for controlling the sample loader to put the taken out different raw materials into the material receiver, and the power module, the displacement module, the sampling module and the lofting module are all electrically connected for realizing the operation thereof.
As a preferred embodiment of the present invention, a comparison and analysis unit, an instruction generation unit, and a sample database are disposed in the central processing module, the sample database, the comparison and analysis unit, and the instruction generation unit are electrically connected to provide sample data to the sample database, the comparison and analysis unit is configured to receive encoded information and position information and compare the encoded information and position information with the sample data to generate analysis information, and the instruction generation unit is electrically connected to the comparison and analysis unit and is configured to receive the analysis information and generate an instruction of whether to sample, shift, and sampling quality according to the sample data.
As a preferred scheme of the present invention, a control end receiving module and a control end transmitting module are arranged in the control mechanism, a terminal receiving module and a terminal transmitting module are arranged in the terminal mechanism, the terminal transmitting module is electrically connected with the code detector and the photoelectric sensing receiver for receiving the coded information and the position information, the control end receiving module is electrically connected with the comparison and analysis unit, the control end receiving module is in signal connection with the terminal transmitting module for receiving the coded information and the position information and transmitting the coded information and the position information to the comparison and analysis unit, the control end transmitting module is electrically connected with the instruction generating unit for receiving the instruction, the terminal receiving module is electrically connected with the power module, and the terminal receiving module is in signal connection with the control end transmitting module for receiving the instruction and transmitting the instruction to the power module.
As a preferred scheme of the present invention, a material receiving end gravity sensor is arranged in the material receiver, an error reporting module, a source tracing end transmission module, a source tracing error correction module, a data recording module and a source tracing end receiving module are arranged in the source tracing mechanism, the material receiving end gravity sensor is used for detecting the quality of lofting in the material receiver in real time, the data recording module is electrically connected with the source tracing end receiving module, a terminal transmission module and a control end transmission module are all in signal connection for receiving real-time quality information in the material receiver and an instruction issued by the central processing module to the sample loader and transmitting the real-time quality information to the data recording module, the data recording module is electrically connected with the source tracing error correction module, the data recording module is used for calculating theoretical quality information in the material receiver according to the instruction of the central processing module, comparing the theoretical quality information with the real-time quality information in the material receiver and transmitting the theoretical quality information to the source tracing error correction module when the deviation exceeds a threshold value, the source tracing error correction module is electrically connected with the source tracing end transmission module, the source tracing error correction module is used for performing source tracing error correction on the deviation value and generating a sample adding stopping instruction, and the source tracing end transmission module is in signal connection with the terminal receiving module and is used for transmitting the sample adding stopping instruction to the terminal receiving module so as to control the sample adding machine to stop running.
As a preferred scheme of the present invention, an error reporting module is disposed in the tracing mechanism, and the error reporting module is configured to report an error to remind an operator to correct the error when the data recording module records that the actual quality information and the theoretical quality information in the material receiver deviate from each other.
As a preferred scheme of the present invention, an AI intelligent learning module is disposed in the traceability mechanism, and the AI intelligent learning module is configured to optimize a traceability error correction algorithm of the traceability error correction module through deep learning.
As a preferable scheme of the invention, a plurality of material storage end gravity sensors are arranged in the material storage devices, the plurality of material storage end gravity sensors are respectively used for detecting different raw material masses in the plurality of material storage devices, an audible and visual alarm is arranged in the material storage and discharge mechanism, and the audible and visual alarm and the plurality of material storage end gravity sensors are electrically connected and used for giving out audible and visual alarm to remind an operator to supplement when the raw material mass in one or more of the material storage devices is insufficient.
As a preferred scheme of the invention, the use method of the system capable of realizing accurate full-automatic sample adding comprises the following steps:
s1: firstly, an instruction generating unit generates a displacement instruction and transmits the displacement instruction to a power supply module through a control end transmission module and a terminal receiving module, the power supply module drives the displacement module to control a sample adding machine to displace towards a first material storage device, when a photoelectric sensing receiver is matched with a material storage end photoelectric sensing emitter in the first material storage device in position, the photoelectric sensing receiver transmits position information to the instruction generating unit through the terminal transmission module and the control end receiving module, and then the instruction generating unit generates a displacement stopping instruction and transmits the displacement stopping instruction to the power supply module and the displacement module to stop the displacement of the sample adding machine;
s2: after the sampling machine stops displacement, a code detector identifies a code emitter in the first stocker to obtain code information, the code information is transmitted to a comparison analysis unit through a terminal transmission module and a control terminal receiving module, and then the comparison analysis unit compares the code information with sample data provided by a sample database to determine whether the code information is the raw material required in the sample;
s21: if the judgment result is yes, the instruction generating unit generates an instruction of sampling and sampling quality and transmits the instruction to the power module and the sampling module to control the sample adding machine to carry out sampling, after the sampling of the sample adding machine is finished, the instruction generating unit generates a displacement instruction to control the sample adding machine to displace towards the material receiving device, and position information is transmitted to the instruction generating unit until the position of the photoelectric sensing receiver is matched with that of the photoelectric sensing transmitter at the material receiving end in the material receiving device, then a lofting instruction is generated by the instruction generating unit and transmitted to the power supply module and the lofting module to control lofting of the sample adding machine, after lofting is completed, a displacement instruction is generated by the instruction generating unit and transmitted to the sample adding machine to control the sample adding machine to displace towards a second stocker, and a displacement stopping instruction is generated by the instruction generating unit to control the sample adding machine to stop displacement when the photoelectric sensing receiver is matched with the storage end photoelectric sensing transmitter in the second stocker;
s22: if the position of the photoelectric sensing receiver is matched with the position of the photoelectric sensing transmitter at the storage end in the second stocker, the command generating unit generates a displacement stopping command to control the loading machine to stop displacement;
s3: repeating the steps S and S after the sample adding machine is moved to the second stocker and stops;
s4: in the process of repeating the S and the S, the data recording module obtains sampling and sampling quality instructions from the control end transmission module through the traceability end receiving module to calculate real-time theoretical quality information in the receiver, the data recording module also obtains real-time actual quality information in the receiver from the receiving end gravity sensor through the traceability end receiving module, when the error of the two pieces of information exceeds a set threshold value, the data recording module transmits the error information to the traceability error correction module, the traceability error correction module analyzes which error occurs and the error reporting module carries out error reporting to remind an operator, the traceability error correction module also generates an operation pause instruction and transmits the operation pause instruction to the power supply module through the traceability end transmission module and the terminal receiving module to control all operations of the sampling machine, and the operator adjusts the operation according to the error displayed by the error reporting module and then generates a displacement again through the instruction generating unit, Sampling and lofting instructions for sample adding;
s5: and after the complete sample adding is finished in the material receiver according to the sample data of the sample database and the error reporting module does not report errors all the time or reports errors and solves the problems, the instruction generating unit generates an operation stopping instruction and transmits the operation stopping instruction to the power supply module to stop all the operations.
Compared with the prior art, the invention has the beneficial effects that:
1. in the scheme, a displacement instruction is generated by an instruction generating unit to control the sample adding machine and the whole terminal mechanism to displace in sequence, the photoelectric sensing receiver and the plurality of storage end photoelectric sensing transmitters are accurately positioned to a plurality of material storage devices in the displacement process, then the comparison and analysis unit is used for comparing the coded information of different raw materials recorded by the plurality of coded transmitters with the sample data provided by a sample database to accurately identify sample materials, and then the photoelectric sensing receiver and the receiving end photoelectric sensing transmitters are accurately positioned to the material receiving device for discharging, so that the displacement, identification, sampling and discharging precision can be greatly improved, full-automatic accurate sample adding is realized, a traceability mechanism is further arranged to solve the problem of hardware and uncontrollable errors caused by the external environment, and a data recording module in the traceability mechanism is used for recording the real-time actual quality information in the material receiving device, and real-time theoretical quality information is obtained through calculation of sampling and lofting instructions, when the deviation of the sampling and lofting instructions exceeds a set threshold value, the traceability error correction module calculates and analyzes which step of sampling is wrong, and the traceability end transmission module generates an instruction for suspending operation to stop the system operation in time, so that an operator can correct the sampling and lofting instructions in time to avoid the error from becoming larger and larger.
2. In the scheme, the AI intelligent learning module is arranged for learning and optimizing the algorithm of the source tracing and error correcting module, so that the source tracing and error correcting algorithm of the source tracing and error correcting module can grow, and the method is more accurate and rapid in the error correcting process.
3. In the scheme, the photoelectric sensing emitters at the storage ends arranged in the plurality of stockers are used for monitoring the quality of the raw materials in the plurality of stockers in real time, and when the raw materials are not enough, operators can be reminded of supplementing the raw materials in time through the audible and visual alarm.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a functional block diagram of a system for accurate and fully automatic sample application according to the present invention;
FIG. 2 is a partial functional block diagram at a lofting machine in the present invention;
fig. 3 is a partial functional block diagram at the tracing authority in the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-3, the present invention provides the following technical solutions:
the utility model provides a system that can realize accurate full-automatic application of sample, includes:
the material storing and discharging mechanism is used for storing raw materials and bearing sample adding, a material receiver and a plurality of material receivers are arranged in the material storing mechanism, the plurality of material receivers are respectively used for storing different raw materials, and the material receiver is used for bearing different raw materials to carry out sample adding;
the control mechanism is internally provided with a central processing module and is used for detecting the position information of the material receiver and the plurality of material storage devices and the raw material information of the plurality of material storage devices and analyzing and processing the position information and the raw material information through the central processing module to generate instructions of whether to sample, displace and sample quality;
the terminal mechanism is internally provided with a sample adding machine and is used for controlling the sample adding machine to extract raw materials with different masses from the plurality of material hoppers respectively and put the raw materials into the material receivers to complete sample adding operation according to the instruction generated by the central processing module; and
and the source tracing mechanism is used for tracing and correcting the source of the lofting process by comparing the actual sample adding quality information and the theoretical sample adding quality information in the receiver when the lofting has errors.
In an embodiment of the invention, a plurality of stockers within the storage and dispensing mechanism are used to store different raw materials, cover various types of raw materials required by different recipes, in the process that the control mechanism controls the terminal mechanism to move towards the plurality of material hoppers, the position information of the material receivers, the position information of the plurality of material hoppers and the type information of the stored raw materials can be forwarded to a central processing module in the control mechanism through detection of the terminal mechanism, the central processing module processes and indexes out the required raw materials and stops at corresponding positions, then the central processing module sequentially generates a sampling instruction, a displacement instruction and a lofting instruction, the sample adding machine is controlled to sample from the plurality of material hoppers and then moves to the material receivers to place different raw materials into the material hoppers to finish accurate sample adding, and the traceability mechanism is used for traceability error correction and can correct errors of the sample adding in time to avoid enlargement of the traceability mechanism.
Referring to fig. 1 specifically, a plurality of stockers are provided with a coding emitter and a storage end photoelectric sensing emitter, a receiving end photoelectric sensing emitter is provided in each stocker, a coding detector and a photoelectric sensing receiver are provided in each terminal mechanism, the coding emitters are respectively used for recording types of raw materials stored in the stockers and generating coding information, the coding detectors are in signal connection with the coding emitters and are used for receiving the coding information, the receiving end photoelectric sensing emitter and the storage end photoelectric sensing emitters are respectively used for recording positions of the stockers and generating position information, and the photoelectric sensing receiver is in signal connection with the receiving end photoelectric sensing emitter and the storage end photoelectric sensing emitters and is used for receiving the position information.
In this embodiment: the photoelectric sensing transmitter at the receiving end and the photoelectric sensing transmitter at the storing end are used for matching with the photoelectric sensing receiver to finish position calibration, when the photoelectric sensing receiver is displaced to a position right opposite to the photoelectric sensing transmitter at the receiving end or one of the coding transmitters, the photoelectric sensing receiver receives photoelectric signals to position, and identification of different raw materials and confirmation of the positions can be very accurate.
Referring to fig. 2, a power module, a displacement module, a sampling module and a lofting module are arranged in the sample loader, the displacement module is used for controlling the sample loader to displace between the material receiver and the plurality of material receivers, the sampling module is used for controlling the sample loader to take out different raw materials from the plurality of material receivers, the lofting module is used for controlling the sample loader to put the taken out different raw materials into the material receiver, and the power module is electrically connected with the displacement module, the sampling module and the lofting module to realize the operation of the sample loader.
In this embodiment: the power module controls the displacement module, the sampling module and the lofting module to operate through the opening and closing of the circuit, the displacement module is used for driving the displacement of the whole terminal mechanism, the sampling module is used for controlling the sample adding machine to take out raw materials with certain quality from the plurality of material storage devices, and the lofting module is used for controlling the sample adding machine to put the taken out raw materials into the material storage devices to finish sample adding.
Specifically, referring to fig. 1, a comparison and analysis unit, an instruction generation unit and a sample database are disposed in the central processing module, the sample database, the comparison and analysis unit and the instruction generation unit are electrically connected to provide sample data to the sample database, the comparison and analysis unit is configured to receive encoded information and position information and compare the encoded information and position information with the sample data to generate analysis information, and the instruction generation unit and the comparison and analysis unit are electrically connected to receive the analysis information and generate an instruction of whether to sample, shift and sampling quality according to the sample data.
In this embodiment: when the sample adding operation of a certain sample is carried out, sample data can be input into the sample database through the method, or various sample data are input into the sample database in advance, and a specific sample is locked when the sample is added, then the sample database can transmit the sample data to the comparison analysis unit and the instruction generation unit, the comparison analysis unit is used for comparing the coding information and the sample data stored by different coding transmitters to determine whether the sample data are raw materials in the sample, then the comparison analysis unit transmits the comparison result to the instruction generation unit, the instruction generation unit determines the specific sampling quality of the raw materials according to the sample data, and the sample adding precision can be improved through precise comparison analysis.
Specifically, referring to fig. 1, a control end receiving module and a control end transmitting module are arranged in the control mechanism, a terminal receiving module and a terminal transmitting module are arranged in the terminal mechanism, the terminal transmitting module is electrically connected with the code detector and the photoelectric sensing receiver and used for receiving the coded information and the position information, the control end receiving module is electrically connected with the comparison and analysis unit, the control end receiving module is in signal connection with the terminal transmitting module and used for receiving the coded information and the position information and transmitting the coded information and the position information to the comparison and analysis unit, the control end transmitting module is electrically connected with the instruction generating unit and used for receiving the instruction, the terminal receiving module is electrically connected with the power supply module, and the terminal receiving module is in signal connection with the control end transmitting module and used for receiving the instruction and transmitting the instruction to the power supply module.
In this embodiment: the coding detector and the photoelectric sensing receiver transmit received coding information and position information to the terminal transmission module, the terminal transmission module transmits the coding information and the position information to the control end receiving module, the control end receiving module transmits the coding information and the position information to the contrast analysis unit for contrast analysis, a displacement instruction, a sampling quality instruction and a lofting instruction generated by the instruction generation unit can be transmitted to the control end transmission module, the control end transmission module transmits the coding information and the position information to the terminal receiving module, and the terminal receiving module transmits the coding information and the position information to the power supply module to control the sample adding machine.
Specifically, referring to fig. 1, a material receiving end gravity sensor is arranged in the material receiver, an error reporting module, a source tracing end transmission module, a source tracing error correction module, a data recording module and a source tracing end receiving module are arranged in the source tracing mechanism, the material receiving end gravity sensor is used for detecting the quality of lofting in the material receiver in real time, the data recording module is electrically connected with the source tracing end receiving module, the source tracing end receiving module is in signal connection with the terminal transmission module and the control end transmission module and is used for receiving the real-time quality information in the material receiver and the instruction sent by the central processing module to the sample adding machine and transmitting the real-time quality information to the data recording module, the data recording module is electrically connected with the source tracing error correction module, the data recording module is used for calculating the theoretical quality information in the material receiver according to the instruction of the central processing module, comparing the theoretical quality information with the real-time quality information in the material receiver and transmitting the theoretical quality information to the source tracing error correction module when the deviation exceeds a threshold value, the source tracing error correction module is electrically connected with the source tracing end transmission module, the source tracing error correction module is used for performing source tracing error correction on the deviation value and generating a sample adding stopping instruction, and the source tracing end transmission module is in signal connection with the terminal receiving module and is used for transmitting the sample adding stopping instruction to the terminal receiving module so as to control the sample adding machine to stop running;
an error reporting module is arranged in the tracing mechanism and used for reporting an error to remind an operator of correcting the error when the data recording module records that the actual quality information and the theoretical quality information in the material receiver deviate.
In this embodiment: when the application of sample process because hardware problem or operational environment produced the error, the actual application of sample quality information in the receiver of data record module will be given the theoretical application of sample quality information that data record module appears the deviation with control end transmission module transmission for data record module for receiving material end gravity sensor transmission, then the error correction module of tracing to the source will start, on the one hand through tracing to the source end transmission module control application of sample machine in time stop operation, on the one hand through tracing to the source error correction module calculate specifically be which step of making mistakes and by the mistake module mistake, thereby can make operating personnel can in time correct the error.
Specifically, referring to fig. 3, an AI intelligent learning module is arranged in the traceability mechanism, and the AI intelligent learning module is used for optimizing the traceability error correction algorithm of the traceability error correction module through deep learning.
In this embodiment: the algorithm process of the traceability error correction module is optimized by learning through the AI intelligent learning module in the long-term sample adding process, so that the traceability error correction algorithm of the traceability error correction module can grow, and the traceability error correction module is more accurate and faster in the error correction process.
Referring to fig. 1, a plurality of stockers are respectively provided with a storage end gravity sensor, the storage end gravity sensors are respectively used for detecting different raw material masses in the stockers, a sound and light alarm is arranged in the storage mechanism, and the sound and light alarm and the storage end gravity sensors are electrically connected and used for sending out sound and light alarms to remind an operator to supplement when the raw material mass in one or more of the stockers is insufficient.
In this embodiment: when the quality of the raw materials in the stockers is insufficient and needs to be supplemented, the audible and visual alarm can give out warning to remind operators to supplement the raw materials.
Specifically, referring to fig. 1, fig. 2 and fig. 3, a method for using a system capable of realizing accurate and full-automatic sample adding includes the following steps:
s1: firstly, an instruction generating unit generates a displacement instruction and transmits the displacement instruction to a power supply module through a control end transmission module and a terminal receiving module, the power supply module drives the displacement module to control a sample adding machine to displace towards a first material storage device, when a photoelectric sensing receiver is matched with a material storage end photoelectric sensing emitter in the first material storage device in position, the photoelectric sensing receiver transmits position information to the instruction generating unit through the terminal transmission module and the control end receiving module, and then the instruction generating unit generates a displacement stopping instruction and transmits the displacement stopping instruction to the power supply module and the displacement module to stop the displacement of the sample adding machine;
s2: after the sampling machine stops displacement, a code detector identifies a code emitter in the first stocker to obtain code information, the code information is transmitted to a comparison analysis unit through a terminal transmission module and a control terminal receiving module, and then the comparison analysis unit compares the code information with sample data provided by a sample database to determine whether the code information is the raw material required in the sample;
s21: if the judgment result is yes, the instruction generating unit generates an instruction of sampling and sampling quality and transmits the instruction to the power module and the sampling module to control the sample adding machine to carry out sampling, after the sampling of the sample adding machine is finished, the instruction generating unit generates a displacement instruction to control the sample adding machine to displace towards the material receiving device, and position information is transmitted to the instruction generating unit until the position of the photoelectric sensing receiver is matched with that of the photoelectric sensing transmitter at the material receiving end in the material receiving device, then a lofting instruction is generated by the instruction generating unit and transmitted to the power supply module and the lofting module to control lofting of the sample adding machine, after lofting is completed, a displacement instruction is generated by the instruction generating unit and transmitted to the sample adding machine to control the sample adding machine to displace towards a second stocker, and a displacement stopping instruction is generated by the instruction generating unit to control the sample adding machine to stop displacement when the photoelectric sensing receiver is matched with the storage end photoelectric sensing transmitter in the second stocker;
s22: if the position of the photoelectric sensing receiver is matched with the position of the photoelectric sensing transmitter at the storage end in the second stocker, the command generating unit generates a displacement stopping command to control the loading machine to stop displacement;
s3: repeating the steps S and S after the sample adding machine is moved to the second stocker and stops;
s4: in the process of repeating the S and the S, the data recording module obtains sampling and sampling quality instructions from the control end transmission module through the traceability end receiving module to calculate real-time theoretical quality information in the receiver, the data recording module also obtains real-time actual quality information in the receiver from the receiving end gravity sensor through the traceability end receiving module, when the error of the two pieces of information exceeds a set threshold value, the data recording module transmits the error information to the traceability error correction module, the traceability error correction module analyzes which error occurs and the error reporting module carries out error reporting to remind an operator, the traceability error correction module also generates an operation pause instruction and transmits the operation pause instruction to the power supply module through the traceability end transmission module and the terminal receiving module to control all operations of the sampling machine, and the operator adjusts the operation according to the error displayed by the error reporting module and then generates a displacement again through the instruction generating unit, Sampling and lofting instructions for sample adding;
s5: and after the complete sample adding is finished in the material receiver according to the sample data of the sample database and the error reporting module does not report errors all the time or reports errors and solves the problems, the instruction generating unit generates an operation stopping instruction and transmits the operation stopping instruction to the power supply module to stop all the operations.
In this embodiment: this system carries out contrastive analysis with it and sample prescription database by contrastive analysis unit after coding the kind information of different raw materialss and can accurate discernment sample material, fix a position through material receiving end photoelectric sensing transmitter and storage end photoelectric sensing transmitter transmitting photoelectric signal and can realize accurate displacement, thereby greatly improved the precision of full-automatic application of sample, and add traceability mechanism and be used for comparing actual application of sample quality information and theoretical application of sample quality information in real time and trace to the source through the algorithm and calculate in time report mistake and stop the system operation, through in time correcting the application of sample error and avoid the more and more precision that can further improve the application of sample that the deviation is bigger and bigger.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a system that can realize accurate full-automatic application of sample which characterized in that includes:
the storage and discharge mechanism is used for storing raw materials and bearing sample adding, a material receiver and a plurality of material receivers are arranged in the storage and discharge mechanism, the material receivers are respectively used for storing different raw materials, and the material receivers are used for bearing different raw materials to carry out sample adding;
the control mechanism is internally provided with a central processing module and is used for detecting the position information of the material receiver and the plurality of material holders and the raw material information of the plurality of material holders and analyzing and processing the position information and the raw material information through the central processing module to generate instructions of sampling, displacement and sampling quality;
the terminal mechanism is internally provided with a sample adding machine and is used for controlling the sample adding machine to extract raw materials with different masses from the plurality of material hoppers respectively according to the instruction generated by the central processing module and put the raw materials into the material receivers to complete sample adding operation; and
and the source tracing mechanism is used for tracing and correcting the source of the lofting process by comparing the actual sample adding quality information and the theoretical sample adding quality information in the receiver when the lofting has errors.
2. The system for realizing accurate and full-automatic sample adding according to claim 1, characterized in that: the material receiving device comprises a plurality of material hoppers, a plurality of coding transmitters and a plurality of material storage end photoelectric sensing transmitters, wherein the coding transmitters and the material storage end photoelectric sensing transmitters are arranged in the material hoppers, the material receiving device is internally provided with a coding detector and a photoelectric sensing receiver, the coding transmitters are respectively used for recording the types of raw materials stored in the material hoppers and generating coding information, the coding detector is in signal connection with the coding transmitters and is used for receiving the coding information, the material receiving end photoelectric sensing transmitters and the material storage end photoelectric sensing transmitters are respectively used for recording the positions of the material receiving device and the material hoppers and generating position information, and the photoelectric sensing receiver is in signal connection with the material receiving end photoelectric sensing transmitters and the material storage end photoelectric sensing transmitters and is used for receiving the position information.
3. The system for realizing accurate and full-automatic sample adding according to claim 2, characterized in that: the sample feeder is characterized in that a power module, a displacement module, a sampling module and a lofting module are arranged in the sample feeder, the displacement module is used for controlling the sample feeder to displace between the material receiver and the plurality of material receivers, the sampling module is used for controlling the sample feeder to take out different raw materials from the plurality of material receivers, the lofting module is used for controlling the sample feeder to put the taken out different raw materials into the material receiver, and the power module, the displacement module, the sampling module and the lofting module are all electrically connected and used for achieving operation of the sample feeder.
4. The system for realizing accurate and full-automatic sample adding according to claim 3, characterized in that: the system comprises a central processing module, and is characterized in that a comparison analysis unit, an instruction generation unit and a sample database are arranged in the central processing module, the sample database is electrically connected with the comparison analysis unit and the instruction generation unit and used for providing sample data to the sample database, the comparison analysis unit is used for receiving coding information and position information and comparing the coding information and the position information according to the sample data to generate analysis information, and the instruction generation unit is electrically connected with the comparison analysis unit and used for receiving the analysis information and generating an instruction of whether to sample, displace and sample quality according to the sample data.
5. The system for realizing accurate and full-automatic sample adding according to claim 4, characterized in that: the control mechanism is internally provided with a control end receiving module and a control end transmission module, the terminal mechanism is internally provided with a terminal receiving module and a terminal transmission module, the terminal transmission module is electrically connected with the code detector and the photoelectric sensing receiver and used for receiving coded information and position information, the control end receiving module is electrically connected with the contrastive analysis unit, the control end receiving module is in signal connection with the terminal transmission module and used for receiving the coded information and the position information and transmitting the coded information and the position information to the contrastive analysis unit, the control end transmission module is electrically connected with the instruction generation unit and used for receiving an instruction, the terminal receiving module is electrically connected with the power supply module, and the terminal receiving module is in signal connection with the control end transmission module and used for receiving the instruction and transmitting the instruction to the power supply module.
6. The system for realizing accurate and full-automatic sample adding according to claim 5, characterized in that: the receiving device is internally provided with a receiving end gravity sensor, the tracing mechanism is internally provided with an error reporting module, a tracing end transmission module, a tracing error correction module, a data recording module and a tracing end receiving module, the receiving end gravity sensor is used for detecting the quality of lofting in the receiving device in real time, the data recording module is electrically connected with the tracing end receiving module, a terminal transmission module and a control end transmission module are in signal connection and are used for receiving the real-time quality information in the receiving device and the instruction sent by the central processing module to the sample adding machine and transmitting the same to the data recording module, the data recording module is electrically connected with the tracing error correction module and is used for calculating the theoretical quality information in the receiving device according to the instruction of the central processing module, comparing the theoretical quality information with the real-time quality information in the receiving device and transmitting the theoretical quality information to the tracing error correction module when the deviation exceeds a threshold value, the source tracing error correction module is electrically connected with the source tracing end transmission module, the source tracing error correction module is used for performing source tracing error correction on the deviation value and generating a sample adding stopping instruction, and the source tracing end transmission module is in signal connection with the terminal receiving module and is used for transmitting the sample adding stopping instruction to the terminal receiving module so as to control the sample adding machine to stop running.
7. The system for realizing accurate and full-automatic sample adding according to claim 6, characterized in that: and an error reporting module is arranged in the tracing mechanism and used for reporting an error to remind an operator to correct the error when the data recording module records that the actual quality information and the theoretical quality information in the material receiver have deviation.
8. The system for realizing accurate and full-automatic sample adding according to claim 7, characterized in that: an AI intelligent learning module is arranged in the traceability mechanism and used for optimizing a traceability error correction algorithm of the traceability error correction module through deep learning.
9. The system for realizing accurate and full-automatic sample adding according to claim 8, characterized in that: the material storing and feeding mechanism is characterized in that material storing end gravity sensors are arranged in the material storing devices, the material storing end gravity sensors are used for detecting the quality of different raw materials in the material storing devices respectively, an audible and visual alarm is arranged in the material storing and feeding mechanism, and the audible and visual alarm and the material storing end gravity sensors are electrically connected and used for giving out audible and visual alarms to remind operators to supplement when the quality of the raw materials in one or more material storing devices is insufficient.
10. A method for using the system capable of accurately and fully automatically sampling samples, which is applied to the system capable of accurately and fully automatically sampling samples according to any one of claims 1 to 9, and comprises the following steps:
s1: firstly, an instruction generating unit generates a displacement instruction and transmits the displacement instruction to a power supply module through a control end transmission module and a terminal receiving module, the power supply module drives the displacement module to control a sample adding machine to displace towards a first material storage device, when a photoelectric sensing receiver is matched with a material storage end photoelectric sensing emitter in the first material storage device in position, the photoelectric sensing receiver transmits position information to the instruction generating unit through the terminal transmission module and the control end receiving module, and then the instruction generating unit generates a displacement stopping instruction and transmits the displacement stopping instruction to the power supply module and the displacement module to stop the displacement of the sample adding machine;
s2: after the sampling machine stops displacement, a code detector identifies a code emitter in the first stocker to obtain code information, the code information is transmitted to a comparison analysis unit through a terminal transmission module and a control terminal receiving module, and then the comparison analysis unit compares the code information with sample data provided by a sample database to determine whether the code information is the raw material required in the sample;
s21: if the judgment result is yes, the instruction generating unit generates an instruction of sampling and sampling quality and transmits the instruction to the power module and the sampling module to control the sample adding machine to carry out sampling, after the sampling of the sample adding machine is finished, the instruction generating unit generates a displacement instruction to control the sample adding machine to displace towards the material receiving device, and position information is transmitted to the instruction generating unit until the position of the photoelectric sensing receiver is matched with that of the photoelectric sensing transmitter at the material receiving end in the material receiving device, then a lofting instruction is generated by the instruction generating unit and transmitted to the power supply module and the lofting module to control lofting of the sample adding machine, after lofting is completed, a displacement instruction is generated by the instruction generating unit and transmitted to the sample adding machine to control the sample adding machine to displace towards a second stocker, and a displacement stopping instruction is generated by the instruction generating unit to control the sample adding machine to stop displacement when the photoelectric sensing receiver is matched with the storage end photoelectric sensing transmitter in the second stocker;
s22: if the position of the photoelectric sensing receiver is matched with the position of the photoelectric sensing transmitter at the storage end in the second stocker, the command generating unit generates a displacement stopping command to control the loading machine to stop displacement;
s3: repeating the steps S and S after the sample adding machine is moved to the second stocker and stops;
s4: in the process of repeating the S and the S, the data recording module obtains sampling and sampling quality instructions from the control end transmission module through the traceability end receiving module to calculate real-time theoretical quality information in the receiver, the data recording module also obtains real-time actual quality information in the receiver from the receiving end gravity sensor through the traceability end receiving module, when the error of the two pieces of information exceeds a set threshold value, the data recording module transmits the error information to the traceability error correction module, the traceability error correction module analyzes which error occurs and the error reporting module carries out error reporting to remind an operator, the traceability error correction module also generates an operation pause instruction and transmits the operation pause instruction to the power supply module through the traceability end transmission module and the terminal receiving module to control all operations of the sampling machine, and the operator adjusts the operation according to the error displayed by the error reporting module and then generates a displacement again through the instruction generating unit, Sampling and lofting instructions for sample adding;
s5: and after the complete sample adding is finished in the material receiver according to the sample data of the sample database and the error reporting module does not report errors all the time or reports errors and solves the problems, the instruction generating unit generates an operation stopping instruction and transmits the operation stopping instruction to the power supply module to stop all the operations.
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