CN113816209B - Guiding device for winding prestressed steel strand - Google Patents

Guiding device for winding prestressed steel strand Download PDF

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Publication number
CN113816209B
CN113816209B CN202111098992.2A CN202111098992A CN113816209B CN 113816209 B CN113816209 B CN 113816209B CN 202111098992 A CN202111098992 A CN 202111098992A CN 113816209 B CN113816209 B CN 113816209B
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CN
China
Prior art keywords
incomplete gear
shaped
steel strand
mounting
winding
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Active
Application number
CN202111098992.2A
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Chinese (zh)
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CN113816209A (en
Inventor
杨楠
徐壮
赵振伟
田玉英
周宁
陈纪棋
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Anhui Tongli Prestressed Technology Co ltd
Original Assignee
Anhui Tongli Prestressed Technology Co ltd
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Priority to CN202111098992.2A priority Critical patent/CN113816209B/en
Publication of CN113816209A publication Critical patent/CN113816209A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Cleaning In General (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Abstract

The invention discloses a guiding device for winding a prestress steel strand, which comprises a U-shaped mounting seat, a turntable, a limiting ball, a first elastic piece, a winding drum, a belt pulley, a reciprocating screw rod, a second elastic piece, a sliding seat, an arc-shaped guide plate, a mounting plate, a first driven incomplete gear, a driving incomplete gear, a first stepping motor, a second driven incomplete gear, a roller, a guiding ring, a dust collecting cylinder, a cylindrical cam, a chain wheel, a sliding rod, a mounting cylinder, a rotating roller, a second stepping motor, a fixed pulley, an annular brush, a Y-shaped guiding pipe and a mounting box. According to the invention, through the mutual coordination among the reciprocating screw rod, the second elastic piece, the arc-shaped guide plate, the idler wheel, the driven incomplete gear and the driving incomplete gear, the intermittent rotation of the winding drum and the movement of the steel strand in the horizontal direction are driven better, the steel strand can be wound on the winding drum better, the disorder discharge condition is avoided, and the guiding efficiency is greatly improved.

Description

Guiding device for winding prestressed steel strand
Technical Field
The invention relates to a guiding device, in particular to a guiding device for winding a prestressed steel strand, and belongs to the technical field of processing of prestressed steel strands.
Background
The prestressed steel strand is mainly applied to most post-tensioning prestressing and pre-tensioning prestressing projects, and the smooth steel strand is the most widely adopted prestressed steel. The die-drawn steel strand is mainly used for lifting engineering and also used for nuclear power engineering and the like. Galvanized steel strands are commonly used in tie bars, guys and in vitro prestress engineering of bridges. The use of the steel strand coated with the epoxy resin is similar to that of a galvanized prestressed steel strand.
When the existing prestress steel strand is wound, most of the prestress steel strand is wound directly through the winding drum, so that the steel strand is difficult to be wound on the winding drum uniformly, the steel strand is easy to loosen, the steel strand is caused to be distributed on the winding drum in a staggered mode, and winding efficiency is greatly reduced. Therefore, a guiding device for winding the prestressed steel strand is provided for solving the problems.
Disclosure of Invention
The invention aims to solve the problems and provide a guiding device for winding a prestress steel strand.
The guide device for rolling the prestressed steel strands comprises a U-shaped installation seat and an installation box installed on the side wall of the U-shaped installation seat, wherein two reciprocating screws and a rolling cylinder are sequentially matched in a rotating mode from top to bottom on the inner side wall of the U-shaped installation seat, a sliding seat is slidably matched on the surface of each reciprocating screw, a second elastic piece which is vertically arranged is installed on the surface of each sliding seat, an arc-shaped guide plate is installed at the telescopic end of each second elastic piece, guide rings are installed at the top end of the inner side of each arc-shaped guide plate, rollers are installed on the inner side walls of the two ends of each arc-shaped guide plate, a first driven incomplete gear is installed on the surface of one reciprocating screw, a second driven incomplete gear is matched with the rolling cylinder through a rotating shaft rod installed at one end of the rolling cylinder in a rotating mode, a driving incomplete gear is matched with the driving end of a first stepping motor installed on the side wall of the installation box in a rotating mode, the driving incomplete gear is always connected with the driving end of the driving motor, a first driven incomplete gear and a second driven incomplete gear are meshed with the driving incomplete gear, a cleaning mechanism is installed on the side wall of the U-shaped installation seat, and a cleaning installation plate is installed on the installation plate.
Preferably, the spacing subassembly comprises first elastic component, spacing ball and carousel, the carousel is installed in the pivot of being connected with the rolling section of thick bamboo, first elastic component is installed on U-shaped mount pad lateral wall, spacing ball is installed on the flexible end of first elastic component, and spacing ball and seting up the hemisphere groove joint cooperation on arranging.
Preferably, the cleaning mechanism comprises a second stepping motor, a cylindrical cam, a chain wheel, a sliding rod, a mounting cylinder, an annular brush, a Y-shaped guide pipe and a dust collecting cylinder, wherein the cylindrical cam and the chain wheel are sequentially arranged on the rotating rod in a rotating fit with the mounting plate from front to back, the chain wheels are connected through chain transmission, the sliding rod is in sliding fit with a curved groove formed in the surface of the cylindrical cam, the mounting cylinder is arranged at one end of the sliding rod, the annular brush is arranged on the inner side wall of the mounting cylinder, the Y-shaped guide pipe is embedded and arranged at the bottom end of the mounting cylinder, the dust collecting cylinder is in threaded connection with the bottom end of the Y-shaped guide pipe, the second stepping motor is arranged on the mounting plate, and the driving end of the second stepping motor is connected with the rotating rod.
Preferably, one of the mounting plates is provided with two fixed pulleys which are symmetrically arranged through a through groove formed in the mounting plate.
Preferably, the U-shaped mounting seat inner side wall is in running fit with two rotating rollers.
Preferably, the arc-shaped guide plate is rotatably matched with the guide roller through a perforation formed on the surface of the arc-shaped guide plate.
Preferably, each reciprocating screw rod surface is provided with a belt wheel, and the two belt wheels are connected through belt transmission.
Preferably, the first elastic member and the second elastic member are each composed of two sleeves and a spring, and the two sleeves are elastically connected through the spring.
The beneficial effects of the invention are as follows:
1. through setting up reciprocal lead screw, second elastic component, arc baffle, gyro wheel, driven incomplete gear and initiative are mutually supported between the incomplete gear, intermittent type nature through driving the receipts reel rotates and drives the removal of steel strand wires in the horizontal direction that can be better, so can be better with the even winding of steel strand wires on a rolling section of thick bamboo, avoided appearing the condition of disorder discharge, very big improvement guide efficiency.
2. Through setting up the mutually supporting between first elastic component, carousel and the spacing ball, can be better carry out spacingly to the winding drum when the winding drum is static, avoid the rotation of winding drum to lead to the loosening of steel strand wires to very big improvement work efficiency.
3. Through setting up the cylinder cam, installing a section of thick bamboo, annular brush, Y shape area material pipe and dust collection section of thick bamboo between mutually supporting, can be better clear up the steel strand wires direction rolling in-process to the clean and tidy of steel strand wires of assurance has also very big reinforcing practicality simultaneously.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic top view of the whole structure of the present invention;
FIG. 3 is a schematic view of a driving incomplete gear connection structure according to the present invention;
FIG. 4 is a schematic diagram of the connection structure of the installation cylinder and the Y-shaped guide pipe;
FIG. 5 is a schematic view of the connection structure of the arc guide plate of the present invention.
In the figure: 1. u-shaped mount pad, 2, carousel, 3, limit ball, 4, first elastic component, 5, a rolling section of thick bamboo, 6, the band pulley, 7, reciprocating screw, 8, second elastic component, 9, the slide, 10, arc baffle, 11, the mounting panel, 12, first driven incomplete gear, 13, initiative incomplete gear, 14, first step motor, 15, second driven incomplete gear, 16, gyro wheel, 17, the guide roll, 18, the guide ring, 19, dust collection section of thick bamboo, 20, cylindrical cam, 21, sprocket, 22, slide bar, 23, a section of thick bamboo, 24, the commentaries on classics roller, 25, the second step motor, 26, the fixed pulley, 27, annular brush, 28, Y shape guide tube, 29, install the case.
Description of the embodiments
In order to make the objects, features and advantages of the present invention more comprehensible, the technical solutions in the embodiments of the present invention are described in detail below with reference to the accompanying drawings, and it is apparent that the embodiments described below are only some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-5, a guiding device for winding a prestressed steel strand comprises a U-shaped installation seat 1 and an installation box 29 installed on the side wall of the U-shaped installation seat 1, wherein two reciprocating screws 7 and a winding drum 5 are sequentially and rotatably matched from top to bottom on the inner side wall of the U-shaped installation seat 1, each reciprocating screw 7 is provided with a sliding seat 9 in a sliding fit manner, a second elastic piece 8 is vertically arranged on the surface of each sliding seat 9, an arc-shaped guide plate 10 is installed at the telescopic end of each second elastic piece 8, a guiding ring 18 is installed at the top end of the inner side of each arc-shaped guide plate 10, rollers 16 are installed on the inner side walls of two ends of each arc-shaped guide plate 10, a first driven incomplete gear 12 is installed on the surface of each reciprocating screw 7, a second driven incomplete gear 15 is rotatably matched with the inner side wall of each winding drum 5 through a rotating shaft rod of each U-shaped installation seat 1, a driving incomplete gear 13 is connected with a first stepping motor driving end 14 installed on the side wall of each driving box 29, a cleaning mechanism is installed on the inner side wall of each first driven incomplete gear 11, and the cleaning mechanism is installed on the side wall 11 of each U-shaped installation seat 11 through rotating fit of a rotating shaft of each reciprocating screw 5, and the cleaning mechanism is installed on the side wall of each U-shaped installation seat 11.
The limiting assembly consists of a first elastic piece 4, a limiting ball 3 and a rotary disc 2, wherein the rotary disc 2 is arranged on a rotary shaft connected with a winding drum 5, the first elastic piece 4 is arranged on the side wall of a U-shaped mounting seat 1, the limiting ball 3 is arranged on the telescopic end of the first elastic piece 4, and the limiting ball 3 is in clamping fit with a hemispherical groove arranged on the arrangement; the cleaning mechanism comprises a second stepping motor 25, a cylindrical cam 20, a chain wheel 21, a sliding rod 22, a mounting cylinder 23, an annular brush 27, a Y-shaped guide pipe 28 and a dust collecting cylinder 19, wherein the cylindrical cam 20 and the chain wheel 21 are sequentially arranged on a rotating rod in rotating fit with the mounting plate 11 from front to back, the chain wheels 21 are connected through chain transmission, the sliding rod 22 is in sliding fit with a curved groove formed in the surface of the cylindrical cam 20, the mounting cylinder 23 is arranged at one end of the sliding rod 22, the annular brush 27 is arranged on the inner side wall of the mounting cylinder 23, the Y-shaped guide pipe 28 is embedded and arranged at the bottom end of the mounting cylinder 23, the dust collecting cylinder 19 is in threaded connection with the bottom end of the Y-shaped guide pipe 28, the second stepping motor 25 is arranged on the mounting plate 11, and the driving end of the second stepping motor 25 is connected with the rotating rod; two fixed pulleys 26 which are symmetrically arranged are arranged on one mounting plate 11 through a through groove formed in the mounting plate 11, so that friction force of the through groove is reduced when the direction of a steel strand is changed; the two rotating rollers 24 are in running fit with the inner side wall of the U-shaped mounting seat 1, so that the steel stranded wires can be better pressed, and the annular hairbrush 27 can be used for cleaning the steel stranded wires conveniently; the arc-shaped guide plate 10 is rotatably matched with the guide roller 17 through the perforation arranged on the surface of the arc-shaped guide plate 10, so that the friction between the steel strand and the perforation is reduced better; the surface of each reciprocating screw rod 7 is provided with a belt wheel 6, and the two belt wheels 6 are connected through belt transmission, so that one reciprocating screw rod 7 can drive the other reciprocating screw rod 7 to rotate better; the first elastic piece 4 and the second elastic piece 8 are composed of two sleeves and springs, and the two sleeves are elastically connected through the springs, so that the limit ball 3 and the arc-shaped guide plate 10 can be better provided with elastic force.
When the invention is used, the electrical components in the application are externally connected with a power supply and a control switch, when the steel strand is wound, firstly, the steel strand sequentially penetrates through the mounting cylinder 23, the middle parts of the two rotating rollers 24, the through grooves, the perforations and the guide rings 18 and is wound on the winding cylinder 5, then the first stepping motor 14 is started, the first stepping motor 14 drives the driving incomplete gear 13 to rotate through the shaft rod, the driving incomplete gear 13 cylinder drives the winding cylinder 5 to rotate through the second driven incomplete gear 15, the winding cylinder 5 winds the steel strand, meanwhile, the winding cylinder 5 drives the turntable 2 to rotate, the turntable 2 drives the hemispherical groove to be separated from the limit ball 3, after the winding cylinder 5 rotates for one circle, the driving incomplete gear 13 and the second driven incomplete gear 15 are respectively meshed with the first driven incomplete gear 12, the turntable 2 drives the hemispherical groove to be clamped and matched with the limiting ball 3 so as to limit the winding drum 5, meanwhile, the first driven incomplete gear 12 drives the reciprocating screw rod 7 to rotate, the reciprocating screw rod 7 drives the arc guide plate 10 to move in the horizontal direction through the sliding seat 9 and the second elastic piece 8, the arc guide plate 10 moves the pull rope through the guide ring 18 so as to guide the pull rope, after the screw rod rotates for one circle, the driving incomplete gear 13 and the first driven incomplete gear 12 are respectively meshed with the second driven incomplete gear 15 so as to continuously wind the steel strand, the second stepping motor 25 is started, the second stepping motor 25 drives the cylindrical cam 20 to rotate, the cylindrical cam 20 drives the annular brush 27 to move back and forth in the horizontal direction through the sliding rod 22 and the mounting barrel 23, the annular brush 27 which moves back and forth cleans the wound steel strand, the cleaned dust is led into the dust collecting cylinder 19 through the Y-shaped material guiding pipe 28, so that the steel strand is cleaned.
The circuit, the electronic components and the modules are all in the prior art, and can be completely realized by a person skilled in the art, and needless to say, the protection of the invention does not relate to the improvement of software and a method.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. The utility model provides a guider is used in rolling of prestressing force steel strand wires, includes U-shaped mount pad (1) and installs install bin (29) on U-shaped mount pad (1) lateral wall, its characterized in that: the utility model discloses a U-shaped mounting seat (1), including U-shaped mount pad, baffle, driving incomplete gear (13) and rolling tube (5), U-shaped mount pad (1), guide ring (18) are installed on the inboard top of arc baffle (10), gyro wheel (16) are all installed on the inboard top of arc baffle (10), one of them reciprocating screw (7) surface mounting has first driven incomplete gear (12), rolling tube (5) through the pivot normal running fit of installing in rolling tube (5) one end have second driven incomplete gear (15), U-shaped mount pad (1) is through the axostylus axostyle normal running fit on U-shaped mount pad (1) lateral wall have driving incomplete gear (13), and the axostylus axostyle is connected with first step motor (14) of installing on install case (29) lateral wall, and driving incomplete gear (13) all the time with first driven incomplete gear (12) and second driven incomplete gear (15) in the pivot normal running fit on rolling tube (5) one end is to complete, rolling tube (5) is to complete limit and is installed on complete driven incomplete gear (15), two parallel mounting plates (11) are mounted on the inner side wall of the U-shaped mounting seat (1), and a cleaning mechanism for cleaning the steel strands is mounted on the mounting plates (11); the limiting assembly consists of a first elastic piece (4), a limiting ball (3) and a rotary table (2), wherein the rotary table (2) is arranged on a rotary shaft connected with a winding drum (5), the first elastic piece (4) is arranged on the side wall of a U-shaped mounting seat (1), the limiting ball (3) is arranged on the telescopic end of the first elastic piece (4), and the limiting ball (3) is in clamping fit with a hemispherical groove arranged on the arrangement; the cleaning mechanism comprises a second stepping motor (25), a cylindrical cam (20), a chain wheel (21), a sliding rod (22), a mounting cylinder (23), an annular hairbrush (27), a Y-shaped guide tube (28) and a dust collecting cylinder (19), wherein the cylindrical cam (20) and the chain wheel (21) are sequentially mounted on the rotating rod which is in running fit with the mounting plate (11) from front to back, the chain wheels (21) are connected through chain transmission, the sliding rod (22) is in sliding fit with a curved groove formed in the surface of the cylindrical cam (20), the mounting cylinder (23) is mounted on one end of the sliding rod (22), the annular hairbrush (27) is mounted on the inner side wall of the mounting cylinder (23), the Y-shaped guide tube (28) is mounted on the bottom end of the mounting cylinder (23) in a jogged mode, the second stepping motor (25) is mounted on the mounting plate (11), and the second stepping motor (25) is connected with the rotating rod.
2. The guide device for winding a prestressed steel strand according to claim 1, wherein: one of the mounting plates (11) is provided with two fixed pulleys (26) which are symmetrically arranged through grooves formed in the mounting plate (11).
3. The guide device for winding a prestressed steel strand according to claim 1, wherein: the inner side wall of the U-shaped mounting seat (1) is rotatably matched with two rotating rollers (24).
4. The guide device for winding a prestressed steel strand according to claim 1, wherein: the arc-shaped guide plate (10) is rotatably matched with a guide roller (17) through a perforation formed in the surface of the arc-shaped guide plate (10).
5. The guide device for winding a prestressed steel strand according to claim 1, wherein: the surface of each reciprocating screw rod (7) is provided with a belt wheel (6), and the two belt wheels (6) are connected through belt transmission.
6. The guide device for winding the prestressed steel strand according to claim 2, wherein: the first elastic piece (4) and the second elastic piece (8) are composed of two sleeves and a spring, and the two sleeves are elastically connected through the spring.
CN202111098992.2A 2021-09-18 2021-09-18 Guiding device for winding prestressed steel strand Active CN113816209B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111098992.2A CN113816209B (en) 2021-09-18 2021-09-18 Guiding device for winding prestressed steel strand

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111098992.2A CN113816209B (en) 2021-09-18 2021-09-18 Guiding device for winding prestressed steel strand

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CN113816209A CN113816209A (en) 2021-12-21
CN113816209B true CN113816209B (en) 2023-08-01

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CN117886169B (en) * 2024-03-15 2024-05-17 常州市丰国金鳄电缆有限公司 Automobile wire harness winding and collecting device

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Denomination of invention: A guide device for winding prestressed steel strands

Granted publication date: 20230801

Pledgee: Wuhu Sanshan sub branch of Huishang Bank Co.,Ltd.

Pledgor: Anhui Tongli Prestressed Technology Co.,Ltd.

Registration number: Y2024980015932