CN113808786A - Super gentle stranded and compound carbon fiber composite core wire and wire detection device - Google Patents

Super gentle stranded and compound carbon fiber composite core wire and wire detection device Download PDF

Info

Publication number
CN113808786A
CN113808786A CN202111093220.XA CN202111093220A CN113808786A CN 113808786 A CN113808786 A CN 113808786A CN 202111093220 A CN202111093220 A CN 202111093220A CN 113808786 A CN113808786 A CN 113808786A
Authority
CN
China
Prior art keywords
rod
fixedly connected
carbon fiber
wall
fiber composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202111093220.XA
Other languages
Chinese (zh)
Inventor
王清明
朱砚
周政敏
张勇
刘艳明
候艳森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Xinyuan Hengye Composite Material Technology Co ltd
Original Assignee
Guangdong Xinyuan Hengye Composite Material Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Xinyuan Hengye Composite Material Technology Co ltd filed Critical Guangdong Xinyuan Hengye Composite Material Technology Co ltd
Priority to CN202111093220.XA priority Critical patent/CN113808786A/en
Publication of CN113808786A publication Critical patent/CN113808786A/en
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • G01N17/006Investigating resistance of materials to the weather, to corrosion, or to light of metals
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/20Investigating strength properties of solid materials by application of mechanical stress by applying steady bending forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/32Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
    • G01N3/34Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by mechanical means, e.g. hammer blows
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/58Testing of lines, cables or conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/0009Details relating to the conductive cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/0045Cable-harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/006Constructional features relating to the conductors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0069Fatigue, creep, strain-stress relations or elastic constants
    • G01N2203/0073Fatigue
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0676Force, weight, load, energy, speed or acceleration

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Environmental Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Ecology (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Transmission Devices (AREA)

Abstract

The invention discloses an ultra-soft multi-strand combined carbon fiber composite core lead and a lead detection device, wherein an outer layer of aluminum wire, a multi-strand carbon fiber composite core and a protective layer are arranged in the multi-strand carbon fiber composite core: the invention improves the traditional wire core formed by only a single carbon fiber composite core into the wire core formed by combining a plurality of carbon fiber composite cores, so that compared with the traditional method, the diameter of each carbon fiber composite core is reduced, the bending stress generated during bending is also reduced, the integral toughness can be improved, the curvature during bending is not concentrated at one position, and the invention has the advantages of compact structure, high conductivity and the like.

Description

Super gentle stranded and compound carbon fiber composite core wire and wire detection device
Technical Field
The invention relates to a cable lead, in particular to an ultra-flexible multi-strand combined carbon fiber composite core lead and a lead detection device.
Background
Traditional power transmission is carried out through steel-cored aluminum conductors, and because the conductors are greatly influenced by temperature in the power transmission process and can generate sag problems, the steel-cored aluminum conductors are gradually replaced by carbon fiber core conductors. At present, a novel carbon fiber composite core wire is formed by compounding a plurality of carbon fibers serving as aggregates with a resin base material consisting of a plurality of substances, and a wire core is wrapped by a conductor. However, the core of the carbon fiber composite core wire in the industry at present is usually composed of one carbon fiber composite core, and the toughness of the core cannot well meet the requirements of the carbon fiber composite core wire in application, and the core does not meet the actual requirements of power transmission construction.
Disclosure of Invention
The invention aims to provide an ultra-soft stranded combined carbon fiber composite core wire and a wire detection device, and aims to solve the problem that the core of the existing carbon fiber composite core wire in the prior art is usually composed of a carbon fiber composite core, and the toughness of the core cannot well meet the requirement of the carbon fiber composite core wire in application.
In order to achieve the purpose, the invention discloses an ultra-soft multi-strand combined carbon fiber composite core lead, which comprises: outer layer aluminum wire, stranded carbon fiber composite core, protective layer, among the stranded carbon fiber composite core: and one of the carbon fiber composite cores is taken as the center, and the rest carbon fiber composite cores are uniformly distributed in the circumferential direction of the carbon fiber composite core to form the multi-strand carbon fiber composite core.
Preferably, the protective layer is wrapped outside the multi-strand carbon fiber composite core, and the outer layer aluminum wire is arranged outside the protective layer.
Preferably, the carbon fiber composite core wire core is formed by combining 7, 19, 37 or 61 multi-strand carbon fiber composite cores.
Preferably, the outer layer is an aluminum or aluminum alloy member, and the protective layer is made of resin, woven fabric or aluminum and steel materials.
Preferably, the cross-sectional shape of the carbon fiber composite core wire includes: any one of circular, trapezoidal, S-shaped, and Z-shaped.
A lead detection device for detecting an ultra-soft multi-strand composite carbon fiber core lead as claimed in any one of the preceding claims, the lead detection device comprising: the portable car that detects of collecting, the portable car that detects that collects includes: and the third detection assembly is connected with the fixed base.
Preferably, the collecting device and the first detection assembly are fixedly connected, and the first detection assembly is fixedly connected with the second connecting sleeve rod;
the lower end of the fixed base is provided with a plurality of groups of travelling wheels, the upper end of the middle part of the fixed base is fixedly connected with a first mounting column, and the lower end of the inner wall of the first mounting column is of a hollow structure;
the first driving motor is arranged in the hollow structure and fixedly connected with the fixed base, the output end of the first driving motor is fixedly connected with a second threaded rod, the lower end of a threaded sleeve penetrates through the mounting column and is in vertical sliding connection with the mounting column, and the second threaded rod is in threaded connection with the threaded sleeve;
the center of the lower end of the fixing plate is fixedly connected with the upper end of the threaded sleeve, and the center of the upper end of the fixing plate is fixedly connected with the mounting column I;
one both sides of erection column are equipped with same drive structure, drive structure includes:
the hydraulic rod, the hydraulic rod with erection column lateral wall fixed connection, hydraulic rod and head rod fixed connection, head rod lower extreme and two fixed connection of adapter sleeve pole, fixed plate one runs through the adapter sleeve pole two and rather than left and right sliding connection.
Preferably, the third detection assembly includes: the device comprises a third detection assembly shell, a first transmission cavity, a second transmission cavity, a third transmission cavity, a detection cavity and a rolling cavity, wherein the upper end of the outer wall of the third detection assembly shell is fixedly connected with a feeding port, the inner wall of the third detection assembly shell is provided with a channel, and the feeding port is communicated with the channel;
the first transmission cavity is internally provided with: the first motor is fixedly connected with the inner wall of the first transmission cavity, and the output end of the first motor is fixedly connected with the upper end of the crankshaft;
the crankshaft is rotationally connected with the rotating sleeve, the rotating sleeve is hinged with one end of a hinge rod, the other end of the hinge rod is hinged with a first fixed block, and the first fixed block is fixedly connected with the cutter;
the cutter penetrates through the channel;
the second transmission cavity is internally provided with:
the upper end of the first threaded rod is rotatably connected with the upper end of the inner wall of the second transmission cavity, the lower end of the first threaded rod is fixedly connected with the output end of the second motor, and the second motor is fixedly connected with the lower end of the inner wall of the second transmission cavity;
the first threaded sleeve and the second threaded sleeve are symmetrically arranged at two ends of the first threaded rod;
one end of the L-shaped connecting rod is fixedly connected with the first threaded sleeve, the other end of the L-shaped connecting rod penetrates through the inner wall of the second transmission cavity and is fixedly connected with the sliding box, and the sliding box is vertically and slidably connected with the outer wall of the right side of the second transmission cavity;
the detection cavity is internally provided with:
one end of the first connecting rod is rotatably connected with the sliding box, and the other end of the first connecting rod is rotatably connected with the mounting block;
a third motor, which is embedded at the right end of the first mounting block, and an output shaft of the third motor is fixedly connected with the containing table;
the upper end of the second connecting rod is rotatably connected with the rear wall of the detection cavity, and the lower end of the second connecting rod is connected with the balance table;
the right side wall of the heating box is fixedly connected with the right end wall of the detection cavity, the left side wall of the heating box is provided with an opening, and a heating element is arranged in the heating box;
the third transmission cavity is internally provided with:
the lower end of the crankshaft penetrates through the third transmission cavity and is fixedly connected with the first bevel gear;
the rear end wall of the third transmission cavity is rotatably connected with a driven shaft, and a second bevel gear meshed with the first bevel gear is fixedly connected to the driven shaft;
the driven shaft is fixedly sleeved with the first belt pulley, the rear end wall of the third transmission cavity is rotatably connected with a rotating shaft, the rotating shaft is fixedly sleeved with the second belt pulley, and the rotating shaft is fixedly connected with the cam;
the first belt pulley is connected with the second belt pulley through a belt;
the upper end of the pressing block is fixedly connected with the lower end of the telescopic rod, the upper end of the telescopic rod penetrates through the third transmission cavity and is in up-and-down sliding connection with the third transmission cavity, a first spring is sleeved on the outer surface of the telescopic rod, two ends of the first spring are fixedly connected with the upper end of the pressing block and the outer surface of the telescopic rod respectively, and the pressing block can be pushed to move downwards by the rotation of the cam;
the rolling cavity is internally provided with:
the fourth motor is fixedly connected with the inner wall of the rolling cavity, the output end of the fourth motor is fixedly connected with the left end of the rolling roller, and the right end of the rolling roller is rotatably connected with the inner wall of the rolling cavity.
Preferably, the collecting means comprises:
the first fixing rod and the second fixing rod are fixedly connected with the lower end of the connecting sleeve rod;
the second driving motor is fixedly connected with the left side wall of the second fixing rod, and an output shaft of the second driving motor penetrates through the side wall of the second fixing rod and is fixedly connected with the left end of the driving sleeve;
the left end of the first rotating rod penetrates through the left end of the driving sleeve and is connected with the left end and the right end of the driving sleeve in a left-right sliding mode, threaded grooves are formed in the driving sleeve and the first rotating rod, a connecting nut is in threaded connection with the threaded grooves, and the driving sleeve is connected with the first rotating rod through the threaded grooves by the connecting nut;
the right end of the first rotating rod is fixedly connected with the adjusting block, and the adjusting block is provided with a first groove;
the first telescopic rod and the second telescopic rod are symmetrically arranged up and down, two ends of the first telescopic rod and the second telescopic rod respectively extend into the first grooves of the two symmetrical groups of adjusting blocks, and two ends of the first telescopic rod and the second telescopic rod are connected with the first grooves in a vertically sliding mode;
the driving motor III is fixedly connected to the middle of the groove I, an output shaft of the driving motor III is fixedly connected with a threaded rod III, and a threaded sleeve III is sleeved on the outer surface of the threaded rod III;
the connecting rod assembly comprises a fifth connecting rod and a sixth connecting rod, wherein the fifth connecting rod and the sixth connecting rod are symmetrically arranged, one end of the fifth connecting rod is rotatably connected with the lower end of the telescopic rod, the other end of the fifth connecting rod is rotatably connected with the third threaded sleeve, one end of the sixth connecting rod is rotatably connected with the second upper end of the telescopic rod, and the other end of the sixth connecting rod is rotatably connected with the third threaded sleeve;
the right end of the second rotating rod penetrates through the clamping lantern ring and the first fixing rod;
the second rotating rod is connected with the clamping lantern ring in a left-right sliding mode;
the clamping lantern ring is fixedly connected with the first fixing rod through an L-shaped connecting rod;
the joint lantern ring comprises flexible casing, joint groove, adjusting bolt, the round has been seted up to the flexible casing inner wall the joint groove, flexible casing right side fixedly connected with goes up regulation handle and lower regulation handle, adjusting bolt runs through go up regulation handle and lower regulation handle and rather than threaded connection.
And a circle of clamping rods are arranged on the outer wall of the second rotating rod, the second rotating rod penetrates through the flexible shell, and the clamping rods and the clamping grooves are in one-to-one correspondence.
Preferably, the first detection assembly includes:
the upper ends of the third fixing rod and the fourth fixing rod are fixedly connected with the lower end of the second connecting sleeve rod, and the lower ends of the third fixing rod and the fourth fixing rod are respectively rotatably connected with the first pulley and the second pulley;
the mounting column II is fixedly connected with the lower end of the center of the connecting sleeve rod II, and the upper rolling wheel and the lower rolling wheel are rotatably connected with the front wall of the mounting column II;
the two left and right sides of erection column are equipped with the regulation structure of symmetry, it includes to adjust the structure:
the driven wheel I, the driven wheel II and the driven wheel III are arranged in a triangular shape, the driven wheel I, the driven wheel II and the driven wheel III are rotatably connected to the front wall of the mounting column II, and the driven wheel I, the driven wheel II and the driven wheel III are positioned on one side between the upper rolling wheel and the lower rolling wheel;
the mounting column III is fixedly connected with two side walls of the mounting column, and is of a hollow structure;
the linear motor is fixedly connected to the lower end of the third inner wall of the mounting column, the output end of the linear motor is fixedly connected with the brake block, the brake block is in sliding connection with the third inner wall of the mounting column, and the brake block is in contact with the second driven wheel and the third driven wheel.
Drawings
FIG. 1 is a schematic cross-sectional view of a wire in the present invention;
FIG. 2 is a schematic view of a structure of a multi-ply carbon fiber composite core according to the present invention;
FIG. 3 is a sectional view of the core of the present invention in the form of a combination of 37 carbon fiber composite cores;
FIG. 4 is a schematic structural view of a mobile collection and inspection vehicle for a lead inspection assembly according to the present invention;
FIG. 5 is a schematic structural view of a third detecting assembly according to the present invention;
FIG. 6 is a schematic diagram of a wire dropping path in a third detecting assembly according to the present invention;
FIG. 7 is a schematic view of a collection device according to the present invention;
FIG. 8 is a schematic view of a snap ring structure of the present invention;
FIG. 9 is a schematic cross-sectional view of a fifth link according to the present invention;
FIG. 10 is a schematic structural diagram of a first detecting assembly according to the present invention.
In the figure: 1. an outer layer aluminum wire; 101. a third detection assembly; 102. a collection device; 103. a first detection assembly; 2. a multi-strand carbon fiber composite core; 3. a protective layer; 4. a carbon fiber composite core; 10. a third detection assembly housing; 11. a channel; 12. a feeding port; 13. a first transmission cavity; 14. a second transmission cavity; 15. a third transmission cavity; 16. a detection chamber; 17. a first motor; 18. a crankshaft; 19. rotating the sleeve; 20. a hinged lever; 21. a first fixed block; 22. a cutter; 23. a first threaded rod; 231. sleeving a first thread; 24. a second motor; 25. an L-shaped connecting rod; 26. a slide cassette; 27. a first link; 28. a first mounting block; 29. a third motor; 30. a containing table; 31. a second link; 32. a heating cartridge; 321. a balancing table; 33. a heating element; 34. a first bevel gear; 35. a driven shaft; 36. a second bevel gear; 37. a first belt pulley; 38. a rotating shaft; 39. a second belt pulley; 40. a cam; 41. a belt; 42. briquetting; 43. a first telescopic rod; 44. a first spring; 45. a rolling cavity; 46. a fourth motor; 47. a roller compactor; 48. a fixed base; 49. connecting the loop bar I; 50. connecting a loop bar II; 51. a traveling wheel; 52. mounting a first column; 53. a hollow structure; 54. driving a motor I; 55. a second threaded rod; 56. a threaded sleeve; 57. a first fixing plate; 58. mounting a first column; 59. a hydraulic lever; 60. a first connecting rod; 61. fixing a rod I; 62. a second fixing rod; 63. a second driving motor; 64. a drive sleeve; 65. a first rotating lever; 66. a thread groove; 67. a connecting nut; 68. a first telescopic rod; 69. a second telescopic rod; 70. driving a motor III; 71. a third threaded rod; 72. a third thread sleeve; 73. a fifth link; 74. a sixth link; 75. a second rotating rod; 76. an adjusting block; 77. a first groove; 78. clamping a lantern ring; 79. a clamping and connecting rod; 80. a flexible housing; 801. an upper adjusting handle; 802. lower adjustment of the handle; 81. a clamping groove; 82. adjusting the bolt; 83. fixing a rod III; 84. fixing a rod IV; 85. a first pulley; 86. a second pulley; 87. mounting a second column; 88. putting a rolling wheel; 89. a rolling wheel is arranged; 90. a driven wheel I; 91. a second driven wheel; 92. a driven wheel III; 93. mounting a third column; 94. a linear motor; 95. a brake pad.
Detailed Description
The description of the present invention as to "first", "second", etc. is for descriptive purposes only, and not for purposes of particular ordinal or sequential meaning, nor for limitations, and is intended to identify components or operations described in the same technical language, but is intended to be construed as indicating or implying any relative importance or implicit identification of any number of technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions and technical features between various embodiments can be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not be within the protection scope of the present invention.
Example 1
An embodiment of the present invention provides an ultra-flexible multi-strand combined carbon fiber composite core wire, referring to fig. 1, the present invention provides a technical solution, including: outer layer aluminum wire 1, stranded carbon fiber composite core 2, protective layer 3, among the stranded carbon fiber composite core 2: and one of the carbon fiber composite cores 4 is taken as a center, and the rest of the carbon fiber composite cores 4 are uniformly distributed in the circumferential direction of the carbon fiber composite core 4 to form the multi-strand carbon fiber composite core 2.
Preferably, the protective layer 3 is wrapped outside the multi-strand carbon fiber composite core 2, and the outer layer aluminum wire 1 is arranged outside the protective layer 3.
Preferably, the cross-sectional shape of the multi-strand carbon fiber composite core wire includes: one of circular, trapezoidal, S-shaped, and Z-shaped.
The beneficial effects of the above technical scheme are: according to the invention, the traditional wire core formed by only a single carbon fiber composite core is improved into the wire core formed by combining a plurality of carbon fiber composite cores, so that compared with the traditional wire core, the diameter of each carbon fiber composite core is reduced, the bending stress generated during bending is also reduced, the integral toughness can be improved, the curvature during bending is not concentrated at one position, and the wire has the advantages of compact structure, high conductivity and the like.
Example 2
On the basis of embodiment 1, please refer to fig. 2-3, further comprising: the carbon fiber composite core wire core is formed by combining 7, 19, 37 or 61 multi-strand carbon fiber composite cores 2.
Preferably, the outer layer 1 is an aluminum or aluminum alloy member, and the protective layer 3 is made of resin, woven fabric or aluminum or steel material.
The beneficial effects of the above technical scheme are: the compound core 2 of many carbon fibers twists into sinle silk, makes its toughness obtain improving, and wherein the aluminum alloy that constitutes outer aluminum wire 1 can be: the aluminum-silicon alloy or the aluminum-magnesium alloy is adopted as the outer layer aluminum wire 1, so that the production cost is saved, the power transmission performance of the carbon fiber composite core wire is ensured, and the protective layer 3 is made of resin, woven fabric or any material with wear resistance such as aluminum and steel.
The protective layer 3 can be formed by resin, woven fiber and the like, when a plurality of carbon fiber composite cores 2 are bunched into a strand, the protective layer 3 can effectively protect the surface of the carbon fiber composite cores 2 from being worn, the service life is prolonged, accidents caused by loss are prevented, in actual production, after the protective layer 3 is processed on the plurality of carbon fiber composite cores 2 and bunched, another layer of resin is brushed on the whole surface, the wire cores can be more easily gathered, and meanwhile, the outer layer protection effect is also achieved.
The outer layer aluminum wire 1 can also be composed of a plurality of conductors, and the outer layer aluminum wire 1 can be composed of the plurality of conductors in a multi-layer, embedded and spliced mode
This wire carries out the cladding through outer aluminium wire 1 and protective layer 3 and fixes as an organic whole structure, and mutual unhindered when this structure is crooked, its crooked coiling performance obtains promoting, and the bending angle that can bear is bigger.
Example 3
On the basis of any one of embodiments 1-2, please refer to fig. 4, further comprising: the wire detecting device includes: the portable car that detects of collecting, the portable car that detects that collects includes: and the third detection assembly 101, wherein the third detection assembly 101 is connected with the fixed base 48.
The beneficial effects of the above technical scheme are: the third detection component 101 is arranged for detecting the conducting wire, so as to ensure reliable use of the conducting wire, and the specific detection mode can be seen in embodiment 5.
Example 4
On the basis of embodiment 3, the mobile collection and detection vehicle further comprises: the collecting device 102 and the first detection assembly 103 are fixedly connected, the first connecting sleeve rod 52 is arranged on the fixed base 48, the collecting device 102 is fixedly connected with the first connecting sleeve rod 52, and the first detection assembly 103 is fixedly connected with the second connecting sleeve rod 50;
the lower end of the fixed base 48 is provided with a plurality of groups of the walking wheels 51, the upper end of the middle part of the fixed base 48 is fixedly connected with a first mounting column 52, and the lower end of the inner wall of the first mounting column 52 is of a hollow structure 53;
the first driving motor 54 is arranged in the hollow structure 53 and is fixedly connected with the fixed base 48, the output end of the first driving motor 54 is fixedly connected with a second threaded rod 55, the lower end of the first threaded sleeve 56 penetrates through the first mounting column 52 and is in vertical sliding connection with the first mounting column 52, and the second threaded rod 55 is in threaded connection with the second threaded sleeve 56;
the center of the lower end of the first fixing plate 57 is fixedly connected with the upper end of the threaded sleeve 56, and the center of the upper end of the first fixing plate 57 is fixedly connected with the first mounting column 58;
the same driving structure is arranged on two sides of the first mounting column 58, and the driving structure comprises:
the hydraulic rod 59 is fixedly connected with the side wall of the first mounting column 58, the hydraulic rod 59 is fixedly connected with a first connecting rod 60, the lower end of the first connecting rod 60 is fixedly connected with a second connecting loop rod 50, and the first fixing plate 57 penetrates through the second connecting loop rod 50 and is connected with the second connecting loop rod 50 in a left-right sliding mode.
The working principle and the beneficial effects of the technical scheme are as follows: when the height required by the first fixing plate 57 is adjusted, the first driving motor 54 is started to drive the second threaded rod 55 to rotate, the threaded sleeve 56 can generate relative displacement with the inner wall of the first mounting column 52, the first fixing plate 57 is driven to ascend, when the transverse positions of the collecting device 102 and the first detection assembly 103 need to be adjusted, the hydraulic rod 59 pushes the first connecting rod 60 and drives the second connecting sleeve rod 50 to transversely move on the first fixing plate 57, the travelling wheel 51 can push the movable collecting and detection vehicle to move, the device is convenient to use, the first driving motor 54 and the hydraulic rod 59 can drive the collecting device 102 and the first detection assembly 103 to vertically and horizontally move, the positions of the collecting device 102 and the first detection assembly 103 are adjusted, and the applicability of the device is higher.
Example 5
On the basis of embodiment 3 or 4, referring to fig. 5 to 6, the third detecting element 101 includes: the device comprises a third detection assembly shell 10, a first transmission cavity 13, a second transmission cavity 14, a third transmission cavity 15, a detection cavity 16 and a rolling cavity 45, wherein the upper end of the outer wall of the third detection assembly shell 10 is fixedly connected with a feeding port 12, the inner wall of the third detection assembly shell 10 is provided with a channel 11, and the feeding port 12 is communicated with the channel 11;
the first transmission cavity 13 is internally provided with: the first motor 17, the first motor 17 is fixedly connected with the inner wall of the first transmission cavity 13, and the output end of the first motor 17 is fixedly connected with the upper end of the crankshaft 18;
the crankshaft 18 is rotatably connected with the rotating sleeve 19, the rotating sleeve 19 is hinged with one end of a hinged rod 20, the other end of the hinged rod 20 is hinged with a first fixed block 21, and the first fixed block 21 is fixedly connected with a cutter 22;
the cutting knife 22 penetrates through the channel 11;
the second transmission cavity 14 is internally provided with:
the upper end of the first threaded rod 23 is rotatably connected with the upper end of the inner wall of the second transmission cavity 14, the lower end of the threaded rod 23 is fixedly connected with the output end of the second motor 24, and the second motor 24 is fixedly connected with the lower end of the inner wall of the second transmission cavity 14;
the first threaded sleeves 231 are symmetrically arranged at two ends of the first threaded rod 23, and the first threaded sleeves 231 are in threaded connection with the first threaded rod 23;
one end of the L-shaped connecting rod 25 is fixedly connected with the first threaded sleeve 25, the other end of the L-shaped connecting rod 25 penetrates through the inner wall of the second transmission cavity 14 to be fixedly connected with the sliding box 26, and the sliding box 26 is vertically and slidably connected with the outer wall of the right side of the second transmission cavity 14;
the detection cavity 16 is internally provided with:
a first connecting rod 27, wherein one end of the first connecting rod 27 is rotatably connected with the sliding box 26, and the other end of the first connecting rod 27 is rotatably connected with a first mounting block 28;
a third motor 29, wherein the third motor 29 is embedded in the right end of the first mounting block 28, and an output shaft of the third motor 29 is fixedly connected with the containing table 30;
the upper end of the second connecting rod 31 is rotatably connected with the rear wall of the detection cavity 16, and the lower end of the second connecting rod 31 is connected with the balance table 321;
the right side wall of the heating box 32 is fixedly connected with the right end wall of the detection cavity 16, the left side wall of the heating box 32 is provided with an opening, and a heating element 33 is arranged in the heating box 32;
the third transmission cavity 15 is internally provided with:
the lower end of the crankshaft 18 penetrates through the third transmission cavity 15 and is fixedly connected with the first bevel gear 34;
the rear end wall of the third transmission cavity 15 is rotatably connected with a driven shaft 35, and a second bevel gear 36 meshed with the first bevel gear 34 is fixedly connected to the driven shaft 35;
the first belt pulley 37 is fixedly sleeved on the driven shaft 35, the rear end wall of the third transmission cavity 15 is rotatably connected with a rotating shaft 38, a second belt pulley 39 is fixedly sleeved on the rotating shaft 38, and the rotating shaft 38 is fixedly connected with the cam 40;
the first belt pulley 37 is connected with the second belt pulley 39 through a belt 41;
the upper end of the pressing block 42 is fixedly connected with the lower end of the first telescopic rod 43, the upper end of the first telescopic rod 43 penetrates through the third transmission cavity 15 and is in vertical sliding connection with the third transmission cavity, a first spring 44 is sleeved on the outer surface of the first telescopic rod 43, two ends of the first spring 44 are respectively fixedly connected with the upper end of the pressing block 42 and the outer surface of the first telescopic rod 43, and the cam 40 rotates to push the pressing block 42 to move downwards;
the grinding cavity 45 is internally provided with:
a fourth motor 46, the fourth motor 46 with the inner wall fixed connection of grinding chamber 45, the output end of fourth motor 46 and the left end fixed connection of grinding roller 47, the right end of grinding roller 47 with the inner wall of grinding chamber 45 rotates and is connected.
The working principle and the beneficial effects of the technical scheme are as follows: in order to detect the safety of the lead, a section of lead is put in from the feeding port 12, when the lead passes through the channel 11, the first starting motor 17 drives the crankshaft 18 to rotate, the rotating sleeve 19 is driven by the crankshaft 18 to push the cutter 22 to and fro through the hinge rod 20, at the moment, the lead passing through the channel 11 can be cut into a plurality of sections and fall on the containing table 30, after the cutting is finished, the second starting motor 24 drives the first threaded rod 23 to rotate, the two sets of first threaded sleeves 231 sleeved on the first threaded rod 23 move oppositely and drive the sliding box 26 to slide on the outer wall of the second transmission cavity 14 through the L-shaped connecting rod 25, at the moment, the two sets of first connecting rods 27 drive the containing table 30 to enter the heating box 32 through the first mounting block 28, after the heating is carried out for a period of time by the heating element 33, the second motor 24 rotates reversely to move the containing table 30 to a position above the middle part of the balance table 321, the third starting motor 29 drives the containing table 30 to rotate, the heated wire sections in the containing table 30 are poured onto the balancing table 321, the balancing table 321 is subjected to left-right deviation due to the impact force of the wire sections, the wire sections are scattered and dropped from two sides (as shown in fig. 6), the wire sections on the right side drop below the pressing block 42, the bevel gear I34 is driven to rotate under the rotation of the crankshaft 18, the bevel gear II 36 is meshed with the bevel gear I34, so that the belt pulley I37 is driven to rotate simultaneously, the belt pulley II 39 is driven to rotate through the belt 41 while the belt pulley I37 rotates, the cam 40 drives the telescopic rod I43 to repeatedly press under the driving of the cam 40, the telescopic rod I43 drives the pressing block 42 to repeatedly knock on the wire sections below the telescopic rod I, the wire sections falling into the rolling cavity 47 are repeatedly rolled through the rolling roller 47, and the knocked wire sections and the rolled wire sections are taken out to be marked, and then observing the two wire sections, and checking the damage conditions of the two wire sections so as to judge the limit damage which can be borne by the wire under different natural conditions, wherein the heating box 32 can adjust different temperatures for testing the chemical changes of the wire under different temperature conditions, the rolling roller 47 can detect and judge the toughness of the wire and the pressing block 42 can detect and judge the bending stress of the wire.
Example 6
Referring to fig. 7 to 9, the method according to any one of embodiments 1 to 5 further includes:
the collecting device 102 comprises:
the first fixing rod 61 and the second fixing rod 62 are fixedly connected with the lower end of the first connecting sleeve rod 49;
a second driving motor 63, wherein the second driving motor 63 is fixedly connected with the left side wall of the second fixing rod 62, and an output shaft of the second driving motor 63 penetrates through the side wall of the second fixing rod 62 and is fixedly connected with the left end of the driving sleeve 64;
the left end of the first rotating rod 65 penetrates through the left end of the driving sleeve 64 and is connected with the left end and the right end of the driving sleeve 64 in a sliding mode, both the driving sleeve 64 and the first rotating rod 65 are provided with threaded grooves 66, a connecting nut 67 is in threaded connection with the threaded grooves 66, and the driving sleeve 64 and the first rotating rod 65 are connected through the threaded grooves 66 by the connecting nut 67;
the right end of the first rotating rod 65 is fixedly connected with the adjusting block 76, and the adjusting block 66 is provided with a first groove 77;
the first telescopic rod 68 and the second telescopic rod 69 are symmetrically arranged up and down, two ends of the first telescopic rod 68 and the second telescopic rod 69 extend into the first grooves 77 of the two symmetrical groups of adjusting blocks 66 respectively, and two ends of the first telescopic rod 68 and the second telescopic rod 69 are connected with the first grooves 77 in a vertically sliding mode;
a third driving motor 70, wherein the third driving motor 70 is fixedly connected to the middle of the first groove 77, an output shaft of the third driving motor 70 is fixedly connected with a third threaded rod 71, and a third threaded sleeve 72 is sleeved on the outer surface of the third threaded rod 71;
a fifth connecting rod 73 and a sixth connecting rod 74, wherein the fifth connecting rod 73 and the sixth connecting rod 74 are symmetrically arranged, one end of the fifth connecting rod 73 is rotatably connected with the lower end of the first telescopic rod 68, the other end of the fifth connecting rod 73 is rotatably connected with the third threaded sleeve 72, one end of the sixth connecting rod 74 is rotatably connected with the upper end of the second telescopic rod 69, and the other end of the sixth connecting rod 74 is rotatably connected with the third threaded sleeve 72;
the second rotating rod 75 is fixedly connected with the adjusting block 76 on the right side, and the right end of the second rotating rod 75 penetrates through the clamping lantern ring 78 and the first fixing rod 61;
the second rotating rod 75 is connected with a clamping lantern ring 78 in a left-right sliding mode through the first fixing rod 61;
the clamping lantern ring 78 is fixedly connected with the first fixing rod 61 through an L-shaped connecting rod 83;
clamping lantern ring 78 comprises flexible casing 80, joint groove 81, adjusting bolt 82, the round has been seted up to flexible casing 80 inner wall joint groove 81, flexible casing 80 right side fixedly connected with goes up regulation handle 801 and lower regulation handle 802, adjusting bolt 82 runs through go up regulation handle 801 and lower regulation handle 802 and rather than threaded connection.
A circle of clamping rods 79 are arranged on the outer wall of the second rotating rod 75, the second rotating rod 75 penetrates through the flexible shell 80, and the clamping rods 79 correspond to the clamping grooves 81 one by one.
The working principle and the beneficial effects of the technical scheme are as follows: winding a plurality of lengths of conducting wires on the outer walls of the first telescopic rod 68 and the second telescopic rod 69, and starting the second driving motor 63 to rotate through the driving sleeve 64 and the first rotating rod 65, so that the first telescopic rod 68 and the second telescopic rod 69 are driven to rotate, and the conducting wires are wound;
if the length of the lead is too long, the third driving motor 70 is started before winding, the third driving motor 70 drives the third threaded rod 71 to rotate and pushes the third threaded sleeves 72 in opposite directions, so that the first telescopic rod 68 and the second telescopic rod 69 are extended through the fifth connecting rod 73 and the sixth connecting rod 74, the adjusting block 76 on the right side pushes the second rotating rod 75 to slide rightwards in the clamping sleeve ring 78 to give an extension distance to the first telescopic rod 68 and the second telescopic rod 69, and therefore the distance between the two adjusting blocks 76 is increased and more leads can be accommodated;
when the collected wires need to be disassembled, the connecting nut 67 is twisted to separate the driving sleeve 64 from the first rotating rod 65, the adjusting bolt 82 is twisted to loosen the flexible shell 80, so that the second rotating rod 75 can move relatively on the inner wall of the flexible shell 80, and the first rotating rod 65 can be pulled out of the driving sleeve 64 by pulling the second rotating rod 75, so that the collecting device positioned in the center can be disassembled;
the collecting device can be used for collecting the lead to be detected.
Example 7
Referring to fig. 10, the method according to any one of embodiments 1 to 6 further includes:
the first detection assembly 103 includes:
the upper ends of the third fixing rod 83 and the fourth fixing rod 84 are fixedly connected with the lower end of the second connecting sleeve rod 50, and the lower ends of the third fixing rod 83 and the fourth fixing rod 84 are respectively rotatably connected with a first pulley 85 and a second pulley 86;
the second mounting column 87 is fixedly connected with the lower end of the center of the second connecting sleeve rod 50, and an upper rolling wheel 88 and a lower rolling wheel 89 are rotatably connected with the front wall of the second mounting column 87;
the two 87 left and right sides of erection column are equipped with the regulation structure of symmetry, it includes to adjust the structure:
the driven wheel I90, the driven wheel II 91 and the driven wheel III 92 are arranged in a triangular shape, the driven wheel I90, the driven wheel II 91 and the driven wheel III 92 are rotatably connected to the front wall of the mounting post II 87, and the driven wheel I90, the driven wheel II 91 and the driven wheel III 92 are positioned on one side between the upper rolling wheel 88 and the lower rolling wheel 89;
the mounting column III 93 is fixedly connected with the side wall of the mounting column II 87, and the mounting column III 93 is of a hollow structure;
the linear motor 94 is fixedly connected to the lower end of the inner wall of the mounting column III 93, the output end of the linear motor 94 is fixedly connected with a brake block 95, the brake block 95 is slidably connected with the inner wall of the mounting column III 93, and the brake block 95 is in contact with the driven wheel II 91 and the driven wheel III 92.
The working principle and the beneficial effects of the technical scheme are as follows: one end of a wire is selected from the wound wires for testing, when the fatigue test is carried out on the wire, one end of the wire passes through the first pulley 85, then passes through a position between the upper rolling wheel 88 and the lower rolling wheel 89 and then extends out of the second pulley 86, the upper rolling wheel 88 and the lower rolling wheel 89 are started, the upper rolling wheel 88 and the lower rolling wheel 89 rotate in opposite directions (the rotating directions are shown in figure 10), the upper rolling wheel 88 and the lower rolling wheel 89 can repeatedly give a uniform extrusion force to the wire while rotating, when the wire passes through a contact point between the first driven wheel 90 and the upper rolling wheel 88, the wire can also be subjected to an extrusion force, the two extrusion forces are different in size, the states of the wire under different pressures can be simulated, an operator can drive the brake block 95 to be in contact with the second driven wheel 91 and the third driven wheel 92 by starting the linear motor 94 to make the wire suddenly stop, when the external force is applied, a larger extrusion force directly appears in the first driven wheel 90 and the upper rolling wheel 88 instantly, whether the wire is broken or not can be judged, and if the wire is not broken or has no other large damage after being repeatedly operated for 1 hour in the device, the quality of the coiled wire can be judged to be qualified and the coiled wire can be put into use.
Example 8
On the basis of any one of embodiments 1 to 7, the detection apparatus further includes: a second detection assembly, the detection method of the second detection assembly comprising: cutting a section of wire, placing the wire in a solution tank containing corrosive liquid, standing for a period of time, continuously heating the solution (the liquid can accelerate the aging of the wire protective layer 2), fixing the two ends of the wire with the output ends of the two groups of linear motors, starting the two groups of linear motors, repeatedly stretching and folding the wire, and stopping the linear motors until the wire is damaged; (the second detection component comprises the solution tank containing corrosive liquid, a heating device for heating the solution tank, and the two groups of linear motors)
The second detection assembly further comprises:
the force sensor is detachably arranged in the middle of the lead and is used for detecting the pulling force applied to the lead by the linear motor born by the lead;
a temperature sensor: the temperature sensor is arranged on the solution tank and used for detecting the temperature of the solution tank (specifically, the solution tank comprises an inner tank body and an outer tank body outside the inner tank body, the inner tank body is used for easy accommodation, a heating device is arranged between the outer tank body and the inner tank body and used for heating the inner tank body, and the temperature sensor is arranged on the outer wall of the inner tank body);
a counter: the counter is arranged in the middle of the lead and used for detecting the number of times of the lead is pulled and folded;
the first timer is arranged on the outer wall of the solution tank and used for detecting the soaking time of the lead;
the second timer is arranged on the outer surface of the linear motor and used for detecting the folding and unfolding time of the lead;
an alarm device: the alarm is arranged on the outer surface of the linear motor;
a controller: the controller is electrically connected with the force sensor, the temperature sensor, the counter, the timer I and the timer II and the alarm;
the controller controls the alarm to work based on the force sensor, the temperature sensor, the counter, the timer I and the timer II, and the method comprises the following steps:
step 1: the controller calculates the corrosion resistance coefficient of the protective layer 2 based on the detected values of the temperature sensor and the timer one, and formula (1):
Figure BDA0003268339420000171
wherein P is the corrosion resistance coefficient of the protective layer 2, K1Is the initial temperature in the tank (here considered to be the same as ambient temperature), K2The average value of the detection values of the temperature sensors during the standing process of the lead in the solution tank (the process is preset to be 1 hour, namely the average value detected by the temperature sensors in the hour, wherein the heating temperature can be set according to the maximum temperature bearable by the lead material), L1For the natural length of the conductor cut, R1In order to intercept the radius of the wire,
Figure BDA0003268339420000172
for the intercepted Poisson's ratio of the material of the protective layer 2, T is the unit time, T1The detected value of the timer I is pi, the circumference ratio is 3.14, and exp is an exponential function with a natural constant e as a base;
step 2: the controller calculates the safety factor of the lead which is not broken after the lead is corroded under the condition of external force according to the force sensor, the counter, the timer II, the step 1 and the formula (2):
Figure BDA0003268339420000181
wherein S is the safety coefficient that can ensure no fracture when the lead is subjected to external force after being corroded (such as simulation of wind blowing and sun exposure), L2For the drawn length of the cut wire under the pulling of the linear motor,
Figure BDA0003268339420000182
for the yield strength of the copper core conductor 7 in the cut wire, E1For the modulus of elasticity, F, of the copper-core conductor 7 in the cut wire1For the damage of the wire, the instantaneous tension, F, detected by the force sensorxWhen the intercepted conducting wire is folded for the xth time, the detection value of the force sensor, D is the detection value of the counter, T2The detection value of the second timer is (wherein, the second timer stops timing after the lead is broken after being repeatedly pulled and folded), and K is the product of the precision coefficients of the force sensor, the temperature sensor, the counter, the first timer and the second timer (the value is greater than 0 and less than 1, and the precision setting of the sensor is considered);
step three: the controller compares the safety factor of the wire with the safety factor preset by the wire, and when the safety factor of the wire is smaller than the safety factor preset by the wire, the controller controls the alarm.
Assuming an initial temperature K in the solution tank126 ℃, and the detection value K of the temperature sensor 233 ℃, the natural length L of the wire taken11m, the radius R of the wire taken10.5cm, cut off Poisson's ratio of the material of the protective layer 2
Figure BDA0003268339420000183
The unit time T is 60S, and the detection value T of the first timer is1The corrosion resistance coefficient P of the protective layer 2 was calculated by equation (1) to be 3.12 (two decimal places).
The drawn length L of the cut wire under the pulling of the linear motor21.1m, yield strength of the copper core conductor 7 in the cut wire
Figure BDA0003268339420000184
Modulus of elasticity E of copper core conductor 7 in the cut wire1106MPa, when the wire is damaged, the instantaneous tension F detected by the force sensor1140, when the cut wire is folded for the x time, the detection value F of the force sensorxTaking: 110N, 115N, 113N, and 120N, wherein a detection value D of the counter is 5, and a detection value T of the timer two is2The product K of the precision of the first flow velocity sensor, the second flow velocity sensor, the first temperature sensor, the second temperature sensor, the first timer and the second timer is 0.97, the safety coefficient S of the wire is 0.33 (two bits after a decimal point is taken) through the formula (2), the calculated safety coefficient S of the wire is less than the preset safety coefficient 1.5, the safety coefficient of the wire is shown in a safety range, and an alarm does not need to give an alarm.
The beneficial effects of the above technical scheme are:
by formula (1)
Figure BDA0003268339420000191
After the protective layer 2 is placed in corrosive liquid (in order to simulate the corrosion state of the protective layer 2 under natural conditions), the influence state of the protective layer 2 on the corrosion bearing capacity when being soaked in the corrosive liquid is caused according to the influence of the factors of the material of the protective layer and the difference between the temperature differences suffered by the protective layer 2;
with the increasing of the temperature difference, the corrosivity borne by the protective layer 2 can be reduced continuously, that is, the higher the temperature of the protective layer 2 is or the place with poor heat dissipation effect is, the higher the corrosion speed is;
Figure BDA0003268339420000192
showing the effect on the factors of its own material and size according to the increase of the number of times the copper-core conductor 7 is pulled and folded,
Figure BDA0003268339420000193
indicating the effect of the size of the copper core conductor 7 on the maximum tensile force it can withstand at break,
Figure BDA0003268339420000194
Figure BDA0003268339420000195
shows the influence of the size of the copper-core conductor 7 on the fatigue strength of the wire in repeated tension and folding
Figure BDA0003268339420000196
Calculating to obtain the safety coefficient of the wire, along with FxAnd D (i.e. representing the increase of the bending and folding times of the wire in the natural use process), the bearing force is continuously increased, the probability of the wire being damaged is continuously high, and the method is based on the principle that
Figure BDA0003268339420000197
The calculated result corrects the safety coefficient of the lead to obtain the final safety coefficient of the lead, and the obtained safety coefficient can follow FxAnd D and P's continuous increase and reduce, utilize force sensor, temperature sensor, counter, timer one, two detections of timer the temperature and the pulling force that protective layer 2 and copper core conductor 7 bore, the controller utilizes formula (1) and formula (2) to calculate the factor of safety of wire, if the factor of safety of wire is less than when the factor of safety was preset to the wire, the controller control the alarm sends the warning suggestion, reminds the user of needing to inspect whole manufacturing process and the flow of this batch of wire, has improved the security of wire.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. The utility model provides an ultra gentle stranded carbon fiber composite core wire that merges which characterized in that includes: outer aluminium wire (1), stranded carbon fiber composite core (2), protective layer (3), in stranded carbon fiber composite core (2): and one of the carbon fiber composite cores (4) is taken as a center, and the rest of the carbon fiber composite cores (4) are uniformly distributed in the circumferential direction of the carbon fiber composite core (4) to form the multi-strand carbon fiber composite core (2).
2. An ultra-flexible stranded carbon fiber composite core lead according to claim 1, wherein the protective layer (3) is wrapped around the stranded carbon fiber composite core (2), and the outer aluminum wire (1) is disposed outside the protective layer (3).
3. An ultra-flexible stranded carbon fiber composite core conductor according to claim 2, wherein the carbon fiber composite core conductor core is formed by combining 7, 19, 37 or 61 of the stranded carbon fiber composite cores (2).
4. An ultra-flexible stranded carbon fiber composite core conductor according to claim 1, wherein the outer layer aluminum wire (1) is an aluminum or aluminum alloy member, and the protective layer (3) is a resin, a woven fabric or an aluminum or steel material.
5. An ultra-flexible multi-strand composite carbon fiber core conductor according to claim 1, wherein the cross-sectional shape of the multi-strand composite carbon fiber core conductor comprises: any one of circular, trapezoidal, S-shaped, and Z-shaped.
6. A wire inspection device for inspecting an ultra-flexible stranded carbon fiber composite core wire according to any one of claims 1 to 5,
wire detection device detects the car including portable collection, portable collection detects the car and includes: a third detection assembly (101), the third detection assembly (101) being connected with the fixed base (48).
7. The wire detecting device according to claim 6, further comprising:
the device comprises a collecting device (102) and a first detection assembly (103), wherein a first connecting sleeve rod (52) is arranged on a fixed base (48), the collecting device (102) is fixedly connected with the first connecting sleeve rod (52), and the first detection assembly (103) is fixedly connected with a second connecting sleeve rod (50);
the lower end of the fixed base (48) is provided with a plurality of groups of the walking wheels (51), the upper end of the middle part of the fixed base (48) is fixedly connected with a first mounting column (52), and the lower end of the inner wall of the first mounting column (52) is of a hollow structure (53);
the first driving motor (54) is arranged in the hollow structure (53) and is fixedly connected with the fixed base (48), the output end of the first driving motor (54) is fixedly connected with a second threaded rod (55), the lower end of the threaded sleeve (56) penetrates through the first mounting column (52) and is in vertical sliding connection with the first mounting column, and the second threaded rod (55) is in threaded connection with the threaded sleeve (56);
the center of the lower end of the first fixing plate (57) is fixedly connected with the upper end of the threaded sleeve (56), and the center of the upper end of the first fixing plate (57) is fixedly connected with a first mounting column (58);
the same drive structure is equipped with in erection column (58) both sides, drive structure includes:
the hydraulic rod (59), the hydraulic rod (59) and the side wall of the first mounting column (58) are fixedly connected, the hydraulic rod (59) and a first connecting rod (60) are fixedly connected, the lower end of the first connecting rod (60) is fixedly connected with a second connecting sleeve rod (50), and the first fixing plate (57) penetrates through the second connecting sleeve rod (50) and is in sliding connection with the second connecting sleeve rod (50).
8. The wire detecting device according to claim 6, characterized in that the third detecting member (101) comprises: the device comprises a third detection assembly shell (10), a first transmission cavity (13), a second transmission cavity (14), a third transmission cavity (15), a detection cavity (16) and a rolling cavity (45), wherein the upper end of the outer wall of the third detection assembly shell (10) is fixedly connected with a feeding port (12), a channel (11) is formed in the inner wall of the third detection assembly shell (10), and the feeding port (12) is communicated with the channel (11);
the first transmission cavity (13) is internally provided with: the first motor (17), the first motor (17) is fixedly connected with the inner wall of the first transmission cavity (13), and the output end of the first motor (17) is fixedly connected with the upper end of a crankshaft (18);
the crankshaft (18) is rotatably connected with the rotating sleeve (19), the rotating sleeve (19) is hinged to one end of a hinged rod (20), the other end of the hinged rod (20) is hinged to a first fixing block (21), and the first fixing block (21) is fixedly connected with a cutter (22);
the cutting knife (22) penetrates through the channel (11);
the second transmission cavity (14) is internally provided with:
the upper end of the first threaded rod (23) is rotatably connected with the upper end of the inner wall of the second transmission cavity (14), the lower end of the threaded rod (23) is fixedly connected with the output end of a second motor (24), and the second motor (24) is fixedly connected with the lower end of the inner wall of the second transmission cavity (14);
the first threaded sleeves (231), two groups of the first threaded sleeves (231) are symmetrically arranged at two ends of the first threaded rod (23), and the first threaded sleeves (231) are in threaded connection with the first threaded rod (23);
one end of the L-shaped connecting rod (25) is fixedly connected with the first threaded sleeve (25), the other end of the L-shaped connecting rod (25) penetrates through the inner wall of the second transmission cavity (14) and is fixedly connected with the sliding box (26), and the sliding box (26) is vertically and slidably connected with the outer wall of the right side of the second transmission cavity (14);
the detection cavity (16) is internally provided with:
one end of the first connecting rod (27) is rotatably connected with the sliding box (26), and the other end of the first connecting rod (27) is rotatably connected with the first mounting block (28);
a third motor (29), wherein the third motor (29) is embedded at the right end of the first mounting block (28), and an output shaft of the third motor (29) is fixedly connected with the containing table (30);
the upper end of the second connecting rod (31) is rotatably connected with the rear wall of the detection cavity (16), and the lower end of the second connecting rod (31) is connected with a balance table (321);
the right side wall of the heating box (32) is fixedly connected with the right end wall of the detection cavity (16), the left side wall of the heating box (32) is provided with an opening, and a heating element (33) is arranged in the heating box (32);
the transmission cavity III (15) is internally provided with:
the lower end of the crankshaft (18) penetrates through the third transmission cavity (15) and is fixedly connected with the first bevel gear (34);
the rear end wall of the third transmission cavity (15) is rotatably connected with a driven shaft (35), and a second bevel gear (36) meshed with the first bevel gear (34) is fixedly connected to the driven shaft (35);
the driven shaft (35) is fixedly sleeved with the first belt pulley (37), the rear end wall of the transmission cavity III (15) is rotatably connected with a rotating shaft (38), the rotating shaft (38) is fixedly sleeved with a second belt pulley (39), and the rotating shaft (38) is fixedly connected with a cam (40);
the first belt pulley (37) is connected with the second belt pulley (39) through a belt (41);
the upper end of the pressing block (42) is fixedly connected with the lower end of a first telescopic rod (43), the upper end of the first telescopic rod (43) penetrates through the third transmission cavity (15) and is in up-and-down sliding connection with the third transmission cavity, a first spring (44) is sleeved on the outer surface of the first telescopic rod (43), two ends of the first spring (44) are respectively fixedly connected with the upper end of the pressing block (42) and the outer surface of the first telescopic rod (43), and the cam (40) rotates to push the pressing block (42) to move downwards;
the grinding cavity (45) is internally provided with:
fourth motor (46), fourth motor (46) with grinding chamber (45) inner wall fixed connection, fourth motor (46) output and grinding roller (47) left end fixed connection, grinding roller (47) right-hand member with grinding chamber (45) inner wall rotates the connection.
9. The lead detection device according to claim 7, wherein the collection means (102) comprises:
the first fixing rod (61) and the second fixing rod (62) are fixedly connected with the lower end of the first connecting sleeve rod (49);
a second driving motor (63), wherein the second driving motor (63) is fixedly connected with the left side wall of the second fixing rod (62), and an output shaft of the second driving motor (63) penetrates through the side wall of the second fixing rod (62) and is fixedly connected with the left end of a driving sleeve (64);
the left end of the first rotating rod (65) penetrates through the left end of the driving sleeve (64) and is connected with the left end and the right end of the driving sleeve in a sliding mode, both the driving sleeve (64) and the first rotating rod (65) are provided with thread grooves (66), a connecting nut (67) is in threaded connection with the thread grooves (66), and the driving sleeve (64) is connected with the first rotating rod (65) through the thread grooves (66) by the connecting nut (67);
the right end of the first rotating rod (65) is fixedly connected with the adjusting block (76), and the adjusting block (66) is provided with a first groove (77);
the telescopic rod I (68) and the telescopic rod II (69) are arranged in a vertically symmetrical mode, two ends of the telescopic rod I (68) and the telescopic rod II (69) respectively extend into the first grooves (77) of the two symmetrical groups of adjusting blocks (66), and two ends of the telescopic rod I (68) and the telescopic rod II (69) are connected with the first grooves (77) in a vertically sliding mode;
the driving motor III (70), the driving motor III (70) is fixedly connected to the middle of the groove I (77), an output shaft of the driving motor III (70) is fixedly connected with the threaded rod III (71), and the outer surface of the threaded rod III (71) is sleeved with a threaded sleeve III (72);
the connecting rod assembly comprises a fifth connecting rod (73) and a sixth connecting rod (74), wherein the fifth connecting rod (73) and the sixth connecting rod (74) are symmetrically arranged, one end of the fifth connecting rod (73) is rotatably connected with the lower end of the first telescopic rod (68), the other end of the fifth connecting rod (73) is rotatably connected with the third threaded sleeve (72), one end of the sixth connecting rod (74) is rotatably connected with the upper end of the second telescopic rod (69), and the other end of the sixth connecting rod (74) is rotatably connected with the third threaded sleeve (72);
the second rotating rod (75) is fixedly connected with the adjusting block (76) on the right side, and the right end of the second rotating rod (75) penetrates through the clamping lantern ring (78) and the first fixing rod (61);
the second rotating rod (75) is connected with the clamping lantern ring (78) in a left-right sliding mode through the first fixing rod (61);
the clamping lantern ring (78) is fixedly connected with the first fixing rod (61) through an L-shaped connecting rod (83);
the clamping sleeve ring (78) is composed of a flexible shell (80), a clamping groove (81) and an adjusting bolt (82), a circle of the clamping groove (81) is formed in the inner wall of the flexible shell (80), an upper adjusting handle (801) and a lower adjusting handle (802) are fixedly connected to the right side of the flexible shell (80), and the adjusting bolt (82) penetrates through the upper adjusting handle (801) and the lower adjusting handle (802) and is in threaded connection with the upper adjusting handle (801) and the lower adjusting handle (802);
the outer wall of the second rotating rod (75) is provided with a circle of clamping rods (79), the second rotating rod (75) penetrates through the flexible shell (80), and the clamping rods (79) correspond to the clamping grooves (81) one by one.
10. The wire detecting device according to claim 7, wherein: the first detection assembly (103) comprises:
the upper ends of the third fixing rod (83) and the fourth fixing rod (84) are fixedly connected with the lower end of the second connecting sleeve rod (50), and the lower ends of the third fixing rod (83) and the fourth fixing rod (84) are rotatably connected with a first pulley (85) and a second pulley (86) respectively;
the second mounting column (87), the second mounting column (87) is fixedly connected with the lower end of the center of the second connecting loop bar (50), and an upper rolling wheel (88) and a lower rolling wheel (89) are rotatably connected with the front wall of the second mounting column (87);
the left and right sides of the second mounting column (87) are provided with symmetrical adjusting structures, and the adjusting structures comprise:
the driven wheel I (90), the driven wheel II (91) and the driven wheel III (92) are arranged in a triangular mode, the driven wheel I (90), the driven wheel II (91) and the driven wheel III (92) are rotatably connected to the front wall of the mounting column II (87), and the driven wheel I (90), the driven wheel II (91) and the driven wheel III (92) are located on one side between the upper rolling wheel (88) and the lower rolling wheel (89);
the mounting column III (93) is fixedly connected with the side wall of the mounting column II (87), and the mounting column III (93) is of a hollow structure;
the linear motor (94), the linear motor (94) is fixedly connected to the lower end of the inner wall of the mounting column III (93), the output end of the linear motor (94) is fixedly connected with a brake block (95), the brake block (95) is in sliding connection with the inner wall of the mounting column III (93), and the brake block (95) is in contact with the driven wheel II (91) and the driven wheel III (92).
CN202111093220.XA 2021-09-17 2021-09-17 Super gentle stranded and compound carbon fiber composite core wire and wire detection device Withdrawn CN113808786A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111093220.XA CN113808786A (en) 2021-09-17 2021-09-17 Super gentle stranded and compound carbon fiber composite core wire and wire detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111093220.XA CN113808786A (en) 2021-09-17 2021-09-17 Super gentle stranded and compound carbon fiber composite core wire and wire detection device

Publications (1)

Publication Number Publication Date
CN113808786A true CN113808786A (en) 2021-12-17

Family

ID=78895800

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111093220.XA Withdrawn CN113808786A (en) 2021-09-17 2021-09-17 Super gentle stranded and compound carbon fiber composite core wire and wire detection device

Country Status (1)

Country Link
CN (1) CN113808786A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102103902A (en) * 2011-01-27 2011-06-22 南京诺尔泰复合材料设备制造有限公司 Cable with composite carbon fiber stranded wire reinforced core for power transmission line and manufacturing method thereof
CN202957070U (en) * 2012-11-15 2013-05-29 山东电力工程咨询院有限公司 Carbon fiber complex core lead of novel structure
CN107402044A (en) * 2017-07-28 2017-11-28 华中科技大学 A kind of online nondestructive detection system of metal increasing material manufacturing component quality and method
WO2018147652A1 (en) * 2017-02-08 2018-08-16 일진복합소재 주식회사 Central tension line for high-capacity power transmission cable and method for manufacturing same
CN208899933U (en) * 2018-09-20 2019-05-24 广东中车检汽车服务咨询有限公司 A kind of lifting type automobile inspection platform
CN208985726U (en) * 2018-12-10 2019-06-14 河北硅谷化工有限公司 Aerial condutor is with super soft multiply and closes carbon fiber plug
CN211668829U (en) * 2019-11-25 2020-10-13 张伟 Water quality sampler for environmental monitoring
CN211877601U (en) * 2019-10-12 2020-11-06 深圳市尚格实业有限公司 Special detection device for integrated circuit board

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102103902A (en) * 2011-01-27 2011-06-22 南京诺尔泰复合材料设备制造有限公司 Cable with composite carbon fiber stranded wire reinforced core for power transmission line and manufacturing method thereof
CN202957070U (en) * 2012-11-15 2013-05-29 山东电力工程咨询院有限公司 Carbon fiber complex core lead of novel structure
WO2018147652A1 (en) * 2017-02-08 2018-08-16 일진복합소재 주식회사 Central tension line for high-capacity power transmission cable and method for manufacturing same
CN107402044A (en) * 2017-07-28 2017-11-28 华中科技大学 A kind of online nondestructive detection system of metal increasing material manufacturing component quality and method
CN208899933U (en) * 2018-09-20 2019-05-24 广东中车检汽车服务咨询有限公司 A kind of lifting type automobile inspection platform
CN208985726U (en) * 2018-12-10 2019-06-14 河北硅谷化工有限公司 Aerial condutor is with super soft multiply and closes carbon fiber plug
CN211877601U (en) * 2019-10-12 2020-11-06 深圳市尚格实业有限公司 Special detection device for integrated circuit board
CN211668829U (en) * 2019-11-25 2020-10-13 张伟 Water quality sampler for environmental monitoring

Similar Documents

Publication Publication Date Title
CN101607444B (en) Manufacturing method of composite core with synchronous pulling and winding and one-step solidification moulding and production machine unit
HUE026263T2 (en) Device for detecting the discarding state of a high-strength fibre rope during use on a lifting gear
CN205308999U (en) A single -disk take -up that is used for bull wire drawing machine to receive line
CN109024019B (en) Online simulation detection device for paying-off tension of strander and tension debugging method
CN214310244U (en) Cable performance test device
CN102353597A (en) Composite material core rod reeling test machine
CN210393183U (en) Draw gear is used in optical cable production
BRPI0621667A2 (en) metal cord, process for making a metal wire, and apparatus for making a metal cord
CN113640929A (en) Optical fiber communication cable twisting equipment and use method thereof
CN113808786A (en) Super gentle stranded and compound carbon fiber composite core wire and wire detection device
ITMI952721A1 (en) METALLIC STRENGTHENING CORD TO BE USED PARTICULARLY IN COMPOSITE ELASTOMERIC MATRIX PRODUCTS PROCEDURE AND APPARATUS
CN108589353B (en) A kind of Fibre Optical Sensor cable wire and its manufacturing method
CN220437986U (en) Tensile property detection device
CN112071473A (en) Copper-clad aluminum alloy conductor
CN219265938U (en) Equipment convenient to detect cable
JP5219244B2 (en) Steel cord
CN211733427U (en) Wire and cable winding device
CN102359906B (en) Sample introducing apparatus of composite material mandrel winding tester
CN210418752U (en) Precursor tension device for assisting carbon fiber laying
CN215828032U (en) Electric power cable coiling apparatus convenient to transport
CN103936278B (en) One kind rotation wire-drawing frame and its operation method
CN202158998U (en) Winding testing machine of composite material core rods
CN112688265A (en) Ice and snow removing equipment for erecting telegraph pole
CN219862102U (en) Quick wire rope strand removing device
CN221118060U (en) Production equipment of alkali-free glass fiber filling rope

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication

Application publication date: 20211217

WW01 Invention patent application withdrawn after publication