CN113803292A - Industrial pump with safety protection mechanism - Google Patents
Industrial pump with safety protection mechanism Download PDFInfo
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- CN113803292A CN113803292A CN202110976024.0A CN202110976024A CN113803292A CN 113803292 A CN113803292 A CN 113803292A CN 202110976024 A CN202110976024 A CN 202110976024A CN 113803292 A CN113803292 A CN 113803292A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 110
- 238000013016 damping Methods 0.000 claims abstract description 10
- 230000001133 acceleration Effects 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 25
- 230000002159 abnormal effect Effects 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 23
- 238000012545 processing Methods 0.000 claims description 16
- 238000007689 inspection Methods 0.000 claims description 9
- 238000012423 maintenance Methods 0.000 claims description 8
- 238000005259 measurement Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 description 7
- 230000002427 irreversible effect Effects 0.000 description 5
- 239000003344 environmental pollutant Substances 0.000 description 4
- 231100000719 pollutant Toxicity 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004548 suspo-emulsion Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/528—Casings; Connections of working fluid for axial pumps especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0088—Testing machines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/60—Mounting; Assembling; Disassembling
- F04D29/64—Mounting; Assembling; Disassembling of axial pumps
- F04D29/648—Mounting; Assembling; Disassembling of axial pumps especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/669—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/70—Suction grids; Strainers; Dust separation; Cleaning
- F04D29/708—Suction grids; Strainers; Dust separation; Cleaning specially for liquid pumps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The invention relates to the technical field of industrial pumps, in particular to an industrial pump with a safety protection mechanism, which comprises a case and a pump body, wherein one end of the case is provided with a port box, the pump body is positioned in the case, a water inlet end and a water outlet end of the pump body are arranged in the port box, the top of the port box is provided with an electric control box, the bottom in the port box is provided with a level gauge, a damping component is arranged below the case, and the bottom of the industrial pump is provided with the damping component.
Description
Technical Field
The invention relates to the technical field of industrial pumps, in particular to an industrial pump with a safety protection mechanism.
Background
The pump is a machine for conveying fluid or pressurizing fluid, which transfers the mechanical energy of prime mover or other external energy to liquid to increase the energy of liquid, the pump is mainly used for conveying liquid such as water, oil, acid-base liquid, emulsion, suspoemulsion and liquid metal, and can also convey liquid, gas mixture and liquid containing suspended solid, and the pump applied in industry is generally an industrial pump;
the existing industrial pump has the advantages that in the using process, because the uncertainty of working environment, the ambiguity of liquid conveying or the long-time operation can affect the stability of the industrial pump, the existing industrial pump is easy to block, unstable in connection and the like in the using process, so that an unknown object can easily block a water inlet to affect the conveying, and secondly, because the conveying efficiency of the industrial pump is high, the problem that more vibration is generated easily is monitored and solved, and the problem in the operating process of the industrial pump becomes very important.
Disclosure of Invention
The invention aims to provide an industrial pump with a safety protection mechanism, which solves the following technical problems:
the existing industrial pump is easy to block, unstable in connection and the like in the using process, so that an unknown object is easy to block a water inlet to influence the conveying, and secondly, the industrial pump is high in conveying efficiency, so that the problem that more vibration is caused is easy to occur.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides an industrial pump with safety protection mechanism, includes the quick-witted case and the pump body, the one end of quick-witted case is provided with the port case, the pump body is located the inside of quick-witted case, the end of intaking and the play water end of the pump body set up in the port incasement, the top of port case is provided with automatically controlled box, the bottom of port incasement is provided with the spirit level, the below of machine case is provided with damper.
As a further scheme of the invention: the water inlet end comprises a water inlet, a filter plate and a front flow measuring frame are arranged inside the water inlet, a front blade shaft is rotatably arranged between the filter plate and the front flow measuring frame, a water inlet turbine is arranged on the front blade shaft, a front filter screen is arranged on the filter plate, and a water inlet flow meter is arranged on the front flow measuring frame.
As a further scheme of the invention: the water outlet end comprises a water outlet, a filter plate and a rear flow measuring frame are arranged inside the water outlet, a rear blade shaft is rotatably arranged between the filter plate and the rear flow measuring frame, a water outlet turbine is arranged on the rear blade shaft, and a water outlet flow meter is arranged on the rear flow measuring frame.
As a further scheme of the invention: damping component includes the base, the inside of base is the rectangle array and is provided with a plurality of gag lever posts, cup joint on the gag lever post and be provided with buffer spring and stopper, it is provided with the base to slide on the base, the below of base is the rectangle array and is provided with a plurality of spacing holes, the bottom both sides setting of base is provided with first acceleration sensor and second acceleration sensor respectively.
As a further scheme of the invention: and connecting screw holes are symmetrically formed at two ends of the port box.
As a further scheme of the invention: the electric control box is characterized in that a processor is arranged inside the electric control box and comprises an acquisition module, an analysis module and a processing module, and the processor is connected with the level gauge, the water inlet flow meter, the water outlet flow meter, the first acceleration sensor and the second acceleration sensor through leads.
As a further scheme of the invention: the acquisition module is used for gathering spirit level, water inflow flowmeter, play water flowmeter, first acceleration sensor and second acceleration sensor's basic information, and the concrete step is:
step A1: acquiring and marking the level information of the level meter to obtain a level value S of the pump body;
step A2: collecting water flow speed information of a water inlet flow meter and a water outlet flow meter, marking each information value, and obtaining a water flow speed deviation value between a water outlet end and a water inlet end in a pump by using a formula Lc (L2-L1), wherein L2 is a water outlet flow value, and L1 is a water inlet flow value;
step A3: the amplitude information of the first acceleration sensor and the second acceleration sensor in the running state is collected, and the amplitude information of each time point in the running process is marked to obtain a first amplitude value Z1 and a second amplitude value Z2.
As a further scheme of the invention: the analysis module comprises the following specific steps:
step B1: acquiring a horizontal value S, a water flow speed deviation value Lc, a first amplitude value Z1 and a second amplitude value Z2 in the acquisition module;
step B2: extracting a horizontal basic value S0, a horizontal deviation range value Sf and a water flow speed deviation active value L0, generating an amplitude image according to a time image of a first amplitude value Z1 and a second amplitude value Z2, acquiring an amplitude period T1 and a deviation maximum value D1 of the first amplitude value Z1, and acquiring an amplitude period T2 and a deviation maximum value D2 of the second amplitude value Z2;
step B3: judging whether the pump body is in a normal operation state or not in the operation process of the pump, wherein the specific mode is that when the absolute value of S-S0 is less than or equal to Sf, the operation of the pump belongs to a normal state, and when the absolute value of S-S0 is more than Sf, the operation of the pump belongs to an abnormal state I;
judging whether the efficiency of the pump is in a normal operation state or not in the operation process of the pump, wherein the specific mode is that when | Lc | < L0, the efficiency of the pump belongs to a normal state, and when | Lc | > L0, the efficiency of the pump belongs to an abnormal state II;
judging whether the vibration on two sides of the pump body is in a resonance state or not in the operation process of the pump, wherein the specific mode is that when T1 is equal to T2, and the time point of the first amplitude value Z1 deviating from the maximum value D1 in the same period is coincident with the time point of the second amplitude value Z2 deviating from the maximum value D2, the pump body is in a third abnormal operation state.
As a further scheme of the invention: the processing module is used for acquiring abnormal states in the judgment result of the processing module and processing prompts for maintainers, and the method comprises the following specific steps: when the abnormal state I and the abnormal state II are obtained, informing a worker to carry out maintenance and inspection treatment; and when the abnormal state III is obtained, the operation of the pump body is immediately stopped, and then a worker is informed to carry out maintenance and inspection treatment.
The invention has the beneficial effects that:
(1) according to the invention, a water inlet flowmeter and a water outlet flowmeter are respectively arranged on a water inlet end and a water outlet end of the industrial pump, a level gauge is arranged at the bottom of a port box, a first acceleration sensor and a second acceleration sensor are arranged at the bottom of a base, analysis and processing are carried out through a processor, and whether the operation state of the industrial pump is normal or not is judged, so that if an abnormal condition occurs during the operation of the industrial pump, the industrial pump can be timely monitored and fed back to a worker for maintenance and inspection, and the problem that the industrial pump becomes irreversible and big in the receiving process due to small problems is prevented from affecting the use;
(2) in the invention, the water inlet end and the water outlet end of the industrial pump are respectively provided with the filter plate and the filter plate, so that the industrial pump can be prevented from being blocked by pollutants or other impurities, meanwhile, the influence of the pollutants on the water inlet turbine and the water outlet turbine can be avoided, and the condition that the water inlet flowmeter and the water outlet flowmeter are inaccurate in measurement is prevented;
(3) in the invention, the damping component is arranged at the bottom of the industrial pump, and the water inlet and the water outlet of the industrial pump are rigidly connected when in use, so that the pump can generate vibration under the action of the pump body during the operation process, the irreversible influence is easily generated on the industrial pump, the damping component is added, and the problem that the industrial pump cannot be inverted due to vibration during the operation process can be avoided.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the pump body and port box connection structure of the present invention;
FIG. 3 is a cross-sectional view of the shock absorbing assembly and port box connection structure according to the present invention;
FIG. 4 is a schematic top view of the shock absorbing assembly of the present invention;
FIG. 5 is a side view of the port box of the present invention;
FIG. 6 is a schematic view of the connection structure of the support bar and the rear jig according to the present invention;
FIG. 7 is a diagram of a processor system according to the present invention.
In the figure: 1. a chassis; 11. a pump body; 2. a port box; 20. a connecting screw hole; 21. a level gauge; 22. an electronic control box; 3. a water inlet end; 30. a water inlet; 31. a water inlet flow meter; 32. a filter plate is arranged; 320. a front filter screen; 33. a front flow measurement frame; 34. a front blade shaft; 35. a water intake turbine; 4. a water outlet end; 40. a water outlet; 41. a water outlet flow meter; 42. taking out the filter plate; 43. a rear flow measurement frame; 431. a support bar; 44. a rear leaf shaft; 45. a water outlet turbine; 5. a shock absorbing assembly; 51. a base; 52. a limiting rod; 53. a buffer spring; 54. a limiting block; 55. a base; 56. a limiting hole; 57. a first acceleration sensor; 58. a second acceleration sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention is an industrial pump with a safety protection mechanism, including a case 1 and a pump body 11, wherein one end of the case 1 is provided with a port box 2, the pump body 11 is located inside the case 1, a water inlet end 3 and a water outlet end 4 of the pump body 11 are arranged in the port box 2, the top of the port box 2 is provided with an electric control box 22, the bottom of the port box 2 is provided with a level 21, and a damping assembly 5 is arranged below the case 1
The water inlet end 3 comprises a water inlet 30, a filter plate 32 and a front flow measuring frame 33 are arranged inside the water inlet 30, a front blade shaft 34 is rotatably arranged between the filter plate 32 and the front flow measuring frame 33, a water inlet turbine 35 is arranged on the front blade shaft 34, a front filter screen 320 is arranged on the filter plate 32, a water inlet flowmeter 31 is arranged on the front flow measuring frame 33, a water outlet end 4 comprises a water outlet 40, a filter plate outlet 42 and a rear flow measuring frame 43 are arranged inside the water outlet 40, a support rod 431 is arranged in the middle of the rear flow measuring frame 43, a rear blade shaft 44 is rotatably arranged between the filter plate outlet 42 and the rear flow measuring frame 43, a water outlet turbine 45 is arranged on the rear blade shaft 44, a water outlet flowmeter 41 is arranged on the rear flow measuring frame 43, the filter plate inlet 32 and the filter plate outlet 42 are respectively arranged in the water inlet end 3 and the water outlet end 4 of the industrial pump, the blocking condition of the industrial pump caused by pollutants or other impurities can be avoided, and the influence of the pollutants on the turbine 35 and the water outlet turbine 45 can also be avoided, the inflow flowmeter 31 and the outflow flowmeter 41 are prevented from measuring inaccurately.
Damping component 5 includes base 51, base 51's inside is that the rectangular array is provided with a plurality of gag lever posts 52, cup joint on the gag lever post 52 and be provided with buffer spring 53 and stopper 54, it is provided with base 55 to slide on the base 51, the below of base 55 is that the rectangular array is provided with a plurality of spacing holes 56, the bottom both sides setting of base 55 is provided with first acceleration sensor 57 and second acceleration sensor 58 respectively, damping component 5 has been set up in the bottom of this industrial pump, because the water inlet 30 and the delivery port 40 of this industrial pump are rigid connection when using, so the pump is in the operation process, because the effect of the pump body 11, can produce vibrations, produce irreversible influence to this industrial pump easily, increase damping component 5, can avoid this industrial pump to take place irreversible problem because vibrations in the operation process.
The two ends of the port box 2 are symmetrically provided with connecting screw holes 20.
The processor is arranged in the electric control box 22 and comprises an acquisition module, an analysis module and a processing module, and the processor is connected with the level gauge 21, the water inlet flow meter 31, the water outlet flow meter 41, the first acceleration sensor 57 and the second acceleration sensor 58 through leads.
The acquisition module is used for acquiring basic information of the level meter 21, the water inlet flowmeter 31, the water outlet flowmeter 41, the first acceleration sensor 57 and the second acceleration sensor 58, and comprises the following specific steps:
step A1: acquiring and marking the horizontal information of the level meter 21 to obtain a horizontal value S of the pump body 11;
step A2: collecting the water flow speed information of the water inlet flow meter 31 and the water outlet flow meter 41, marking each information value, and obtaining a water flow speed deviation value between the water outlet end 4 and the water inlet end 3 in the pump by using a formula Lc as L2-L1, wherein L2 is a water outlet flow value, and L1 is a water inlet flow value;
step A3: the amplitude information of the first acceleration sensor 57 and the second acceleration sensor 58 in the operating state is collected, and the amplitude information at each time point in the operating process is marked to obtain a first amplitude value Z1 and a second amplitude value Z2.
The analysis module comprises the following specific steps:
step B1: acquiring a horizontal value S, a water flow speed deviation value Lc, a first amplitude value Z1 and a second amplitude value Z2 in the acquisition module;
step B2: extracting a horizontal basic value S0, a horizontal deviation range value Sf and a water flow speed deviation active value L0, generating an amplitude image according to a time image of a first amplitude value Z1 and a second amplitude value Z2, acquiring an amplitude period T1 and a deviation maximum value D1 of the first amplitude value Z1, and acquiring an amplitude period T2 and a deviation maximum value D2 of the second amplitude value Z2;
step B3: judging whether the pump body 11 is in a normal operation state in the operation process of the pump, wherein the specific mode is that when the absolute value of S-S0 is less than or equal to Sf, the operation of the pump belongs to a normal state, and when the absolute value of S-S0 is greater than Sf, the operation of the pump belongs to an abnormal state I;
judging whether the efficiency of the pump is in a normal operation state or not in the operation process of the pump, wherein the specific mode is that when | Lc | < L0, the efficiency of the pump belongs to a normal state, and when | Lc | > L0, the efficiency of the pump belongs to an abnormal state II;
in the operation process of the pump, it is determined whether the vibrations on both sides of the pump body 11 are in a resonance state, specifically, when T1 is T2, and the time point of the first amplitude value Z1 deviating from the maximum value D1 in the same period coincides with the time point of the second amplitude value Z2 deviating from the maximum value D2, the pump body 11 is in the abnormal operation state three.
The processing module is used for acquiring abnormal states in the judgment result of the processing module and processing prompts for maintainers, and the method comprises the following specific steps: when the abnormal state I and the abnormal state II are obtained, informing a worker to carry out maintenance and inspection treatment; when the abnormal state three is acquired, the operation of the pump body 11 is immediately stopped, and then the worker is notified to perform maintenance and inspection processing.
The water inlet flow meter 31 and the water outlet flow meter 41 are respectively arranged on the water inlet end 3 and the water outlet end 4 of the industrial pump, the level meter 21 is arranged at the bottom of the port box 2, the first acceleration sensor 57 and the second acceleration sensor 58 are arranged at the bottom of the base 55, analysis processing is carried out through the processor, and whether the running state of the industrial pump is normal or not is judged, so that if abnormal conditions occur during the operation of the industrial pump, the industrial pump can be timely monitored and fed back to a worker for maintenance and inspection, and the problem that the industrial pump becomes irreversible and has large problems due to small problems in the use process is prevented, and the use is influenced.
During the use, be connected this industry pump intake end 3 and play water end 4 through connecting screw 20 with pipeline, during the use, it has preceding filter screen 320 to filter to intake in the end 3, damper 5 can carry out the shock attenuation to the vibrations that take place during this industry pump operation, carry out analysis processes through the treater simultaneously, and judge whether normal to this industry pump running state, make this industry pump if when taking place abnormal conditions, can obtain timely monitoring and feed back to the staff and maintain the inspection.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
While one embodiment of the present invention has been described in detail, the present invention is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (9)
1. The utility model provides an industrial pump with safety protection mechanism, includes quick-witted case (1) and the pump body (11), its characterized in that, the one end of quick-witted case (1) is provided with port case (2), the pump body (11) are located the inside of quick-witted case (1), the end (3) of intaking and play water end (4) of the pump body (11) set up in port case (2), the top of port case (2) is provided with automatically controlled box (22), bottom in port case (2) is provided with spirit level (21), the below of quick-witted case (1) is provided with damper (5).
2. The industrial pump with the safety protection mechanism is characterized in that the water inlet end (3) comprises a water inlet (30), a filter plate (32) and a front flow measurement frame (33) are arranged inside the water inlet (30), a front blade shaft (34) is arranged between the filter plate (32) and the front flow measurement frame (33) in a rotating mode, a water inlet turbine (35) is arranged on the front blade shaft (34), a front filter screen (320) is arranged on the filter plate (32), and a water inlet flow meter (31) is arranged on the front flow measurement frame (33).
3. The industrial pump with the safety protection mechanism is characterized in that the water outlet end (4) comprises a water outlet (40), a filter plate (42) and a rear flow measuring frame (43) are arranged inside the water outlet (40), a rear blade shaft (44) is rotatably arranged between the filter plate (42) and the rear flow measuring frame (43), a water outlet turbine (45) is arranged on the rear blade shaft (44), and a water outlet flow meter (41) is arranged on the rear flow measuring frame (43).
4. The industrial pump with the safety protection mechanism is characterized in that the damping assembly (5) comprises a base (51), a plurality of limiting rods (52) are arranged in the base (51) in a rectangular array, a buffer spring (53) and a limiting block (54) are sleeved on the limiting rods (52), a base (55) is arranged on the base (51) in a sliding mode, a plurality of limiting holes (56) are arranged below the base (55) in a rectangular array, and a first acceleration sensor (57) and a second acceleration sensor (58) are respectively arranged on two sides of the bottom of the base (55).
5. The industrial pump with the safety protection mechanism is characterized in that the two ends of the port box (2) are symmetrically provided with connecting screw holes (20).
6. The industrial pump with the safety protection mechanism is characterized in that a processor is installed inside the electronic control box (22) and comprises an acquisition module, an analysis module and a processing module, and the processor is connected with the level gauge (21), the water inlet flow meter (31), the water outlet flow meter (41), the first acceleration sensor (57) and the second acceleration sensor (58) through leads.
7. The industrial pump with the safety protection mechanism as claimed in claim 6, wherein the acquisition module is used for acquiring basic information of the level meter (21), the water inlet flow meter (31), the water outlet flow meter (41), the first acceleration sensor (57) and the second acceleration sensor (58), and comprises the following specific steps:
step A1: acquiring horizontal information of a level meter (21) and marking the horizontal information to obtain a horizontal value S of the pump body (11);
step A2: collecting water flow speed information of a water inlet flow meter (31) and a water outlet flow meter (41), marking each information value, and obtaining a water flow speed deviation value between a water outlet end (4) and a water inlet end (3) in a pump by using a formula Lc ═ L2-L1, wherein L2 is a water outlet flow value, and L1 is a water inlet flow value;
step A3: acquiring amplitude information of the first acceleration sensor (57) and the second acceleration sensor (58) in an operating state, and marking the amplitude information at each time point in the operating process to obtain a first amplitude value Z1 and a second amplitude value Z2.
8. The industrial pump with a safety protection mechanism as claimed in claim 6, wherein the analysis module is implemented by the specific steps of:
step B1: acquiring a horizontal value S, a water flow speed deviation value Lc, a first amplitude value Z1 and a second amplitude value Z2 in the acquisition module;
step B2: extracting a horizontal basic value S0, a horizontal deviation range value Sf and a water flow speed deviation active value L0, generating an amplitude image according to a time image of a first amplitude value Z1 and a second amplitude value Z2, acquiring an amplitude period T1 and a deviation maximum value D1 of the first amplitude value Z1, and acquiring an amplitude period T2 and a deviation maximum value D2 of the second amplitude value Z2;
step B3: judging whether the pump body (11) is in a normal operation state in the operation process of the pump, wherein the specific mode is that when the absolute value of S-S0 is less than or equal to Sf, the operation of the pump belongs to a normal state, and when the absolute value of S-S0 is more than Sf, the operation of the pump belongs to an abnormal state I;
judging whether the efficiency of the pump is in a normal operation state or not in the operation process of the pump, wherein the specific mode is that when | Lc | < L0, the efficiency of the pump belongs to a normal state, and when | Lc | > L0, the efficiency of the pump belongs to an abnormal state II;
judging whether the vibration on two sides of the pump body (11) is in a resonance state or not in the operation process of the pump, specifically, when T1 is equal to T2, and the time point of the first amplitude value Z1 deviating from the maximum value D1 and the time point of the second amplitude value Z2 deviating from the maximum value D2 in the same period are coincident, the pump body (11) is in a third abnormal operation state.
9. The industrial pump with the safety protection mechanism as claimed in claim 6, wherein the processing module is used for acquiring abnormal states in the judgment result of the processing module and processing and prompting the maintainers, and the specific steps are as follows: when the abnormal state I and the abnormal state II are obtained, informing a worker to carry out maintenance and inspection treatment; and when the abnormal state III is acquired, the operation of the pump body (11) is immediately stopped, and then a worker is informed to carry out maintenance and inspection processing.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110976024.0A CN113803292A (en) | 2021-08-24 | 2021-08-24 | Industrial pump with safety protection mechanism |
| PCT/CN2021/130048 WO2023024269A1 (en) | 2021-08-24 | 2021-11-11 | Industrial pump with safety protection mechanism |
| ZA2021/09898A ZA202109898B (en) | 2021-08-24 | 2021-12-02 | An industrial pump with a safety protection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110976024.0A CN113803292A (en) | 2021-08-24 | 2021-08-24 | Industrial pump with safety protection mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113803292A true CN113803292A (en) | 2021-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110976024.0A Pending CN113803292A (en) | 2021-08-24 | 2021-08-24 | Industrial pump with safety protection mechanism |
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| Country | Link |
|---|---|
| CN (1) | CN113803292A (en) |
| WO (1) | WO2023024269A1 (en) |
| ZA (1) | ZA202109898B (en) |
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- 2021-08-24 CN CN202110976024.0A patent/CN113803292A/en active Pending
- 2021-11-11 WO PCT/CN2021/130048 patent/WO2023024269A1/en active Application Filing
- 2021-12-02 ZA ZA2021/09898A patent/ZA202109898B/en unknown
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| CN102052328A (en) * | 2011-01-19 | 2011-05-11 | 天津津鼓风机有限责任公司 | Fan special for complete type grate cooling machine |
| KR20140127533A (en) * | 2013-04-25 | 2014-11-04 | 이앤엠 주식회사 | Method of diagnosing pump performance using thermodynamic flowmeters |
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| CN213088269U (en) * | 2020-09-03 | 2021-04-30 | 河北德泉泵业有限公司 | Wet stator submersible full tubular pump with straight flow channel |
| CN213838997U (en) * | 2020-12-19 | 2021-07-30 | 河北澳金机械设备有限公司 | Slurry pump protection mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA202109898B (en) | 2022-04-28 |
| WO2023024269A1 (en) | 2023-03-02 |
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Application publication date: 20211217 |