Continuous automatic rock debris cleaning device
Technical Field
The invention relates to the field of geological logging rock debris cleaning equipment, in particular to a continuous automatic rock debris cleaning device.
Background
Drilling fluid (known as mud) refers to the fluid medium used in the drilling process. The drilling fluid may be a liquid or a gas, and therefore, the drilling fluid shall be referred to as exactly a drilling fluid. In the drilling process, a circulating flushing medium, also called borehole flushing fluid, is used in the hole. The drilling fluid can be divided into clear water, slurry, clay-phase-free flushing fluid, emulsion, foam, compressed air and the like according to the composition. The clean water is the earliest drilling fluid, does not need to be treated, is convenient to use and is suitable for regions with complete rock stratums and sufficient water sources. The mud is widely used drilling fluid and is mainly suitable for unstable rock formations of hole walls, such as loose rock formations, fracture development, easy collapse and block falling, water swelling and peeling, and the like. The drilling fluid has the main functions of: (1) cleaning the well bottom and carrying debris; (2) cooling and lubricating the drill bit and drill string; (3) balancing the rock lateral pressure of the well wall; (4) balancing (controlling) formation pressure; (5) suspended rock debris and weighting agents; (6) sand and rock debris can be removed on the ground; (7) the hydraulic power is effectively transmitted; (8) bearing partial gravity of the drill pipe and the casing; (9) providing a large amount of data of the drilled stratum; (10) and (4) hydraulically breaking the rock.
In the exploration of oil and gas resources, the main body work of geological logging is the observation and analysis of rock cuttings, which is also an important foundation for formation evaluation and oil and gas resource evaluation. The rock debris is broken by the impact of a drill bit in the well, the drilling fluid carries the rock debris returning to the ground to be attached with the dirt of the drilling fluid, and the attached dirt is cleaned by clear water to restore the natural color of underground rock when the rock debris is observed and analyzed, so that the rock debris cleaning becomes an important work of a geological logging site. The conventional way of cleaning rock debris is a basin and a stick. However, with the development and the continuous deepening of fine and efficient exploration, the simple rock debris cleaning method is no longer suitable for various new technical requirements, and cannot catch up with the automation process of field operation, so that a novel rock debris cleaning device is urgently needed to replace the traditional rock debris cleaning operation mode.
Sand washing operations for geological logging have long been a simple and tedious manual task. The bailing personnel place a sand receiving basin in the low reaches of drilling fluid shale shaker, and the detritus shakes from the shale shaker and falls to in the bailing basin, and after a set detritus later arrive the time, the bailing personnel end the sand that concentrates in the bailing basin and a big water pitcher department and drain and wash to stir repeatedly with a puddler. After the water is dirty, the sand bailer needs to pour the water, then clean water is added for cleaning, the operation is repeated until the rock debris is cleaned, and then the rock debris is placed at a specified position for next step operation. For the rock debris, some rock debris are easy to clean, and the rock debris can meet the requirements after being washed for several times; some rock debris are not easy to clean, even the rock debris can be cleaned after being washed for ten times or twenty times, and the sand bailing personnel pay great physical strength in the whole cleaning process, and the cleaning process is free from wind and rain. Therefore, the bailing and sand washing become heavy physical labor of geological bailing personnel, and the following problems exist in summary:
firstly, the labor is occupied, and the labor cost is increased;
secondly, the operation risk is high, and the safety of cross operation is low;
thirdly, the working efficiency is low, and the rock debris cleaning effect is poor;
high labor intensity and is not beneficial to occupational health protection;
fifthly, the sand washing sewage is difficult to be treated in a centralized way and cannot be recycled, thus polluting the environment;
sixthly, the sand washing operation has poor continuity and is not beneficial to protecting the oil gas exploration benefit;
and the automation of the rock debris cleaning operation cannot be realized, and the scientific and standard requirements cannot be met.
Therefore, an efficient sand washing operation device is urgently needed in an oil and gas exploration field.
Disclosure of Invention
The invention provides a continuous automatic rock debris cleaning device aiming at the problems in the prior art.
The technical scheme is as follows:
a continuous automatic rock debris cleaning device comprises a special-shaped coil pipe extending from top to bottom, wherein a spray pipe and a screen extending along the axial direction of the coil pipe are arranged in the coil pipe, a water outlet is formed in the position close to a lower pipe orifice of the coil pipe, an arc-shaped stop block is arranged on one side of the downstream of the water outlet, the bottom of the arc-shaped stop block is connected with the inner wall of the coil pipe, and the top of the arc-shaped stop block is connected with the screen; the spray pipe is positioned at the top of the coil pipe, and a plurality of water spray holes facing the bottom of the coil pipe are formed in the spray pipe; the screen frame is arranged at the bottom of the coil pipe, and a space for water flow circulation is reserved between the screen and the bottom of the coil pipe. Still include the vibration subassembly, the vibration subassembly is connected with the coil pipe. The vibration assembly comprises a vibration table, a support rib, a vibration spring, a vibrator and a base, wherein the vibration table is erected on the base through the vibration spring; the vibrating machine is fixedly arranged on the vibrating table; the coil pipe is supported on the vibration table by the supporting ribs. Travelling wheels are arranged below the base.
Furthermore, the coil pipe is formed by buckling an upper half pipe body and a lower half pipe body, and the two half pipe bodies are respectively provided with a lock catch and a lock nose. And the buckling surfaces of the two half pipe bodies are respectively provided with a flange and a groove which are matched in a sealing and inserting manner.
Furthermore, a water inlet communicated with the spray pipe is arranged above the upper pipe opening of the coil pipe. And an air inlet communicated with the coil pipe is arranged above the pipe orifice on the coil pipe. The water outlet is communicated with a filter vat. The filter vat is equipped with the sewage entry with the outlet intercommunication, with the drainage export of outside water tank intercommunication, the middle part is equipped with branch filter screen in the filter vat, and sewage entry intercommunication sewage pipe extends to the filter vat bottom, and drainage export intercommunication drainage water pipe extends to branch filter screen below, and the drainage water pipe mouth of pipe is located sewage pipe mouth upper reaches.
The invention has the beneficial effects that:
firstly, the labor force of production operation is liberated, and the manual operation cost is reduced;
the risk of manual operation is eliminated, and the safety of cross operation is not influenced;
the cleaning efficiency is high, and the rock debris cleaning effect is good;
the labor intensity of personnel is reduced, and the protection of the employment and the occupational health is facilitated;
fifthly, the sand washing sewage is treated in a centralized way and can be recycled, so that the construction operation environment is protected, and water resources are saved;
sixthly, the sand washing operation has high continuity, and is beneficial to improving the oil gas exploration benefit and the field standardized operation level;
and the automation of the rock debris cleaning operation is realized, and the requirement of the production science standardization is met.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a two half-pipe body buckling structure;
FIG. 3 is a schematic illustration of the nozzle, screen position;
FIG. 4 is a schematic diagram of a screen configuration;
FIG. 5 is a schematic view of the structure at the lower pipe orifice of the coil;
FIG. 6 is a schematic view of a filter vat configuration;
FIG. 7 is a schematic view of a sub-screen configuration;
in the figure: 1 coil pipe, 2 spray pipes, 3 screens, 4 support ribs, 5 lock catches, 6 air inlets, 7 water inlets, 8 cleaning openings, 9 rock debris inlets, 10 rock debris outlets, 11 water outlets, 12 vibration tables, 13 vibration springs, 14 vibration machines, 15 bases, 16 fixing holes, 17 sand receiving tables, 18 middle tangent lines, 19 flanges, 20 grooves, 21 locking noses, 22 travelling wheels, 23 clamping plates, 24 fixing holes, 25 filter barrels, 26 filter screens, 27 clamping rings, 28 sealing covers, 29 filtering water outlets, 30 lifting rings, 31, sewage inlets, 32 top sewage cleaning openings, 33 bottom sewage cleaning openings, 34 support legs, 35 screwing, 36 perforation, 37 clamping ring holes, 38 clamping plate grooves and 39 water outlet stop blocks.
Detailed Description
Referring to the attached drawings, the whole automatic rock debris cleaning device is made of high-quality stainless steel and comprises a coil pipe, a vibration table, a vibrator, a base, a sand receiving table, a filter barrel and the like.
The coil pipe is the special-shaped pipe that two half body are buckled up and are constituteed, and the mouth of pipe is gone up the detritus entry, and lower mouth of pipe is the detritus export, and the sand platform has been placed to lower mouth of pipe below, and the coil pipe latus rectum internal diameter 150mm x wall thickness 10mm, from detritus entry upper portion pipe wall to detritus export lower part pipe wall height 600mm, spiral inclination 30 degrees, spiral diameter 550 mm. The rock debris inlet coil pipe is inclined upwards by 30 degrees, and the rock debris outlet coil pipe is inclined downwards by 30 degrees. The coil pipe is cut in the middle along the cross section, and is buckled in two parts, and a spiral spray pipe is welded on the top of the pipe.
The buckling surfaces of the two half pipe bodies are respectively provided with a flange and a groove which are matched in a sealing and inserting way, and the height of the flange is 10mm and the width of the flange is 5 mm; the depth of the groove is 10mm and the width is 5 mm. The outer walls of the two coil pipes are respectively provided with a lock catch and a lock nose, and the two coil pipes are buckled with each other to form a closed whole. And 10 lock catches and lock noses are uniformly distributed on the whole coil pipe. The coil pipe is adopted, firstly, the operation space area of the device can be saved, moreover, the cleaning area can be increased in a limited space range, and the cleaning effect is improved under the effect of the reciprocating spiral inclination rate.
A groove extending the coil pipe is formed in the middle of the top of the upper coil pipe, a spray pipe is embedded in the groove, the outer diameter of the spray pipe is 20mm, the wall thickness of the spray pipe is 3mm, and the spray pipe and the coil pipe are embedded in a seamless welding mode. The bottom of the spray pipe is provided with three rows of spray holes with the diameter of 5mm, the distance between the longitudinal mesopore rows is 3mm, and the distance between the transverse mesopores is 50mm, namely the three rows of spray holes are a fan-shaped spray screen; and water flow is sprayed to the bottom of the lower coil.
And a screen is radially arranged in the bottom coil pipe and has the same curvature as the coil pipe, the screen extends along the coil pipe, and the mesh number of the screen is determined according to actual requirements. The screen cloth is located the position of bottom 50mm in the coil pipe, and the sewage flow spiral channel that is 50mm high is below the screen cloth promptly. The screen mesh is made by laser drilling with a steel plate with the thickness of 1mm, the number of the drilled holes is determined according to requirements, and different mesh intervals can be drilled on the steel plate. A clamping plate with holes and the same curvature as the coil is arranged at the position 50mm away from the bottom in the coil, the clamping plate with holes is welded on the inner wall of the coil, and the clamping plate with holes and the screen are fastened through hole screws. The screen extends 50mm from the rock debris inlet to the rock debris outlet;
an air inlet valve with the diameter of 20mm is installed on a spray pipe at the top of the coil pipe at a position 50mm away from the pipe opening, namely the air inlet valve and the spray pipe are inclined towards the pipe opening at an angle of 30 degrees. Gas is filled into the spray pipe through the gas inlet to generate spraying and atomizing effects;
a water inlet valve with the diameter of 20mm is installed on a spray pipe at the top of the coil pipe, which is 50mm away from the air inlet, and serves as a water inlet, and the water inlet and the spray pipe are inclined towards a pipe opening at an angle of 30 degrees. Water flow is sprayed into the spray pipe through the water inlet, and an atomization spraying effect is generated under the action of air flow of the air inlet;
and a cleaning valve with the diameter of 20mm is arranged at the position, which is 70mm away from the pipe orifice, of the bottom of the coil pipe and is used as a cleaning opening, and the cleaning opening and the bottom of the coil pipe are inclined towards the pipe orifice at an angle of 30 degrees. The cleaning port is used as a spare port, and water or air flow can be injected to clean the screen in the opposite direction;
and a drain valve is arranged at the bottom of the coil pipe and is perpendicular to the coil pipe at a position 50mm away from the pipe opening, and the drain valve is used as a drain outlet with the diameter of 50mm and used for collecting the sewage after the rock debris is washed into the filter barrel through a hose line.
An arc stop block is arranged at the position of the water outlet close to the pipe orifice and close to the edge of the opening of the water outlet and below the screen, and the radian of the stop block is matched with the inner wall of the coil pipe. The sewage filtered into the spiral channel below the screen is intercepted to the water outlet by the stop block, and the cleaned rock debris enters the sand receiving table along the extending part of the screen;
the cleaned rock debris enters the sand receiving table along the extending part of the screen under the vibration action, the sand receiving table is a circular basin with three supporting angles, and one side of the basin is provided with an arc rock debris poking outlet. The diameter of the circular basin is 300mm, the height is 150mm, and the wall thickness is 3 mm.
The supporting ribs are used for supporting the coil pipe, and one supporting rib is respectively welded and distributed on the three parts of the coil pipe. The support rib is a reinforcing steel bar with the diameter of 30mm, the top of the support rib is welded at the bottom of the coil pipe, and the bottom of the support rib is welded on the table top of the vibrating table.
The vibration table is a plane and is used for supporting the coil pipe and transmitting vibration. The length of the vibration table is 400mm, the width of the vibration table is 500mm, the thickness of the vibration table is 5mm, four high-strength spring springs are distributed at four corners of the bottom of the vibration table, and the high-strength springs are connected with the base.
The bobbing machine passes through the fixed orifices to be fixed at base position between two parties, and the bobbing machine vibration drives the coil pipe resonance on transmitting the brace rod through the vibration spring.
The base is 400mm long by 500mm wide by 5mm thick, and the base is fixed to other base surfaces through fixing holes on four sides. Four travelling wheels can be installed at four corners of the lower portion of the base, the whole cleaning device can be displaced through the travelling wheels, and meanwhile, the travelling wheels can increase the amplitude of overall vibration.
The filter vat is used for holding and collecting the discharged sewage from the outlet so as to be recycled, protect the environment and save water resources. The filter vat is a barrel, and external diameter 600mm x height 800mm x wall thickness 5mm, evenly weld three on the bottom of filter vat and prop the leg.
The upper part of the filter barrel is provided with a sealing cover which is buckled on the barrel, the middle part of the sealing cover is provided with a lifting ring, and the two sides of the sealing cover are provided with a sewage inlet and a filtered water outlet. The sewage enters the sewage inlet. The sewage discharged from a water outlet at the bottom of the coil pipe is connected to a sewage inlet on a sealing cover of the filter vat through a hose line, the opening diameter of the sewage inlet on the sealing cover is 50mm, namely an open valve is welded on the sealing cover, a steel pipe with the diameter of 50mm multiplied by the length of 700mm multiplied by the wall thickness of 3mm is arranged in the filter vat of the sewage inlet, and the steel pipe penetrates through a filter separating screen in the vat; ② a filtered water outlet. The diameter of the opening of the filtered water outlet on the sealing cover is 50mm, namely an open valve is welded on the sealing cover, a steel pipe with the diameter of 50mm, the length of 250mm and the wall thickness of 3mm is arranged in the filtering barrel of the filtered water outlet, and the steel pipe penetrates through a filter screen in the barrel. The sewage is precipitated at the bottom of the barrel, and the clear water at the upper part is pumped, drained and recycled through a filtered water outlet;
a steel pipe with the inner diameter of 50mm multiplied by 100 is arranged at the position 150mm away from the top of the filter barrel and is used as a top dirt cleaning port. The oily sewage after the rock debris washing floats above, so that the oily sewage can be pumped out through the top dirt cleaning opening and does not enter the recirculation. The steel pipe can be sleeved with a section of hose, and the hose can be bundled only without sewage discharge, so that the sewage is prevented from flowing outwards;
one side of the bottom of the filter barrel and the bottom edge are provided with a hole with the diameter of 50mm in parallel, and a section of steel pipe is welded to be used as a bottom dirt cleaning port. The bottom dirt cleaning port is used as a discharge port of bottom sediment, the steel pipe can be sleeved with a section of hose, and the hose can be pricked only when the sewage is not discharged, so that the sewage is prevented from flowing outwards;
the sub-filter screen is a mesh steel plate with the wall thickness of 2mm multiplied by the diameter of 590mm and is used for filtering oil in the sewage and shielding other suspended matters. Two meshes with the diameter of 50mm are arranged on the sub-filter screen corresponding to the sewage inlet and the filtered water outlet and are used for penetrating through the corresponding steel pipes. The filter screen is also provided with a clamp opening for penetrating through a clamp to be screwed;
the hoop is a steel hoop, and the diameter of the steel hoop is adjusted through screwing in and out to be attached to the cylinder wall and used for conducting high-low positioning on the split filter screen. The sub-filter screens are lapped on the lower hoop and then are pressed and fixed by the upper hoop.
The working principle of the invention is as follows:
rock debris and dirt enter a screen in the coil pipe from a rock debris inlet, move forward along the bending direction of the coil pipe under the comprehensive action of tangential impact of cleaning water, tangential blowing of additional airflow, vibration of a screen body and slope of a spiral curved surface, and are washed and washed by the cleaning water of the spray pipe in the forward process, and the cleaning rate of rock debris particle dirt is increased by washing and vibration; the sewage after the rock debris is cleaned is deposited in a pipeline below the screen, bends and descends along the curvature direction of the coil pipe, converges to the water outlet when colliding with the stop block, flows into the filter barrel through the hose line, is deposited and screened in the barrel to remove impurities and oil, then enters the water inlet under the pumping action for recirculation, and is not connected with the water inlet if the recirculation is not needed, and the sewage of the water inlet is directly discharged; the filter vat is specifically put according to actual need, and hose line and outlet connection avoid fixed space restriction of putting. The continuous automatic rock debris cleaning device can be used for cleaning and decontaminating wet rock debris with dirt, and can also be used for filtering particulate matters.